JP3206760U - Wet or liquid fluid minute magnetic foreign matter removing device - Google Patents

Wet or liquid fluid minute magnetic foreign matter removing device Download PDF

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JP3206760U
JP3206760U JP2016002691U JP2016002691U JP3206760U JP 3206760 U JP3206760 U JP 3206760U JP 2016002691 U JP2016002691 U JP 2016002691U JP 2016002691 U JP2016002691 U JP 2016002691U JP 3206760 U JP3206760 U JP 3206760U
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fluid
foreign matter
protrusion
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高彦 物集
高彦 物集
広太 米山
広太 米山
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株式会社マグネテックジャパン
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Abstract

【課題】流動物内に含まれている磁性異物、微細な磁性異物を流動体から除去して装置内に滞留させる湿式又は液体の流動体の微小磁性異物除去装置を提供する。【解決手段】流動体の入口部及び出口部を有する細長なパイプ部を有するケース1内にはアウターパイプ2内に密接して挿入されたバーマグネット3が挿入されこのアウターパイプ2の外周には頂部に突起4aを有する突起部4が形成される。この突起部4の垂直面等に当接した流動体内の微性異物が滞留すると共にこの突起部4の頂点とケース1の内面との間には微小隙間7が形成されると共に傾斜面が形成され流動体はこの微小隙間を通過する際に渦流8や分散を発生させ、含有していた磁性異物9を分離し、この磁性異物9はアウターパイプ2の突起部4の根本の磁極に吸着して分離される。【選択図】図6An apparatus for removing fine magnetic foreign matter of a wet or liquid fluid that removes magnetic foreign matters and fine magnetic foreign matters contained in the fluid from the fluid and retains them in the device. A bar magnet 3 inserted in close contact with an outer pipe 2 is inserted into a case 1 having an elongated pipe portion having an inlet portion and an outlet portion of a fluid. A protrusion 4 having a protrusion 4a at the top is formed. A minute foreign substance in the fluid in contact with the vertical surface or the like of the protrusion 4 stays, and a minute gap 7 is formed between the apex of the protrusion 4 and the inner surface of the case 1 and an inclined surface is formed. When the fluid passes through this minute gap, the vortex 8 and dispersion are generated and the contained magnetic foreign material 9 is separated, and this magnetic foreign material 9 is adsorbed to the base magnetic pole of the projection 4 of the outer pipe 2. Separated. [Selection] Figure 6

Description

本考案は、従来技術では強力な磁力を有する磁石を用いても、かつその他の手段を用いても完全除去出来なかった微細な磁性異物をほぼ100%除去出来る湿式又は液体の流動体の微小磁性異物除去装置に関する。  The present invention is a wet or liquid fluid micromagnetism that can remove almost 100% of the fine magnetic foreign matter that could not be completely removed by using a magnet having a strong magnetic force and other means in the prior art. The present invention relates to a foreign matter removing apparatus.

従来より微性磁性異物や微小異物を除去する装置としては各種のものが有り、例えば「特許文献1」の如きものや「非特許文献1」の如きものがあるが後に説明する本考案の如き湿式又は液体の流動体の微小磁性異物除去装置は公知文献としては見当らない。  Conventionally, there are various types of apparatuses for removing fine magnetic foreign matters and fine foreign matters, such as “Patent Document 1” and “Non-Patent Document 1” as described in the present invention, which will be described later. Wet or liquid fluid minute magnetic foreign matter removing devices are not found in the publicly known literature.

特開2005−40692号(図1)Japanese Patent Laying-Open No. 2005-40692 (FIG. 1) 図8に示す。As shown in FIG.

「特許文献1」の「特開2005−40692号」の「固定異物除去機能を有する濾過装置」は流動体の中の微細な異物を除去するもので外観的には本考案に似ている点もあるが磁力を使用するものでなくフィルタ的の機能を有するものである基本的構造において本考案とは相違するものである。  The “filtering device having a fixed foreign matter removing function” of “Japanese Patent Application Laid-Open No. 2005-40692” of “Patent Document 1” removes fine foreign matters in a fluid and is similar in appearance to the present invention. However, it is different from the present invention in the basic structure that does not use magnetic force but has a filter function.

「非特許文献1」は図8に示す構造のものでありケース1内にバーマグネット3を微小隙間を介して挿入したものであるが、この構造では折角バーマグネット側に吸着した異物が流動体の流れに伴って剥がされて流出してしまう問題点があり、微小異物を除去することが出来ない。  "Non-patent document 1" has a structure shown in FIG. 8 and is a case in which a bar magnet 3 is inserted into a case 1 through a minute gap. In this structure, foreign matter adsorbed on the bent bar magnet side is fluid. There is a problem that it is peeled off and flows out along with the flow of water, and it is impossible to remove minute foreign matters.

一般に磁性異物は微小化するにつけ磁性が弱くなり吸着が出来にくい性質がある。また、磁性の弱い微小異物はマグネット吸着しても流動体によって引き剥がされてしまう問題点がある。
また、流動体の流速が速くなればなるほどまた粘度が高いほど前記の問題点の現象が強くなる。
In general, magnetic foreign matter has a property that it becomes difficult to adsorb because it becomes weaker as it gets smaller. Further, there is a problem that minute foreign matter having weak magnetism is peeled off by the fluid even if the magnet is attracted.
In addition, the higher the flow rate of the fluid and the higher the viscosity, the stronger the phenomenon described above.

そこで後に詳しく説明するように本考案は突起部やケースとの間のクリアランスを狭くしたり、異物の滞留の効果と異物の分散の容易化を計って異物を磁界内に滞留させて異物除去効果を促進し、前記の問題点を解決することを目的とした異物除去装置を創案したものである。  Therefore, as will be described in detail later, the present invention reduces the clearance between the protrusions and the case, and reduces the foreign matter by retaining the foreign matter in the magnetic field by making the foreign matter stay and the foreign matter easier to disperse. The present invention has been devised as a foreign matter removing apparatus for the purpose of accelerating the problem and solving the above-mentioned problems.

本考案は以上の目的を達成するために開発されたものであり、請求項1の考案は、磁性異物を含む流動体内の数100nm〜数十μm以下の微小な磁性異物を除去出来る異物除去装置であって、該装置は、前記流動体の通過する通路とその入口部及び出口部を有するケースと、該ケース内に挿入され外面に複数の突起部を併設し内部に突起部の直前又は直前の近傍に配置されるように構成した磁極を併設したバーマグネットを有するアウターパイプ(鞘管)又は、磁極を併設し磁極の直後又は直後の近傍、かつ外面に複数の突起部を併設する突起付のバーマグネットを有するものからなり、前記突起部は、前記磁極に吸着した前記微小な磁性異物が前記流動体によって剥離される事を防ぐために形成される垂直面又はほぼ垂直な面からなる正面側と、前記流動体が前記突起部を通過する際、次の前記磁極に前記微小な磁性異物が吸着しやすくなるように前記流動体内の前記微小な磁性異物が分散されやすくするために形成される傾斜面からなる背面側とからなり、前記磁極に前記微小な磁性異物が吸着されやすくなるように前記突起部の頂点と前記ケースの内面との間には微小な隙間が形成されるものからなることを特徴とする。  The present invention has been developed to achieve the above object, and the invention of claim 1 is a foreign substance removing apparatus capable of removing minute magnetic foreign substances of several hundred nm to several tens of micrometers or less in a fluid containing magnetic foreign substances. The apparatus includes a case having a passage through which the fluid passes, an inlet portion and an outlet portion thereof, and a plurality of protrusions which are inserted into the case and provided on the outer surface, and immediately before or immediately before the protrusions. An outer pipe (sheath tube) having a bar magnet with a magnetic pole arranged so as to be arranged in the vicinity of the magnetic pole, or a protrusion with a plurality of protrusions on the outer surface immediately after or near the magnetic pole. The protrusion has a vertical surface or a substantially vertical surface formed to prevent the minute magnetic foreign matter adsorbed on the magnetic pole from being separated by the fluid. And when the fluid passes through the protrusion, the minute magnetic foreign matter in the fluid is easily dispersed so that the fine magnetic foreign matter is easily attracted to the next magnetic pole. A minute gap is formed between the apex of the protrusion and the inner surface of the case so that the minute magnetic foreign matter is easily attracted to the magnetic pole. It is characterized by becoming.

本考案の請求項1の湿式又は液体の流動体の微小磁性異物除去装置によれば、入口部と出口部を有するケース内に複数の突起部を併設したアウターパイプやバーマグネットを配設しこの突起部の前面側に垂直面又はほぼ垂直な面(垂直面等と仮称する)を形成し流動体の滞留時間を促進すると共に背面側に傾斜面を形成し異物の分散を促進させ異物の除去の効率化を計ると共にケースとのクリアランスを微小化して流動体の流速を制限し、更に垂直面等を磁極の直後又は直後の近傍に配設して吸着した異物の引き剥きを防止する効果を上げることが出来る。
また、アウターパイプの構造を設けることにより異物の清掃作業の効果を計ることが出来る。
According to the wet magnetic or liquid fluid minute magnetic foreign matter removing device according to claim 1 of the present invention, an outer pipe or bar magnet provided with a plurality of protrusions is disposed in a case having an inlet portion and an outlet portion. A vertical surface or a substantially vertical surface (referred to as a vertical surface, etc.) is formed on the front side of the protrusion to promote the residence time of the fluid, and an inclined surface is formed on the back side to promote the dispersion of foreign materials and remove foreign materials. In addition, the flow rate of the fluid is limited by minimizing the clearance with the case, and the vertical surface is disposed immediately after or near the magnetic pole to prevent the adhering foreign matter from being peeled off. Can be raised.
Moreover, the effect of the foreign material cleaning work can be measured by providing the structure of the outer pipe.

本考案の全体構造を示す軸断面図。The shaft sectional view showing the whole structure of the present invention. 本考案の湿式又は液体の流動体の微小磁性異物除去装置のケースの構造を示す軸断面図。The axial sectional view which shows the structure of the case of the fine magnetic foreign material removal apparatus of the wet or liquid fluid of this invention. 本考案の湿式又は液体の流動体の微小磁性異物除去装置のアウターパイプを示す平面図。The top view which shows the outer pipe of the micro magnetic foreign material removal apparatus of the wet or liquid fluid of this invention. アウターパイプ内に挿入されるバーマグネットを示す平面図。The top view which shows the bar magnet inserted in an outer pipe. アウターパイプの外周に形成されている突起部の形状とその配置を示す部分断面図。The fragmentary sectional view which shows the shape of the projection part currently formed in the outer periphery of an outer pipe, and its arrangement | positioning. 本考案の湿式又は液体の流動体の微小磁性異物除去装置の異物除去作用を説明するための説明用断面図。FIG. 4 is a cross-sectional view for explaining the foreign matter removing action of the fine magnetic foreign matter removing device of the wet or liquid fluid according to the present invention. 突起付磁石を有する磁性物除去装置の部分的断面図。The fragmentary sectional view of the magnetic substance removal apparatus which has a magnet with a projection. 非特許文献の概要構造を示す部分軸断面図。The partial axial sectional view which shows the general | schematic structure of a nonpatent literature.

以下、本考案の湿式又は液体の流動体の微小磁性異物除去装置の実施の形態を図面を参照して詳述する。  DESCRIPTION OF THE PREFERRED EMBODIMENTS Embodiments of a wet magnetic or liquid fluid minute magnetic foreign matter removing apparatus according to the present invention will be described in detail below with reference to the drawings.

図1に示すように、本考案の湿式又は液体の流動体の微小磁性異物除去装置100は、細長なケース1とこの中に収納されているアウターパイプ(鞘管)2と図示では明確ではないがアウターパイプ2内に密接して収納されているバーマグネット3等とから構成されている。  As shown in FIG. 1, a wet or liquid fluid fine magnetic foreign matter removing apparatus 100 according to the present invention is not clearly shown in the drawing with an elongated case 1 and an outer pipe (sheath tube) 2 housed therein. Is composed of a bar magnet 3 and the like housed in close contact with the outer pipe 2.

図2はケース1の全体構造を示すものである。ケース1は細長なパイプ部1aと流動体(図略)の出入する入口部1bと出口部1cとを有し、パイプ部1aは一方側(図示では左側)に開放口1dが設けられている。  FIG. 2 shows the overall structure of the case 1. The case 1 has an elongated pipe portion 1a, an inlet portion 1b through which a fluid (not shown) enters and exits, and an outlet portion 1c. The pipe portion 1a has an opening 1d on one side (left side in the drawing). .

図3に示すように、アウターパイプ2はケース1の開放口1dから挿入される細長なパイプ状のものからなり、その軸部2aには突起4aを頂部に形成する突起部4がリング状に等間隔で多数個配列されている。また、アウターパイプ2はその一端(図示では右側)が閉止され他端(図示では左側)は開放されたものでケース1内の所定位置に挿入されるようにフランジ2bが設けられ他端には内部に収納される図4のバーマグネットの挿入位置を決めるためのフランジ2cが形成されている。  As shown in FIG. 3, the outer pipe 2 is an elongated pipe inserted through the opening 1d of the case 1, and a projection 4 is formed in a ring shape on the shaft 2a. Many are arranged at equal intervals. The outer pipe 2 is closed at one end (right side in the figure) and open at the other end (left side in the figure). The outer pipe 2 is provided with a flange 2b so as to be inserted into a predetermined position in the case 1, and at the other end. A flange 2c for determining the insertion position of the bar magnet of FIG. 4 housed inside is formed.

図4は図3のアウターパイプ2内に挿入されるバーマグネット3を示す。このバーマグネット3は図略されているが磁極5(図6)とマグネット6とを交互に配置したものからなり、アウターパイプ2への挿入位置を決めるためのフランジ3aと把持部3bとを有するものからなる。  FIG. 4 shows the bar magnet 3 inserted into the outer pipe 2 of FIG. Although this bar magnet 3 is omitted in the drawing, the bar magnet 3 is formed by alternately arranging magnetic poles 5 (FIG. 6) and magnets 6, and has a flange 3a and a gripping portion 3b for determining an insertion position into the outer pipe 2. Consists of things.

図5は図1の丸印のA部の拡大図であり本考案の主要部の構造の一実施例を示すものである。アウターパイプ2には図示のように外周から出っ張り頂部に鋭角に突出する突起4aを有する突起部4が複数個等間隔で配列される。この突起部4は流動体の流れ方向の前面側に垂直面等有し後方側に傾斜面を有するほぼ垂直の三角形の如き形状からなる。また、この突起4aとケース1の内面との間には微小隙間7が形成されている。また、アウターパイプ2の内部には図4に示したバーマグネット3が密接して挿入されている。  FIG. 5 is an enlarged view of a portion A indicated by a circle in FIG. 1, and shows an embodiment of the structure of the main part of the present invention. As shown in the figure, a plurality of protrusions 4 having protrusions 4a protruding at an acute angle at the top of the outer pipe 2 are arranged at equal intervals. The protrusion 4 has a shape such as a substantially vertical triangle having a vertical surface or the like on the front side in the flow direction of the fluid and an inclined surface on the rear side. A minute gap 7 is formed between the projection 4 a and the inner surface of the case 1. Further, the bar magnet 3 shown in FIG. 4 is closely inserted into the outer pipe 2.

図6は本考案の作用を示すものである。ケース1内に入口部1bにより導入された磁性異物を含む流動体はまず垂直面等に当り、図6に示すように滞留11が生じ流動体の磁性異物9が磁極5に吸着する。次に、流動体は突起4aとケースとの間の微小隙間7を通過するがこの際に図示のように渦流8が発生する。この渦流8の発生と突起部4の傾斜面により流動体内の磁性異物9が分散され次の突起部4の垂直面等に当り磁極5に吸着される。この現象により湿式又は液体の流動体の磁性異物9が除去される。この分散された磁性異物9は図示のようにその根本に吸着される。この分散された磁性異物9は突起部4の下方に磁極5が配置されているためアウターパイプ2側に強く吸着して剥がされることなく、結果として流動体は磁性異物9を分離した状態で出口部1cから吐出されることになる。
この結果、従来技術では除去出来なかった微小の磁性異物9が除去されると共に更に遥かに小さい磁性異物9も流動体から除去されることになる。
以上のように、本考案の湿式又は液体の流動体の微小磁性異物除去装置100によれば、従来技術にない磁性異物9の除去が可能となる素晴らしい効果を上げることが出来る。
FIG. 6 shows the operation of the present invention. The fluid containing the magnetic foreign matter introduced into the case 1 by the inlet 1b first hits a vertical surface or the like, and a stay 11 is generated as shown in FIG. Next, the fluid passes through the minute gap 7 between the protrusion 4a and the case. At this time, a vortex 8 is generated as shown in the figure. Due to the generation of the vortex 8 and the inclined surface of the protrusion 4, the magnetic foreign matter 9 in the fluid body is dispersed and hits the vertical surface of the next protrusion 4 and is attracted to the magnetic pole 5. Due to this phenomenon, the magnetic foreign matter 9 of the wet or liquid fluid is removed. The dispersed magnetic foreign matter 9 is adsorbed to the root as shown in the figure. Since the dispersed magnetic foreign matter 9 has the magnetic pole 5 disposed below the protrusion 4, it is strongly adsorbed to the outer pipe 2 side and is not peeled off. As a result, the fluid exits with the magnetic foreign matter 9 separated. It will be discharged from the part 1c.
As a result, the minute magnetic foreign matter 9 that could not be removed by the prior art is removed, and a much smaller magnetic foreign matter 9 is also removed from the fluid.
As described above, according to the fine magnetic foreign matter removing apparatus 100 of the wet or liquid fluid of the present invention, it is possible to obtain a great effect that enables the removal of the magnetic foreign matter 9 not present in the prior art.

図7は実施例1とはやや相異する湿式又は液体の流動体の微小磁性異物除去装置の部分的断面図を示す。
このものは実施例1のようにアウターパイプ2に突起部4を設けたものではなく、磁石そのものに突起部4を形成したものである。即ち、突起付磁石10を設けたものである。この突起付磁石10も前記のバーマグネット3の磁力と同様に高い磁性力を有するものである。
この突起付磁石10の突起部4の突起4aをケース1の内面に微小隙間7を介して配置する事により実施例1とほぼ同様の効果を上げる事が出来る。なお、微小隙間としては、例えば1mm程度のものからなる。なお、このものには図示のように磁極5が併設されておりこのバーマグネットは突起付のバーマグネットとも言うべきものである。
FIG. 7 shows a partial cross-sectional view of a wet or liquid fluid minute magnetic foreign matter removing device that is slightly different from the first embodiment.
In this embodiment, the protrusion 4 is not provided on the outer pipe 2 as in the first embodiment, but the protrusion 4 is formed on the magnet itself. That is, the magnet 10 with protrusions is provided. This protruding magnet 10 also has a high magnetic force similar to the magnetic force of the bar magnet 3 described above.
By arranging the projection 4a of the projection 4 of the magnet with projection 10 on the inner surface of the case 1 via the minute gap 7, it is possible to obtain substantially the same effect as in the first embodiment. Note that the minute gap is, for example, about 1 mm. In this case, as shown in the figure, a magnetic pole 5 is also provided, and this bar magnet should be called a bar magnet with protrusions.

本考案は、以上の内容のものからなるが、その内容は以上のものに限定するものではなく、同一技術的範疇のものが適用されることは勿論である。  The present invention is composed of the above contents, but the contents are not limited to the above contents, and those of the same technical category are of course applied.

本考案は、磁性異物を含む流動体の全てから微小異物を除去する効果があり、構造も簡単であり、適用範囲は広く、利用可能性は極めて高い。  The present invention has an effect of removing minute foreign substances from all of the fluid containing magnetic foreign substances, has a simple structure, has a wide range of applications, and is extremely useful.

1 ケース
1a パイプ部
1b 入口部
1c 出口部
1d 開放口
2 アウターパイプ(鞘管)
2a 軸部
2b フランジ
2c フランジ
3 バーマグネット
3a フランジ
3b 把持部
4 突起部
4a 突起
5 磁極
6 マグネット
7 微小隙間
8 渦流
9 磁性異物
10 突起付磁石
11 滞留
100 湿式又は液体の流動体の微小磁性異物除去装置
DESCRIPTION OF SYMBOLS 1 Case 1a Pipe part 1b Inlet part 1c Outlet part 1d Opening port 2 Outer pipe (sheath tube)
2a Shaft 2b Flange 2c Flange 3 Bar Magnet 3a Flange 3b Gripping Part 4 Protrusion 4a Protrusion 5 Magnetic Pole 6 Magnet 7 Micro Gap 8 Eddy Current 9 Magnetic Foreign Object 10 Magnet with Protrusion 11 Retention 100 Micro Magnetic Foreign Object Removal of Wet or Liquid Fluid apparatus

Claims (1)

磁性異物を含む流動体内の数100nm〜数十μm以下の微小な磁性異物を除去出来る異物除去装置であって、該装置は、前記流動体の通過する通路とその入口部及び出口部を有するケースと、該ケース内に挿入され外面に複数の突起部を併設し内部に突起部の直前又は直前の近傍に配置されるように構成した磁極を併設したバーマグネットを有するアウターパイプ(鞘管)又は、磁極を併設し磁極の直後又は直後の近傍、かつ外面に複数の突起部を併設する突起付のバーマグネットを有するものからなり、前記突起部は、前記磁極に吸着した前記微小な磁性異物が前記流動体によって剥離される事を防ぐために形成される垂直面又はほぼ垂直な面からなる正面側と、前記流動体が前記突起部を通過する際、次の前記磁極に前記微小な磁性異物が吸着しやすくなるように前記流動体内の前記微小な磁性異物が分散されやすくするために形成される傾斜面からなる背面側とからなり、前記磁極に前記微小な磁性異物が吸着されやすくなるように前記突起部の頂点と前記ケースの内面との間には微小な隙間が形成されるものからなることを特徴とする湿式又は液体の流動体の微小磁性異物除去装置。  A foreign matter removing device capable of removing minute magnetic foreign matters of several hundred nm to several tens of micrometers or less in a fluid containing magnetic foreign matter, the device having a passage through which the fluid passes, an inlet portion and an outlet portion thereof And an outer pipe (sheath tube) having a bar magnet that is inserted into the case and has a plurality of protrusions on the outer surface and a magnetic pole configured to be disposed immediately before or in the vicinity of the protrusion. The magnetic pole is provided with a bar magnet with a protrusion immediately after or in the vicinity of the magnetic pole and provided with a plurality of protrusions on the outer surface, and the protrusion has the minute magnetic foreign matter adsorbed on the magnetic pole. When the fluid passes through the protrusion, the minute magnetic difference is formed on the front side formed of a vertical surface or a substantially vertical surface formed to prevent separation by the fluid. So that the minute magnetic foreign matter in the fluid is easily dispersed, and the rear surface is formed of an inclined surface that is formed to facilitate the dispersion of the minute magnetic foreign matter in the fluid. In addition, the apparatus for removing minute magnetic foreign matter of a wet or liquid fluid is characterized in that a minute gap is formed between the apex of the protrusion and the inner surface of the case.
JP2016002691U 2016-05-25 2016-05-25 Wet or liquid fluid minute magnetic foreign matter removing device Expired - Fee Related JP3206760U (en)

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