JP3205192U - socks - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide a sock capable of improving the feeling of wearing independently for each toe of a wearer, with each finger bag of the toe portion becoming three-dimensional in the thickness direction. A sock 100 is knitted with a knitted fabric of a sole side toe portion 11b smaller than a knitted fabric of an instep side toe portion 11a. [Selection] Figure 1

Description

  The present invention relates to a sock in which a toe portion is three-dimensionally molded.

  Conventional socks have a laminated body of two polyurethane resin films with a low melting point film as an adhesive layer on the inner surface side of the sock's heel or toe, and the peripheral part is strongly bonded and the central part is weak. In addition to bonding by bonding, the bonded laminate portion was softened by heating and cooled to conform to the foot shape to form a three-dimensional shape (see, for example, Patent Document 1).

Utility Model Registration No. 3129441

Conventional socks include a step of positioning the polyurethane resin film laminate on the heel and toe, a step of pressing and heating the laminate with a hot plate, and a step of peeling the release paper from the laminate. The laminated body is manufactured through a plurality of steps including a step of heating and softening the laminated body with warm air or infrared rays, and a step of cooling the sock by fitting the socks on the foot.
For this reason, the conventional socks have the subject that the number of parts by the laminated body of a polyurethane resin film increases, a manufacturing process is complicated, and manufacturing cost increases.

  The present invention has been made to solve the above-described problems, and an object thereof is to provide a sock in which a toe portion is three-dimensionally formed without increasing the number of manufacturing steps.

  In the sock according to the present invention, the degree of the knitted fabric on the sole side of the toe portion is smaller than the degree of the knitted fabric on the instep side of the toe portion.

  In the sock according to this device, the toe part is three-dimensionally molded, and the wearing feeling can be improved.

(A) is a front view which shows schematic structure of the sock for right feet based on 1st Embodiment, (b) is a rear view of the sock shown in FIG. 1 (a), (c) is FIG. It is a perspective view which shows the state after the setting process of the sock shown to a) and FIG.1 (b). (A) is a top view which shows the foot type | mold template used at a setting process, (b) is a left view of the template shown to Fig.2 (a).

(First embodiment of the present invention)
As shown in FIG. 1, the sock 100 according to the present embodiment is roughly divided into three parts, a foot part 10, a body part 20, and a mouth rubber part 30, and the foot part 10 is a toe molding corresponding to the wearer's toe. The toe part 11 which is a part, and the heel part 12 which is a heel corresponding to a wearer's heel and a shaping | molding part are provided.

Further, the toe portion 11 of the sock 100 is five finger bags 1, a finger crotch portion 2 between the adjacent finger bags 1, and a part of the finger crotch portion 2, and is arranged at the base of the finger crotch portion 2. And a finger crotch root 3.
The toe portion 11 includes an instep side knitted fabric (hereinafter referred to as an instep side toe portion 11a) and a sole side knitted fabric (hereinafter referred to as a sole side toe portion 11b).
Further, the foot 10 according to the present embodiment orbits the portions corresponding to the wearer's first metatarsal bone, second metatarsal bone, third metatarsal bone, fourth metatarsal bone and fifth metatarsal bone. In addition, a strong stretchable portion 13 that supports the lateral arch of the foot is provided.
The base fabric according to the present embodiment is an area excluding the sole side toe part 11b, the strong elastic part 13 and the rubber band part 30, and is a knitted fabric in which stitches are continuously arranged and there is a distinction between front and back. It is knitted on a flat knitted fabric.
Further, the strong stretchable portion 13 and the rubber band portion 30 according to the present embodiment are stitches in which the front wales and the back wales are arranged alternately in the vertical direction. 1x1 rubber knitted fabric that repeats alternately.

  The finger bag 1 includes a first finger bag 1a for inserting the wearer's first heel (thumb), a second finger bag 1b for inserting the wearer's second heel (index finger), and a wearer's third heel ( A third finger pouch 1c for inserting the middle finger), a fourth finger pouch 1d for inserting the wearer's fourth heel (ring finger), a fifth finger pouch 1e for inserting the wearer's fifth heel (little finger), Consists of.

  The finger crotch portion 2 includes a first finger crotch portion 2a between the first finger bag 1a and the second finger bag 1b, a second finger crotch portion 2b between the second finger bag 1b and the third finger bag 1c, and a third finger bag. It consists of a third finger crotch 2c between the finger bag 1c and the fourth finger bag 1d, and a fourth finger crotch 2d between the fourth finger bag 1d and the fifth finger bag 1e.

  The finger crotch root 3 includes a first finger crotch root 3a disposed at the root of the first finger crotch 2a, and a second finger crotch root 3b disposed at the root of the second finger crotch 2b. The third finger crotch root 3c is disposed at the root of the third finger crotch 2c, and the fourth finger crotch root 3d is disposed at the root of the fourth finger crotch 2d.

  In addition, the sock 100 according to the present embodiment has a pair of front and rear needle beds that extend in the left-right direction and face each other in the front-rear direction, and the rear needle bed can be racked left and right, between the front and back needle beds. It is knitted by a flat knitting machine capable of transferring stitches.

  The flat knitting machine knitted socks 100 using every other needle in each of the front and back needle beds, and knitted an odd-numbered needle on the front needle bed mainly for the knitted fabric on the instep side of the socks 100. Used, the even-numbered needles on the back needle bed are mainly used for knitting the sole side knitted fabric of the sock 100.

  When knitting the instep side knitted fabric with the front needle bed, the flat knitting machine uses the empty needle for the back needle bed facing the needle with which the stitches are locked on the front needle bed, and the back needle. When the knitted fabric on the sole side is knitted on the floor, the needles on the front needle bed facing the needles on which the stitches are locked on the rear needle bed are empty needles.

  Thus, the flat knitting machine can transfer the stitches of the knitted fabric on the instep side and the sole side to the empty needles on the opposing needle beds by providing the empty needles, Alternatively, it is possible to knitting a texture pattern in which front and back stitches such as ribs are mixed, or to move the front and rear stitches in the knitting width direction and join them together.

  The sock 100 according to the present embodiment starts knitting from the tip of the first finger pouch 1a, and starts to knit the tip of the second finger pouch 1b when the first finger pouch 1a is knitted to the position of the tip of the second finger pouch 1b. When the first finger bag 1a and the second finger bag 1b are knitted to the position of the tip of the third finger bag 1c, the first finger bag 1a, the second finger bag 1b, When the third finger bag 1c is knitted to the position of the tip of the fourth finger bag 1d, the tip of the fourth finger bag 1d starts to be knitted, and the first finger bag 1a, the second finger bag 1b, the third finger bag 1c and the When the four-finger bag 1d is knitted to the position of the tip of the fifth finger bag 1e, the first finger bag 1a to the fifth finger bag 1e are sequentially knitted in parallel, starting to knit the tip of the fifth finger bag 1e.

  In this case, the knitted fabric of the sole side toe portion 11b is knitted smaller than the knitted fabric of the instep side toe portion 11a. For example, the degree of knitted fabric of the instep side toe portion 11a is set to 1.2 times the degree of knitted fabric of the sole side toe portion 11b. As a result, the sock 100 shrinks the stitch of the sole side toe portion 11b, whereas the stitch of the instep side toe portion 11a expands, and the instep side toe portion 11a becomes an arch shape. Each finger pouch 1 (first finger pouch 1a, second finger pouch 1b, third finger pouch 1c, fourth finger pouch 1d, and fifth finger pouch 1e) of the portion 11 swells three-dimensionally in the thickness direction to create a cavity. .

  In order to make the degree of knitting of the sole side toe part 11b smaller than the degree of knitting of the instep side toe part 11a, for example, with respect to the instep side toe part 11a of the flat knitted fabric, the sole It can be considered that the side toe portion 11b is a tucked knitted fabric. The tuck knitted fabric is a knitted fabric that does not make a single stitch when knitting a fabric, but creates a stitch together when the next course is knitted.

  Further, in order to make the degree of knitted fabric of the sole side toe portion 11b smaller than the degree of knitted fabric of the instep side toe portion 11a, for example, in the sole side toe portion 11b, a flat knitted fabric or a tucked knitted fabric In addition to the yarn, other knitting yarn (for example, woolly nylon yarn) may be fed and the other knitting yarn may be cut at the boundary with the instep side toe portion 11a (cut boss).

  Furthermore, in order to form the toe part 11 in three dimensions, as the knitting yarn of the sole side toe part 11b, heat of polyester yarn or spandex yarn (for example, “Mobilon R” (registered trademark) manufactured by Nisshinbo Textile Co., Ltd.) is used. You may shape | mold by the below-mentioned setting process using a fused thread.

  The sock 100 is formed after the first finger bag 1a is knitted, the first finger bag 1a and the second finger bag 1b are joined at the first finger crotch root 3a, and the second finger bag 1b is knitted. After the second finger bag 1b and the third finger bag 1c are joined at the second finger crotch root 3b and the third finger bag 1c is knitted, the third finger bag 1c and the fourth finger bag 1d are connected to the third finger crotch root. After the fourth fingerbag 1d is knitted at 3c, the fourth fingerbag 1d and the fifth fingerbag 1e are joined at the fourth finger crotch root 3d.

  In the sock 100, the strong elastic part 13 of the foot part 10 is knitted with 1 × 1 rubber knitted fabric, the heel part 12 and the body part 20 of the foot part 10 are knitted with flat knitted fabric, and the mouth rubber part 30 is formed. It is knitted with 1 × 1 rubber knitted fabric, and knitted into a tubular shape without sewing as a whole.

Then, the sock 100 is fitted into the aluminum template 200 shown in FIG. 2 and put into a set machine (not shown) in order to adjust the size and shape.
The template 200 has two toe-shaped plates 201 having the same shape of a toe with five toes opposed to each other, and is connected by a column 202 disposed on the thumb and little finger on the toe side and two on the heel side. The plates 201 are connected by welding, and are erected on the set machine by the support member 203.
Further, the setting machine applies steam of a predetermined temperature and pressure to the sock 100 and dries it for a predetermined time, thereby forming the sock 100 in accordance with the foot shape.
In particular, when a heat-sealing yarn is used as the knitting yarn for the sole side toe portion 11b, the heat-sealing yarn is melted by high-temperature steam and then cooled, so that adjacent knitting yarns are fixed to each other. Then, by suppressing the extension of the knitted fabric of the sole side toe portion 11b, the sock 100 maintains the foot shape.

  As described above, the sock 100 according to the present embodiment is knitted with the knitted fabric of the sole side toe portion 11b smaller than the knitted fabric of the instep side toe portion 11a. Each finger bag 1 becomes three-dimensional in the thickness direction, and there is an effect that the wear feeling can be improved independently for each toe of the wearer.

The sock 100 according to the present embodiment has been described with respect to the three-dimensional molding of the toe portion 11, but the heel portion 12 may be three-dimensionally molded in the same manner as the toe portion 11.
In this case, the degree of the knitted fabric on the sole side of the heel portion 12 is smaller than the degree of the knitted fabric on the instep side of the heel portion 12. For example, the knitted fabric on the sole side of the heel portion 12 is tucked. And / or a cut boss knitted fabric.
Further, in order to form the heel portion 12 three-dimensionally, as a knitting yarn on the sole side of the heel portion 12, polyester yarn or spandex yarn (for example, “Mobilon R” (registered trademark) manufactured by Nisshinbo Textile Co., Ltd.), etc. You may shape | mold by the above-mentioned setting process using a heat-fusion thread | yarn.
Note that the template 200 has two toe-shaped plates 201 with five toes facing each other, and is connected by a support 202 disposed on the thumb and little finger on the toe side, and on the heel side. It connects with the support | pillar 202 arrange | positioned.

DESCRIPTION OF SYMBOLS 1 Finger bag 1a 1st finger bag 1b 2nd finger bag 1c 3rd finger bag 1d 4th finger bag 1e 5th finger bag 2 Finger crotch part 2a 1st finger crotch part 2b 2nd finger crotch part 2c 3rd finger crotch part 2d Fourth finger crotch 3 Finger crotch root 3a First finger crotch root 3b Second finger crotch root 3c Third finger crotch root 3d Fourth finger crotch root 10 Foot 11 Toe 11a Instep side toe Part 11b sole side toe part 12 heel part 13 strong elastic part 20 body part 30 mouth rubber part 100 sock 200 template

Claims (4)

In socks with a toe part,
A sock characterized in that the degree of knitted fabric on the sole side of the toe portion is smaller than the degree of knitted fabric on the instep side of the toe portion. The sock according to claim 1,
The sock characterized in that the knitted fabric on the sole side of the toe portion is a tuck knitted fabric and / or a cut boss knitted fabric. The sock according to claim 1 or 2,
The sock characterized in that the knitted fabric on the sole side of the toe portion includes a heat-sealing yarn. The sock according to claim 3,
The sock characterized in that the heat fusion yarn is a polyester yarn or a spandex yarn.

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