JP3164534U - Polishing tool with elastic body - Google Patents
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- JP3164534U JP3164534U JP2010004650U JP2010004650U JP3164534U JP 3164534 U JP3164534 U JP 3164534U JP 2010004650 U JP2010004650 U JP 2010004650U JP 2010004650 U JP2010004650 U JP 2010004650U JP 3164534 U JP3164534 U JP 3164534U
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Abstract
【課題】あらゆる3次元の曲面等を持つ非研磨面に対し、非研磨面の所要の形状に研磨面の形状を合わせ、収縮変形しながら、非研磨面と研磨面を面同士で接合し平滑面の研磨を簡単、簡便にしかも短時間で可能にする研磨具を提供する。【解決手段】研磨機への着脱可能に装着して使用される研磨具の取付板に適切な弾性力と研磨材保持体との接合面全体の弾性力を一定にするための穴を開けた弾性体と、しなりを持つ研磨材保持体と細かい平滑に圧接可能なフック面の面ファスナーを接着または螺着等の手段により貼着されている研磨材保持体を一体的に接合してなる。【選択図】図1A non-polished surface having a three-dimensional curved surface or the like is made smooth by joining the non-polished surface and the polished surface to each other while matching the shape of the non-polished surface with the required shape of the non-polished surface and contracting deformation. Provided is a polishing tool capable of easily and easily polishing a surface in a short time. A hole for making an appropriate elastic force and an elastic force of an entire joining surface of an abrasive material holding body constant on a mounting plate of a polishing tool used detachably attached to a polishing machine. An elastic body, an abrasive holding body having a bend, and an abrasive holding body pasted by means of bonding or screwing, etc., integrally bonded to a fine and smooth hook-and-loop hook-and-loop fastener. . [Selection] Figure 1
Description
本考案は、研磨材を往復駆動させることで被研削体を所要の形状に研磨する研磨機に着脱可能に装着して使用される研磨機の研磨具に係わり、殊に車両ボディの鈑金修理や各種金属部位の表面補修等に用いて好適な研磨具に関するものである。 The present invention relates to a polishing tool of a polishing machine that is detachably mounted on a polishing machine that polishes an object to be ground into a required shape by reciprocating an abrasive material. The present invention relates to a polishing tool suitable for surface repair of various metal parts.
従来の自動車補修における披研磨体を所要の形状に研磨する作業においては、弾性力をもたない平面の研磨材保持板に接着、螺着等の手段により、面ファスナー(ベルクロマジック(登録商標)またはモルトマジック(登録商標)と称される)が貼着されている研磨材保持体に、研磨材が接着された他方の面ファスナー(この場合、被係合側)が圧接により装着された研磨機で、あらゆる曲面、凹凸面等を持つ被研磨体を研磨していた。 In the work of polishing a polishing body in a required shape in a conventional automobile repair, a hook-and-loop fastener (Velcro Magic (registered trademark)) is used by bonding, screwing, or the like to a flat abrasive holding plate having no elasticity. Polishing in which the other surface fastener to which the abrasive is bonded (in this case, the engaged side) is attached by pressure contact to the abrasive holder to which Malt Magic (registered trademark) is attached. The machine polished all curved surfaces, uneven surfaces, etc.
しかし、前記研磨材保持体と研磨材との面ファスナー等圧接面には、ベルクロマジック(登録商標)で厚さが2.07〜2.14mmの場合、所要の圧力を加えると、収縮長さは1mm以上ある。またモルトマジック(登録商標)の厚さが1.20〜1.23mmの場合、所要の圧力を加えると、収縮長さは0.05mm(上記計測はデジタルノギス1/100mm精度を使用し、それぞれの試料を20ヶ所計測した最大最小値)となる。前記により研磨材保持体に研磨材をいかに同一平面に圧接しようとしても研磨材表面には最低でも0.05〜1mm程度の歪みを持つ研磨面で、作業者は押圧力や角度の調整を何度も触手の感覚で確認をしながら時間をかけて研磨作業をおこなう必要がある。 However, in the case where the thickness is 2.07 to 2.14 mm with Velcro Magic (registered trademark) on the pressure contact surface such as the hook-and-loop fastener between the abrasive material holding body and the abrasive material, when the required pressure is applied, the contraction length Is 1 mm or more. In addition, when the thickness of Malt Magic (registered trademark) is 1.20 to 1.23 mm, when a required pressure is applied, the contraction length is 0.05 mm (the above measurement uses a
このものは、弾性体に溝を有し、複数の区画部分を構成し折曲可能としている研磨具である。これは研磨保持体をいくつかの平面に分割することにより、分割された平面で3次元の曲面を持つ非研磨面に対し、点や線によって研磨をおこない、所要の形状に研磨しなくてはいけないものである。3次元の非研磨面のあらゆる曲面、凹凸面等を持つ被研磨体を平滑に研磨するには、押圧力の調整および傾斜角度の調整が必要となり、作業者の熟練を要した。 This is a polishing tool which has a groove in an elastic body and constitutes a plurality of partition portions so that it can be bent. This means that by dividing the polishing holder into several planes, the non-polished surface having a three-dimensional curved surface in the divided plane must be polished with points and lines and polished to the required shape. Don't be. In order to smoothly polish an object to be polished having all three-dimensional non-polished surfaces such as a curved surface and an uneven surface, it is necessary to adjust a pressing force and an inclination angle, which requires skill of an operator.
従来の作業者の勘に頼った押圧力や傾斜角度の調整などによる研磨方法ではなく、研磨材を被研磨体の所要の形状に収縮変形(すなわち硬度に比例した収縮変形)をしながら表面を平滑に研磨することにより、未経験者でも平滑面を簡単、簡便に研磨できる研磨具を提案することにある。 Rather than the conventional polishing method that relies on the intuition of the operator or adjusting the tilt angle, the surface of the polishing material is shrunk into the required shape of the object to be polished (ie, shrinking deformation proportional to the hardness). An object of the present invention is to propose a polishing tool capable of polishing a smooth surface easily and easily even by an inexperienced person by polishing smoothly.
また、上記要因に絡み研磨する際には、非研磨面に対し、研磨材表面は所要の形状に収縮変形しながら、密接した状態で研磨をするため、弾性体表面はいつも均一な弾性力を発揮し、作業者の押圧力を研磨面全体に均一に伝えなくてはならない。 Also, when polishing involving the above factors, the surface of the abrasive material is polished in close contact with the non-polished surface while shrinking and deforming to the required shape, so the elastic surface always has a uniform elastic force. It must be exerted and the operator's pressing force must be evenly transmitted to the entire polishing surface.
研磨材を面ファスナーが貼着されている研磨材保持体に、研磨材が接着された他方の面ファスナー(この場合、被係合側)が圧接により装着する際には、研磨材表面に歪みが出来ないようにしなくてはならない。 When the other surface fastener to which the abrasive is bonded (in this case, the engaged side) is attached to the abrasive holding body to which the surface fastener is adhered, the surface of the abrasive is distorted. It must be made impossible to do.
本考案は、研磨装置への着脱可能に装着して使用される研磨具の取付板に適切な弾性力と研磨材保持体との接合面全体の弾性力を一定にするための穴を開けた弾性体と、しなりを持たせた研磨材保持体により、研磨材を被研磨体の所要の形状に合わせて収縮変形しながら研磨できるようにする。 In the present invention, a hole for making the appropriate elastic force and the elastic force of the entire joint surface of the abrasive holding body constant in the mounting plate of the polishing tool used detachably attached to the polishing apparatus is provided. By using an elastic body and a bendable abrasive holding body, the abrasive can be polished while shrinking and deforming in accordance with the required shape of the object to be polished.
研磨材を面ファスナーが貼着されている研磨材保持体に、研磨材が接着された他方の面ファスナー(この場合、被係合側)が圧接により装着する際には、研磨材保持体は厚さ0.46〜0.49mmで圧力を加えた場合の収縮長さが0.01mm以下の面ファスナーを使用し、研磨材表面に歪みが出来ないようにしなくてはならない。
(計測はデジタルノギス1./100精度で其々の試料を20ヶ所計測した最大値とする。)When the other surface fastener to which the abrasive is bonded (in this case, the engaged side) is attached to the abrasive holding body to which the surface fastener is adhered by pressure contact, the abrasive holding body is A surface fastener having a thickness of 0.46 to 0.49 mm and a contraction length of 0.01 mm or less when pressure is applied should be used so that the surface of the abrasive cannot be distorted.
(Measurement shall be the maximum value obtained by measuring 20 points of each sample with
また、本考案の研磨具の研磨方法は、研磨材、研磨材保持体、弾性体、研磨板に開けられた穴より負圧を吸気源とする吸気装置に接続され、任意の負圧の吸気力を利用し、被研磨面を吸引することで研磨材が非研磨面の所要の形状に弾性変形をしながら研磨作業をおこない、非研磨面の形状に研磨できた時点で、研磨装置が非研磨面に吸気力のみで、非研磨面に密着し非研磨面の平滑性の確認が容易にできるものとする。 Further, the polishing method of the polishing tool of the present invention is connected to an intake device using a negative pressure as an intake source from a hole formed in an abrasive, an abrasive holding body, an elastic body, and a polishing plate, and an intake of an arbitrary negative pressure. By using the force and suctioning the surface to be polished, the polishing material performs the polishing operation while elastically deforming to the required shape of the non-polishing surface, and when the polishing device is polished to the shape of the non-polishing surface, the polishing apparatus is turned off. It is assumed that the smoothness of the non-polished surface can be easily confirmed by adhering to the non-polished surface only by the suction force.
本考案は上述の様に、研磨材が被研磨体の所要の形状に収縮変形(すなわち硬度に比例した収縮変形)をしながら表面を平滑に研磨することを可能にすることにより、従来、3次元の曲面を持つ非研磨面に対し、点や線によって研磨をおこない、所要の形状に研磨しなくてはいけなかったものが、3次元の非研磨面の形状に研磨面を収縮変形し、面で研磨することが可能なので、経験が無くとも簡単、簡便に非研磨面を平滑に研磨することが出来る。 As described above, the present invention makes it possible to polish the surface smoothly while the abrasive is contracted and deformed into the required shape of the object to be polished (that is, contracted and deformed in proportion to the hardness). For non-polished surfaces with a three-dimensional curved surface, polishing with points and lines, which had to be polished to the required shape, shrunk the polished surface into a three-dimensional non-polished surface shape, Since the surface can be polished, the non-polished surface can be polished smoothly and easily without experience.
また、本考案の研磨具の研磨方法は、任意の負圧の吸気力を利用し、被研磨面を吸引することで研磨材が非研磨面の所要の形状に弾性変形をしながら研磨作業をおこなうので、作業者は研磨装置の押圧力や角度を調節する必要がなく、非研磨面の形状に収縮変形した研磨面を長手方向に往復駆動させることにより、研磨作業をすることができる。In addition, the polishing method of the polishing tool of the present invention uses an arbitrary negative pressure suction force to suck the surface to be polished so that the polishing material is elastically deformed into the required shape of the non-polishing surface. Therefore, the operator does not need to adjust the pressing force and angle of the polishing apparatus, and can perform the polishing operation by reciprocating the polishing surface contracted and deformed into the shape of the non-polishing surface in the longitudinal direction.
非研磨面の形状に研磨できた時点で、研磨装置が非研磨面に吸気力のみで、非研磨面に密着するので、非研磨面の平滑性の確認が容易にできる。 At the time when the shape of the non-polished surface can be polished, the polishing apparatus adheres to the non-polished surface only by the suction force, so that the smoothness of the non-polished surface can be easily confirmed.
本考案は、研磨材を往復駆動させることで被研磨体を所要の形状に研磨する研磨機に着脱可能に装着して、被研磨面を平滑に研磨するための研磨具として使用する。 The present invention is used as a polishing tool for smoothly polishing a surface to be polished by detachably mounting a polishing object to a required shape by reciprocating an abrasive.
以下、本考案の実施の形態を図1〜図3に基づいて説明する。 Hereinafter, embodiments of the present invention will be described with reference to FIGS.
図1および図2において矩形状研磨具(1)は矩形状取付板(2)と矩形状弾性体(3)にしなりを持った矩形状研磨保持体(4)と矩形状面ファスナー等(5)を一体に接合して構成する。 1 and 2, the rectangular polishing tool (1) includes a rectangular mounting plate (2) and a rectangular polishing holder (4) with a rectangular elastic body (3), a rectangular surface fastener and the like (5 ) Are integrally joined.
図1、および図2において本考案の研磨具(1)の研磨方法は、研磨材(13)、研磨材保持体(5)、研磨保持板(4)、弾性体(3)、研磨板(2)に貫通して設けられた集じん通路より負圧を吸気源とする吸気装置に研磨装置(11)の吸気装置接続口(12)が接続され、任意の負圧の吸気力を利用し、被研磨体を吸引することで、研磨具(1)から研磨板(2)を除く部分と研磨材が非研磨面の所要の形状に弾性変形をしながら研磨作業をおこなう。 1 and 2, the polishing method of the polishing tool (1) according to the present invention includes an abrasive (13), an abrasive holding body (5), an abrasive holding plate (4), an elastic body (3), an abrasive plate ( 2) An intake device connection port (12) of the polishing device (11) is connected to an intake device that uses negative pressure as an intake source through a dust collection passage provided through 2), and uses an intake force of an arbitrary negative pressure. By polishing the object to be polished, the portion excluding the polishing plate (2) from the polishing tool (1) and the polishing material perform the polishing operation while elastically deforming to the required shape of the non-polishing surface.
非研磨体の形状に研磨できた時点で、着脱可能に装着して使用される研磨具(1)および研磨装置(11)が非研磨体に吸気力のみで、非研磨体に密着し非研磨面の平滑性の確認が容易にできるようにする。When polishing to the shape of the non-abrasive body is completed, the polishing tool (1) and the polishing apparatus (11) that are detachably mounted are in close contact with the non-abrasive body only by the suction force and are not polished. Make it easy to check the smoothness of the surface.
研磨具(1)は研磨板(2)のねじ穴(7)によって研磨装置(11)に固定され、研磨板(2)の集塵開口(6)、集塵および弾性力調整穴(9)、集塵穴(10)とを貫通して設けられた集塵通路を有し、この集塵通路は負圧を吸気源とする吸気装置に研磨装置(11)の吸気装置接続口(12)が接続され、任意の負圧の吸気力を利用し、被研磨体(14)を吸引しながら長手方向に沿って往復運動させることにより、非研磨体(14)の所要の形状に収縮変形(すなわち硬度に比例した収縮変形)をしながら表面を平滑に研磨する。 The polishing tool (1) is fixed to the polishing device (11) by the screw hole (7) of the polishing plate (2), and the dust collection opening (6), dust collection and elastic force adjustment hole (9) of the polishing plate (2). And a dust collection passage provided through the dust collection hole (10). The dust collection passage is connected to an intake device connection port (12) of the polishing device (11) to an intake device using a negative pressure as an intake source. Is connected, and the object to be polished (14) is reciprocated along the longitudinal direction while sucking the object to be polished (14), thereby contracting and deforming to the required shape of the non-polishing body (14) ( That is, the surface is polished smoothly while shrinking deformation proportional to the hardness).
非研磨面の形状に研磨できた時点で、研磨装置が非研磨面に吸気力のみで、非研磨面に密着することで非研磨面の平滑性の確認が容易にできることを特徴とする。 It is characterized in that the smoothness of the non-polished surface can be easily confirmed by the polishing apparatus being in close contact with the non-polished surface only by the suction force when it can be polished into the shape of the non-polished surface.
1 研磨具
2 研磨板
3 弾性体
4 研磨材保持板
5 研磨材保持体
6 集塵開口
7 ねじ穴
8 サンダーローター素子回避孔
9 集塵および弾性力調節穴
10 集塵穴
11 研磨装置
12 吸引装置接続口DESCRIPTION OF
Claims (3)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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JP2010004650U JP3164534U (en) | 2010-06-22 | 2010-06-22 | Polishing tool with elastic body |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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JP2010004650U JP3164534U (en) | 2010-06-22 | 2010-06-22 | Polishing tool with elastic body |
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Publication Number | Publication Date |
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JP3164534U true JP3164534U (en) | 2010-12-09 |
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JP2010004650U Expired - Fee Related JP3164534U (en) | 2010-06-22 | 2010-06-22 | Polishing tool with elastic body |
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2010
- 2010-06-22 JP JP2010004650U patent/JP3164534U/en not_active Expired - Fee Related
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