JP3165167U - LED bulb improved structure - Google Patents

LED bulb improved structure Download PDF

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JP3165167U
JP3165167U JP2010006991U JP2010006991U JP3165167U JP 3165167 U JP3165167 U JP 3165167U JP 2010006991 U JP2010006991 U JP 2010006991U JP 2010006991 U JP2010006991 U JP 2010006991U JP 3165167 U JP3165167 U JP 3165167U
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light emitting
circuit board
base
shell
bulb
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張立群
種村謙三郎
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皇友科技股▲分▼有限公司
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Abstract

【課題】気密性が高く、コンパクトで、安全低コストであり、照明範囲を向上させたLED電球を提供する。【解決手段】中空プラスチックシェル10と、発光装置20と、プラスチック透過カバー30とを含む。シェルの上端縁に第一結合部11を設け、底部に口金12を結合する。発光装置がシェル内に設けられ、口金に電気的に接続された少なくとも一つの回路板21と、回路板上に設けられるとともに回路板に電気的に接続された少なくとも一つの発光ダイオード22とを備える。透過カバーの下端縁にシェルの第一結合部と互いに対応し且つ超音波技術で溶接し、密着させて第二結合部31を設ける。【選択図】図2The present invention provides an LED bulb that is highly airtight, compact, safe and low-cost, and has an improved illumination range. The light emitting device includes a hollow plastic shell, a light emitting device, and a plastic transparent cover. A first coupling portion 11 is provided at an upper edge of the shell, and a base 12 is coupled to a bottom portion. A light emitting device is provided in the shell and comprises at least one circuit board 21 electrically connected to the base and at least one light emitting diode 22 provided on the circuit board and electrically connected to the circuit board. . A second coupling part 31 is provided on the lower edge of the transparent cover, corresponding to the first coupling part of the shell and welded by ultrasonic technology to be in close contact therewith. [Selection] Figure 2

Description

本考案は、LED電球改良構造に係り、特に、超音波技術により溶接されるLED電球改良構造に関る。   The present invention relates to an improved LED bulb structure, and more particularly to an improved LED bulb structure welded by ultrasonic technology.

発光ダイオード(Light Emitting Diode;以下、単にLEDと称する)は、体積が小さく、反応速度が速く、電気消費量が低く、使用寿命が長いなどの利点を有するので、現在人々が使用している電子製品乃至民生消費製品に幅広く応用され、特に、電球器具に最も応用されている。一般に、電球器具は、ソケット板と少なくとも一つの電球ソケットと少なくとも一つの電球とで構成され、現在の環境政策に合わせて省エネルギー・CO2の排出削減に務めるため、伝統的なフィラメント電球の代りにLED電球を使用している。従来のLED電球は、ガラス材質で製造され、内部のLEDによる熱を導出するため、電球ベース部の口金に放熱部材がさらに結合される。従来のLED電球は以下の欠点を備える。
1.電球は、ガラス材質で製造されるため、破れ易く危険をもたらす他、全体の重さが重くなる。
2.電球とベース部の口金とが接着剤で接着されるため、気密性が低く、室外または特殊な作業場合に使用されるときに、湿気や腐食性ガス(例えば、アンモニアガス、硫化水素など)が侵入して偶発的な感電を生じ、或いは内部回路や素子が損壊、失効になり易いなどの問題がある。
3.LEDの指向性が高いので、幅広い照明範囲の場合に適用し難くなる。
Light emitting diodes (hereinafter simply referred to as LEDs) have advantages such as small volume, fast reaction speed, low electricity consumption, and long service life. It is widely applied to products and consumer products, and most particularly to light bulbs. Generally, a light bulb fixture is composed of a socket plate, at least one light bulb socket, and at least one light bulb. In order to save energy and reduce CO 2 emissions in accordance with the current environmental policy, instead of a traditional filament light bulb. LED bulb is used. A conventional LED bulb is manufactured of a glass material, and a heat radiating member is further coupled to the base of the bulb base portion in order to derive heat from the internal LED. Conventional LED bulbs have the following drawbacks.
1. Since the light bulb is made of a glass material, it easily breaks and causes danger, and the overall weight increases.
2. Since the light bulb and the base cap are bonded with an adhesive, airtightness is low, and moisture and corrosive gases (eg, ammonia gas, hydrogen sulfide, etc.) are generated when used outdoors or in special work. There are problems such as accidental electric shock due to intrusion or internal circuits and elements being easily damaged or invalidated.
3. Since the directivity of the LED is high, it becomes difficult to apply in a wide illumination range.

本考案の考案者はこれらの点に鑑み、専念に研究や設計、組み立てをし、気密性が高く、安全且つ照明範囲が向上されるLED電球改良構造を提供するものである。   In view of these points, the inventor of the present invention is dedicated to research, design, and assembly, and to provide an improved LED bulb structure that is highly airtight, safe, and has an improved illumination range.

本考案は、主に、中空プラスチックシェルとプラスチック透過カバーとを超音波で溶接し密着させることにより、気密性が高く、コンパクト、安全且つコストが低下される効果を備え、本考案の実用性及び利便性を向上させるLED電球改良構造を提供することを目的とする。   The present invention mainly has the effect of high airtightness, compactness, safety and cost reduction by ultrasonically welding the hollow plastic shell and the plastic transparent cover, and the practicality of the present invention and It aims at providing the LED bulb improvement structure which improves the convenience.

本考案は、少なくとも一つの回路板と、放射状に並ばれた少なくとも一つの発光ダイオード22A、22B、22Cとを含む発光装置により、照明範囲が向上される効果を備え、本考案の実用性及び進歩性を向上させるLED電球改良構造を提供することを次の目的とする。   The present invention has the effect of improving the illumination range by a light emitting device including at least one circuit board and at least one light emitting diode 22A, 22B, 22C arranged in a radial pattern. An object of the present invention is to provide an improved LED bulb structure that improves the performance.

前記目的を達成するため、本考案のLED電球改良構造は、上端縁に第一結合部が設けられ、底部に口金が結合された中空プラスチックシェルと、前記シェル内に設けられ、前記口金に電気的に接続された少なくとも一つの回路板と、前記回路板上に設けられるとともに前記回路板に電気的に接続された少なくとも一つの発光ダイオードとを備える発光装置と、下端縁に前記シェルの第一結合部と互いに対応し且つ超音波技術で溶接して密着された第二結合部が設けられたプラスチック透過カバーと、を含む。よって、重さが軽く、耐衝撃、電気絶縁、且つ完全に気密になることで、防塵や、防水及びガス侵入防止の効果に達し、さらに、輝度の高い照明効果及び照明範囲を備える。   In order to achieve the above object, the LED light bulb improvement structure of the present invention includes a hollow plastic shell having a first coupling portion at the upper edge and a base coupled to the bottom, and an electrical connection to the base. A light emitting device comprising: at least one circuit board connected to the circuit board; and at least one light emitting diode provided on the circuit board and electrically connected to the circuit board; And a plastic transmission cover provided with a second coupling portion corresponding to the coupling portion and welded and adhered by ultrasonic technology. Therefore, light weight, impact resistance, electrical insulation, and complete airtightness achieve dust-proofing, waterproofing, and gas invasion prevention effects, and a high-luminance lighting effect and illumination range.

本考案の特徴、特点及び技術内容をさらに深く了解を得るため、以下の本考案に係る詳細説明及び添付図面を参照すれば得られるが、前記添付図面は参考や説明のみ提供され、本考案を局限するものではない。   In order to obtain a deeper understanding of the features, features, and technical contents of the present invention, reference can be made to the following detailed description and the accompanying drawings of the present invention. It is not limited.

本考案の第1実施例を示す側面図である。1 is a side view showing a first embodiment of the present invention. 本考案の第1実施例を示す側面断面図である。It is side surface sectional drawing which shows 1st Example of this invention. 第1実施例に係る透過カバーとシェルとを示す分解斜視図である。It is a disassembled perspective view which shows the permeation | transmission cover and shell which concern on 1st Example. 図2のカバーとシェルとを超音波技術で溶接して密着された様子を示す図である。It is a figure which shows a mode that the cover and shell of FIG. 2 were welded and adhered by the ultrasonic technique. 第2実施例の使用状態を示す図である。It is a figure which shows the use condition of 2nd Example. 第2実施例の使用状態を示す図である。It is a figure which shows the use condition of 2nd Example. 第2実施例の使用状態を示す図である。It is a figure which shows the use condition of 2nd Example.

<第1実施例>
図1〜図4に示すように、本考案のLED電球改良構造は、中空プラスチックシェル10と、発光装置20と、プラスチック透過カバー30とを含む。
<First embodiment>
As shown in FIGS. 1 to 4, the LED light bulb improvement structure of the present invention includes a hollow plastic shell 10, a light emitting device 20, and a plastic transmission cover 30.

シェル10の上端縁に第一結合部11(凹部又は凸部)が設けられ、シェル10の底部に口金12が結合されている。   A first coupling portion 11 (a concave portion or a convex portion) is provided at the upper end edge of the shell 10, and a base 12 is coupled to the bottom portion of the shell 10.

シェル10内に発光装置20が設けられ、発光装置20は少なくとも一つの回路板21と少なくとも一つの発光ダイオード22とを備え、発光ダイオード22が回路板21上に設けられるとともに回路板21に電気的に接続され、回路板21が口金12に電気的に接続されている。さらに、これらの発光ダイオード22に所要の電力を付与するため、回路板21に電源供給回路23(AC電流をDC電流に切り替えるため)が配置されている。   A light emitting device 20 is provided in the shell 10, and the light emitting device 20 includes at least one circuit board 21 and at least one light emitting diode 22. The light emitting diode 22 is provided on the circuit board 21 and electrically connected to the circuit board 21. The circuit board 21 is electrically connected to the base 12. Further, a power supply circuit 23 (for switching the AC current to the DC current) is arranged on the circuit board 21 in order to apply necessary power to the light emitting diodes 22.

透過カバー30の下端縁に、シェル10の第一結合部11と互いに対応し且つ超音波技術で溶接して密着された第二結合部31(凸部又は凹部)が設けられる(第一結合部11の半径が第二結合部31よりやや大きく又はやや小さくすることにより、嵌め合い作業となる)。よって、シェル10と透過カバー30とが一体に結合されるとともに、両方の間に完全に気密になり、従来のガラス材質の電球よりも、当該中空プラスチックシェル10とプラスチック透過カバー30との方が、コンパクト、安全且つコストが低下される効果を備える。   The lower end edge of the transmissive cover 30 is provided with a second coupling portion 31 (a convex portion or a concave portion) that corresponds to the first coupling portion 11 of the shell 10 and is in close contact by welding with an ultrasonic technique (first coupling portion). When the radius of 11 is slightly larger or slightly smaller than the second coupling portion 31, it becomes a fitting operation). Therefore, the shell 10 and the transmissive cover 30 are joined together, and are completely hermetically sealed between them. The hollow plastic shell 10 and the plastic transmissive cover 30 are better than the conventional glass bulb. Compact, safe and cost-effective.

上記の説明では、シェル10の底部に、口金12と互いに対応して結合するためのネック部(パイプ)13が延在して形成されている。さらに、ネック部13に雄ねじ14が設けられ、口金12にメスねじ15が設けられることで、ネック部13と口金12とが互いに螺着されている。また、ネック部13と口金12との間に少なくとも一つのOリング16が介在されることにより、全体が気密な効果に達し、さらに中空プラスチックシェル10と透過カバー30とが超音波技術で溶接して密着されたことを加え、気密性の高い効果を備える。   In the above description, the neck portion (pipe) 13 is formed at the bottom of the shell 10 so as to be coupled to the base 12 so as to correspond to each other. Furthermore, the neck portion 13 is provided with a male screw 14, and the base 12 is provided with a female screw 15, whereby the neck portion 13 and the base 12 are screwed together. Further, since at least one O-ring 16 is interposed between the neck portion 13 and the base 12, the whole achieves an airtight effect, and the hollow plastic shell 10 and the transmission cover 30 are welded by ultrasonic technology. It has a high airtight effect.

本考案の実施例では、回路板21は、第一回路板21Aと第二回路板21Bとを含み、第一回路板21Aが発光ダイオード22に電気的に接続され、第一回路板21Aに発光ダイオード22が設けられ、第二回路板21Bには、他の電子部品、例えば、キャパシティ、抵抗、IC素子、トランジスタなどが設けられ、回路板21にも電源供給回路23(或いは、電源供給回路23を有する電源供給器)が配置されている。   In the embodiment of the present invention, the circuit board 21 includes a first circuit board 21A and a second circuit board 21B, and the first circuit board 21A is electrically connected to the light emitting diode 22 and emits light to the first circuit board 21A. The diode 22 is provided, and the second circuit board 21B is provided with other electronic components such as capacity, resistance, IC element, transistor, etc., and the circuit board 21 also has a power supply circuit 23 (or a power supply circuit). 23) is arranged.

<第2実施例>
図5〜図7に示すように、回路板21に複数の発光ダイオード22が設けられている。これらの発光ダイオード22が回路板21に並べた様子は、第1実施例に示したようにリング状に配列されることの他に、本実施例のように、放射状に配列されても良い。よって、照明範囲が増幅される効果を得られる。各発光ダイオード22は、複数本のピン221(長さがばらつき設置しても良い)を有するとともにカバー222が結合される。カバー222は、エポキシ樹脂で封止してなるレンズ構造であり、当該カバー222の形状を変更することで発光ダイオード22の発光角度(または照射角度)を変えることができる。また、発光ダイオード22が所定の方向に光を投射し、或いは、所定の光強度(Luminous intensity)、照度(Illuminance)、輝度(Luminance)などの照明効果となるため、カバー222を砲弾形状に形成する。これらの発光ダイオード22が異なるサイズのカバー222を有するように、第一発光ダイオード22A、第二発光ダイオード22B及び第三発光ダイオード22Cを内から外へ(内から外へまたは交互に設けても良い)設置する。第一発光ダイオード22Aのカバー222は短く、第二発光ダイオード22Bのカバー222は細長く、第三発光ダイオード22Cのカバー222は上が狭く下が広く形成して、光を調整可能で、且つ照明範囲が向上する効果を備える。本考案のカバー222は、既述した長、短、或いは太い形状、痩せた形状に限られていない。
<Second embodiment>
As shown in FIGS. 5 to 7, the circuit board 21 is provided with a plurality of light emitting diodes 22. The state in which these light emitting diodes 22 are arranged on the circuit board 21 may be arranged in a radial manner as in this embodiment, in addition to being arranged in a ring shape as shown in the first embodiment. Therefore, the effect that the illumination range is amplified can be obtained. Each light emitting diode 22 has a plurality of pins 221 (the length may be varied and installed) and a cover 222 is coupled thereto. The cover 222 has a lens structure sealed with an epoxy resin, and the light emission angle (or irradiation angle) of the light emitting diode 22 can be changed by changing the shape of the cover 222. In addition, the light emitting diode 22 projects light in a predetermined direction, or a lighting effect such as predetermined light intensity (Luminous intensity), illuminance (Illuminance), luminance (Luminance), etc., so the cover 222 is formed in a bullet shape. To do. The first light emitting diode 22A, the second light emitting diode 22B, and the third light emitting diode 22C may be provided from the inside to the outside (from inside to outside or alternately) so that the light emitting diodes 22 have the covers 222 having different sizes. ) Install. The cover 222 of the first light emitting diode 22A is short, the cover 222 of the second light emitting diode 22B is elongated, and the cover 222 of the third light emitting diode 22C is formed so that the top is narrow and the bottom is wide so that the light can be adjusted and the illumination range can be adjusted. Has the effect of improving. The cover 222 of the present invention is not limited to the above-described long, short, thick shape, or thin shape.

以上の記載は単に本考案の好ましい実施例に過ぎず、本考案の実用新案登録請求の範囲を局限するものではなく、いずれの当該分野における通常の知識を有する専門家は、本考案の分野の中で、適当に変更や修飾などを実施できるが、それらの実施が本考案の主張範囲内に納入されるべきことは言うまでもないことである。   The above description is merely a preferred embodiment of the present invention, and does not limit the scope of the utility model registration request of the present invention. In the meantime, changes and modifications can be appropriately implemented, but it goes without saying that such implementation should be delivered within the scope of the claimed invention.

10・・・・・・シェル
11・・・・・・第一結合部
12・・・・・・口金
13・・・・・・ネック部
14・・・・・・雄ねじ
15・・・・・・メスねじ
16・・・・・・Oリング
20・・・・・・発光装置
21・・・・・・回路板
21A・・・・・第一回路板
21B・・・・・第二回路板
22・・・・・・発光ダイオード
22A・・・・・第一発光ダイオード
22B・・・・・第二発光ダイオード
22C・・・・・第三発光ダイオード
23・・・・・・電源供給回路
30・・・・・・透過カバー
31・・・・・・第二結合部
221・・・・・ピン
222・・・・・カバー
10 ······ Shell 11 ······· First coupling portion 12 ························································・ Female screw 16 ・ ・ ・ ・ ・ ・ O-ring 20 ・ ・ ・ ・ ・ ・ Light emitting device 21 ・ ・ ・ ・ ・ ・ Circuit board 21A ・ ・ ・ ・ ・ First circuit board 21B ・ ・ ・ ・ ・ Second circuit board 22 .... Light emitting diode 22A ... First light emitting diode 22B ... Second light emitting diode 22C ... Third light emitting diode 23 .... Power supply circuit 30 ············································································· Pin 222

Claims (8)

上端縁に第一結合部が設けられ、底部に口金が結合された中空プラスチックシェルと、
前記シェル内に設けられ、前記口金に電気的に接続された少なくとも一つの回路板と、前記回路板上に設けられるとともに前記回路板に電気的に接続された少なくとも一つの発光ダイオードとを備える発光装置と、
下端縁に前記シェルの第一結合部と互いに対応し且つ超音波技術で溶接して密着された第二結合部が設けられたプラスチック透過カバーと、を含むLED電球改良構造。
A hollow plastic shell provided with a first joint at the upper edge and a base joined at the bottom;
Light emission comprising at least one circuit board provided in the shell and electrically connected to the base; and at least one light emitting diode provided on the circuit board and electrically connected to the circuit board. Equipment,
An improved LED bulb structure, comprising: a plastic transmissive cover provided at a lower end edge thereof with a second coupling portion corresponding to the first coupling portion of the shell and welded and adhered by ultrasonic technology.
前記シェルの底部に、口金と互いに対応して結合するためのネック部(パイプ)が延在して形成されていることを特徴とする請求項1に記載のLED電球改良構造。   The LED bulb improvement structure according to claim 1, wherein a neck portion (pipe) for coupling the base and the base in correspondence with each other is formed at the bottom of the shell. 前記ネック部に雄ねじが設けられ、前記口金にメスねじが設けられることで、前記ネック部と前記口金とが互いに螺着されていることを特徴とする請求項2に記載のLED電球改良構造。   3. The LED light bulb improvement structure according to claim 2, wherein the neck portion and the base are screwed together by providing a male screw on the neck portion and a female screw on the base. 前記ネック部と前記口金との間に少なくとも一つのOリングが介在されていることを特徴とする請求項3に記載のLED電球改良構造。   The LED bulb improvement structure according to claim 3, wherein at least one O-ring is interposed between the neck portion and the base. 前記回路板に電源供給回路が配置されていることを特徴とする請求項1に記載のLED電球改良構造。   The LED light bulb improvement structure according to claim 1, wherein a power supply circuit is disposed on the circuit board. 前記回路板に複数の発光ダイオードが設けられ、各発光ダイオードが複数本のピンを有するとともにカバーが結合されていることを特徴とする請求項1に記載のLED電球改良構造。   The LED light bulb improvement structure according to claim 1, wherein a plurality of light emitting diodes are provided on the circuit board, each light emitting diode has a plurality of pins, and a cover is coupled thereto. 前記カバーが砲弾形状になることを特徴とする請求項6に記載のLED電球改良構造。   The LED bulb improvement structure according to claim 6, wherein the cover has a bullet shape. 前記発光ダイオードは、放射状に配列されていることを特徴とする請求項6に記載のLED電球改良構造。   The LED light bulb improvement structure according to claim 6, wherein the light emitting diodes are arranged radially.
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