JP3196996U - Paint soot collection and recovery equipment in wet painting booth - Google Patents

Paint soot collection and recovery equipment in wet painting booth Download PDF

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JP3196996U
JP3196996U JP2015000042U JP2015000042U JP3196996U JP 3196996 U JP3196996 U JP 3196996U JP 2015000042 U JP2015000042 U JP 2015000042U JP 2015000042 U JP2015000042 U JP 2015000042U JP 3196996 U JP3196996 U JP 3196996U
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paint
circulating water
booth
suction
pump
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健 中野
健 中野
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Hakuto Co Ltd
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Abstract

【課題】湿式塗装ブースの粕池の水面上に浮上した、不粘着化した大きな塗料粕や泡状の塗料粕であっても効率的に捕集回収でき、かつ、粕池液面とポンプ設置部の高低差が大きい場合も、十分なポンプ揚程が得られる塗料粕捕集回収装置を提供する。【解決手段】開口部が、ブース循環水の表層部分を横向きに吸引するように、水面に横向きに開口し、開口下部17が上部よりも延伸された形状を有する塗料粕吸引捕集部16がフロート18に取り付けられ、かつ、ホース19を介して、容積式ポンプに接続されている。【選択図】図2[PROBLEMS] To efficiently collect and recover even non-adhesive large paint fountains and foam-like paint fountains that floated on the surface of a wet pond in a wet painting booth, and to install a pond liquid surface and a pump. Provided is a paint fouling collection and recovery device that can provide a sufficient pump head even when the height difference of the parts is large. A paint cake suction / collecting section (16) having a shape that opens laterally to the surface of the water so that the opening sucks the surface layer portion of the booth circulating water laterally and has an opening lower part (17) extended from the upper part. It is attached to the float 18 and connected to a positive displacement pump through a hose 19. [Selection] Figure 2

Description

本考案は、湿式塗装ブースの粕池の水面上に浮上した塗料粕を捕集し回収する装置に関する。   The present invention relates to an apparatus for collecting and collecting paint soot that has floated on the surface of a pond in a wet painting booth.

従来、自動車や電気製品等の塗装法の一種として、塗料を被塗装物に噴霧するスプレー塗装法がある。スプレー塗装法では塗料品質の保持及び作業環境の保全のため、湿式塗装ブース内で塗料の噴霧が行われている。この湿式塗装ブースは、被塗装物に塗料を噴霧するための塗装室と、塗装室の空気を吸引するためのファンを有するダクトと、吸引した空気とブース循環水とを接触させるための接触部と、ブース循環水を貯留可能な粕池とが備えられている。   2. Description of the Related Art Conventionally, there is a spray coating method in which paint is sprayed on an object to be coated as a kind of coating method for automobiles, electrical products and the like. In the spray painting method, paint is sprayed in a wet painting booth in order to maintain the quality of the paint and preserve the work environment. This wet painting booth has a painting chamber for spraying paint on an object to be coated, a duct having a fan for sucking air in the painting chamber, and a contact portion for bringing the sucked air and the booth circulating water into contact with each other. And a pond that can store circulating water at the booth.

この湿式塗装ブースでは、被塗装物に塗着しなかった未塗着塗料がファンによって空気とともにダクト内に吸引される。この際、未塗着塗料は接触部においてブース循環水と接触して捕集され、未塗着塗料を沈殿あるいは浮上させることにより分離される。こうして分離された未塗着塗料は回収される。   In this wet painting booth, uncoated paint that has not been applied to the object to be coated is sucked into the duct together with air by the fan. At this time, the uncoated paint is collected in contact with the booth circulating water at the contact portion, and separated by settling or floating the uncoated paint. The uncoated paint thus separated is collected.

未塗着塗料の沈殿あるいは浮上、及びその回収は主に粕池で行われるが、沈殿した塗料粕の回収は塗装工場が一定期間操業を休止する時期に合わせて行われる粕池清掃時に主に人力で実施されることが通常であり、操業日程との調整、多量のブース循環水の排水もしくは一時貯留、及び回収した多量の塗料粕の処理など、多くの問題点があった。一方、浮上した塗料粕の捕集回収は塗装工場が操業中であっても連続的に実施できるため、多くの塗装ブースで塗料粕の浮上回収が採用されるようになった。   Precipitation or levitation of unpainted paint and its recovery are mainly performed at Tsugaike, but collection of settled paint is mainly performed at the time of cleaning of Tsugaike, which is done at a time when the painting plant stops operation for a certain period of time. It is usually conducted manually, and there are many problems such as adjustment with the operation schedule, drainage or temporary storage of a large amount of booth circulating water, and treatment of a large amount of collected paint cake. On the other hand, the collection and collection of floating paint fountains can be carried out continuously even when the painting plant is in operation, and therefore, the paint buoys are collected and collected at many painting booths.

塗料粕の浮上回収に用いる塗料粕捕集回収装置、及び方法としては、バケットによる汲み取り、フロートポンプによる吸引、あるいはスキマーによる掻き寄せなどの手段が知られており、特にフロートポンプによる吸引を主として他の手段を組み合わせた装置や方法が多く提案されている。例えば、特許文献1にはフロートポンプにより回収した塗料粕を傾斜式固液分離装置に送る塗料粕の固液分離方法が開示されており、特許文献2にはフロートポンプのフロート近傍の液面を揺動させて波を生成させて、フロートポンプの吸込口に引っ掛かった大きな塗料粕を吸込口に落とし込む液面浮遊物の吸取装置が開示され、更に特許文献3の図2には、フロートポンプの吐出側から吸引側へ吐出液の一部を戻してエジェクタ効果を発揮させ、吸入効率を上げる構成が示されている。特許文献4には前記のエジェクタノズルに替えて空気吸入口を設け、後続の分離層での塗料粕の浮上分離効率を上げる工夫が示されている。   Known methods and methods for collecting and collecting paint scum used to float and collect paint scum include means such as pumping by a bucket, suction by a float pump, or scraping by a skimmer. Many devices and methods combining these means have been proposed. For example, Patent Document 1 discloses a method for solid-liquid separation of a paint cake that sends the paint cake collected by a float pump to an inclined solid-liquid separator, and Patent Document 2 discloses a liquid surface near the float of the float pump. A suction device for a liquid surface floating substance is disclosed in which a large paint cake caught on a suction port of a float pump is dropped into a suction port by generating a wave by swinging. Further, FIG. A configuration is shown in which a part of the discharged liquid is returned from the discharge side to the suction side to exert the ejector effect and increase the suction efficiency. Patent Document 4 discloses a device for providing an air suction port in place of the ejector nozzle to increase the floating separation efficiency of the paint cake in the subsequent separation layer.

これらの従来技術では粕池にフロートポンプを浮かべて浮上した塗料粕を回収するという技術思想が共通しており、通常、フロートポンプの開口部である吸込口は、ブース循環水の水面に対して平行方向のやや水面下に、上方に開口して設置され、周辺水面から塗料粕とブース循環水を吸引する。しかし、この開口部の欠点は、大きな塗料粕が開口部の外縁部に引っ掛かって、上手く吸込口に落下しないことである。その対策として、上記特許文献2にはフロートポンプのフロート近傍の液面を揺動させて波を生成させて、フロートポンプの吸込口に引っ掛かった大きな塗料粕を吸込口に落とし込む液面浮遊物の吸取装置が開示されているが、そのような対策を追加すると、捕集回収装置の操作が複雑になり、効率的な塗料粕回収を達成することが難しくなる。また、他の欠点は、ブース循環水の水面上に浮上した泡状の粕は軽いので、泡の下部のブース循環水だけを吸込み、泡状の粕を捕集することが難しい。一方、フロートポンプは、遠心ポンプや軸流ポンプの水中ポンプであるが、後続の固液分離装置等との高低差が大きい場合は揚程を高くするために羽根車とポンプケーシングの隙間(ギャップ)を小さくしなければならず、送液量が低下して効率的な塗料粕捕集回収が達成できなくなるとともに、小さい隙間には大きな塗料粕が詰まりやすくなり、ポンプの運転停止を引き起こす。更に、該フロートポンプ及び付帯する装置、機材に不具合が生じた場合は、粕池のいわゆる「岸」にフロートポンプを中心とする捕集回収装置を引き寄せ、あるいは岸に引き上げて修理する必要があり、このような作業は煩雑で手間のかかるものである。   These conventional technologies share the same technical idea of collecting paint lees that floated on a floating pond in the pond. Normally, the suction port that is the opening of the float pump is connected to the surface of the booth circulating water. It is installed with an opening upward, slightly below the water surface in the parallel direction, and draws paint slag and booth circulating water from the surrounding water surface. However, the disadvantage of this opening is that a large paint cake is caught on the outer edge of the opening and does not fall well into the inlet. As a countermeasure, the above-mentioned Patent Document 2 discloses a liquid level floating material that generates a wave by swinging the liquid surface in the vicinity of the float of the float pump and drops a large paint cake caught in the suction port of the float pump into the suction port. Although a suction device is disclosed, if such measures are added, the operation of the collection and recovery device becomes complicated, and it becomes difficult to achieve efficient paint soot recovery. Another disadvantage is that the foamed soot that floats on the surface of the booth circulating water is light, so it is difficult to suck only the booth circulating water below the foam and collect the foamed soot. On the other hand, the float pump is a submersible pump such as a centrifugal pump or an axial flow pump. If there is a large difference in height from the subsequent solid-liquid separator, etc., a gap (gap) between the impeller and the pump casing is required to increase the head. The amount of liquid to be fed is reduced, making it impossible to efficiently collect and collect paint scum, and large paint scum tends to be clogged in a small gap, causing the pump to stop operating. Furthermore, if there is a problem with the float pump and its associated equipment and equipment, it is necessary to bring the collection / collection device centered on the float pump to the so-called “shore” of Tsugaike or to repair it by pulling it up to the shore. Such an operation is cumbersome and time-consuming.

一方、特許文献5、6には、開口部(=吸込口)がブース循環水の水面に対して垂直方向に開口する、すなわち、横方向に開口して設置されている塗料粕吸引捕集部と、それに接続するポンプ部分をいわゆる粕池の岸に置く塗料粕捕集回収装置が開示されている。このような方向の開口部であれば、吸込口に大きな塗料粕が引っ掛かる、泡状の粕を捕集できないなどの、上方に開口して設置される形式の吸込口の欠点は解消されるが、開口部の上下位置が下過ぎると、浮上した塗料粕以外にブース循環水を多く吸込み、逆に上過ぎると空気を多く吸込むという欠点がある。特許文献6の図2には、水位監視装置をエアシリンダーと連動させ、吸込口をエアシリンダーで押すことによって吸込口の上下位置を微調節する方法が示されている。しかし、このような付帯機器を常に調節して適正な位置を維持し続けることは煩雑である。また、特許文献5、6の、いわゆる粕池の岸の地上部分に設置したポンプの種類や性能については何ら記載されておらず、示唆する記載も無いが、一般に多用される遠心ポンプでは、吸込んだ空気によるキャビテーション現象やエアハンマ現象を起こしやすく、また、最近の工場用地の有効利用によって粕池が地下、ポンプが地上に設置される場合は、高いポンプ揚程も要求される。   On the other hand, in Patent Documents 5 and 6, the paint fountain suction collecting part in which the opening (= suction port) is opened in the vertical direction with respect to the water surface of the booth circulating water, that is, installed in the lateral direction. And a paint soot collection and recovery device in which a pump portion connected to the so-called pond shore is placed. If the opening is in such a direction, the disadvantage of the suction port of the type that opens upwards, such as a large paint cake caught on the suction port, or the collection of foam-like soot is eliminated. If the upper and lower positions of the opening are too low, there is a drawback that a lot of booth circulating water is sucked in addition to the floated paint tank, and conversely if it is too high, a lot of air is sucked. FIG. 2 of Patent Document 6 shows a method of finely adjusting the vertical position of the suction port by interlocking the water level monitoring device with the air cylinder and pushing the suction port with the air cylinder. However, it is cumbersome to constantly adjust such ancillary equipment and maintain an appropriate position. In addition, although there is no description or suggestion about the type or performance of the pumps installed on the shore of the so-called Tsugaike shore in Patent Documents 5 and 6, there is no description that suggests, but in general centrifugal pumps that are frequently used, suction is performed. It is easy to cause cavitation phenomenon and air hammer phenomenon due to air, and when the Tsugaike is installed underground and the pump is installed on the ground due to the effective use of the recent factory site, a high pump head is also required.

以上のことから、湿式塗装ブース粕池のブース循環水の表面に浮上した塗料粕が大きな塗料粕や泡状の塗料粕であっても、効率的に捕集回収でき、かつ、粕池液面とポンプ設置部の高低差が大きい場合も、十分なポンプ揚程が得られる塗料粕捕集回収装置が求められている。   From the above, even if the paint fountain levitated on the surface of the circulating water in the wet paint booth pond is a large paint fountain or foam paint fountain, it can be efficiently collected and recovered. There is also a need for a paint soot collection and recovery device that can provide a sufficient pump head even when there is a large difference in height between the pump installation part and the pump installation part.

特開平7−47354号公報JP 7-47354 A 特開平8−252577号公報JP-A-8-252577 特開2003−284978号公報JP 2003-284978 A 特開2004−237175号公報JP 2004-237175 A 実開昭55−28451号公報Japanese Utility Model Publication No. 55-28451 特開平7−882号公報JP-A-7-882

本考案は、湿式塗装ブースの粕池の水面上に浮上した塗料粕を捕集回収する装置であって、大きな塗料粕や泡状の塗料粕であっても効率的に捕集回収でき、かつ、粕池液面とポンプ設置部の高低差が大きい場合も、十分なポンプ揚程が得られる塗料粕捕集回収装置を提供することを目的としている。   The present invention is a device that collects and collects paint soot that floats on the surface of a wet pond in a wet painting booth, and can efficiently collect and collect even large paint soot and foam-like paint soot. An object of the present invention is to provide a paint soot collection and recovery device that can obtain a sufficient pump head even when the height difference between the pond liquid level and the pump installation part is large.

本考案者は、前記課題を達成するために鋭意研究を重ねた結果、開口部がブース循環水の水面に対して垂直方向に開口する、すなわち、横方向に開口して設置されている塗料粕吸引捕集部の開口部(=吸込口)の下部が上部に比べて延伸された形状であれば、大きな塗料粕や泡状の塗料粕であっても効率的に捕集回収でき、かつ、延伸された下部構造が開口部の下層からブース循環水の吸込みを抑え、その下部の先端部で必要最小限のブース循環水をすくい取るように吸引できることができることを見出した。また、この塗料粕吸引捕集部に、キャビテーション現象が起こらず、エアハンマ現象も起こしにくい容積式ポンプを接続することによって、粕池液面とポンプ設置部の高低差が大きい場合も、十分なポンプ揚程が得ることができ、本考案を成すに至った。   As a result of intensive research to achieve the above-mentioned problems, the present inventor has found that the opening is opened in the vertical direction with respect to the water surface of the booth circulating water, that is, the paint bottle installed in the lateral direction. If the lower part of the opening (= suction port) of the suction collection part is a shape that is extended compared to the upper part, it can be efficiently collected and recovered even if it is a large paint cake or a foam-like paint cake, and It was found that the extended lower structure can suck the booth circulating water from the lower layer of the opening and suck the minimum necessary booth circulating water at the lower end of the opening. In addition, by connecting a positive displacement pump that does not cause cavitation phenomenon and air hammer phenomenon to the paint soot suction collection part, even if there is a large difference in height between the pond liquid level and the pump installation part, a sufficient pump The head can be obtained and the present invention has been accomplished.

すなわち、請求項1に係る考案は、湿式塗装ブースの粕池において、ブース循環水の表面に浮上した不粘着化した塗料粕、及びブース循環水を含むブース循環水の表層部分を吸引する塗料粕吸引捕集部と、容積式ポンプを接続する塗料粕捕集回収装置であって、その塗料粕吸引捕集部の開口部がブース循環水の水面に対して垂直方向に開口し、該開口部の下部が上部に比べて延伸された形状を有することを特徴とする塗料粕捕集回収装置である。   In other words, the invention according to claim 1 is a paint tank that sucks the surface layer portion of the booth circulating water including the booth circulating water and the non-adhesive coating tank floating on the surface of the booth circulating water in the wet pond of the wet painting booth. A paint soot collecting and collecting device for connecting a suction collecting part and a positive displacement pump, wherein an opening of the paint soot suction collecting part opens in a direction perpendicular to the water surface of the booth circulating water, and the opening The paint cake collecting and collecting device is characterized in that the lower part of the paint has a shape that is extended as compared with the upper part.

本考案の塗料粕捕集回収装置によれば、大きな塗料粕や泡状の塗料粕であっても効率的に捕集回収でき、かつ、粕池液面とポンプ設置部の高低差が大きい場合も、十分なポンプ揚程が得られるため、安定で効率的な湿式塗装ブースの塗料粕捕集回収を達成することができる。   According to the paint soot collection and collection device of the present invention, even if a large paint soot or foam-like paint soot can be collected and recovered efficiently, and there is a large difference in height between the pond liquid level and the pump installation part However, since a sufficient pump head can be obtained, it is possible to achieve a stable and efficient wet paint booth collection and recovery of the paint.

本考案の実施例における全体構成を説明するための概略図である。It is the schematic for demonstrating the whole structure in the Example of this invention. 本考案の塗料粕捕集回収装置における、水面に対して垂直方向に開口し、横向きに吸引する形状であって、該開口部の下部が上部に比べて延伸された形状を有する塗料粕吸引捕集部の一例を示す図である。In the paint soot collecting and collecting apparatus of the present invention, the paint soot suction and trapping has a shape that opens in a direction perpendicular to the water surface and sucks in a lateral direction, and has a shape in which the lower part of the opening is extended as compared with the upper part. It is a figure which shows an example of a collection part. 比較例1の塗料粕捕集回収装置における、水面に対して垂直方向に開口し、横向きに吸引する形状であって、該開口部の下部と上部が同じ長さ・垂直位置にある形状を有する塗料粕吸引捕集部の一例を示す図である。The paint sachet collecting and collecting apparatus of Comparative Example 1 has a shape that opens in the vertical direction with respect to the water surface and sucks in the horizontal direction, and the lower and upper portions of the opening have the same length and vertical position. It is a figure which shows an example of the coating material suction suction collection part. 比較例2、3の塗料粕捕集回収装置における、水面に対して水平方向に開口し、上向きの吸込口を有する塗料粕吸引捕集部の一例を示す図である。It is a figure which shows an example of the paint cake suction collection part which opens in the horizontal direction with respect to the water surface in the paint cake collection collection apparatus of the comparative examples 2 and 3, and has an upward suction port.

本考案は、湿式塗装ブースの粕池において、ブース循環水の表面に浮上した不粘着化した塗料粕、及びブース循環水を含むブース循環水の表層部分を吸引する塗料粕吸引捕集部と、容積式ポンプを接続する塗料粕捕集回収装置であって、その塗料粕吸引捕集部の開口部がブース循環水の水面に対して垂直方向に開口し、該開口部の下部が上部に比べて延伸された形状を有することを特徴とする塗料粕捕集回収装置である。   The present invention is a wet paint booth pond, a non-tacked paint tank floating on the surface of the booth circulating water, and a paint tank suction collecting section for sucking the surface layer portion of the booth circulating water including the booth circulating water, A paint fountain collecting and collecting device connected to a positive displacement pump, wherein the opening of the paint fountain suction collecting portion opens in a direction perpendicular to the water surface of the booth circulating water, and the lower portion of the opening is compared with the upper portion. A paint cake collecting and collecting device characterized by having a stretched shape.

本考案における湿式塗装ブースは、自動車や電気製品等の塗装法の一種であるスプレー塗装法において、被塗装物に塗料を噴霧するための塗装室と、塗装室の空気を吸引するためのファンを有するダクトと、吸引した空気とブース循環水とを接触させるための接触部と、ブース循環水を貯留可能な粕池とが備えている形式の塗装ブースである。   The wet painting booth in the present invention is a spray painting method, which is a kind of painting method for automobiles and electrical products, and has a painting room for spraying paint on the object to be coated and a fan for sucking the air in the painting room. It is a painting booth of the type provided with the duct which has, the contact part for making the sucked air and booth circulating water contact, and the Tsugaike pond which can store booth circulating water.

本考案における、湿式塗装ブースの粕池において、ブース循環水の表面に浮上した不粘着化した塗料粕は、ブース循環水の水面上に浮いた塊状の大きな塗料粕やブース循環水の水面上に浮上した泡状の粕等を含み、それらの塗料粕は浮上処理、又は浮上分散処理によって得ることができる。   In the present invention, in the wet painting booth pond, the non-adhesive paint tank that floats on the surface of the booth circulating water is placed on the surface of the booth circulating water. These include foamed cocoons that have floated, and these paint candy can be obtained by levitation treatment or levitation dispersion treatment.

前記の浮上処理、又は浮上分散処理に用いられる不粘着化剤としては、メラミン−アルデヒド樹脂酸コロイド、フェノール−ホルムアルデヒド樹脂、ポリオレフィン樹脂エマルション、高級脂肪酸エマルション、高級アルコールエマルション、ポリ塩化アルミニウム、硫酸アルミニウム、アルミナゾル、ベントナイト、セピオライトなどが使用でき、対象となる塗料の種類や性状に合わせて適宜選択できるが、好ましくは、メラミン−アルデヒド樹脂酸コロイド、フェノール−ホルムアルデヒド樹脂、ポリオレフィン樹脂エマルション、高級脂肪酸エマルション、高級アルコールエマルション、アルミナゾルである。   Examples of the non-adhesive agent used in the above floating treatment or floating dispersion treatment include melamine-aldehyde resin acid colloid, phenol-formaldehyde resin, polyolefin resin emulsion, higher fatty acid emulsion, higher alcohol emulsion, polyaluminum chloride, aluminum sulfate, Alumina sol, bentonite, sepiolite, etc. can be used and can be appropriately selected according to the type and properties of the target paint, but preferably melamine-aldehyde resin acid colloid, phenol-formaldehyde resin, polyolefin resin emulsion, higher fatty acid emulsion, higher grade Alcohol emulsion and alumina sol.

該不粘着化剤の添加量は、対象となる塗料の種類や性状に合わせて適宜選択できるが、通常は3〜10重量%対未塗着塗料である。   The amount of the tackifying agent added can be appropriately selected according to the type and properties of the target paint, but is usually 3 to 10% by weight with respect to the uncoated paint.

また、前記の浮上分散処理には、通常、高分子凝集剤が併用され、その高分子凝集剤としては、ポリアクリルアミド、アクリルアミド−アクリル酸共重合体、ポリアクリルアミノエチルトリメチルアンモニウムクロライド、ポリメタクリルアミノエチルトリメチルアンモニウムクロライド、アクリルアミド−アクリルアミノエチルトリメチルアンモニウムクロライド共重合体、アクリルアミド−メタクリルアミノエチルトリメチルアンモニウムクロライド共重合体、アクリルアミド−[2−(アクリロイルオキシ)エチル]ベンジルジメチルアンモニウムクロライド・[2−(アクリロイルオキシ)エチル]トリメチルアンモニウム共重合体、DADMAC−アクリルアミド共重合体などが使用でき、対象となる塗料の種類や性状に合わせて適宜選択できるが、好ましくは、アクリルアミド−アクリル酸共重合体、アクリルアミド−アクリルアミノエチルトリメチルアンモニウムクロライド共重合体、アクリルアミド−メタクリルアミノエチルトリメチルアンモニウムクロライド共重合体、アクリルアミド−[2−(アクリロイルオキシ)エチル]ベンジルジメチルアンモニウムクロライド・[2−(アクリロイルオキシ)エチル]トリメチルアンモニウム共重合体である。   In addition, a polymer flocculant is usually used in combination with the above levitation dispersion treatment. Examples of the polymer flocculant include polyacrylamide, acrylamide-acrylic acid copolymer, polyacrylaminoethyltrimethylammonium chloride, polymethacrylamino. Ethyltrimethylammonium chloride, acrylamide-acrylaminoethyltrimethylammonium chloride copolymer, acrylamide-methacrylaminoethyltrimethylammonium chloride copolymer, acrylamide- [2- (acryloyloxy) ethyl] benzyldimethylammonium chloride / [2- (acryloyl) Oxy) ethyl] trimethylammonium copolymer, DADMAC-acrylamide copolymer, etc. can be used, and are selected appropriately according to the type and properties of the target paint. Preferably, acrylamide-acrylic acid copolymer, acrylamide-acrylaminoethyltrimethylammonium chloride copolymer, acrylamide-methacrylaminoethyltrimethylammonium chloride copolymer, acrylamide- [2- (acryloyloxy) ethyl] Benzyldimethylammonium chloride / [2- (acryloyloxy) ethyl] trimethylammonium copolymer.

該高分子凝集剤の添加量は、対象となる塗料の種類や性状に合わせて適宜選択できるが、通常は0.1〜2重量%対未塗着塗料である。   The amount of the polymer flocculant to be added can be appropriately selected according to the type and properties of the target coating material, but is usually 0.1 to 2% by weight with respect to the uncoated coating material.

本考案における塗料粕吸引捕集部は、湿式塗装ブースの粕池において、ブース循環水の表面に浮上した不粘着化した塗料粕、及びブース循環水を含むブース循環水の表層部分を吸引する構造物であり、その開口部(=吸込口)がブース循環水の水面に対して垂直方向に開口し、該開口部の下部が上部に比べて延伸された形状を有することを特徴とする。   In the present invention, the paint soot suction collecting part sucks the non-adhesive paint soot that floats on the surface of the booth circulating water and the surface layer portion of the booth circulating water including the booth circulating water in the wet pond of the wet painting booth. The opening portion (= suction port) is open in the direction perpendicular to the water surface of the booth circulating water, and the lower portion of the opening portion has a shape that is extended as compared with the upper portion.

本考案で用いる容積式ポンプは、往復ポンプと回転ポンプに分類され、往復ポンプの種類として、ピストンポンプ、プランジャーポンプ、ベローズポンプ、及びダイヤフラムポンプ等があり、回転ポンプの種類として、ギアーポンプ(=歯車ポンプ)、ベーンポンプ、ネジポンプ、及びローラーポンプ等があり、一般的に高い揚程が得られ、キャビテーション現象が起こらず、エアハンマ現象も起こし難い特徴がある。中でも、捕集した大きな塗料粕が比較的壊されずに移送できる往復ポンプが好ましく、更に送液量の大きいダイヤフラムポンプが特に好ましい。   The positive displacement pumps used in the present invention are classified into reciprocating pumps and rotary pumps, and there are piston pumps, plunger pumps, bellows pumps, diaphragm pumps, etc. as reciprocating pump types. Gear pumps (= Gear pumps), vane pumps, screw pumps, roller pumps, and the like, which generally have a high head, do not cause cavitation, and do not easily cause air hammer. Among them, a reciprocating pump that can transfer the collected large paint cake without being relatively broken is preferable, and a diaphragm pump having a large liquid feeding amount is particularly preferable.

また、本考案で用いる容積式ポンプの動力源としては、モーター駆動、ソレノイド駆動、又はエア駆動等の種類があるが、いずれも適用でき、適宜選択できる。   Moreover, as a power source of the positive displacement pump used in the present invention, there are types such as a motor drive, a solenoid drive, and an air drive, any of which can be applied and can be appropriately selected.

本考案の塗料粕捕集回収装置に後続する固液分離装置は、各種の装置が選択でき、例えば、デカンターやスキマー付き加圧浮上装置などが挙げられるが、特に加圧浮上装置は、往復ポンプによって大きな塗料粕が壊されずに導入されれば、良好な固液の浮上分離効率が得られるため、本考案の塗料粕捕集回収装置に往復ポンプを採用した場合には、後続する固液分離装置として適している。   Various devices can be selected as the solid-liquid separation device following the paint soot collecting and collecting device of the present invention, and examples thereof include a decanter and a pressurized levitation device with a skimmer. If a large paint slag is introduced without being broken by this, good solid-liquid flotation and separation efficiency can be obtained. Suitable as a device.

本考案の塗料粕捕集回収装置について、例えば、図1に基づいて、塗料粕吸引捕集部の開口部(=吸込口)の上下位置の設定方法について説明すると、塗料粕吸引捕集部5にフロート6を付属させ、ブース循環水の水面に横向きに開口部を設置して粕池に浮かべ、その開口部の上部に比べて延伸された下部構造を水面からやや水面下に設置し、吸引するブース循環水の表層部分が流動性を保つために必要な最小限のブース循環水をすくい取るように、塗料粕吸引捕集部5の上下位置をフロート6で調節する。この塗料粕吸引捕集部の、ブース循環水の水面に対する位置が上過ぎると、吸引されるブース循環水の表層部分の流動性を保つために必要なブース循環水の割合が減り、かつ、不要な空気を吸引し、送液運転の安定性に支障を来たす。また、塗料粕吸引捕集部の、ブース循環水の水面に対する位置が下過ぎると、ブース循環水の割合が増えて吸引物の流動性は良くなるが、水面上に浮上している不粘着化した塗料粕7の捕集率が低下し、効率的な塗料粕回収を達成することが難しくなる。   With regard to the paint soot collecting and collecting apparatus of the present invention, for example, based on FIG. 1, a method for setting the vertical position of the opening (= suction port) of the paint soot suction collecting part will be described. Float 6 is attached to the water surface of the booth circulatory water, and an opening is placed sideways on the surface of the pond and floated on the pond. The lower structure extended from the upper part of the opening is placed slightly below the surface of the water. The upper and lower positions of the paint soot suction collecting part 5 are adjusted by the float 6 so that the minimum booth circulating water necessary for maintaining the fluidity of the surface layer portion of the circulating booth water is scooped up. If the position of the paint soot suction collection part relative to the water surface of the booth circulating water is too high, the proportion of the booth circulating water necessary to maintain the fluidity of the surface layer of the suction booth circulating water will be reduced and unnecessary. The air is sucked in and the stability of the liquid feeding operation is hindered. In addition, if the position of the paint soot suction collection part relative to the water surface of the booth circulating water is too low, the ratio of the booth circulating water will increase and the fluidity of the suction will be improved, but the tack free floating on the water surface The collected rate of the paint cake 7 decreases, and it becomes difficult to achieve efficient paint cake collection.

該塗料粕吸引捕集部5はホースで容積式ポンプ8に接続されるが、このホースは一旦、粕池に沈めた後、水面から立ち上げて容積式ポンプ8に接続することにより、不要な空気を吸引することを防ぐ。容積式ポンプ7は粕池の「岸」の地上部に設置する。このようにして捕集回収された塗料粕は後続の固液分離装置(図1ではスキマー付き加圧浮上装置9)に移送されて、より濃縮された塗料粕を得ることができる。   The paint soot suction and collection unit 5 is connected to the positive displacement pump 8 by a hose. However, this hose is temporarily set in the reservoir and then raised from the water surface and connected to the positive displacement pump 8 so that it is unnecessary. Prevent inhaling air. The positive displacement pump 7 is installed on the above-ground part of the “shore” of Tsugaike. The paint cake collected and collected in this manner is transferred to a subsequent solid-liquid separation device (pressure floatation device 9 with a skimmer in FIG. 1) to obtain a more concentrated paint cake.

本考案の効果を減じない範囲で、本考案の塗料粕捕集回収装置に、他の処理剤や他の装置を併用することができる。例えば、臭気対策処理剤、微生物製剤、及び消泡剤(ただし、完全に泡を消すと塗料粕の捕集率が低下する)などを併用することができ、また、粕池に曝気装置などを設置するのもよい。   As long as the effects of the present invention are not reduced, other processing agents and other apparatuses can be used in combination with the paint soot collecting and collecting apparatus of the present invention. For example, it is possible to use odor countermeasure treatment agents, microbial preparations, and antifoaming agents (however, if the foam is completely removed, the collection rate of the paint cake is reduced), etc. It is good to install.

以下に本考案を具体的に説明するが、本考案はこれらの実施例に限定されるものではない。   The present invention will be specifically described below, but the present invention is not limited to these examples.

(実施例1)
本考案の実施形態の一例を図1に示す。湿式塗装ブースには、被塗装物に塗料を噴霧するための塗装室1、未塗着塗料をブース循環水に接触させてブース循環水中に捕集する接触部2、ブース循環水を貯留可能な粕池3、及びブース循環水を循環する循環ポンプ4が備えられている。接触部2においてブース循環水中に捕集された未塗着塗料は、そのブース循環水に循環ポンプ4の吸入側で添加されていた不粘着化剤14によって不粘着化され、更に接触部2から粕池への落ち口近傍に添加された高分子凝集剤15によって凝集し、粕池のブース循環水表面に浮上し不粘着化した塗料粕7が形成される。フロート6で上下位置を調整した塗料粕吸引捕集部5は容積式ポンプ8に接続され、容積式ポンプ8を稼動させることにより、ブース循環水の表面に浮上した不粘着化した塗料粕7、及びブース循環水を含むブース循環水の表層部分を塗料粕吸引捕集部5で吸引捕集する。容積式ポンプ8は粕池の「岸」の地上部に設置した。このようにして捕集回収された塗料粕は容積式ポンプ8から後続のスキマー付き加圧浮上装置9に移送され、加圧水10(コンプレッサー等は省略)と混合されて加圧浮上装置9の水面に浮上分離しスキマー11で掻き取られ、より濃縮された塗料粕12として回収される。また、塗料粕を分離した後の処理水13は粕池3に戻される。
(Example 1)
An example of an embodiment of the present invention is shown in FIG. In the wet painting booth, the painting room 1 for spraying paint on the object to be coated, the contact part 2 for bringing the uncoated paint into contact with the booth circulating water and collecting it in the booth circulating water, the booth circulating water can be stored A pond 3 and a circulation pump 4 for circulating the booth circulating water are provided. The uncoated paint collected in the booth circulating water in the contact portion 2 is made non-tacky by the non-tackifying agent 14 added to the booth circulating water on the suction side of the circulation pump 4, and further from the contact portion 2. The polymer coagulant 15 added in the vicinity of the pit to the pond is agglomerated and floats on the surface of the booth circulating water in the pond and forms a non-tacky paint jar 7. The paint cake suction / collecting section 5 whose vertical position is adjusted by the float 6 is connected to the positive displacement pump 8, and by operating the positive displacement pump 8, the non-adhesive paint cake 7 floating on the surface of the booth circulating water, And the surface layer portion of the booth circulating water including the booth circulating water is sucked and collected by the paint soot suction collecting unit 5. The positive displacement pump 8 was installed on the above-ground part of the “shore” of Tsugaike. The paint cake collected and recovered in this way is transferred from the positive displacement pump 8 to the subsequent pressure levitating device 9 with skimmer, mixed with the pressurized water 10 (compressor is omitted) and placed on the water surface of the pressure levitating device 9. It floats and is separated and scraped off by the skimmer 11 and recovered as a more concentrated paint cake 12. Moreover, the treated water 13 after separating the paint cake is returned to the Tsugaike 3.

実施例1は、図1の実施形態に従って実施したものであり、使用塗料は自動車用の水性ベース塗料であって、不粘着化剤14としては、メラミン−アルデヒド樹脂酸コロイドを5重量%対未塗着塗料、高分子凝集剤15としては、アクリルアミド−アクリル酸共重合体を0.5重量%対未塗着塗料を用いた。塗料粕吸引捕集部5の開口部(=吸込口)はブース循環水の水面に対して垂直方向に開口しており、ブース循環水の表層部分を横向きに吸引する形状であって、該開口部の下部が上部に比べて延伸された形状を有する。その開口部の模式図を図2に示した。また、容積式ポンプ8としては、エア駆動式ダイヤフラムポンプであるウェルデンポンプ(商品名:Wilden Pump&Engineering社(アメリカ)製)を用いた。このウェルデンポンプは粕池の「岸」の地上部に設置し、その送液量は、約100L/分であり、また、粕池水面からの揚程は約10mであった。   Example 1 was carried out in accordance with the embodiment of FIG. 1, and the paint used was an aqueous base paint for automobiles. As the tackifier 14, melamine-aldehyde resin acid colloid was used in an amount of 5% by weight. As the coating material and the polymer flocculant 15, an acrylamide-acrylic acid copolymer of 0.5% by weight and an uncoated material were used. The opening (= suction port) of the paint soot suction collection part 5 is open in a direction perpendicular to the water surface of the booth circulating water, and has a shape for sucking the surface layer portion of the booth circulating water laterally. The lower part of the part has an elongated shape compared to the upper part. A schematic diagram of the opening is shown in FIG. As the positive displacement pump 8, a Welden pump (trade name: manufactured by Wilden Pump & Engineering (USA)), which is an air-driven diaphragm pump, was used. This Welden pump was installed on the above-ground part of the “shore” of Tsugaike, the amount of which was fed was about 100 L / min, and the head from the surface of the Tsugaike was about 10 m.

効果は、(3日間に発生した未塗着塗料の総乾燥重量+3日間に添加した薬剤の総乾燥重量)に対する3日間に加圧浮上装置によって回収された塗料粕の総乾燥重量の割合(%)で算出される、3日間運転後の塗料粕回収率で評価した。   The effect is the ratio (%) of the total dry weight of paint cake collected by the pressure flotation device in 3 days to (total dry weight of uncoated paint generated in 3 days + total dry weight of drug added in 3 days) ), And the paint soot recovery rate after 3 days of operation was evaluated.

(実施例2)
実施例2は、使用塗料を自動車用の油性クリア塗料に替えた以外は、実施例1と同じ条件であった。
(Example 2)
Example 2 was the same as Example 1 except that the paint used was replaced with an oil-based clear paint for automobiles.

(実施例3)
実施例3は、使用塗料を自動車用の水性ベース塗料と油性クリア塗料の2種併用に替えた以外は、実施例1と同じ条件であった。その水性ベース塗料と油性クリア塗料の未塗着塗料重量比は約2:1であった。
(Example 3)
Example 3 was under the same conditions as Example 1 except that the paint used was changed to a combination of two water-based base paints and an oil-based clear paint. The uncoated paint weight ratio of the water-based base paint to the oil-based clear paint was about 2: 1.

(比較例1)
比較例1は、塗料粕吸引捕集部5を、図3に示した、開口部(=吸込口)がブース循環水の水面に対して垂直方向に開口しており、ブース循環水の表層部分を横向きに吸引する形状であるが、該開口部の下部と上部は同じ長さ・垂直位置にある形状の塗料粕吸引捕集部に取り替えた以外は、実施例1と同じ条件であった。
(Comparative Example 1)
In Comparative Example 1, the paint cake suction / collecting portion 5 is shown in FIG. 3, and the opening (= suction port) is open in the direction perpendicular to the water surface of the booth circulating water, and the surface layer portion of the booth circulating water However, the same conditions as in Example 1 were obtained except that the lower part and the upper part of the opening were replaced with the paint bowl suction / collecting part having the same length and vertical position.

(比較例2)
比較例2は、塗料粕吸引捕集部5を、図4に示した、開口部がブース循環水の水面に対して水平方向に開口し、上向きの吸込口からブース循環水の表層部分を吸引する形状の塗料粕吸引捕集部に取り替えた以外は、実施例1と同じ条件であった。
(Comparative Example 2)
In Comparative Example 2, the paint cake suction / collecting unit 5 shown in FIG. 4 has an opening that opens horizontally to the surface of the booth circulating water, and sucks the surface layer of the booth circulating water from the upward suction port. The conditions were the same as in Example 1, except that the paint suction suction collecting part was replaced.

(比較例3)
比較例3は、塗料粕吸引捕集部5と容積式ポンプ8(ウェルデンポンプ)を従来のフロートポンプ(上向きの吸込口に水中ポンプを直結した形式)に替えた以外は、実施例1と同じ条件であった。
(Comparative Example 3)
Comparative Example 3 is the same as in Example 1 except that the paint soot suction collection part 5 and the positive displacement pump 8 (Welden pump) are replaced with conventional float pumps (a type in which an underwater pump is directly connected to an upward suction port). Same conditions.

実施例1〜3と比較例1〜3の結果を表1に示した。   The results of Examples 1 to 3 and Comparative Examples 1 to 3 are shown in Table 1.

Figure 0003196996
Figure 0003196996

実施例1〜3では、良好な塗料粕回収率が得られた。比較例1では、開口部(=吸込口)の下層からもブース循環水を吸引するため、相対的に塗料粕の吸引量が低下し、効率的な塗料粕の回収ができず、塗料粕回収率は低い値となった。比較例2では、塗料粕吸引捕集部の吸込口の外縁部に大きい滓が引っ掛かり、吸込口への浮上塗料粕の回収が妨げられたため、塗料粕回収率は低い値となった。比較例3では、フロートポンプの揚程が短いため、加圧浮上装置まで安定的に送液することができず、塗料粕の回収はほとんどできなかった。   In Examples 1 to 3, a good paint soot recovery rate was obtained. In Comparative Example 1, the booth circulating water is also sucked from the lower layer of the opening (= suction port), so the amount of paint soak sucked relatively decreases, and the paint soot cannot be collected efficiently. The rate was low. In Comparative Example 2, a large soot was caught at the outer edge portion of the suction port of the paint soot suction collection part, and the recovery of the floating paint soot to the suction port was hindered, so the paint soot recovery rate was low. In Comparative Example 3, since the lift of the float pump was short, the liquid could not be stably fed to the pressurized flotation device, and the paint cake could hardly be recovered.

以上の結果から、本考案の塗料粕捕集回収装置によれば、湿式塗装ブース粕池のブース循環水の表面に浮上した塗料粕が大きな塗料粕や泡状の塗料粕であっても、必要最小限のブース循環水を吸引する吸込口形状によって効率的に捕集回収でき、かつ、粕池液面とポンプ設置部の高低差が大きい場合も、十分なポンプ揚程が得られ、キャビテーション現象やエアハンマ現象を起こして稼動停止になることの無い、安定で効率的な湿式塗装ブースの塗料粕捕集回収を達成することができることが示された。   From the above results, according to the paint soot collection and recovery device of the present invention, even if the paint soot that floated on the surface of the circulating water of the booth in the wet paint booth is not necessary, it is necessary. Even when the intake port shape that sucks in the minimum booth circulating water can efficiently collect and recover, and there is a large difference in height between the pond liquid level and the pump installation part, a sufficient pump head can be obtained, and cavitation phenomena and It has been shown that stable and efficient wet paint booth collection and collection can be achieved without causing an air hammer phenomenon and shutting down operation.

1:塗装室
2:接触部
3:粕池
4:循環ポンプ
5:塗料粕吸引捕集部
6:フロート
7:粕池ブース循環水の表面に浮上した不粘着化した塗料粕
8:容積式ポンプ
9:スキマー付き加圧浮上装置
10:加圧水
11:スキマー
12:より濃縮された塗料粕
13:処理水
14:不粘着化剤
15:高分子凝集剤
16:水面に対して垂直方向に開口し、横向きの吸込口を有する塗料粕吸引捕集部
17:水面に対して垂直方向に開口し、横向きの吸込口の延伸された下部構造
18:フロート
19:塗料粕吸引捕集部と容積式ポンプを接続するホース
20:水面に対して水平方向に開口し、上向きの吸込口
21:水面

Figure 0003196996
:ブース循環水の表層部分の流れを示す 1: Coating chamber 2: Contact part 3: Tsugaike 4: Circulating pump 5: Paint soot suction collecting part 6: Float 7: Non-tacked paint soaked on the surface of the Tsugaike booth circulating water 8: Positive displacement pump
9: Pressurized floating device with skimmer 10: Pressurized water 11: Skimmer
12: More concentrated paint cake 13: Treated water 14: Non-adhesive agent 15: Polymer flocculant 16: Paint cake suction / collection section 17 that opens in a direction perpendicular to the water surface and has a suction port in the horizontal direction: Opening in the vertical direction with respect to the water surface, and extending the horizontal suction port 18: Float 19: Hose 20 for connecting the paint fountain suction collector and the positive displacement pump: Opening in the horizontal direction with respect to the water surface , Upward suction port 21: water surface
Figure 0003196996
: Shows the surface layer flow of booth circulating water

本考案者は、前記課題を達成するために鋭意研究を重ねた結果、開口部が、ブース循環 水の表層部分を横向きに吸引するように、ブース循環水の水面に横向きに開口する、すなわち、横方向に開口して設置されている塗料粕吸引捕集部の開口部(=吸込口)の下部が上部に比べて延伸された形状であれば、大きな塗料粕や泡状の塗料粕であっても効率的に捕集回収でき、かつ、延伸された下部構造が開口部の下層からブース循環水の吸込みを抑え、その下部の先端部で必要最小限のブース循環水をすくい取るように吸引できることができることを見出した。また、この塗料粕吸引捕集部に、キャビテーション現象が起こらず、エアハンマ現象も起こしにくい容積式ポンプを接続することによって、粕池液面とポンプ設置部の高低差が大きい場合も、十分なポンプ揚程が得ることができ、本考案を成すに至った。
The present inventor, as a result of intensive studies to achieve the above object, an opening, so as to suck the surface layer portion of the booth circulation water sideways, opening sideways on the water surface of the booth circulation water, i.e., If the lower part of the opening (= suction port) of the paint fountain suction collecting part that is open in the horizontal direction is extended compared to the upper part, it is a large paint fountain or foam-like paint fountain. However, it is possible to efficiently collect and recover the water, and the extended lower structure suppresses the suction of booth circulating water from the lower layer of the opening, and sucks the minimum necessary booth circulating water at the lower end of the opening. I found that I can do it. In addition, by connecting a positive displacement pump that does not cause cavitation phenomenon and air hammer phenomenon to the paint soot suction collection part, even if there is a large difference in height between the pond liquid level and the pump installation part, a sufficient pump The head can be obtained and the present invention has been accomplished.

すなわち、請求項1に係る考案は、湿式塗装ブースの粕池において、ブース循環水の表面に浮上した不粘着化した塗料粕、及びブース循環水を含むブース循環水の表層部分を吸引する塗料粕吸引捕集部と、容積式ポンプを接続する塗料粕捕集回収装置であって、その塗料粕吸引捕集部の開口部が、ブース循環水の表層部分を横向きに吸引するように、ブース循環水の水面に横向きに開口し、該開口部の下部が上部に比べて延伸された形状を有することを特徴とする塗料粕捕集回収装置である。
In other words, the invention according to claim 1 is a paint tank that sucks the surface layer portion of the booth circulating water including the booth circulating water and the non-adhesive coating tank floating on the surface of the booth circulating water in the wet pond of the wet painting booth. A paint fountain collection and collection device that connects a suction collection section and a positive displacement pump, and the opening of the paint fountain suction collection section sucks the surface layer of the booth circulating water sideways so that the booth circulates. An apparatus for collecting and collecting paint scum, characterized in that it opens laterally on the surface of water and has a shape in which the lower part of the opening is extended compared to the upper part.

本考案の実施例における全体構成を説明するための概略図である。It is the schematic for demonstrating the whole structure in the Example of this invention. 本考案の塗料粕捕集回収装置における、水面に横向きに開口し、横向きに吸引する形状であって、該開口部の下部が上部に比べて延伸された形状を有する塗料粕吸引捕集部の一例を示す図である。In the paint cake collecting and collecting apparatus according to the present invention, the paint cake suction and collection portion having a shape that opens sideways to the water surface and sucks horizontally, the lower portion of the opening portion being extended compared to the upper portion. It is a figure which shows an example. 比較例1の塗料粕捕集回収装置における、水面に横向きに開口し、横向きに吸引する形状であって、該開口部の下部と上部が同じ長さ・垂直位置にある形状を有する塗料粕吸引捕集部の一例を示す図である。In the paint cake collecting and collecting apparatus of Comparative Example 1, the paint cake suction having a shape that opens sideways on the water surface and sucks sideways, the lower portion and the upper portion of the opening portion having the same length and vertical position. It is a figure which shows an example of a collection part. 比較例2、3の塗料粕捕集回収装置における、水面に対して水平方向に開口し、上向きの吸込口を有する塗料粕吸引捕集部の一例を示す図である。It is a figure which shows an example of the paint cake suction collection part which opens in the horizontal direction with respect to the water surface in the paint cake collection collection apparatus of the comparative examples 2 and 3, and has an upward suction port.

本考案は、湿式塗装ブースの粕池において、ブース循環水の表面に浮上した不粘着化した塗料粕、及びブース循環水を含むブース循環水の表層部分を吸引する塗料粕吸引捕集部と、容積式ポンプを接続する塗料粕捕集回収装置であって、その塗料粕吸引捕集部の開口部が、ブース循環水の表層部分を横向きに吸引するように、ブース循環水の水面に横向きに開口し、該開口部の下部が上部に比べて延伸された形状を有することを特徴とする塗料粕捕集回収装置である。
The present invention is a wet paint booth pond, a non-tacked paint tank floating on the surface of the booth circulating water, and a paint tank suction collecting section for sucking the surface layer portion of the booth circulating water including the booth circulating water, This is a paint soot collection and recovery device connected to a positive displacement pump, and the paint soot suction collection part opens sideways on the surface of the booth circulating water so that the surface layer of the booth circulating water is sucked sideways . An apparatus for collecting and collecting paint scum having an opening and a shape in which a lower portion of the opening is extended as compared with an upper portion.

本考案における塗料粕吸引捕集部は、湿式塗装ブースの粕池において、ブース循環水の表面に浮上した不粘着化した塗料粕、及びブース循環水を含むブース循環水の表層部分を吸引する構造物であり、その開口部(=吸込口)が、ブース循環水の表層部分を横向きに 吸引するように、ブース循環水の水面に横向きに開口し、該開口部の下部が上部に比べて延伸された形状を有することを特徴とする。
In the present invention, the paint soot suction collecting part sucks the non-adhesive paint soot that floats on the surface of the booth circulating water and the surface layer portion of the booth circulating water including the booth circulating water in the wet pond of the wet painting booth. The opening (= suction port) opens sideways on the water surface of the booth circulating water so that the surface layer of the booth circulating water is sucked sideways, and the lower part of the opening extends compared to the upper part. It has the shape which was made.

実施例1は、図1の実施形態に従って実施したものであり、使用塗料は自動車用の水性ベース塗料であって、不粘着化剤14としては、メラミン−アルデヒド樹脂酸コロイドを5重量%対未塗着塗料、高分子凝集剤15としては、アクリルアミド−アクリル酸共重合体を0.5重量%対未塗着塗料を用いた。塗料粕吸引捕集部5の開口部(=吸込口)はブース循環水の水面に横向きに開口しており、ブース循環水の表層部分を横向きに吸引する形状であって、該開口部の下部が上部に比べて延伸された形状を有する。その開口部の模式図を図2に示した。また、容積式ポンプ8としては、エア駆動式ダイヤフラムポンプであるウェルデンポンプ(商品名:Wilden Pump&Engineering社(アメリカ)製)を用いた。このウェルデンポンプは粕池の「岸」の地上部に設置し、その送液量は、約100L/分であり、また、粕池水面からの揚程は約10mであった。
Example 1 was carried out in accordance with the embodiment of FIG. 1, and the paint used was an aqueous base paint for automobiles. As the tackifier 14, melamine-aldehyde resin acid colloid was used in an amount of 5% by weight. As the coating material and the polymer flocculant 15, an acrylamide-acrylic acid copolymer of 0.5% by weight and an uncoated material were used. The opening (= suction port) of the paint cake suction / collecting part 5 is open laterally to the surface of the booth circulating water, and has a shape for sucking the surface layer part of the booth circulating water laterally, and the lower part of the opening Has an elongated shape compared to the upper part. A schematic diagram of the opening is shown in FIG. As the positive displacement pump 8, a Welden pump (trade name: manufactured by Wilden Pump & Engineering (USA)), which is an air-driven diaphragm pump, was used. This Welden pump was installed on the above-ground part of the “shore” of Tsugaike, the amount of which was fed was about 100 L / min, and the head from the surface of the Tsugaike was about 10 m.

(比較例1)
比較例1は、塗料粕吸引捕集部5を、図3に示した、開口部(=吸込口)がブース循環水の水面に横向きに開口しており、ブース循環水の表層部分を横向きに吸引する形状であるが、該開口部の下部と上部は同じ長さ・垂直位置にある形状の塗料粕吸引捕集部に取り替えた以外は、実施例1と同じ条件であった。
(Comparative Example 1)
In Comparative Example 1, the paint cake suction / collecting section 5 has an opening (= suction port) shown in FIG. 3 that opens sideways on the surface of the booth circulating water, and the surface layer portion of the booth circulating water faces sideways. The shape was the same as in Example 1 except that the lower part and the upper part of the opening were replaced with the paint cake suction / collection part having the same length and vertical position.

1:塗装室
2:接触部
3:粕池
4:循環ポンプ
5:塗料粕吸引捕集部
6:フロート
7:粕池ブース循環水の表面に浮上した不粘着化した塗料粕
8:容積式ポンプ
9:スキマー付き加圧浮上装置
10:加圧水
11:スキマー
12:より濃縮された塗料粕
13:処理水
14:不粘着化剤
15:高分子凝集剤
16:水面に横向きに開口し、横向きの吸込口を有する塗料粕吸引捕集部
17:水面に横向きに開口し、横向きの吸込口の延伸された下部構造
18:フロート
19:塗料粕吸引捕集部と容積式ポンプを接続するホース
20:水面に対して水平方向に開口し、上向きの吸込口
21:水面

Figure 0003196996
:ブース循環水の表層部分の流れを示す

1: Coating chamber 2: Contact part 3: Tsugaike 4: Circulating pump 5: Paint soot suction collecting part 6: Float 7: Non-tacked paint soaked on the surface of the Tsugaike booth circulating water 8: Positive displacement pump 9: Pressurized levitation device with skimmer 10: Pressurized water 11: Skimmer 12: More concentrated paint bottle 13: Treated water 14: Non-adhesive agent 15: Polymer flocculant 16: Open sideways on the water surface, sideways suction Paint cake suction / collection section 17 having a mouth: Lower structure that opens laterally to the water surface and has a horizontal suction port extended 18: Float 19: Hose 20 that connects the paint cake suction collection section and the positive displacement pump: Water surface Open horizontally, upward suction port 21: water surface
Figure 0003196996
: Shows the surface layer flow of booth circulating water

Claims (1)

湿式塗装ブースの粕池において、ブース循環水の表面に浮上した不粘着化した塗料粕、及びブース循環水を含むブース循環水の表層部分を吸引する塗料粕吸引捕集部と、容積式ポンプを接続する塗料粕捕集回収装置であって、その塗料粕吸引捕集部の開口部がブース循環水の水面に対して垂直方向に開口し、該開口部の下部が上部に比べて延伸された形状を有することを特徴とする塗料粕捕集回収装置。
In the wet painting booth pond, a non-tacky paint hoe floating on the surface of the booth circulating water, a paint hoe suction collecting part for sucking the surface layer portion of the booth circulating water including the booth circulating water, and a positive displacement pump A paint soot collecting and collecting device to be connected, wherein an opening of the paint soot suction collecting part opens in a direction perpendicular to the water surface of the booth circulating water, and a lower part of the opening is extended as compared with an upper part. A paint cake collecting and collecting device characterized by having a shape.
JP2015000042U 2015-01-07 2015-01-07 Paint soot collection and recovery equipment in wet painting booth Expired - Fee Related JP3196996U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2020008947A1 (en) * 2018-07-02 2020-01-09 栗田工業株式会社 Method for treating wet paint booth circulating water

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2020008947A1 (en) * 2018-07-02 2020-01-09 栗田工業株式会社 Method for treating wet paint booth circulating water
JP2020001027A (en) * 2018-07-02 2020-01-09 栗田工業株式会社 Treatment method for circulating water in wet painting booth
CN112334416A (en) * 2018-07-02 2021-02-05 栗田工业株式会社 Treatment method of circulating water of wet coating chamber
JP7206650B2 (en) 2018-07-02 2023-01-18 栗田工業株式会社 Wet paint booth circulating water treatment method

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