JP3166256U - Tube container and tube container manufacturing equipment - Google Patents

Tube container and tube container manufacturing equipment Download PDF

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JP3166256U
JP3166256U JP2010008146U JP2010008146U JP3166256U JP 3166256 U JP3166256 U JP 3166256U JP 2010008146 U JP2010008146 U JP 2010008146U JP 2010008146 U JP2010008146 U JP 2010008146U JP 3166256 U JP3166256 U JP 3166256U
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tube
section
spout
tube container
tube portion
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▲隆▼ 清水
▲隆▼ 清水
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清水樹脂工業株式会社
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Abstract

【課題】簡単な構造で十分な強度を有し、内容物の取出しが容易なチューブ容器とチューブ容器製造装置を提供する。【解決手段】合成樹脂製のチューブ部12の一端部に、直接に射出成型により雄ネジ部24と注出口22を一体に成型して成る。チューブ部12と雄ネジ部24は、同種の樹脂により成型されている。チューブ部12は、押し出し成型して所定長さに切断され、切断されたチューブ部12の一端部に、直接に射出成型により雄ネジ部24と注出口22を一体成型する。チューブ部12の側面には、印刷が施されている。【選択図】図1PROBLEM TO BE SOLVED: To provide a tube container and a tube container manufacturing apparatus having a simple structure, sufficient strength, and easy to take out the contents. SOLUTION: A male screw portion 24 and a spout 22 are integrally molded by injection molding directly on one end of a tube portion 12 made of synthetic resin. The tube portion 12 and the male screw portion 24 are molded of the same type of resin. The tube portion 12 is extruded and cut to a predetermined length, and the male screw portion 24 and the spout 22 are integrally molded on one end of the cut tube portion 12 by injection molding directly. The side surface of the tube portion 12 is printed. [Selection diagram] Fig. 1

Description

この考案は、接着剤等の粘度が高い不定形材料の内容物を収容し、側面を押してその内容物を取り出すチューブ容器とチューブ容器製造装置に関する。   The present invention relates to a tube container and an apparatus for manufacturing a tube container that contain the contents of an amorphous material having a high viscosity such as an adhesive and take out the contents by pressing a side surface.

従来、粘度が高い不定形材料の内容物を収容する容器として、柔軟な側面であるチューブ部と、チューブ部の端部を閉鎖する硬い注出口が設けられたチューブ容器がある。チューブ容器の注出口は円筒形であり、外周面には雄ネジが形成され、内周面に雌ネジが形成されたキャップが螺合されている。このようなチューブ容器の製造方法には、ブロー一体成型方法、溶着方法、インサート成型方法がある。ブロー一体成型は、チューブ部と注出口を一体にブロー成型するものであり、技術的に比較的容易で安価な製造方法である。また、溶着方法は、別々に成型されたチューブ部と注出口を溶着して連結するものである。一方、インサート成型は、特許文献1に示すようにあらかじめ成型したチューブ部に、注出口を射出成型する方法である。   Conventionally, as a container for storing the contents of an amorphous material having a high viscosity, there is a tube part provided with a tube part that is a flexible side surface and a hard spout for closing an end part of the tube part. The tube container has a cylindrical spout, and has a male screw formed on the outer peripheral surface and a cap formed with a female screw formed on the inner peripheral surface. Such tube container manufacturing methods include a blow integral molding method, a welding method, and an insert molding method. Blow integral molding is one in which the tube portion and the spout are integrally blow-molded, and is a technically relatively easy and inexpensive manufacturing method. Moreover, the welding method welds and connects the tube part and spout which were shape | molded separately. On the other hand, insert molding is a method in which a spout is injection-molded in a tube portion molded in advance as shown in Patent Document 1.

特開2000−72163号公報JP 2000-72163 A

上記従来の技術のブロー一体成型の場合、チューブ容器の注出口は、キャップが確実に螺合されるための強度を持たせるために一定の厚さが必要であるが、この方法ではチューブ部と注出口が一体にブロー成型されるため、柔軟さが要求されるチューブ部についても比較的厚くなり、硬くて絞りにくいという問題があった。   In the case of the above-described conventional blow-integrated molding, the spout of the tube container needs to have a certain thickness in order to give strength to ensure that the cap is screwed together. Since the spout is integrally blow-molded, the tube portion that is required to be flexible is also relatively thick and has a problem that it is hard and difficult to squeeze.

一方、溶着方法の場合、あらかじめチューブ部を薄くて柔軟に成型し、このチューブ部に硬さを確保して成型された注出口を溶着するため、ソフトなタッチで絞りやすいチューブ部を設けることが可能となる。しかし、チューブ部と注出口とのつなぎ目の溶着不良等により、ここから破損して内容物が漏れる可能性がある。また、チューブ部の端縁部が注出口の周面と全面的に接着していない場合、内側のチューブ部と注出口周面との間に内容物が入り、絞り残りとなることもあった。さらに、チューブ部の表示は、片面ずつの印刷となり、チューブ部の両脇に折れ目ができるという問題がある。その他、チューブ部と注出口を別に成型し溶着するため製造工程が多く、生産性が低くなり、単価が上昇するという欠点もある。   On the other hand, in the case of the welding method, the tube part is thinly and flexibly molded in advance, and the spout formed by securing the hardness to this tube part is welded. It becomes possible. However, due to poor welding at the joint between the tube portion and the spout or the like, there is a possibility that the contents will be damaged and leaked from here. In addition, when the edge of the tube part is not completely bonded to the peripheral surface of the spout, the contents may enter between the inner tube part and the peripheral surface of the spout, resulting in a remaining squeeze. . Furthermore, the display of the tube portion is printed on each side, and there is a problem that creases can be formed on both sides of the tube portion. In addition, since the tube portion and the spout are separately molded and welded, there are many manufacturing processes, productivity is lowered, and the unit price is increased.

特許文献1に開示されるインサート成型方法では、注出口の内周面にガス不透過性を有するバリアヘッドが設けられ、構造が複雑であった。しかも、チューブ部と注出口の材料が異なるため、つなぎ目の強度が十分に高いものではなく、チューブ部の端部を注出口の周縁部上方に巻き付くように接合され、この点でも構造が複雑でコストがかかるものであった。   In the insert molding method disclosed in Patent Document 1, a barrier head having gas impermeability is provided on the inner peripheral surface of the spout, and the structure is complicated. In addition, since the material of the tube part and the spout is different, the joint strength is not sufficiently high, and the end of the tube part is joined so as to wrap around the peripheral part of the spout, and this also makes the structure complicated It was expensive.

この考案は、上記従来の技術の問題点に鑑みてなされたものであり、簡単な構造で十分な強度を有し、内容物の取出しが容易なチューブ容器とチューブ容器製造装置を提供することを目的とする。   The present invention has been made in view of the above-mentioned problems of the prior art, and provides a tube container and a tube container manufacturing apparatus that have a simple structure and sufficient strength and that can easily take out contents. Objective.

この考案は、合成樹脂製のチューブ部の一端部に、直接に射出成型により雄ネジ部と注出口を有した注出部を一体に成型して成り、前記チューブ部は、その一端部を前記注出部の肩部側に倒し込むことなく円筒状態のまま前記肩部に接合されて成るチューブ容器である。   This device is formed by integrally molding a male screw part and a pouring part having a spout directly by injection molding at one end part of a synthetic resin tube part. The tube container is joined to the shoulder portion in a cylindrical state without being brought down to the shoulder side of the extraction portion.

前記チューブ部と前記注出部は、同種の樹脂により成型されているものである。特に、前記チューブ部と注出部は、ポリエチレンにEVAを混ぜた樹脂により成形されているものである。   The tube part and the extraction part are molded from the same kind of resin. In particular, the tube part and the extraction part are formed of a resin in which EVA is mixed with polyethylene.

前記チューブ部は合成樹脂を押し出し成型して形成され、前記押し出し成型して形成された前記チューブ部が所定長さに切断されて、前記チューブ部の一端部に雄ネジ部と注出口を有した注出部が一体に射出成型により設けられ、前記チューブ部の側面には印刷が施されて成るチューブ容器である。   The tube portion is formed by extruding a synthetic resin, the tube portion formed by the extrusion molding is cut into a predetermined length, and has an external thread portion and a spout at one end portion of the tube portion. It is a tube container in which a pouring part is integrally provided by injection molding, and printing is performed on a side surface of the tube part.

またこの考案は、合成樹脂製のチューブ部を押し出し成型する押出成型部と、前記押し出し成型部で形成した前記チューブ部を冷却する冷却水槽と、冷却した前記チューブ部を所定長さに切断する切断部と、切断された前記チューブ部の一端部に、前記チューブ部から連続する注出部の雄ネジ部と注出口を一体に射出成型により形成して直接に接合する射出成型部と、前記チューブ部の側面に印刷を施す印刷部とから成り、前記チューブ部の押出成型部から前記印刷部までの工程が一連の装置により連続して配置されているチューブ容器製造装置である。   The present invention also includes an extrusion molding portion for extruding a synthetic resin tube portion, a cooling water tank for cooling the tube portion formed by the extrusion molding portion, and a cutting for cutting the cooled tube portion to a predetermined length. An injection molded part that forms a male threaded part and a spout of a pouring part continuous from the tube part by injection molding at one end of the cut tube part and directly joins the tube part, and the tube A tube container manufacturing apparatus comprising: a printing section that prints on a side surface of the section; and a process from the extrusion molding section of the tube section to the printing section is continuously arranged by a series of apparatuses.

この考案のチューブ容器製造装置は、前記チューブ部の押出成型工程から前記印刷工程までを、一連の装置による連続した工程で順に処理するもので、押出成型部、冷却水槽、切断部、射出成型部、印刷部が連続する全自動化ラインから成る。   The tube container manufacturing apparatus according to the present invention sequentially processes from the extrusion process of the tube part to the printing process in a continuous process by a series of apparatuses, an extrusion molding part, a cooling water tank, a cutting part, an injection molding part. , Consisting of a fully automated line with a continuous printing section.

この考案のチューブ容器によれば、簡単な構造で安価にチューブ容器を製造可能であり、注出口はキャップの取り外しや内容物の押し出し時に必要な十分な強度を有している。また、チューブ部は柔軟であり内容物の取出しは弱い力で容易に絞り出すことができ、絞り残しも少なく、むだがないものである。   According to the tube container of this device, it is possible to manufacture the tube container with a simple structure at low cost, and the spout has sufficient strength necessary for removing the cap and pushing out the contents. Further, the tube portion is flexible, and the contents can be easily squeezed out with a weak force.

この考案の一実施形態のチューブ容器の正面図である。It is a front view of the tube container of one Embodiment of this device. この実施形態のチューブ容器の部分縦断面図である。It is a fragmentary longitudinal cross-sectional view of the tube container of this embodiment. この実施形態のチューブ容器の射出成型部の金型を示す概略図である。It is the schematic which shows the metal mold | die of the injection molding part of the tube container of this embodiment. この実施形態のチューブ容器の製造装置による概略工程図である。It is a schematic process drawing by the manufacturing apparatus of the tube container of this embodiment.

以下、この考案の実施形態について図面に基づいて説明する。図1、図2はこの考案の一実施形態を示すもので、この実施形態のチューブ容器10は、適度な柔軟性を有する合成樹脂製のチューブ部12が設けられている。チューブ部12は、円筒状の側面14を有し、側面14の一端部には、側面14の半径方向にチューブ部12を潰してヒートシールした尾部16が設けられている。チューブ部12の素材は、例えばポリエチレン等であり、高い柔軟性を有している。チューブ部12は薄く形成され、厚さは例えば0.28mmである。   Hereinafter, embodiments of the present invention will be described with reference to the drawings. 1 and 2 show an embodiment of the present invention. A tube container 10 of this embodiment is provided with a tube portion 12 made of a synthetic resin having appropriate flexibility. The tube portion 12 has a cylindrical side surface 14, and one end portion of the side surface 14 is provided with a tail portion 16 that is heat-sealed by crushing the tube portion 12 in the radial direction of the side surface 14. The material of the tube part 12 is polyethylene etc., for example, and has high flexibility. The tube portion 12 is formed thin and has a thickness of 0.28 mm, for example.

チューブ部12の、尾部16と反対側の端部には、注出部18が射出成型によりチューブ部12と一体に設けられている。注出部18は、チューブ部12と同じ樹脂、例えばポリエチレンにEVAを8対2の混合比で混ぜたもので成型されている。注出部18は、側面14の開口部を閉鎖しその中心が外側へ向かうテーパ面である肩部20が設けられ、肩部20の中心には、円筒状の注出口22が、外側に突出して一体に形成されている。注出口22の外周面には、雄ネジ部24が一体に設けられている。   A pouring part 18 is provided integrally with the tube part 12 by injection molding at the end of the tube part 12 opposite to the tail part 16. The pouring part 18 is molded from the same resin as the tube part 12, for example, polyethylene mixed with EVA at a mixing ratio of 8 to 2. The pouring portion 18 is provided with a shoulder portion 20 that is a tapered surface that closes the opening portion of the side surface 14 and the center of the pouring portion 18 faces outward. A cylindrical pouring port 22 projects outward from the center of the shoulder portion 20. Are integrally formed. A male screw part 24 is integrally provided on the outer peripheral surface of the spout 22.

注出口22には図示しないキャップが着脱可能に取り付けられ、閉鎖される。キャップは、注出口22を覆う円筒状の側面と、注出口22の開口を閉鎖する天面板が一体に設けられ、側面の内周面には注出口22の雄ネジ部24に螺合される雌ネジが一定に形成されている。   A cap (not shown) is detachably attached to the spout 22 and is closed. The cap is integrally provided with a cylindrical side surface that covers the spout 22 and a top plate that closes the opening of the spout 22, and the inner peripheral surface of the side surface is screwed into the male screw portion 24 of the spout 22. The female screw is formed constant.

次に、この実施形態のチューブ容器10の製造装置と製造方法について、図3、図4に基づいて説明する。まず、チューブ部12の側面14を形成する長尺のチューブを、製造ラインの押出成型機25等から成る押出成型部26で成型し、次に冷却水槽28で冷却した後、切断部30で、個々のチューブ容器10のチューブ部12の長さに切断する。次に、切断されたチューブ部12を金型に取り付け、射出成型部32で注出部18をインサート成型する。   Next, the manufacturing apparatus and manufacturing method of the tube container 10 of this embodiment are demonstrated based on FIG. 3, FIG. First, a long tube forming the side surface 14 of the tube portion 12 is molded by an extrusion molding portion 26 composed of an extrusion molding machine 25 or the like of a production line, and then cooled by a cooling water tank 28, and then by a cutting portion 30. Cut to the length of the tube portion 12 of each tube container 10. Next, the cut tube portion 12 is attached to the mold, and the injection portion 18 is insert-molded by the injection molding portion 32.

図3は射出成型部32を示したものであり、まずチューブ部12を、その内径と外径が同じ円柱形のコア部材34に嵌める。コア部材34の上端部は、円錐形の肩部36が一体に形成され、肩部36の中央には、円柱形で外側に突出する円柱部38が一体に形成されている。円柱部38の高さは、注出口22よりも少し高い。   FIG. 3 shows an injection molding portion 32. First, the tube portion 12 is fitted into a cylindrical core member 34 having the same inner diameter and outer diameter. A conical shoulder portion 36 is integrally formed at the upper end portion of the core member 34, and a columnar portion 38 that is cylindrical and protrudes outward is integrally formed at the center of the shoulder portion 36. The height of the cylindrical portion 38 is slightly higher than the spout 22.

次に、チューブ部12を取り付けたコア部材34を、注出部18の外側を成型する金型である包囲部40の内側に入れる。すると、注出部18を形成するキャビティ42が形成される。包囲部40の、注出口22の外周面を形成する部分には、雄ネジ部24を形成する雄ネジ用凹部44が形成されている。そして、包囲部40に設けられキャビティ42に連通するゲート46から、キャビティ42に、溶融した樹脂を射出して注出部18を成型し、チューブ部12の一端部の端面及び内側の側面14と注出部18を、チューブ部12の一端部を注出部18の肩部20側に倒し込むことなく円筒状態のまま物理的に接合する。なお、包囲部40はあらかじめ二分割されたものでも良く、二分割された包囲部40は取り付けや取り外しが容易となる。   Next, the core member 34 to which the tube portion 12 is attached is placed inside the enclosure portion 40 that is a mold for molding the outside of the extraction portion 18. As a result, a cavity 42 that forms the extraction portion 18 is formed. A male screw recess 44 for forming the male screw portion 24 is formed in a portion of the surrounding portion 40 that forms the outer peripheral surface of the spout 22. The molten resin is injected into the cavity 42 from the gate 46 provided in the surrounding portion 40 and communicated with the cavity 42 to mold the extraction portion 18, and the end surface of the one end portion of the tube portion 12 and the inner side surface 14 The extraction portion 18 is physically joined in a cylindrical state without causing one end portion of the tube portion 12 to fall on the shoulder portion 20 side of the extraction portion 18. The encircling portion 40 may be divided in advance, and the encircling portion 40 divided in half can be easily attached and detached.

次に、包囲部40を外し、コア部材24を抜いて、チューブ容器10を得る。この後、チューブ容器10の側面14に、印刷部48で商品名やマーク等、任意の絵柄50を印刷する。印刷部48では、印刷用治具を用いることにより側面14に折れ目をつけることなく両面を印刷することができる。そして製品を詰める工程で注出部18を所定の部材、例えばキャップで閉鎖し、側面14の開放端、つまり注出部18と反対側の開口部から内容物を入れ、ヒートシールで尾部16を形成して封止する。そして箱詰機で所定の運搬用箱に入れ、出荷する。   Next, the surrounding part 40 is removed, the core member 24 is pulled out, and the tube container 10 is obtained. Thereafter, an arbitrary pattern 50 such as a product name or a mark is printed on the side surface 14 of the tube container 10 by the printing unit 48. In the printing unit 48, both sides can be printed without making a fold on the side surface 14 by using a printing jig. Then, in the process of filling the product, the pouring part 18 is closed with a predetermined member, for example, a cap, the contents are put through the open end of the side surface 14, that is, the opening opposite to the pouring part 18, and the tail part 16 is heat sealed. Form and seal. And it puts into a predetermined transport box with a boxing machine and ships.

この実施形態のチューブ容器10によれば、簡単な構造で安価であり、チューブ部12と注出部18が同じ素材で一体にインサート成型されているため、隙間なく接合されつなぎ目の強度が高く、内容物の押し出し時に必要な強度を有している。また、チューブ部12はあらかじめ柔軟で薄く成型されているため、ソフトなタッチで絞りやすく内容物の取出しは弱い力で容易に絞りだすことができ、絞り残しも少なく、むだがないものである。さらに、チューブ部12を薄くすることにより、材料費が安価となる。注出部18は厚みを有し強度を持たせて成型されているため、キャップの取り付けや取り外しを確実に行うことができる。また、チューブ容器10は、押出成型部、冷却水槽、切断部、射出成型部、印刷部が連続する全自動化ラインで製造することができ、生産性が向上し量産化が可能であり、コストを削減することもできる。   According to the tube container 10 of this embodiment, since it is a simple structure and inexpensive, and the tube portion 12 and the extraction portion 18 are integrally insert-molded with the same material, the strength of the joint is high without gaps, It has the required strength when extruding the contents. In addition, since the tube portion 12 is flexible and thinly molded in advance, it is easy to squeeze with a soft touch, and the contents can be easily drawn out with a weak force. Further, the material cost is reduced by making the tube portion 12 thinner. Since the pouring portion 18 has a thickness and is molded with strength, the cap can be attached and detached reliably. In addition, the tube container 10 can be manufactured by a fully automated line in which an extrusion molding unit, a cooling water tank, a cutting unit, an injection molding unit, and a printing unit are continuous, so that productivity is improved and mass production is possible. It can also be reduced.

なお、この考案のチューブ容器は、上記実施の形態に限定されるものではなく、各部材の形状は内容物の性状や使用目的にあわせて自由に変更可能である。チューブ容器の材料は、適度な強度と柔軟性を持つものであればよく、自由に選択可能である。チューブ容器の全自動化ラインは上記実施形態に限定されず、工程の順番を変更したり、他の工程を追加してもよい。   In addition, the tube container of this invention is not limited to the said embodiment, The shape of each member can be freely changed according to the property and intended purpose of the contents. The material of the tube container may be any material as long as it has appropriate strength and flexibility, and can be freely selected. The fully automated line of the tube container is not limited to the above embodiment, and the order of the processes may be changed or other processes may be added.

10 チューブ容器
12 チューブ部
14 側面
16 尾部
18 注出部
20 肩部
22 注出口
24 雄ネジ部
DESCRIPTION OF SYMBOLS 10 Tube container 12 Tube part 14 Side surface 16 Tail part 18 Extraction part 20 Shoulder part 22 Outlet 24 Male thread part

Claims (5)

合成樹脂製のチューブ部の一端部に、直接に射出成型により雄ネジ部と注出口を有した注出部を一体に成型して成り、前記チューブ部は、その一端部を前記注出部の肩部側に倒し込むことなく円筒状態のまま前記肩部に接合されて成ることを特徴とするチューブ容器。   The tube part is formed by integrally molding a male screw part and a pouring part having a spout by injection molding directly on one end part of the synthetic resin tube part, and the tube part has one end part of the pouring part. A tube container that is joined to the shoulder portion in a cylindrical state without being tilted to the shoulder side. 前記チューブ部と前記注出部は、同種の樹脂により成型されている請求項1記載のチューブ容器。   The tube container according to claim 1, wherein the tube portion and the extraction portion are molded of the same kind of resin. 前記チューブ部と注出部は、ポリエチレンにEVAを混ぜた樹脂により成形されている請求項2記載のチューブ容器。   The tube container according to claim 2, wherein the tube portion and the extraction portion are formed of a resin in which EVA is mixed with polyethylene. 前記チューブ部は合成樹脂を押し出し成型して形成され、前記押し出し成型して形成された前記チューブ部が所定長さに切断されて、前記チューブ部の一端部に雄ネジ部と注出口を有した注出部が一体に射出成型により設けられ、前記チューブ部の側面には印刷が施されて成る請求項1記載のチューブ容器。   The tube portion is formed by extruding a synthetic resin, the tube portion formed by the extrusion molding is cut into a predetermined length, and has an external thread portion and a spout at one end portion of the tube portion. The tube container according to claim 1, wherein the dispensing portion is integrally provided by injection molding, and printing is performed on a side surface of the tube portion. 合成樹脂製のチューブ部を押し出し成型する押出成型部と、前記押し出し成型部で形成した前記チューブ部を冷却する冷却水槽と、冷却した前記チューブ部を所定長さに切断する切断部と、切断された前記チューブ部の一端部に、前記チューブ部から連続する注出部の雄ネジ部と注出口を一体に射出成型により形成して直接に接合する射出成型部と、前記チューブ部の側面に印刷を施す印刷部とから成り、前記チューブ部の押出成型部から前記印刷部までの工程が一連の装置により連続して配置されていることを特徴とするチューブ容器製造装置。
An extrusion molding section for extruding a synthetic resin tube section, a cooling water tank for cooling the tube section formed by the extrusion molding section, and a cutting section for cutting the cooled tube section to a predetermined length. In addition, an injection molded part that is formed by injection molding integrally with a male thread part and a spout of a pouring part continuous from the tube part and directly joined to one end of the tube part is printed on a side surface of the tube part. The tube container manufacturing apparatus characterized by comprising a printing section for applying a process, wherein the steps from the extrusion molding section of the tube section to the printing section are continuously arranged by a series of apparatuses.
JP2010008146U 2010-12-15 2010-12-15 Tube container and tube container manufacturing equipment Expired - Fee Related JP3166256U (en)

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JP2005283373A Continuation JP2007091274A (en) 2005-09-29 2005-09-29 Tube container and manufacturing method therefor

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