JP3200921B2 - Packaging pad - Google Patents

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a packaging pad for packaging modular products having substantially the same size and shape in an outer box.

[0002]

2. Description of the Related Art FIG. 5 is a perspective view showing a state in which a module product of a monitor television series for home automation is packaged in an outer box. FIG. 6 is a schematic side view showing a module product of a monitor television series for home automation.
FIG. 7 is a perspective view showing a state where an alarm unit series module product for home automation is packaged in an outer box, FIG. 8 is a schematic side view showing an alarm unit series module product for home automation, and FIG. 9 is home automation. And FIG. 10 is a schematic side view showing a telephone / intercom module product for home automation.

The module product A ₁ shown in FIG. 6, the module product A ₂ shown in FIG. 8, and the module product A ₃ shown in FIG. 10 have been standardized for rationalization, respectively. And a housing A of the same size and shape in which _a flange Aa having an L-shaped cross section is formed.
A plate A _p having a different shape is attached to the flange portion A _a of each housing A, and a push button switch A _s and a handset A A are set in accordance with each plate A _p.
h , a module television A (not shown) or the like is attached or not, and module products A _1, A _{2 and} A ₃ are respectively constituted.

[0004] These module products A _1, A _2, A ₃ constituted by using the same size and shape of the casing A shown in FIGS. 6, 8 and 10 are transported as shown in FIGS. It is packaged in a cardboard outer box B shown in FIG. Note that FIGS. 5, 7, and 9
Are the same.
The broken line in the drawing indicates a plastic bag.

[0005]

The object of the invention is to be Solved by the way, as during transportation of each module products A _1, A _2, A ₃ is not damaged, outside against the pad P in each module products A _1, A _2, A ₃ Although each housed in a box B, in the conventional packing specifications, in the packaging of the same size module constructed using the housing a configuration item a _1, a _2, a ₃ in the same outer box B insertion even, in the module product a _1, across the two foam material pad P of rectangle substantially form a recess having the same shape as the side view shape of the module product a ₁ as shown in FIG. 5 and accommodates the module merchandise a ₁ to the outer box B. Further, in the module product A ₂ houses the module item A ₂ on the box B with the four foam material pad P that Zo' the corners of a rectangle as shown in FIG. Furthermore, the module product In the A _3, module product A using the cardboard pad P, as shown in FIG. 9
₃ is wrapped around and stored in outer box B.

[0006] Therefore, in the conventional packaging specifications, the standardization of the packaging pad has not been achieved, and the shape, material, and manufacturing method of the packaging pad differ for each module product.
The storage place, material cost, and manufacturing cost of the packaging pad are increased, and the packaging pad is likely to run out of stock. In addition, there is a problem that some of the packing pads use a styrofoam material, which may cause environmental destruction due to industrial waste.

SUMMARY OF THE INVENTION The present invention has been made to solve the above problems, and its object is not to cause environmental destruction and to reduce storage space, material costs, and manufacturing costs, and to provide a variety of products. It is an object of the present invention to provide a packaging pad that can shorten the delivery time of small-volume products.

[0008]

SUMMARY OF THE INVENTION In order to solve the above-mentioned problems, the present invention wraps each module product having the same size and shape but different front plates and components to be mounted in the same outer box. In order to fit into each of the above-mentioned module products by folding, a single corrugated cardboard for buffering the stress during transportation, which has been subjected to external punching, punching, cutting, and creasing. A packaging pad, wherein the packaging pad is appropriately folded along the crease processing so that at least a part of the notch processing forms a locking portion for reinforcing the packaging pad, and at least a part of the hole punching processing. Form a relief portion of the projecting portion unique to the module product, and at least a part of the outer shape forming process forms a holding portion for a component unique to the module product. Characterized in that was.

[0009]

According to the structure described above, when packaging module products having the same size and shape but different front plates and components to be mounted in the same outer box, the packaging pad is appropriately folded. By folding along the processing, it is possible to form a locking part for reinforcing the packaging pad, to form a relief part of a protruding part specific to the module product, and to form a holding part for a component specific to the module product. Then, each of the module products can be packaged in the same outer box using one cardboard packaging pad.

[0010]

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS One embodiment of a packaging pad according to the present invention will be described below in detail with reference to FIGS. 1 is a plan view showing a packaging pad, FIG. 2 is a perspective view showing a state in which a module product of a monitor television series for home automation is stored in an outer box using the packaging pad, and FIG. 3 is home automation using the packaging pad. FIG. 4 is a perspective view showing a state in which module products of the alarm unit series for home use are stored in an outer box, and FIG. 4 is a perspective view showing a state in which module products of a telephone / intercom system for home automation are stored in an outer box using a packing pad. It is.

The packaging pad P shown in FIG.
_aAnd hole punching P_bAnd notch processing P_cAnd crease processing P
_dIs a piece of corrugated cardboard, as shown in FIG.
And crease processing P_dMonitor by folding along
ー Module A of TV series₁To fit
And the crease processing P as shown in FIG. _d
By folding along the unit of the alarm unit
Wool Product A_TwoAnd can be fitted as shown in FIG.
Fold processing P_dBy folding along
Module A for the talker / intercom system_ThreeTo fit
And each module product
A_1,A_2,A_ThreeCan be packaged in the same outer box B
You can do it. In addition, module product A_1,A_2,A_Three
Means that the size and shape of case A are the same,
Front plate A_pAnd the front plate A_p
Parts (push button switch A)_s, Handset A
_h, Monitor TV A_mEtc.) is not something
Or, if it is different, the model shown in the conventional example
Joule Product A_1,A_2,A_ThreeIs the same as

The cutting process P of the packaging pad P shown in FIG.
_c1Is a surface element P as shown in FIGS._p1Face element for
P_p2,P_p2Crease processing P_d1,P_d1Fold at right angles along
And the engaging portion f is formed. And the module
Product A_1,A_2,A_ThreeThe rectangle of the housing A common to each
The back surface of the bottomed cylindrical body is made up of four surface elements P_p3,P_p4,P_p3,P
_p4Place on top. Then, four surface elements P_p3,P_p4,P
_p3,P_p4Is the respective cutting process P_c2,P_c2,P
_c2,P_c2And crease processing P_d4,P_d4,P
_d4,P_d4Along the face element P_p1For the face element P_p2,P_p2Same as
Folds at right angles to the direction. Four fold processing P_d4,P_d4,
P_d4,P_d4The part surrounded by is the back of the rectangular bottomed cylindrical body of the housing A.
It matches the size of the surface. Therefore, four surface elements P_p3,
P_p4,P_p3,P _p4Is on the side of the rectangular bottomed cylindrical body of the housing A
In addition, the rectangular bottomed cylindrical body of the housing A is a surface element P_p1Insert in the center of
You can enter.

Area element P_p2,P_p2 Height and area element P_p3,P
_p4,P_p3,P_p4Is the height of each module product A_1,
A_2,A_ThreeHeight of the side of the rectangular bottomed cylindrical body of the housing A common to
Slightly higher than Therefore, the rectangular shape of the housing A
The back surface of the bottomed cylindrical body is _p1Crease P
_d1,P_d1Plane element P folded at right angles along_p2,P_p2Tip of
Surface element P_p1Crease P_d4,P_d4,P_d4,P_d4
Plane element P bent at right angles along_p3,P_p4,P_p3,P_p4Ahead of
Before reaching the end, the periphery of the opening of the rectangular bottomed cylindrical body of the housing A
The flange portion having an L-shaped cross section provided on the edge is a surface element P_p1To
Touch

Then, the surface element P_p5,P_p5Is the area element P_p1Against
Te element P_p2,P_p2Crease P in the opposite direction to_d5,P_d5
At a right angle along with_p6,P_p6Is the area element P
_p5,P _p5For the face element P_p1Creases parallel to
Mechanic P_d6,P_d6Fold at a right angle along Then, the face element P_p5,
P_p5Is the height of the module product A₁Of the flange of the housing A
Height and Module Product A₁Plate A_pAnd height
Since the height is almost equal to the measured height, a set of
_p6,P_p7,P_p8And another set of face elements P_p6,P_p7,P _p8When
Are module products A that overlap each other₁Plate A_p
It will be on top. Then, a set of overlapping surface elements P
_p6,P_p7,P_p8And another set of face elements P_p6,P_{p7 ,}P_p8What is
Module product A₁Plate A_pSurface and plate A
_pMonitor TV A attached to_mCovering the surface of
Protect.

The total height of the surface element P _p2 and the surface element P _p5 is substantially equal to the height of the outer box B. The height of each of the surface elements P _{p3 and} P _p4 is equal to the height of the surface element P _p2 , and the height of each of the surface elements P _p9 and P _p10 is equal to the height of the surface element P _p5 .

Thereafter, the surface elements P _{p9 and} P _p9 are replaced with the surface elements P _{p6 and} P _p6.
Creases P _d7, P in the same direction as the surface elements P _p2, P _p2
with folding at a right angle along _d7, surface elements P _p10, P _p10 the surface elements P _p6, P _p6 surface elements P _p2, P _p2 and in the same direction creased P _d8, at a right angle along the P _d8 against Fold. Then, the surface elements P _p9, P _p9 and the surface element P _p9 are cut inside the locking portion f which is cut by the above-described cutting processing P _c1 and rises in connection with the surface element P _p2.
p10, P _p10 are located. Then, the surface elements P _p9, P _p9 and the surface elements P _p10, P _p10 are respectively locked to the four locking portions f so that they do not come off, and are reinforced so that the packaging pad P itself is not crushed, and the module P each plate a _p product a _1, a _2, a ₃ is protected from the outside pressure.

Further, in the module product A _2, A _3, module products A _1, since no raised surface of the plate A _p as, as shown in FIGS. 3 and 4,
In FIG. 2, one set of overlapping surface elements P _p6, P _p7, P _p8 and another set of surface elements P _p6, P _p7, P _p8 are module products A _2, A
A gap is formed between the _third plate _{Ap and} the surface thereof. The height of this gap is exactly equal to the height of the surface elements P _p7, P _p7 . Therefore, in the module product A _2, A _3, after wrapped module product A _2, A ₃ in packaging pad P in the same manner as the module product A _1, further has surface elements P _p7, P _p7 The surface _elements P _{p7 ,} P _p7 are perpendicularly _cut along the creases P _d9, P _d9 with respect to the surface _elements P _p6, P _{p6 so as} to _stand upright on the surface of the front plate _{Ap of the} module products A _2, A _3. Along with folding, the surface elements P _{p8 and} P _p8 are cut along the creases P _{d10 and} P _d10 so that the surface _elements P _{p7 and} P _p7 are parallel to the surface of the front plate _Ap of the module products A _{2 and} A ₃ with respect to the surface elements P _{p7 and} P _p7 . And fold it at right angles to the surface elements P _{p6 and} P _p6 .

Then, the two surface elements P _p7, P _p7 stand upright with respect to the front plate _Ap of the module products A _2, A ₃ , and the two surface _elements P _p6, P _p6 respectively _protrude under external pressure. Prevent infestation. Further, each of the surface elements P _p8, P _p8 outer vent to form a machining P each surface elements P to one side of _{a p8,} portion projecting continuous to P _p8 are just respective surface elements P _p9, P
Consistent with the position of the punching provided processing P _b3, P _b3 to _p9 is I a slightly inserted, the two surface elements P _p7, P _p7 is faceplate A _p Module Product A _2, A ₃ On the other hand, the two surface elements P _{p7 and} P _p7 are prevented from falling down due to the external pressure.

[0019] In the module product A ₃ shown in FIG. 4, two holes punching P _b2, push button corresponding to the module product A ₃ specific protrusion position portions of the P _b2 switches A
_s is present, but holes _{Pb2, Pb2}
In preventing the packaging putt P may be damaged by pressing down the push button switch A _s. Also, handset A _h corresponding to the module product A _3-specific parts, is pressed so as not shifted at respective tips g of surface elements P _p6, P _p6 corresponding to the pressing portion.

[0020] The broken line shown in FIGS. 2 to 4 show a plastic bag wrapped module product _{A 1, A 2, A 3} .

The packaging pad P is used as described above.
Runda Module A_1,A_2,A_ThreeIs the packaging pad P
Face element P_p1Has the same size as the opening of the outer box B
Therefore, it can be stored in the outer box B and packed well.
Pat P is a cushioning material against impact force and pressure during transportation.
Plays a role. Therefore, the module product A_1,A_2,A _Three
Will be delivered to the customer without damage.

[0022]

Since the packaging pad of the present invention is constructed as described above, the size and shape of the housing are the same, but the front plate and the parts to be attached are fitted to each of the module products, and the same. It can be used as a cushioning material for the outer box, the shape, material and manufacturing method of the packing pad can be unified, and the storage place, material cost and manufacturing cost of the packing pad can be reduced, and the packing pad is less likely to run out of stock. It does not become an obstacle to shortening the delivery time of small-volume production products, and because cardboard is used, it can be burned or putrefused when used, and can be easily disposed of, providing a packaging pad that does not cause environmental destruction. Play.

[Brief description of the drawings]

FIG. 1 is a plan view showing a packing pad according to an embodiment of the present invention.

FIG. 2 is a perspective view showing a state in which a module product of a monitor television series is stored in an outer box using the packaging pad of one embodiment according to the present invention.

FIG. 3 is a perspective view showing a state in which a module product of the alarm unit series is stored in an outer box using the packing pad according to the embodiment of the present invention.

FIG. 4 is a perspective view showing a state in which a telephone / intercom system module product is stored in an outer box using the packing pad of one embodiment according to the present invention.

FIG. 5 is a perspective view showing a state in which a conventional module product of a monitor television series is packaged in an outer box.

FIG. 6 is a schematic side view showing a module product of a monitor television series.

FIG. 7 is a perspective view showing a state in which a conventional module product of the alarm unit series is packaged in an outer box.

FIG. 8 is a schematic side view showing a module product of the alarm unit series.

FIG. 9 is a perspective view showing how a conventional telephone / intercom system module product is packaged in an outer box.

FIG. 10 is a schematic side view showing a module product of a telephone / interphone series.

[Explanation of symbols]

A housing A ₁ module Product A ₂ Module Product A ₃ module Product A _h module instrument-specific component A _s module Product specific protrusion B outer box P packaging pad P _a contour punching P _b hole punching P _b2 relief portion P _c Incision processing P _d crease processing f Locking part g Holding part

Claims (1)

(57) [Claims] 1. A method for folding each module product having the same size and shape of a housing but having different front plates and parts to be attached in the same outer box. A corrugated cardboard wrapping pad for buffering stress during transportation, which has been subjected to an outer shape punching process, a hole punching process, a notch process, and a crease process so that it can be fitted by fitting the package pad along the crease process. By folding, at least a part of the cutting process forms a locking portion for reinforcing the packaging pad,
At least a part of the hole punching process forms a relief portion of the protruding portion unique to the module product, and at least a part of the outer shape punching process forms a holding portion for a component unique to the module product. To put pat.