JP3180908U - Bean corrosion product with excellent broth bleeding characteristics - Google Patents

Bean corrosion product with excellent broth bleeding characteristics Download PDF

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JP3180908U
JP3180908U JP2012006564U JP2012006564U JP3180908U JP 3180908 U JP3180908 U JP 3180908U JP 2012006564 U JP2012006564 U JP 2012006564U JP 2012006564 U JP2012006564 U JP 2012006564U JP 3180908 U JP3180908 U JP 3180908U
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英俊 正徳
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Abstract

【課題】出汁滲み特性に優れた豆腐食品を提供する。
【解決手段】加工デンプン0.5〜3.0重量%を含む豆乳を凝固させ、平均粒塊径5mm以上35mm以下に崩して再成形して成形され、外皮1から内部豆腐2の豆腐粒塊20、20間に空孔21、21と細拡散流路22、22を網の目状に形成する。
【選択図】図1
An object of the present invention is to provide a bean-corrosive product having excellent broth bleeding characteristics.
SOLUTION: Soy milk containing 0.5 to 3.0% by weight of modified starch is coagulated, deformed to an average particle size of 5 mm or more and 35 mm or less, reshaped and molded, and a tofu granule of inner tofu 2 from outer skin 1 Holes 21 and 21 and narrow diffusion channels 22 and 22 are formed in a mesh shape between 20 and 20.
[Selection] Figure 1

Description

本考案は、出汁滲み特性に優れた豆腐、焼き豆腐及び厚揚げ等の豆腐食品に関するものである。 The present invention relates to bean-corroded products such as tofu, baked tofu and deep-fried tofu that have excellent broth bleeding characteristics.

豆腐、焼き豆腐、厚揚げ等は人気の食品で、おでん等に良く使用されるが、出汁滲み特性がよくないので、調理に時間を要する欠点がある。 Tofu, baked tofu, fried tofu, etc. are popular foods and are often used for oden, etc., but have a drawback that it takes time for cooking because of poor soaking characteristics.

そこで、調味液に浸したスポンジ状食品を収納した真空容器内の気体を脱気してスポンジ状食品に調味液を染み込ませた後、耐熱性容器に調味液と共にスポンジ状食品を真空パックし、更に、真空パックされたスポンジ状食品を加熱殺菌すると共に味付けを行う方法(例えば、特許文献1参照)、調味液にゼラチン又は寒天等の凝固剤を添加し、スポンジ状食品内での保持性能を向上させる方法(特許文献2)が提案されている。 Therefore, after degassing the gas in the vacuum container containing the sponge-like food immersed in the seasoning liquid and soaking the seasoning liquid in the sponge-like food, vacuum-packing the sponge-like food together with the seasoning liquid in the heat-resistant container, Furthermore, a method for heat-sterilizing and seasoning a sponge-like food packaged in vacuum (see, for example, Patent Document 1), adding a coagulant such as gelatin or agar to the seasoning liquid, and maintaining performance in the sponge-like food product A method of improving (Patent Document 2) has been proposed.

特開昭57−8750号公報JP 57-8750 A 特開2004−261148公報JP 2004-261148 A

しかしながら、従来技術は出汁の滲みだしを防止する工夫であり、豆腐、焼き豆腐、厚揚げ等の豆腐食品の出汁滲み特性を改善するものでない。そこで、本考案は出汁滲み特性に優れた豆腐食品を提供することを目的とする。 However, the conventional technique is a device for preventing the soaking of the soup, and does not improve the soaking characteristics of the soy bean products such as tofu, grilled tofu and deep-fried tofu. Therefore, an object of the present invention is to provide a bean-corrosive product having excellent broth bleeding characteristics.

本考案は1)加工デンプン0.5〜3.0重量%を含む豆乳を凝固させ、これを平均粒塊径5mm以上35mm以下に崩して再度成形され、豆腐2の豆腐粒塊20、20間に細拡散流路22、22を網の目状に形成することを特徴とする出汁滲み特性に優れる豆腐食品。 The present invention 1) coagulates soy milk containing 0.5 to 3.0% by weight of modified starch, breaks this into an average particle size of 5 mm to 35 mm, and is molded again. The bean-erodible product excellent in the soaking property, characterized in that the fine diffusion channels 22 and 22 are formed in a mesh shape.

本考案によれば、加工デンプンの添加により豆腐自体への浸透性を向上させるとともに、一旦形成した豆腐固形物を平均粒塊径5mm以上35mm、好ましくは10m以上25mm以下に崩して再成形することにより、表皮から内部に多数の浸透孔が形成されると同時に、内部には細かい空隙と網の目状拡散流路が形成され、その結果、この網の目状の組織が表皮から内部への出汁滲み特性を向上させる。さらに油揚げ処理すると、内部豆腐には流路に連続する空隙21、21がさらに形成される。その特性は浸透時間3分以下という物性値により示される。例えばレンジアップで調理する1ないし2分間でだし汁が内部に浸透するに必要な浸透性を有するので、簡易迅速な調理が可能な豆腐食品が提供される。 According to the present invention, by adding modified starch, the permeability to tofu itself is improved, and once formed tofu solid is broken down to an average agglomerate diameter of 5 mm to 35 mm, preferably 10 m to 25 mm and reshaped. As a result, a large number of permeation holes are formed from the epidermis to the inside, and at the same time, fine voids and mesh-like diffusion channels are formed inside. As a result, the mesh-like tissue of the mesh is transferred from the epidermis to the inside. Improves soup bleeding characteristics. When the frying process is further performed, voids 21 and 21 that continue to the flow path are further formed in the internal tofu. The characteristic is shown by a physical property value of an infiltration time of 3 minutes or less. For example, since it has the permeability required for the broth to permeate inside in 1 to 2 minutes of cooking by range-up, a bean corrosive product capable of simple and quick cooking is provided.

本考案の厚揚げ食品の内部構造の模式図である。It is a schematic diagram of the internal structure of the deep-fried food of the present invention. 本考案の厚揚げ食品の製造方法を示す工程図である。It is process drawing which shows the manufacturing method of the deep-fried food of this invention.

本発明においては、外皮から内部に広がってこの網の目状の組織を有するのが特徴であり、1)豆乳固形分10重量%以上を含む豆乳に加工デンプン0.5〜3.0重量%を投入する工程と、2)これを凝固させる工程と、3)一旦形成した豆腐固形物を平均塊径5mm以上35mm以下に崩す工程と、4)これを2.0〜5.0kg/平方cmで再成形する工程とからなり、焼き豆腐はさらに5)表面を焼成する工程とからなり、厚揚げはさらに5)成形した豆腐を油調(フライ)工程とからなる。 The present invention is characterized by having a mesh-like structure spreading from the outer skin to the inside. 1) Soymilk containing 10% by weight or more of soymilk solid content is 0.5 to 3.0% by weight of modified starch. 2) a step of solidifying this, 3) a step of breaking the tofu solid once formed into an average mass diameter of 5 mm to 35 mm, and 4) 2.0 to 5.0 kg / square cm The baked tofu further comprises 5) a step of firing the surface, and deep fried further comprises 5) an oil-like (fried) step of the formed tofu.

詳しくは、以下の通りである。
1)豆乳固形分10重量%を含む豆乳を調製し、これに加工デンプン0.5〜3.0重量%を投入する工程
大豆を水洗し、夾雑物や塵、ゴミを除去した後、水に浸漬し、磨砕する。水浸漬は、15〜20℃で15〜20時間程度である。大豆重量は、浸漬前の2.2〜2.3倍程度になる。磨砕は、通常のグラインダーを使用して行う。次に上記の磨砕工程で得られた生呉を95〜105℃で加熱する。このとき、グリセリン脂肪酸エステル等の消泡剤を加えると、発生する泡を抑制できる。次いで、濾過装置を使用して豆乳と固形分(おから)を分離する。得られた豆乳は、大豆タンパクが 10重量%程度含まれている。本発明では、一般的な大豆から上記のように得られる加熱抽出豆乳を用いるが、未加熱の生搾り豆乳、これらを濃縮した豆乳いずれでも良いが、加温して用いることができる。これに全体の0.5〜3重量%の加工デンプンを添加して豆乳を調製する。ここで、加工デンプンとしては、ドリップ防止剤として使用されるアセチル化アジピン酸架橋デンプン、アセチル化リン酸架橋デンプン、アセチル化酸化デンプン、オクテニルコハク酸デンプンナトリウム、酢酸デンプン、酸化デンプン、ヒドロキシプロピルデンプン、ヒドロキシプロピル化リン酸架橋デンプン、リン酸モノエステル化リン酸架橋デンプン、リン酸化デンプン、リン酸架橋デンプンが挙げられる。通常のデンプンを使用する場合はトランスグルタミナーゼ製剤(味の素株式会社:商品名スーパーカード)を添加して変性したドリップ防止剤を加工デンプンとして使用することができ、同等の効果を発揮することができる。その効果は以下に実証されるように、0.5重量%以上多くとも3.0重量%までに止めるのがよい。0.5重量%以下では出汁滲み特性の改善が少なく、他方、3.0重量%以上にデンプン量が増加すると保形性が低下し、取り扱いが容易でないからである。
2)豆乳を凝固させる工程
Details are as follows.
1) Soy milk containing 10% by weight of soy milk solid content, and the process of adding 0.5 to 3.0% by weight of modified starch to this is washed with water to remove impurities, dust and debris, and then into water Soak and grind. The water immersion is about 15 to 20 hours at 15 to 20 ° C. Soybean weight becomes about 2.2 to 2.3 times before immersion. Grinding is performed using a conventional grinder. Next, the raw koji obtained in the above grinding step is heated at 95 to 105 ° C. At this time, when an antifoaming agent such as glycerin fatty acid ester is added, the generated foam can be suppressed. Next, the soy milk and the solid content (okara) are separated using a filtration device. The obtained soymilk contains about 10% by weight of soy protein. In the present invention, the heat-extracted soymilk obtained from general soybean as described above is used, but any of unheated raw squeezed soymilk and soymilk obtained by concentrating these can be used after being heated. To this, 0.5 to 3% by weight of the modified starch is added to prepare soy milk. Here, as the modified starch, acetylated adipic acid crosslinked starch, acetylated phosphoric acid crosslinked starch, acetylated oxidized starch, starch sodium octenyl succinate, starch acetate, oxidized starch, hydroxypropyl starch, hydroxy used as an anti-drip agent Examples thereof include propylated phosphate-crosslinked starch, phosphate monoesterified phosphate-crosslinked starch, phosphorylated starch, and phosphate-crosslinked starch. When ordinary starch is used, an anti-drip agent modified by adding a transglutaminase preparation (Ajinomoto Co., Inc .: trade name Super Card) can be used as processed starch, and the same effect can be exhibited. The effect should be limited to 0.5 wt% or more and at most 3.0 wt%, as will be demonstrated below. This is because when the amount is 0.5% by weight or less, the improvement of the soaking property is small and, on the other hand, when the amount of starch is increased to 3.0% by weight or more, the shape retention is lowered and the handling is not easy.
2) Process of coagulating soymilk

上記調製豆乳を凝固剤を添加し攪拌混合して凝固させる。通常、上記加工デンプンの添加とともに凝固剤を投入する。凝固剤としては例えば、硫酸カルシウム、塩化カルシウム又はマグネシウム、グルコノデルタラクトンを用い、1.0重量%から4.0重量%添加して凝固を促進する。
3)一旦形成した豆腐固形物を平均塊径5mm以上35mm以下に崩す工程
The prepared soybean milk is coagulated by adding a coagulant and stirring to mix. Usually, a coagulant is added together with the addition of the modified starch. For example, calcium sulfate, calcium chloride or magnesium, or glucono delta lactone is used as the coagulant, and 1.0 to 4.0% by weight is added to promote coagulation.
3) A step of breaking the tofu solid material once formed into an average lump diameter of 5 mm or more and 35 mm or less.

凝固した固形物を平均塊5mm以上35mm、好ましくは10mm以上25mm程度の大きさに破砕した。以下の再成形時の押圧力との関係もあるが、一般に平均塊径5mm未満であれば、成形性が低下する。均粒塊径35mmを超えると出来上がりの浸透圧に影響を与え、出汁滲み特性が低下する。製品の浸透圧は豆腐固形物の塊径と成形圧との兼ね合いで調製することができる。
4)再成形する工程
The solidified solid was crushed into an average mass of 5 mm to 35 mm, preferably 10 mm to 25 mm. Although there is a relationship with the following pressing force at the time of remolding, generally, if the average lump diameter is less than 5 mm, the moldability is lowered. If the average particle size exceeds 35 mm, the final osmotic pressure will be affected, and the soaking characteristics will deteriorate. The osmotic pressure of the product can be prepared by balancing the tofu solid mass size and the molding pressure.
4) Re-molding process

再成形においては製品形状を考慮して塊間に形成される拡散流路の形成を阻害してはならないので、適当な成形押圧力は、2.0〜5.0kg/平方cmが選ばれるのがよい。多段階で圧縮するのが好ましく、初段は2.0kg/平方cmから始め、次第に押圧力を高め、3〜5kg/平方cmとするのが好ましい。
5)成形した豆腐を油調(フライ)する工程
In re-molding, the formation of the diffusion channel formed between the lumps should not be inhibited in consideration of the product shape, so that an appropriate molding pressing force is selected from 2.0 to 5.0 kg / square cm. Is good. The compression is preferably performed in multiple stages. The first stage is preferably started at 2.0 kg / square cm, and the pressing force is gradually increased to 3 to 5 kg / square cm.
5) Oiling (frying) the molded tofu

油調工程において、豆腐表面に油調層が形成される。油調工程は150〜200℃程度の高温で行われるが、低温フライ後高温フライとしてもよい。このようにして表面は硬化された多数の浸透孔が形成され、内部は硬化されずに生地中の水分や空気が膨化し、油調された後に内部に様々な大きさの空隙が生じるとともに、生地が膨化した網の目状の細かい拡散流路が形成された軟らかい組織が形成される。   In the oil preparation step, an oily adjustment layer is formed on the tofu surface. The oil conditioning step is performed at a high temperature of about 150 to 200 ° C., but may be a high temperature fry after a low temperature fry. In this way, the surface is formed with a large number of cured pores, the interior is not cured, moisture and air in the dough expands, and after being oiled, various sizes of voids are created inside, A soft tissue is formed in which a fine diffusion channel with a mesh shape in which the fabric is expanded is formed.

図1は本製造工程で得られた大豆食品の断面構成を模式的に示した説明図である。図に示す通り、本考案の厚揚げ食品は、外皮油調層1と内部豆腐2とからなり、外皮油調層1に多数の浸透孔11が形成される一方、内部豆腐2の豆腐塊20、20間に空隙21、21と細拡散流路22、22を網の目状に形成されている。以下に具体的につゆを滴下し、外皮油調層から内部への浸透時間によって浸透性を評価した。 FIG. 1 is an explanatory view schematically showing a cross-sectional configuration of the soybean food obtained in the present production process. As shown in the figure, the deep-fried food of the present invention comprises a skin oil-like layer 1 and internal tofu 2, and a large number of permeation holes 11 are formed in the skin oil-like layer 1, while the tofu mass 20 of the internal tofu 2 , 20, the gaps 21, 21 and the fine diffusion channels 22, 22 are formed in a mesh shape. The soup was specifically dropped below, and the permeability was evaluated by the penetration time from the outer skin oil layer to the inside.

豆乳固形分10%の豆乳に0.5〜3.0重量%の加工デンプン(ヒドロキシプロピル化リン酸架橋デンプン)を添加して攪拌した後、これに凝固剤(硫酸カルシウム、塩化マグネシム、グルクノデルタラクトン)を1.0重量%を添加して加熱凝固させ、これを撹拌し、平均塊20mmに潰し、これを再成形して厚み25mm、50mm×50mmの豆腐を用意した。これを180℃程度の高温で油調した。結果を組織検査すると、表面は多数の孔を有する油揚げ層が形成されているが、内部は多数の空隙と網の目状の拡散流路が形成されていた。この各種条件で調整した厚揚げをレンジ加熱(700w、2分間)した後表面に10mlのつゆを滴下し、その浸透性をつゆが完全に浸透するまでにかかる時間で調査した。

加工デンプン(添加量) 浸透時間
0 5分21秒
0.5 1分25秒
1.0 1分07秒
1.5 48秒
2.0 42秒
2.5 40秒

この結果、本考案の食品は、通常の油調豆腐と同様に外皮油調層1と内部豆腐2とからなるが、外皮油調層1に多数の浸透孔11が形成される一方、内部豆腐2の豆腐塊20、20間に空隙21、21と細拡散流路22、22を網の目状に形成されている。したがって、得られる厚揚げは外皮油調層から内部への出汁滲み特性に優れることがわかる。
After 0.5% to 3.0% by weight of modified starch (hydroxypropylated phosphate cross-linked starch) is added to soymilk with a soymilk solid content of 10% and stirred, a coagulant (calcium sulfate, magnesium chloride, glucno is added thereto. Delta Lactone) was added by 1.0% by weight to solidify by heating, and this was stirred and crushed to an average mass of 20 mm, which was reshaped to prepare tofu with a thickness of 25 mm and 50 mm × 50 mm. This was oiled at a high temperature of about 180 ° C. When the result was subjected to a histological examination, an oil frying layer having a large number of holes was formed on the surface, but a large number of voids and a mesh-shaped diffusion flow path were formed inside. The deep-fried chicken prepared under these various conditions was subjected to range heating (700 w, 2 minutes), then 10 ml of soup was dropped on the surface, and the permeability was investigated by the time taken for the soup to completely penetrate.

Modified starch (added amount) penetration time
0 5 minutes 21 seconds
0.5 1 minute 25 seconds
1.0 1 min 07 sec
1.5 48 seconds
2.0 42 seconds
2.5 40 seconds

As a result, the food of the present invention is composed of a skin oil-like layer 1 and an internal tofu 2 in the same manner as normal oil-like tofu. Between the two tofu chunks 20, 20, voids 21, 21 and fine diffusion channels 22, 22 are formed in a mesh shape. Therefore, it can be seen that the resulting deep-fried chicken is excellent in the soaking property from the outer skin oil layer to the inside.

以上、本考案を厚揚げ食品の実施例を用いて説明したが、本考案は通常の再成形豆腐、再成形焼き豆腐に適用して所定の出汁滲み特性を得ることができ、油揚げ前の再成形豆腐は外皮に多数の浸透孔11が形成される一方、内部豆腐2の豆腐塊20、20間に細拡散流路22、22が網の目状に形成されているので、内部への出汁滲み特性に優れる。 As described above, the present invention has been described using the example of the deep-fried food. However, the present invention can be applied to normal reshaped tofu and reshaped baked tofu to obtain a predetermined soup squeeze characteristic. The tofu has a large number of permeation holes 11 in the outer skin, while the fine diffusion channels 22 and 22 are formed in a net-like shape between the tofu masses 20 and 20 of the internal tofu 2, so Excellent characteristics.

1…外皮
11…浸透孔
2…豆腐生地
21…空隙
22…拡散流路
DESCRIPTION OF SYMBOLS 1 ... Outer skin 11 ... Penetration hole 2 ... Tofu dough 21 ... Gap 22 ... Diffusion channel

Claims (2)

加工デンプン0.5〜3.0重量%を含む豆乳を凝固させ、平均粒塊径5mm以上35mm以下に崩して再成形して成形され、外皮1から内部豆腐2の豆腐粒塊20、20間に空孔21、21と細拡散流路22、22を網の目状に形成したことを特徴とする出汁滲み特性に優れる豆腐食品。 Soy milk containing 0.5 to 3.0% by weight of modified starch is coagulated, deformed to an average particle size of 5 mm or more and 35 mm or less, reshaped, and formed between outer skin 1 and internal tofu 2 A bean-corroded product excellent in the soaking property, characterized in that the pores 21 and 21 and the fine diffusion channels 22 and 22 are formed in a mesh shape. 加工デンプン0.5〜3.0重量%を含む豆乳を凝固させ、平均粒塊径5mm以上35mm以下に崩して再成形して油調され、外皮油調層1と内部豆腐2とからなり、外皮油調層1に多数の浸透孔11を形成する一方、内部豆腐2の豆腐粒塊20、20間に空孔21、21と細拡散流路22、22を網の目状に形成され、油調表皮からの浸透率を出汁浸透時間3分以下に調製したことを特徴とする出汁滲み特性に優れる油調豆腐食品。 Soy milk containing 0.5 to 3.0% by weight of modified starch is coagulated, broken down to an average agglomerate diameter of 5 mm to 35 mm and reshaped to be oily, consisting of a skin oil-like layer 1 and internal tofu 2; While forming a large number of permeation holes 11 in the outer skin oil-conditioned layer 1, pores 21, 21 and fine diffusion channels 22, 22 are formed in a mesh shape between the tofu granule masses 20, 20 of the inner tofu 2, An oil-like bean-corroded product with excellent broth bleeding characteristics, characterized in that the penetration rate from the oil-like skin is adjusted to 3 minutes or less for the soaking time.
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