JP3195635U - Double container - Google Patents

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JP3195635U
JP3195635U JP2014006004U JP2014006004U JP3195635U JP 3195635 U JP3195635 U JP 3195635U JP 2014006004 U JP2014006004 U JP 2014006004U JP 2014006004 U JP2014006004 U JP 2014006004U JP 3195635 U JP3195635 U JP 3195635U
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insole
container
side wall
container body
synthetic resin
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武徳 池口
武徳 池口
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株式会社イケックス
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Abstract

【課題】簡易な構成でありながら保管時や輸送時の振動等で中敷部材がずれるおそれがない二重容器を提供する。【解決手段】底部21から立設された側壁部22上端の開口部23に鍔部24を有する合成樹脂製の容器本体20に、中敷底部21から立設された中敷側壁部22上端の中敷開口部23に中敷鍔部24を有する合成樹脂発泡体製の中敷部材30を配設した二重容器10であって、前記容器本体20の前記鍔部24と前記中敷部材30の前記中敷鍔部34とが圧着されている。【選択図】図2The present invention provides a double container that has a simple structure but does not cause a slippage of an insole member due to vibration during storage or transportation. An upper end of an insole side wall portion 22 erected from an insole bottom portion 21 is placed on a container body 20 made of synthetic resin having a flange 24 at an opening 23 at the upper end of the side wall portion 22 erected from the bottom portion 21. A double container 10 in which an insole member 30 made of a synthetic resin foam having an insole ridge portion 24 is disposed in an insole opening 23, wherein the ridge portion 24 of the container body 20 and the insole member 30 are provided. The said insole ridge part 34 is crimped | bonded. [Selection] Figure 2

Description

本考案は、合成樹脂製の容器本体に合成樹脂発泡体製の中敷部材を配設した二重容器に関する。   The present invention relates to a double container in which a synthetic resin foam insole member is disposed on a synthetic resin container body.

例えば、いちご、ぶどう、さくらんぼ等の比較的小型の果物は、皿状の合成樹脂製容器に収容されて輸送や店頭販売等が行われている。この種の果物は、硬い容器の底部と長時間接触していたり、振動等で衝撃が加わったりする等により、すぐに痛んでしまう。そこで、容器本体内に容器本体と略同形の合成樹脂発泡体製の中敷部材を配設した二重容器に上記の果物を収容し、接触や衝撃等から保護することが行われている。   For example, relatively small fruits such as strawberries, grapes, and cherries are housed in a dish-shaped synthetic resin container and transported or sold in stores. This kind of fruit quickly hurts when it comes into contact with the bottom of a hard container for a long time or when an impact is applied by vibration or the like. Therefore, the above-described fruit is accommodated in a double container in which a synthetic resin foam insole member having substantially the same shape as the container main body is disposed in the container main body, and is protected from contact or impact.

従来の二重容器では、容器本体と中敷部材とがそれぞれ個別に成形され、成形後に容器本体と中敷部材とが重ね合わされて容器が構成される。しかしながら、従来の二重容器は、容器本体と中敷部材とが略同形で両者を重ね合わせるだけで容易に容器の保護性能を向上させることが可能であるが、中敷部材が単に容器本体上に載置されている状態であるため、保管時や輸送時の振動等でずれてしまうことがあり、内容物である果物等が中敷部材から脱落して衝撃等からの保護が十分にできないおそれがある。   In the conventional double container, the container main body and the insole member are individually formed, and the container main body and the insole member are overlapped after forming to form the container. However, in the conventional double container, the container body and the insole member are substantially the same shape, and it is possible to easily improve the protection performance of the container simply by superimposing the two, but the insole member is simply on the container body. Since it is placed on the wall, it may shift due to vibration during storage or transportation, etc., and the fruit that is the content will fall off the insole member and cannot be sufficiently protected from impact etc. There is a fear.

本考案は前記の点に鑑みなされたものであり、簡易な構成でありながら保管時や輸送時の振動等で中敷部材がずれるおそれがない二重容器を提供するものである。   The present invention has been made in view of the above points, and provides a double container that has a simple configuration but does not cause the insole member to be displaced due to vibration during storage or transportation.

すなわち、請求項1の考案は、底部から立設された側壁部上端の開口部に鍔部を有する合成樹脂製の容器本体に、中敷底部から立設された中敷側壁部上端の中敷開口部に中敷鍔部を有する合成樹脂発泡体製の中敷部材を配置した二重容器であって、前記容器本体の前記鍔部と前記中敷部材の前記中敷鍔部とが圧着されていることを特徴とする二重容器に係る。   In other words, the invention of claim 1 is based on a synthetic resin container body having a collar at an opening at the upper end of the side wall standing upright from the bottom, and an insole at the upper end of the insole side wall standing up from the insole bottom. A double container in which an insole member made of a synthetic resin foam having an insole ridge portion is arranged in an opening, wherein the heel portion of the container body and the insole ridge portion of the insole member are pressure-bonded. It relates to a double container.

請求項2の考案は、前記容器本体の前記底部及び前記側壁部と前記中敷部材の前記中敷底部及び前記中敷側壁部との間に中空部が介在されている請求項1に記載の二重容器に係る。   The invention of claim 2 is the invention according to claim 1, wherein a hollow portion is interposed between the bottom portion and the side wall portion of the container main body and the insole bottom portion and the insole side wall portion of the insole member. Related to double containers.

請求項3の考案は、前記容器本体と前記中敷部材は、下型と上型との押圧により前記鍔部と前記中敷鍔部とが圧着されるとともに、前記下型と前記上型との真空成形により前記底部及び前記側壁部と前記中敷底部及び前記中敷側壁部との間に中空部が形成されるように、一体に成形された請求項2に記載の二重容器に係る。   The invention of claim 3 is characterized in that the container body and the insole member are pressed against the lower part and the upper part by pressing the lower part and the upper part, and the lower part and the upper part. 3. The double container according to claim 2, wherein a hollow portion is formed between the bottom portion and the side wall portion and the insole bottom portion and the insole side wall portion by vacuum forming. .

請求項1の考案に係る二重容器は、底部から立設された側壁部上端の開口部に鍔部を有する合成樹脂製の容器本体に、中敷底部から立設された中敷側壁部上端の中敷開口部に中敷鍔部を有する合成樹脂発泡体製の中敷部材を配置した二重容器であって、前記容器本体の前記鍔部と前記中敷部材の前記中敷鍔部とが圧着されているため、極めて簡易な構成でありながら、保管時や輸送時の振動等での容器本体からの中敷部材のずれを防止することができる。   The double container according to the invention of claim 1 is a synthetic resin container body having a flange at the opening at the upper end of the side wall that is erected from the bottom, and the upper end of the insole side wall that is erected from the insole bottom. A double container in which an insole member made of a synthetic resin foam having an insole ridge portion is disposed in an insole opening portion, the heel portion of the container body and the insole ridge portion of the insole member; Because of the pressure bonding, it is possible to prevent the insole member from being displaced from the container body due to vibration during storage or transportation, etc., while having an extremely simple configuration.

請求項2の考案は、請求項1において、前記容器本体の前記底部及び前記側壁部と前記中敷部材の前記中敷底部及び前記中敷側壁部との間に中空部が介在されているため、より効果的に緩衝性及び保温(保冷)性を確保することが可能となる。   The invention of claim 2 is that, in claim 1, a hollow part is interposed between the bottom part and the side wall part of the container body and the insole bottom part and the insole side wall part of the insole member. Thus, it is possible to more effectively secure the buffer property and the heat retaining (cold) property.

請求項3の考案は、請求項2において、前記容器本体と前記中敷部材は、下型と上型との押圧により前記鍔部と前記中敷鍔部とが圧着されるとともに、前記下型と前記上型との真空成形により前記底部及び前記側壁部と前記中敷底部及び前記中敷側壁部との間に中空部が形成されるように、一体に成形されたため、製造工程が簡素化されて製造効率が向上するとともに、安価に製造することが可能となる。   The invention of claim 3 is the invention according to claim 2, wherein the container body and the insole member are pressed against the lower part and the upper part by pressing the lower part and the upper part, and the lower part And the upper mold are integrally formed so that a hollow portion is formed between the bottom portion and the side wall portion and the insole bottom portion and the insole side wall portion, thereby simplifying the manufacturing process. As a result, the production efficiency is improved and the production can be performed at a low cost.

本考案の一実施例に係る二重容器の斜視図である。1 is a perspective view of a double container according to an embodiment of the present invention. 図1の二重容器の断面図である。It is sectional drawing of the double container of FIG. 容器本体の斜視図である。It is a perspective view of a container main body. 中敷部材の斜視図である。It is a perspective view of an insole member. 成形型の断面図である。It is sectional drawing of a shaping | molding die. 二重容器を成形中の状態を表した成形型の断面図である。It is sectional drawing of the shaping | molding die showing the state during shaping | molding of a double container.

図1,2に示す本考案の一実施例に係る二重容器10は、例えば、いちご、ぶどう、さくらんぼ、ミニトマト等の傷付きやすい比較的小型の果物や野菜等の内容物を、接触や衝撃等を抑制して収容するためのものであって、容器本体20と、中敷部材30とを有する。この二重容器10の形状としては、収容部分が浅いトレー状(皿状)、収容部分が深い箱状またはカップ状等、収容する内容物に応じて適宜に構成される。図示の例では、いちご等が収容可能なトレー状である。   The double container 10 according to one embodiment of the present invention shown in FIGS. 1 and 2 is used to contact contents such as strawberries, grapes, cherries, cherry tomatoes and other relatively small fruits and vegetables that are easily damaged. It is for containing impacts and the like, and has a container body 20 and an insole member 30. The shape of the double container 10 is appropriately configured according to the contents to be accommodated, such as a tray shape (dish shape) where the accommodating portion is shallow, a box shape or a cup shape where the accommodating portion is deep. In the illustrated example, it is a tray shape that can accommodate strawberries and the like.

容器本体20は、図2,3に示すように、底部21から立設された側壁部22上端の開口部23に鍔部24を有する。この容器本体20では、必要に応じて、強度を向上させるために、底部21や側壁部22に凹状の補強リブ25が適宜形成される。容器本体20を構成する材料は、ポリエチレン、ポリプロピレン、ポリスチレン、ポリエチレンテレフタレート等の熱可塑性樹脂材料や、ポリ乳酸等の生分解性樹脂の熱可塑性樹脂材料等の適宜の合成樹脂が使用される。   As shown in FIGS. 2 and 3, the container body 20 has a flange 24 at an opening 23 at the upper end of the side wall 22 standing from the bottom 21. In the container body 20, concave reinforcing ribs 25 are appropriately formed on the bottom portion 21 and the side wall portion 22 in order to improve the strength as necessary. As a material constituting the container body 20, an appropriate synthetic resin such as a thermoplastic resin material such as polyethylene, polypropylene, polystyrene, or polyethylene terephthalate, or a biodegradable resin thermoplastic resin material such as polylactic acid is used.

中敷部材30は、図1,2,4に示すように、中敷底部31から立設された中敷側壁部32上端の中敷開口部33に中敷鍔部34を有する。この中敷部材30は、収容する内容物が載置される部材であり、容器本体20と略同形に形成されて、容器本体20内に重ねるように配置される。中敷部材30を構成する材料は、載置された内容物の表面の損傷を抑制するための柔軟性、保護性、緩衝性に加え、優れた保温(保冷)性を得るために、ポリエチレン、ポリプロピレン、ポリスチレン、ポリウレタン等の公知の合成樹脂発泡体を主体とする材料が好適に用いられる。   As shown in FIGS. 1, 2, and 4, the insole member 30 includes an insole ridge portion 34 at an insole opening 33 at the upper end of the insole side wall portion 32 that is erected from the insole bottom portion 31. The insole member 30 is a member on which the contents to be accommodated are placed, is formed substantially in the same shape as the container main body 20, and is disposed so as to overlap the container main body 20. The material constituting the insole member 30 is made of polyethylene, in order to obtain excellent heat insulation (coldness), in addition to flexibility, protection, and buffering for suppressing damage to the surface of the placed contents. A material mainly composed of a known synthetic resin foam such as polypropylene, polystyrene, or polyurethane is preferably used.

この二重容器10では、図2に示すように、容器本体20の鍔部24と中敷部材30の中敷鍔部34とが全周に亘って圧着されて、容器本体20と中敷部材30とが一体化される。このように、二重容器10は、容器本体20と中敷部材30とを鍔部24と中敷鍔部34のみで圧着させるという極めて簡易な構成でありながら、保管時や輸送時の振動等での容器本体20からの中敷部材30のずれを防止することができる。   In this double container 10, as shown in FIG. 2, the collar part 24 of the container body 20 and the insole collar part 34 of the insole member 30 are pressure-bonded over the entire circumference, so that the container body 20 and the insole member 30 is integrated. As described above, the double container 10 has a very simple configuration in which the container body 20 and the insole member 30 are pressure-bonded only by the collar part 24 and the insole collar part 34, but vibration during storage and transportation, etc. The slippage of the insole member 30 from the container body 20 can be prevented.

また、二重容器10では、図2に示すように、容器本体20の底部21及び側壁部22と、中敷部材30の中敷底部31及び中敷側壁部32との間に中空部40が介在されている。中空部40は、容器本体20と中敷部材30との間に形成される空気層であり、より効果的に緩衝性及び保温(保冷)性を確保する。なお、収容した内容物の重量により中敷部材30がたわんで一部が容器本体20と接触しても、容器本体20に凹状の補強リブ25を形成しておくことにより、補強リブ25に空気層が形成されて緩衝性及び保温(保冷)性を確保することができる。   Moreover, in the double container 10, as shown in FIG. 2, the hollow part 40 is between the bottom part 21 and the side wall part 22 of the container main body 20, and the insole bottom part 31 and the insole side wall part 32 of the insole member 30. Intervened. The hollow portion 40 is an air layer formed between the container main body 20 and the insole member 30 and more effectively secures buffering properties and heat insulation (cold insulation) properties. Even if the insole member 30 is bent due to the weight of the contained contents and a part of the insole member 30 comes into contact with the container main body 20, the reinforcing rib 25 is formed with the concave reinforcing rib 25 so that the reinforcing rib 25 has air. A layer is formed, and buffer property and heat retention (coldness) can be ensured.

次に、図5,6を用いて二重容器10の製造工程を説明する。二重容器10の製造に際しては、容器本体20の形状を規定する下型51と、中敷部材30の形状を規定する上型56とからなる成形型を備えた成形装置50が用いられ、容器本体20と中敷部材30が、下型51と上型56との押圧により鍔部24と中敷鍔部34とが圧着されるとともに、下型51と上型56との真空成形により底部21及び側壁部22と中敷底部31及び中敷側壁部32との間に中空部40が形成されるように、一体に成形される。   Next, the manufacturing process of the double container 10 will be described with reference to FIGS. In manufacturing the double container 10, a forming apparatus 50 including a forming die including a lower die 51 that defines the shape of the container body 20 and an upper die 56 that defines the shape of the insole member 30 is used. The main body 20 and the insole member 30 are pressed against the collar 24 and the insole collar 34 by pressing the lower mold 51 and the upper mold 56, and the bottom 21 by vacuum molding of the lower mold 51 and the upper mold 56. And it shape | molds integrally so that the hollow part 40 may be formed between the side wall part 22, the insole bottom part 31, and the insole side wall part 32. FIG.

図5,6において、符号20Aは容器本体20のための合成樹脂製のシート材、30Aは中敷部材30のための合成樹脂発砲体製のシート材、52は下型51の型面、53は下型51の型面52に開口した下型側真空吸引孔、54は下型側真空吸引孔53に接続された真空ポンプ等の下型側吸引装置、57は上型56の型面、58は上型56の型面57に開口した上型側真空吸引孔、59は上型側真空吸引孔58に接続された真空ポンプ等の上型側吸引装置である。   5 and 6, reference numeral 20A is a synthetic resin sheet material for the container body 20, 30A is a synthetic resin foam sheet material for the insole member 30, 52 is a mold surface of the lower mold 51, 53 Is a lower mold side vacuum suction hole opened in the mold surface 52 of the lower mold 51, 54 is a lower mold side suction device such as a vacuum pump connected to the lower mold side vacuum suction hole 53, 57 is a mold surface of the upper mold 56, Reference numeral 58 denotes an upper mold side vacuum suction hole opened in the mold surface 57 of the upper mold 56, and 59 denotes an upper mold side suction device such as a vacuum pump connected to the upper mold side vacuum suction hole 58.

まず、図5に示すように、合成樹脂製のシート材20Aが下型51側、合成樹脂発砲体製のシート材30Aが上型56側となるように配置される。続いて、図6に示すように、上型56を下型51側へ前進させ、下型側真空吸引孔53を介して下型側吸引装置54を作動させて合成樹脂製のシート材20Aを下型51の型面52に密着させて容器本体20の所定形状を付与するとともに、上型側真空吸引孔58を介して上型側吸引装置59を作動させて合成樹脂発砲体製のシート材30Aを上型56の型面57に密着させて中敷部材30の所定形状を付与する。この時、シート材20Aとシート材30Aとが、下型51と上型56とにそれぞれ密着されることにより、成形された容器本体20の底部21及び側壁部22と、成形された中敷部材30の中敷底部31及び中敷側壁部32との間に中空部40としての隙間が形成される。なお、真空成形であるため、容器本体20や中敷部材30に補強リブ25等の細かな形状を賦形することが可能である。   First, as shown in FIG. 5, the synthetic resin sheet material 20 </ b> A is disposed on the lower mold 51 side, and the synthetic resin foamed sheet material 30 </ b> A is disposed on the upper mold 56 side. Subsequently, as shown in FIG. 6, the upper die 56 is advanced to the lower die 51 side, and the lower die side suction device 54 is operated through the lower die side vacuum suction hole 53, so that the synthetic resin sheet material 20 </ b> A is obtained. A sheet material made of a synthetic resin foamed body is provided by closely contacting the mold surface 52 of the lower mold 51 to give a predetermined shape of the container body 20 and operating the upper mold side suction device 59 through the upper mold side vacuum suction hole 58. 30A is brought into close contact with the mold surface 57 of the upper mold 56 to give the insole member 30 a predetermined shape. At this time, the sheet material 20A and the sheet material 30A are in close contact with the lower mold 51 and the upper mold 56, respectively, so that the bottom portion 21 and the side wall portion 22 of the molded container body 20 and the molded insole member are formed. A gap as a hollow portion 40 is formed between the insole bottom 31 and the insole side wall 32. In addition, since it is vacuum forming, it is possible to shape | mold fine shapes, such as the reinforcement rib 25, to the container main body 20 or the insole member 30. FIG.

また同時に、容器本体20の鍔部24に相当する部位と中敷部材30の中敷鍔部34に相当する部位において、双方が密着された状態で下型51と上型56とによって押圧される。これにより容器本体20の鍔部24と中敷部材30の中敷鍔部34とが圧着され、容器本体20と中敷部材30とが一体化されて形成される。   At the same time, the lower die 51 and the upper die 56 are pressed in a state where both are in close contact with each other at the portion corresponding to the collar portion 24 of the container body 20 and the portion corresponding to the insole collar portion 34 of the insole member 30. . Thereby, the collar part 24 of the container main body 20 and the insole collar part 34 of the insole member 30 are pressure-bonded, and the container main body 20 and the insole member 30 are integrally formed.

このように、一の成形工程で、真空成形により容器本体20と中敷部材30とを所定形状に成形するとともに、プレス成形により容器本体20の鍔部24と中敷部材30の中敷鍔部34とを圧着させて一体化して得ることが可能であるため、製造工程が簡素化されて製造効率が向上するとともに、安価に製造することが可能となる。   Thus, in one molding process, the container body 20 and the insole member 30 are formed into a predetermined shape by vacuum forming, and the collar portion 24 of the container body 20 and the insole ridge portion of the insole member 30 are formed by press molding. Therefore, the manufacturing process is simplified, the manufacturing efficiency is improved, and it is possible to manufacture at a low cost.

なお、本考案の二重容器は、前述の実施例のみに限定されるものではなく、考案の趣旨を逸脱しない範囲において構成の一部を適宜に変更して実施することができる。   In addition, the double container of this invention is not limited only to the above-mentioned Example, A part of structure can be changed suitably and implemented in the range which does not deviate from the meaning of invention.

以上のとおり、本考案の二重容器は、容器本体の鍔部と中敷部材の中敷鍔部とが圧着されて一体化していることから、保管時や輸送時に容器本体から中敷部材がずれることがなく、内容物を適切に保護することが期待できる。   As described above, in the double container of the present invention, the collar part of the container body and the insole collar part of the insole member are pressed and integrated, so that the insole member is removed from the container body during storage or transportation. It can be expected to protect the contents appropriately without any deviation.

10 二重容器
20 容器本体
20A 合成樹脂製のシート材
21 底部
22 側壁部
23 開口部
24 鍔部
25 補強リブ
30 中敷部材
30A 合成樹脂発砲体製のシート材
31 中敷底部
32 中敷側壁部
33 中敷開口部
34 中敷鍔部
40 中空部
50 成形装置
51 下型
52 型面
53 下型側真空吸引孔
54 下型側吸引装置
56 上型
57 型面
58 上型側真空吸引孔
59 上型側吸引装置
DESCRIPTION OF SYMBOLS 10 Double container 20 Container main body 20A Synthetic resin sheet material 21 Bottom part 22 Side wall part 23 Opening part 24 Gutter part 25 Reinforcement rib 30 Insole member 30A Synthetic resin foam body sheet material 31 Insole bottom part 32 Insole side wall part 33 Insole opening 34 Insole ridge 40 Hollow part 50 Molding device 51 Lower mold 52 Mold surface 53 Lower mold side vacuum suction hole 54 Lower mold side suction device 56 Upper mold 57 Mold surface 58 Upper mold side vacuum suction hole 59 Above Mold side suction device

Claims (3)

底部から立設された側壁部上端の開口部に鍔部を有する合成樹脂製の容器本体に、中敷底部から立設された中敷側壁部上端の中敷開口部に中敷鍔部を有する合成樹脂発泡体製の中敷部材を配設した二重容器であって、前記容器本体の前記鍔部と前記中敷部材の前記中敷鍔部とが圧着されていることを特徴とする二重容器。   A synthetic resin container body having a flange at the opening at the upper end of the side wall standing from the bottom, and an insole flange at the insole opening at the upper end of the insole side wall standing from the insole bottom A double container provided with an insole member made of a synthetic resin foam, wherein the collar part of the container body and the insole collar part of the insole member are pressure-bonded. Heavy container. 前記容器本体の前記底部及び前記側壁部と前記中敷部材の前記中敷底部及び前記中敷側壁部との間に中空部が介在されている請求項1に記載の二重容器。   The double container according to claim 1, wherein a hollow part is interposed between the bottom part and the side wall part of the container main body and the insole bottom part and the insole side wall part of the insole member. 前記容器本体と前記中敷部材は、下型と上型との押圧により前記鍔部と前記中敷鍔部とが圧着されるとともに、前記下型前記上型ととの真空成形により前記底部及び前記側壁部と前記中敷底部及び前記中敷側壁部との間に中空部が形成されるように、一体に成形された請求項2に記載の二重容器。   The container body and the insole member are pressure-bonded to the collar portion and the insole collar portion by pressing the lower mold and the upper mold, and the bottom portion and the insole member by vacuum forming with the lower mold and the upper mold The double container according to claim 2, which is integrally formed so that a hollow portion is formed between the side wall portion, the insole bottom portion, and the insole side wall portion.
JP2014006004U 2014-11-12 2014-11-12 Double container Active JP3195635U (en)

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