JP3152021U - Automatic frame gluing machine - Google Patents

Abstract

An automatic frame gluing machine is provided which can quickly and surely complete a gluing operation of a side frame on a glass substrate of a solar energy battery and a plate component such as each type of thin film. In an automatic frame gluing machine, a plate component fixing frame base 11 is installed at an intermediate position of the machine base, and a plate component receiving frame base 12 is installed at a component outlet port of the machine base. In addition, a transport unit is installed, and the plate part 40 at the component entry port of the machine base is moved onto the plate part fixed frame base 11, and the plate part 40 for which the frame gluing operation is completed is placed on the plate part receiving frame base 12. Move. In addition, the horizontal X-axis slide base mechanism 31, the horizontal Y-axis slide base mechanism 32 and the vertical Z-axis slide base mechanism 33 of the frame gluing machine unit 30 move the gluing head 34 and simultaneously rotate the horizontal angle together with the gluing head 34. Then, the frame gluing operation is completed on the frame edge of the plate component 40. [Selection] Figure 1

Description

  The present invention relates to an automatic gluing machine, and more particularly to an automatic frame gluing machine that speedily and accurately glues a glass substrate of a solar energy battery and plate parts such as each type of thin film to a side frame.

A solar energy battery is one of the basic representative parts that belong to photovoltaic power generation (PV). Unlike a solar energy battery and a general battery, it is a device that converts solar energy into electrical energy, and transmits conductive ions through an electrolyte. There is no need to generate a PN junction in the semiconductor to acquire the potential.

When a semiconductor is exposed to sunlight, a large amount of free electrons are generated, current is generated by the movement of the electrons, and a potential difference is generated at the PN junction. For this reason, since the solar energy battery moves in the sunlight, the solar energy battery is usually connected to the storage battery, and the electric energy generated when there is sunlight is first stored, and is discharged and used when sunlight cannot be supplied.

In addition, the structure of the solar battery is a very thin piece of “silicon chip”, or a base plate component that replaces glass as a chip. The thickness of the plate component is much thinner than the thickness of the business card (about 0.3 mm). ). Currently, nanotechnology is being developed to replace the base material made of other materials (eg polyesters) without using chips or glass.

In summary, the solar energy battery mold is not separated from the plate-like basic structure mold, and in the manufacturing process of these commercial solar energy batteries, the glass substrate of each solar energy battery, each thin film, etc. It takes a lot of time to adhere the plate parts. Therefore, it can be said that how to speedily and accurately complete the frame gluing operation of the glass substrate of the solar energy battery and the plate parts such as each type of thin film improves the industrial energy of solar energy.

    The problem to be solved is that a large amount of time is required for adhesion in the production process of the glass substrate of the solar energy battery and the plate parts such as each type of thin film.

  In the present invention, a plate component fixing frame base is installed at an intermediate position of the machine base, and a plate component receiving frame base is installed at a component outlet port of the machine base. In addition, the transport unit is installed, the plate part at the component entry port of the machine base is moved onto the plate part fixed frame base, and the plate part for which the frame gluing operation is completed is moved onto the plate part receiving frame base. In addition, the horizontal X-axis slide base mechanism, horizontal Y-axis slide base mechanism, and vertical Z-axis slide base mechanism of the frame gluing machine unit move the gluing head, and at the same time rotate the horizontal angle together with the gluing head to make the frame edges of the plate parts. The main feature is to complete the frame gluing operation.

  The automatic frame gluing machine of the present invention has an advantage that the gluing operation of the side frame can be completed speedily and surely with respect to the glass substrate of the solar energy battery, each type of thin film and other plate parts.

It is an overhead view of the automatic frame gluing machine of the present invention. It is a front view of this invention automatic frame pasting machine. It is a side view of the automatic frame gluing machine of the present invention. It is an external appearance three-dimensional view of the frame pasting machine unit of this invention. It is an operation instruction diagram of the frame gluing machine unit of the present invention. It is a horizontal angle rotation operation | movement instruction | indication of the gluing head of this invention. It is a three-dimensional external view of the gluing head of the present invention. It is a state indication figure where the pasting head of the present invention pinched board parts.

The main object of the present invention is to provide an automatic frame gluing machine that completes a gluing operation of a side frame speedily and surely to a glass substrate of a kind of solar energy battery and a plate component such as each type of thin film.

For the above-mentioned purpose, the automatic frame gluing machine of the present invention includes three main parts: one machine, one transport unit, and one frame gluing machine unit. Among them, the machine base has a plate part fixing frame base installed at an intermediate position thereof, and a plate part receiving frame base is installed at a component outlet port on the side of the plate part fixed frame base. The transport unit moves the plate component at the component entry port of the machine base onto the plate component fixed frame base, and moves the plate component for which the frame gluing operation has been completed onto the plate component receiving frame base.

The frame gluing machine unit is installed at the upper part of the plate part fixed frame base of the machine base, and there is a set of horizontal X-axis slide base mechanisms, a set of horizontal Y-axis slide base mechanisms, and a set of vertical units. Install a Z-axis slide base mechanism and a set of glue heads. The gluing head is installed on the vertical Z-axis slide base mechanism to rotate the horizontal angle, and the position of the glue head is adjusted by the horizontal X-axis slide base mechanism, the horizontal Y-axis slide base mechanism, and the vertical Z-axis slide base mechanism. At the same time, the horizontal angle is rotated together with the gluing head to complete the frame gluing operation on the frame edge of the plate part.

As shown in FIGS. 1 to 3, the automatic frame gluing machine of the present invention includes three main parts: a machine base 10, a transport unit 20, and a frame gluing machine unit 30. Of which

The machine base 10 is provided with a plate part fixed frame base 11 at an intermediate position thereof, and a plate part receiving frame base 12 is installed at a component outlet port on the side of the plate part fixed frame base 11. In addition, a sensor localization mechanism is installed around the plate component fixing frame base, and the sensor localization mechanism includes a plurality of rail-type magnetic indicators 13 installed on two opposite sides of the plate component fixing frame table 11. The position of the plate component 40 to be left on the plate component fixed frame base 11 is mainly sensed, and at the same time, the coordinate signal is transmitted to the frame gluing machine unit 30.

The transport unit 20 has a movable platform 21 installed on the platform 10. A first altitude support plate 22 and a second altitude support plate 23 are installed at both ends of the movable platform 21, respectively, and power cylinders 221 are respectively installed at the bottom ends of the first altitude support plate 22 and the second altitude support plate 23. 231 is used to raise and lower the first altitude support plate 22 and the second altitude support plate 23. A motor 211 is installed at 21 locations on the movable platform and used to move the movable platform 21 left and right on the machine base 10. Further, the gap between the first and second altitude support plates 22 and 23 is the same as the gap between the plate component fixing frame base 11 and the plate component receiving frame base 12.

Further, the frame gluing machine unit 30 is installed at a higher position of the plate component fixing frame base 11 of the machine base 10. 4 and 5, it includes a set of horizontal X-axis slide base mechanisms 31, a set of horizontal Y-axis slide base mechanisms 32, a set of vertical Z-axis slide base mechanisms 33, a set of gluing heads 34, And a set of rotary motors 35 are installed. The gluing head 34 is installed on the vertical Z-axis slide base mechanism 33, and further, the rotation of the horizontal angle is controlled by a rotation motor 35. The vertical Z-axis slide base mechanism 33 is controlled by the horizontal Y-axis slide base mechanism 32. The horizontal Y-axis slide base mechanism 32 is installed on the horizontal X-axis slide base mechanism 31, and the rotary motor 35 is installed on the vertical Z-axis slide base mechanism 33 so as to be mutually connected to the gluing head 34. Connect.

When the automatic frame gluing machine of the present invention is operated, as shown in FIGS. 1 and 2, the moving flat base 21 of the transport unit 20 moves mainly to the left and right, and the first of both ends thereof is used. In conjunction with the lifting operation of the second altitude support plates 22 and 23, the plate component 40 at the component entry port of the machine base 10 is moved onto the plate component fixing frame base 11, and the plate component 40 for which the frame gluing operation has been completed is performed. It is moved from the plate component fixing frame base 11 onto the plate component receiving frame base 12.

After the plate component 40 is reliably moved onto the plate component receiving frame base 12, the sensor localization mechanism of the plate component fixed frame base 11 senses the position, and simultaneously transmits a coordinate signal to the frame pasting machine unit 30. . That is, the gluing head 34 is positioned by the horizontal X-axis slide base mechanism 31, the horizontal Y-axis slide base mechanism 32, and the vertical Z-axis slide base mechanism 33 of the frame gluing machine unit 30, and along the frame edge of the plate component 40. Move horizontally and vertically. Further, as shown in FIG. 6, when the gluing head 34 moves to the corner along the frame edge of the plate component 40, the rotary motor 35 rotates the gluing head 34 at a horizontal angle and averages the gluing head to the corner of the plate component 40. Then, it smoothly rotates and glues to the frame edge on the other side of the plate component 40, and the frame glue operation of the plate component 40 is completed speedily and reliably.

Further, as shown in FIGS. 7 and 8, the gluing head 34 in the frame gluing machine unit 30 may be provided with a recess 341, and the plate component 40 is sandwiched between the plate components 40 by the recess 341. Frame gluing work is performed on the frame edge. 2, fine adjustment devices 222, 232, 111, 121 are installed on the first and second altitude support plates 22, 23, the plate component fixing frame base 11, and the plate component receiving frame base 12. The level of the plate component 40 is adjusted to improve the accuracy of the frame gluing operation.

As described above, the present invention provides a good and feasible automatic frame gluing machine and applies for a utility model based on the law. The technical contents and technical features of the present invention are as described above. However, persons skilled in the technology of this section may make various substitutions and modifications based on the posting of the present invention without departing from the spirit of the present invention. . Therefore, the scope of protection of the present invention is not limited to that shown in the embodiments, and all replacements and modifications that do not depart from the present invention are included in the following claims.

DESCRIPTION OF SYMBOLS 10 machine base 11 board component fixed frame base 111 fine adjustment apparatus 12 board component receiving frame base 121 fine adjustment apparatus 13 rail type magnetic indicator 20 transport unit 21 moving flat base 211 motor 22 first altitude support plate 221 power cylinder 222 fine adjustment apparatus 23 Second altitude support plate 231 Power cylinder 232 Fine adjustment device 30 Frame gluing machine unit 31 Horizontal X-axis slide base mechanism 32 Horizontal Y-axis slide base mechanism 33 Vertical Z-axis slide base mechanism 34 Gluing head 341 Concave 35 Rotating motor 40 Plate parts

Claims (5)

In automatic frame gluing machine composed of machine base, transport machine gluing machine unit, frame gluing machine unit,
A plate part fixed frame base is installed at its intermediate position, and a machine base for installing a plate part receiving frame base at the component outlet port on the side of the plate part fixed frame base;
A transport unit that is used to move a plate component at a component entry port of a machine base onto the plate component fixed frame base and moves a plate component on the plate component fixed frame base onto the plate component receiving frame base;
A set of horizontal X-axis slide base mechanisms, a set of horizontal Y-axis slide base mechanisms, a set of vertical Z-axis slide base mechanisms, and a set The gluing head is installed on the vertical Z-axis slide base mechanism, the vertical Z-axis slide base mechanism is installed on the horizontal Y-axis slide base mechanism, and the horizontal Y-axis slide base mechanism is installed. Includes a frame gluing machine unit installed on the horizontal X-axis slide base mechanism.   The transport unit is provided with a movable platform on the platform, and a first altitude support plate and a second altitude support plate are installed at both ends of the movable platform, respectively. A power cylinder is installed at the bottom end of the second altitude support plate to raise and lower the first altitude support plate and the second altitude support plate, a motor is installed at the moving platform, and the moving platform is mounted on the machine platform. And the clearance between the first and second height support plates is the same distance as the clearance between the plate component fixing frame base and the plate component receiving frame base. Automatic frame gluing machine.   The first and second altitude support plates, the plate component fixing frame base, and the plate component receiving frame base are provided with a fine adjustment device to adjust the horizontal level of the plate component. Item 3. An automatic frame gluing machine according to item 2.   A sensor localization mechanism is installed around the plate component fixing frame base and used to detect the leaving position of the plate component on the plate component fixing frame table, and the sensor localization mechanism is used for the plate component fixing frame base. The automatic frame gluing machine according to claim 1, comprising a plurality of rail-type magnetic indicators 13 installed on two opposite sides of 11.   2. The automatic frame gluing machine according to claim 1, wherein the frame gluing machine unit further includes a pair of rotary motors, and is installed on a vertical Z-axis slide base mechanism and connected to the gluing head.