JP3200999U - Chip ejector with detector - Google Patents

Chip ejector with detector Download PDF

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JP3200999U
JP3200999U JP2015004510U JP2015004510U JP3200999U JP 3200999 U JP3200999 U JP 3200999U JP 2015004510 U JP2015004510 U JP 2015004510U JP 2015004510 U JP2015004510 U JP 2015004510U JP 3200999 U JP3200999 U JP 3200999U
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cutting fluid
detection device
case
water level
receiving groove
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鄭金海
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逢吉工業股▲ふん▼有限公司
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Abstract

【課題】前もって異常事態に対応できる検出装置付きのチップ排出装置を提供する。【解決手段】検出装置付きのチップ排出装置であって、それはケース1を有し、かつケースは取り囲んで切削液を受けるための収容溝13を形成し、収容溝においてドラム濾過網12が設けられ、切削液を濾過するために用いられる。ケースには検出装置2が設けられ、それが収容溝における削液と接触し、切削液の収容溝内における水位高度を検出するために用いられる。切削液の水位高度を検知することで、ドラム濾過網の運転状態の判断基準とする。【選択図】図1A chip discharge device with a detection device that can cope with an abnormal situation in advance is provided. A chip discharge device with a detection device, which has a case 1 and encloses the case to form a receiving groove 13 for receiving cutting fluid, and a drum filtration net 12 is provided in the receiving groove. Used to filter cutting fluid. The case is provided with a detection device 2, which contacts the cutting fluid in the storage groove and is used to detect the water level altitude in the storage groove of the cutting fluid. By detecting the water level altitude of the cutting fluid, it becomes a criterion for judging the operation state of the drum filtration net. [Selection] Figure 1

Description

本案はチップ排出装置に関し、特に検出装置付きのチップ排出装置(Chip Conveyor)に関する。   The present invention relates to a chip discharging device, and more particularly to a chip discharging device with a detection device (Chip Conveyor).

従来のチップ排出装置は加工機からのチップおよび切削液を受けた後に、切削液を回収して再利用するために、切削液はチップ排出装置において、ドラム濾過網により初期濾過することでチップをフィルタリングし、さらに輸送管路に沿って処理デバイスまで輸送して処理する。   In order to collect and reuse the cutting fluid after receiving the tip and the cutting fluid from the processing machine in the conventional tip discharging device, the cutting fluid is initially filtered by a drum filtration net in the tip discharging device. Filter and further transport along the transport line to the processing device for processing.

該ドラム濾過網は切削液を濾過する速度が経時的に変化する。詳細的に、使用し始める時に、濾過網にはチップが残せず、切削液はスムーズに濾過網を通過して正常の速度で濾過され、ある時間使用した後に、フィルタリングされたチップが濾過網に蓄積して詰まり、切削液が徐々に濾過網を通過することが困難になり、濾過速度が遅くなる。このように、切削液の回収速度を低下させ、従って切削液の供給状況に影響する。また、他種の濾過網の異常状況は濾過網が破損を生じ、切削液が濾過されずにチップ排出装置の外部に排出され、従って輸送パイプラインに沈着し、さらに後端の処理デバイスに入って破損することにある。   In the drum filtration network, the speed of filtering the cutting fluid changes with time. Specifically, when starting to use, no chips remain in the filter screen, and the cutting fluid smoothly passes through the filter screen and is filtered at a normal speed, and after a certain period of use, the filtered chips are transferred to the filter screen. It accumulates and becomes clogged, and it becomes difficult for the cutting fluid to gradually pass through the filter screen, resulting in a slow filtration rate. In this way, the cutting fluid recovery rate is reduced, and therefore the cutting fluid supply status is affected. In addition, abnormal conditions of other types of filter nets cause damage to the filter nets, so that the cutting fluid is not filtered and discharged to the outside of the chip discharger, and thus deposits in the transport pipeline and enters the processing device at the rear end. It is to be damaged.

そのため、オペレータは必ず機器が前記異常状況を発生する前に濾過網の状態を注意し、かつ必要である時には交換し、或いはメンテナンスする。従来のチップ排出装置は定量化された濾過網の監視基準がなく、改良する必要がある。   Therefore, the operator always pays attention to the state of the filtration network before the device generates the abnormal situation, and replaces or performs maintenance when necessary. Conventional chip ejectors do not have a quantified filter network monitoring standard and need to be improved.

本案の主な目的は検出装置付きのチップ排出装置を提供することにあり、それはチップ排出装置における切削液の水位高度を検出するための検出装置が設けられ、それによってチップ排出装置の運転状態の判断基準とし、前もって異常状態に対応する。   The main object of the present plan is to provide a chip discharge device with a detection device, which is provided with a detection device for detecting the water level altitude of the cutting fluid in the chip discharge device, and thereby the operating state of the chip discharge device. As a criterion, respond to abnormal conditions in advance.

本案の立体模式図である。It is a three-dimensional schematic diagram of this plan. 本案の部分立体分解模式図である。It is a partial three-dimensional decomposition schematic diagram of this plan. 本案の使用状態の模式図である。It is a schematic diagram of the use condition of this plan. 本案の使用状態の模式図である。It is a schematic diagram of the use condition of this plan.

図1を参照し、本案は提供された検出装置付きのチップ排出装置を示し、その外部はケース1を有し、該ケース1が取り囲んで収容溝13を形成し、その中に輸送ベルト11およびドラム濾過網12が設けられる。該収容溝13は加工機からのチップおよび切削液を受けるために用いられる。また、切削液は該ドラム濾過網12により初期濾過した後にチップと分離し、かつ該ケース1に設けられた出口14を介してチップ排出装置の外部に排出される。   Referring to FIG. 1, the present invention shows a chip discharge device with a detection device provided, the exterior of which includes a case 1, which encloses the case 1 to form a receiving groove 13, in which a transport belt 11 and A drum filtration screen 12 is provided. The receiving groove 13 is used for receiving chips and cutting fluid from the processing machine. Further, the cutting fluid is initially filtered by the drum filtration net 12 and then separated from the chips, and is discharged to the outside of the chip discharge device through the outlet 14 provided in the case 1.

また、図2に示すように、該ケース1には該収容溝における切削液の水位高度を検出するための検出装置2が設けられる。本実施例において、該ケース1にはケースを貫通する取付穴15が設けられるが、該検出装置2は該ケース1の外側に該取付穴15に組み合わせて取り付けられる。該検出装置2は連通管の原理(パスカルの原理)によって該収容溝における切削液の水位高度を検出する。詳細には、該検出装置2は連通管21を有し、それが該取付穴15を介して該収容溝まで接続し、かつ溝における切削液と接触し、該収容溝における切削液を該検出装置2に注入すると、連通管原理によって該収容溝における切削液の水位高度を検知することができる。   As shown in FIG. 2, the case 1 is provided with a detection device 2 for detecting the water level altitude of the cutting fluid in the housing groove. In the present embodiment, the case 1 is provided with a mounting hole 15 penetrating the case, but the detection device 2 is attached to the outside of the case 1 in combination with the mounting hole 15. The detection device 2 detects the water level height of the cutting fluid in the accommodation groove by the principle of the communication pipe (Pascal principle). Specifically, the detection device 2 has a communication pipe 21 that is connected to the accommodation groove via the mounting hole 15 and contacts the cutting fluid in the groove, and detects the cutting fluid in the accommodation groove. When injected into the apparatus 2, the water level altitude of the cutting fluid in the accommodation groove can be detected by the communication pipe principle.

本案は前記検出装置が検知した水位高度をチップ排出装置の運転状態の判断基準とする。詳細には、図3に示すように、チップ排出装置がある時間を持続的に使用した後に、ドラム濾過網12の表面にはこの前に切削液に対してフィルタリングされた多くのチップ3が蓄積され、濾過網12が詰まって切削液4が通過することが困難になるので、濾過の速度を低下させる。この時にチップ排出装置はまだ続けて加工機からの切削液を受け、そのために該収容溝13における切削液4が次第に増加し、水位高度を上昇させる。該収容溝13における切削液4の高水位は該検出装置2が連通管の原理(パスカルの原理)によって同期して検知され、この水位情報をリアルタイムに表示することができ、オペレータに参考される。   In this proposal, the water level altitude detected by the detection device is used as a criterion for determining the operating state of the chip discharging device. Specifically, as shown in FIG. 3, after the chip discharging device has been used for a certain period of time, the surface of the drum filtration network 12 accumulates many chips 3 that have been previously filtered for the cutting fluid. Then, the filtration net 12 is clogged and it becomes difficult for the cutting fluid 4 to pass through, so that the filtration speed is reduced. At this time, the chip discharging device continues to receive the cutting fluid from the processing machine, so that the cutting fluid 4 in the accommodation groove 13 gradually increases and raises the water level altitude. The high water level of the cutting fluid 4 in the receiving groove 13 is detected in synchronization with the principle of the communication pipe (Pascal principle) by the detection device 2, and this water level information can be displayed in real time, which is referred to the operator. .

他方、図4に示すように、該ドラム濾過網12は破損すると、切削液4は濾過せずにドラムにおける穴を直接通過してチップ排出装置の外部に排出されることができる。この時に該収容溝13における切削液4はドラム濾過網12を濾過抵抗を受けずに通って排出されることができ、切削液4の流速が速すぎて該収容溝13における水位高度を低下させる。上述のように、該収容溝13における切削液4の低水位は該検出装置2が連通管の原理(パスカルの原理)によって同期して検知され、この水位情報をリアルタイムに表示し、オペレータに参考される。   On the other hand, as shown in FIG. 4, when the drum filtration network 12 is broken, the cutting fluid 4 can be directly discharged through the hole in the drum without being filtered and discharged to the outside of the chip discharge device. At this time, the cutting fluid 4 in the receiving groove 13 can be discharged through the drum filtration net 12 without receiving filtration resistance, and the flow rate of the cutting fluid 4 is too high, and the water level height in the receiving groove 13 is lowered. . As described above, the low water level of the cutting fluid 4 in the receiving groove 13 is detected by the detection device 2 in synchronization with the principle of the communication pipe (Pascal principle), and this water level information is displayed in real time for reference to the operator. Is done.

本実施例において、該検出装置2には警報ユニット(図示せず)が設けられ、かつ該検出装置2には警報を起動する水位高度基準を設置することができ、該検出装置2が該収容溝13における切削液4の水位が基準より高く、或いは基準より低いと検出する時に、該警報ユニットは警報を出すことで、オペレータに注意させる。   In the present embodiment, the detection device 2 is provided with an alarm unit (not shown), and the detection device 2 can be provided with a water level altitude reference that activates an alarm. When it is detected that the water level of the cutting fluid 4 in the groove 13 is higher than the reference or lower than the reference, the alarm unit issues an alarm to alert the operator.

前記説明によれば、本案はチップ排出装置の運転状態を定量化された基準に変換し、該収容溝13における切削液4の水位高度を基準として、評価し、チップ排出装置の運転状態を判断し、チップ排出装置が異常状況を発生する前に対応し、チップ排出装置の作動効率を維持し、およびチップ排出装置を保護する効果を実現する。   According to the above description, the present plan converts the operating state of the chip discharging device into a quantified standard, evaluates it based on the water level altitude of the cutting fluid 4 in the receiving groove 13, and determines the operating state of the chip discharging device. Therefore, it is possible to cope with the chip discharging apparatus before an abnormal situation occurs, to maintain the operation efficiency of the chip discharging apparatus and to protect the chip discharging apparatus.

以上、本案のいくつかの実施例を説明したが、これらの実施例は本案の範囲を限定することは意図していない。あらゆる同等のコンポーネントの置換も本案の範囲に属する。   Although several embodiments of the present plan have been described above, these embodiments are not intended to limit the scope of the present plan. Any equivalent component replacement is within the scope of this proposal.

要するに、当業者は本案が確実に前記目的を実現することができることを了解させ、特許法の規定に合致し、特許法に基づいて出願する。   In short, a person skilled in the art understands that the present plan can surely realize the above-mentioned object, conforms to the provisions of the Patent Law, and applies based on the Patent Law.

ケース1 輸送ベルト11
ドラム濾過網12 収容溝13
出口14 取付穴15
検出装置2 連通管21
チップ3 切削液4
Case 1 Transport belt 11
Drum filter net 12 Housing groove 13
Outlet 14 Mounting hole 15
Detector 2 Communication pipe 21
Tip 3 Cutting fluid 4

Claims (3)

検出装置付きのチップ排出装置であって、それはケースを有し、該ケースは取り囲んで切削液を受けるための収容溝を形成し、該収容溝においてドラム濾過網が設けられ、切削液を濾過するために用いられ、該ケースには検出装置が設けられ、該検出装置は該収容溝における切削液と接触することで、切削液の該収容溝内における水位高度を検出する検出装置付きのチップ排出装置。   A chip discharge device with a detection device, which has a case, surrounds the case to form a receiving groove for receiving cutting fluid, and a drum filtration net is provided in the receiving groove to filter the cutting fluid The case is provided with a detection device, and the detection device comes into contact with the cutting fluid in the receiving groove, thereby discharging the chip with the detecting device for detecting the water level altitude in the receiving groove of the cutting fluid. apparatus. 該検出装置は該ケースの外側に設けられ、該ケースには取付穴が設けられ、かつ該検出装置は該ケースの外側に該取付穴に組み合わせて設けられる請求項1に記載の検出装置付きのチップ排出装置。   The detection device with a detection device according to claim 1, wherein the detection device is provided outside the case, the case is provided with a mounting hole, and the detection device is provided outside the case in combination with the mounting hole. Chip ejector. 該検出装置には警報ユニットが設けられ、該検出装置が該収容溝における切削液の水位が高すぎ、或いは低すぎることを検出する時に、該警報ユニットは警報を出す請求項1に記載の検出装置付きのチップ排出装置。   The detection unit according to claim 1, wherein the detection unit is provided with an alarm unit, and the alarm unit issues an alarm when the detection unit detects that the water level of the cutting fluid in the receiving groove is too high or too low. Chip ejector with device.
JP2015004510U 2015-09-04 2015-09-04 Chip ejector with detector Active JP3200999U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108620937A (en) * 2017-03-24 2018-10-09 德马吉森精机株式会社 Chip removal conveyer and lathe

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108620937A (en) * 2017-03-24 2018-10-09 德马吉森精机株式会社 Chip removal conveyer and lathe
JP2018161688A (en) * 2017-03-24 2018-10-18 Dmg森精機株式会社 Chip conveyor and machine tool
US10518374B2 (en) 2017-03-24 2019-12-31 Dmg Mori Co., Ltd. Chip conveyor and machine tool
CN108620937B (en) * 2017-03-24 2021-05-25 德马吉森精机株式会社 Chip removal conveyor and machine tool

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