JP3147993U - Press bending die - Google Patents

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JP3147993U
JP3147993U JP2008007899U JP2008007899U JP3147993U JP 3147993 U JP3147993 U JP 3147993U JP 2008007899 U JP2008007899 U JP 2008007899U JP 2008007899 U JP2008007899 U JP 2008007899U JP 3147993 U JP3147993 U JP 3147993U
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mold
die
mounting
fixing plate
bending
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一也 北川
一也 北川
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株式会社北川製作所
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Abstract

【課題】簡単な段取り作業によってV字曲げ加工、Z曲げ加工、R加工などの種々の上型を準備できるようにしたプレス曲げ型を提供する。【解決手段】プレス曲げ型の上型10は複数のうちから選ばれる1つの型本体とプレス機の可動部に取り付けられ型本体を着脱可能に支持する取付け部11との組合せからなる。複数の型本体は互いに異なる形状又は寸法の型部13と型部に一体に形成され終端に当たり面15Aを有する同一厚みのベース部15とから構成され、取付け部にはベース部の側面を受ける受け面11A、受け面の終端にて直交する方向に延びベース部の当たり面と当接する当たり面11B及び当たり面に連続し固定板を搭載する搭載面11Cとからなる複合段部が形成され、搭載面には固定板が搭載されてねじ14によって締付け固定され、ベース部は固定板の側面と受け面との間に挟持されている。【選択図】図1To provide a press bending die capable of preparing various upper dies such as V-shaped bending processing, Z bending processing, R processing, etc. by a simple setup operation. An upper die 10 of a press bending die comprises a combination of one die body selected from a plurality and a mounting portion 11 which is attached to a movable portion of a press machine and detachably supports the die body. The plurality of mold bodies are composed of mold parts 13 having different shapes or sizes, and a base part 15 having the same thickness formed integrally with the mold part and having a contact surface 15A at the end, and the mounting part receives a side surface of the base part. A composite step portion is formed which includes a surface 11A, a contact surface 11B that extends in a direction orthogonal to the end of the receiving surface and contacts the contact surface of the base portion, and a mounting surface 11C that is continuous with the contact surface and mounts a fixed plate. A fixed plate is mounted on the surface and is fastened and fixed by screws 14, and the base portion is sandwiched between the side surface of the fixed plate and the receiving surface. [Selection] Figure 1

Description

本考案はプレス曲げ型に関し、特に簡単な段取り作業によってV字曲げ加工、Z曲げ加工、R加工などの種々な上型を準備できるようにした金型に関する。   The present invention relates to a press bending die, and more particularly to a die capable of preparing various upper dies such as a V-shaped bending process, a Z bending process, and an R process by a simple setup operation.

例えば、プレス曲げ機にはプレスブレーキ等の各種の方式があるが、その加工形態は基本的にはパンチ(上型)とダイ(下型)の間にブランクをセットし、パンチの雄型部分とダイの雌型部分とを型合わせしてブランク(金属板)に曲げ荷重を加え、ブランクを塑性変形させるというものである。   For example, there are various types of press bending machines such as press brakes, but the processing mode is basically a blank set between the punch (upper die) and die (lower die), and the male part of the punch The die and the female part of the die are matched, a bending load is applied to the blank (metal plate), and the blank is plastically deformed.

プレス加工のうち、曲げ加工はプレス製品の多くの部分に頻繁に適用されるが、製品によって加工の幅や形状などが異なることがある。例えば、V字曲げ加工の場合には曲げ角度が20°、30°、90°、Z曲げ加工の場合には異なる寸法、R加工の場合にはR(曲率半径)が3、3.5、4・・・20というように多種多用な形状、大きさ、角度を必要としている(特許文献1、特許文献2)。   Of the press work, bending is frequently applied to many parts of the press product, but the width and shape of the work may differ depending on the product. For example, the bending angle is 20 °, 30 °, 90 ° in the case of V-shaped bending, different dimensions in the case of Z bending, and R (curvature radius) is 3, 3.5 in the case of R processing. A wide variety of shapes, sizes, and angles such as 4 ... 20 are required (Patent Document 1, Patent Document 2).

従って、プレス曲げの場合には製品仕様が異なるたびに金型を交換する必要が生じ、作業が非常に煩雑であるばかりでなく、多種の金型を準備する必要があってコスト高となってしまう。   Therefore, in the case of press bending, it is necessary to replace the mold every time the product specifications are different, and not only the work is very complicated, but it is also necessary to prepare various molds, resulting in high cost. End up.

そこで、パンチ及びダイの相互に対向される先端部には断面L字状の載置段部を形成し、パンチ及びダイをプレス曲げ機に取り付けたまま、パンチ及びダイの載置段部にブロックを取り換え可能にセットするとともに、載置段部の立ち上がり面によって位置決めし、取付けねじ又は磁石の磁着作用によってブロックを載置段部に保持し、ブロックに相互に直交する先端コーナー面又はブロック上面と立ち上がり面によって成型面を構成するようにしたプレス曲げ型が提案されている(特許文献3、特許文献4)。   Therefore, a mounting step portion having an L-shaped cross section is formed at the tip portion of the punch and die facing each other, and the punch and die are mounted on the press bending machine and blocked on the punch and die mounting step portion. Is set to be replaceable, positioned by the rising surface of the mounting step portion, and the block is held on the mounting step portion by the magnetizing action of a mounting screw or magnet, and the tip corner surface or the block upper surface orthogonal to the block There have been proposed press bending dies in which a molding surface is constituted by a rising surface (Patent Documents 3 and 4).

特開2001−1048号公報JP 2001-1048 A 登録実用新案第3006018号公報Registered Utility Model No. 3006018 実開昭55−122921号公報Japanese Utility Model Publication No. 55-122921 特開2003−117607号公報JP 2003-117607 A

しかし、従来公報記載のプレス曲げ型ではV字曲げ加工、Z曲げ加工及びR加工の場合には適用できない。   However, the press bending die described in the conventional publication cannot be applied to V-shaped bending, Z-bending, and R-processing.

本考案はかかる問題点に鑑み、簡単な段取り作業によってV字曲げ加工、Z曲げ加工、R加工などの種々な上型を準備できるようにしたプレス曲げ型を提供することを課題とする。   In view of such problems, the present invention has an object to provide a press bending die that can prepare various upper dies such as a V-shaped bending process, a Z bending process, and an R process by a simple setup operation.

そこで、本考案に係るプレス曲げ型は、上型及び下型の型合わせ動作によって曲げ荷重を加えてブランクを曲げ加工するプレス曲げ型において、上記上型は複数のうちから選ばれる1つの型本体とプレス機の可動部に取り付けられ上記型本体を着脱可能に支持する取付け部との組合せからなり、上記複数の型本体は互いに異なる形状又は寸法の型部と該型部に一体に形成され終端に当たり面を有し互いに同一厚みのベース部とから構成され、上記取付け部には型合わせ動作の方向に延び上記ベース部の側面を受ける受け面、受け面の終端にて型合わせ動作の方向と直交する方向に延び上記ベース部の当たり面と当接する当たり面及び該当たり面に連続して型合わせ動作の方向に延び固定板を搭載する搭載面とからなる複合段部が形成され、上記搭載面には上記固定板が搭載されてねじによって締め付け固定され、上記ベース部は上記固定板の側面と受け面との間に挟持されていることを特徴とする。   Therefore, the press bending die according to the present invention is a press bending die for bending a blank by applying a bending load by an upper die and a lower die matching operation, wherein the upper die is one die body selected from a plurality And a mounting part that is attached to the movable part of the press machine and detachably supports the mold body, and the plurality of mold bodies are formed integrally with the mold parts of different shapes or sizes and the terminal ends. And a base portion having the same thickness as each other, the mounting portion extending in the direction of mold matching operation, a receiving surface for receiving a side surface of the base portion, and a direction of mold matching operation at the end of the receiving surface. A composite step portion is formed which includes a contact surface extending in a direction orthogonal to the contact surface contacting the contact surface of the base portion and a mounting surface extending in the direction of the mold matching operation in succession to the corresponding surface and mounting a fixing plate. The mounting surface is fastened by screws are the fixed plate is mounted, said base portion is characterized by being sandwiched between the side and the receiving surface of the fixed plate.

本考案の主たる特徴は上型を型本体と取付け部とに分割し、規格のベース部に異なる形状又は寸法の型部を着脱可能に支持して型本体を構成し、型部を交換できるようにした点にある。   The main feature of the present invention is that the upper mold is divided into a mold body and a mounting part, and a mold body of a different shape or size is detachably supported on a standard base part to constitute a mold body so that the mold part can be replaced. It is in the point made.

これにより、型部を交換することによって製品仕様に対応することができ、簡単な段取り作業によってV字曲げ加工、Z曲げ加工、R加工などの種々な上型を準備できる。   Thereby, it is possible to meet the product specifications by exchanging the mold part, and various upper molds such as V-shaped bending process, Z-bending process, and R process can be prepared by a simple setup operation.

また、本考案の他の特徴は受け面の終端に直交する方向に当たり面を形成し、型本体のベース部の当たり面と当接させるようにした点にある。   Another feature of the present invention resides in that a contact surface is formed in a direction orthogonal to the end of the receiving surface and is brought into contact with the contact surface of the base portion of the mold body.

これにより、ブランクから型本体の型部に加わる荷重は当たり面で確実に受けることができるので、曲げ加工を確実に行うことができる。   Thereby, since the load applied to the mold part of the mold main body from the blank can be reliably received at the contact surface, the bending process can be reliably performed.

複数の型部本体のベース部を一定の厚みに形成しているが、磨耗などによって厚みのばらつきが生ずるおそれがある。その場合には1又は複数の薄スペーサを用いるようにするのがよい。   Although the base parts of the plurality of mold part main bodies are formed to have a constant thickness, there is a risk that the thickness may vary due to wear or the like. In that case, it is preferable to use one or a plurality of thin spacers.

以下、本考案を具体例に基づいて詳細に説明する。図1ないし図5は本考案に係るプレス曲げ型の好ましい実施形態を示す。図において、曲げ型は上型10と下型20との組み合わせから構成されている。上型10はプレス曲げ機の可動部(図示せず)への取付け部11と複数のうちから選択された型本体とから構成されている。   Hereinafter, the present invention will be described in detail based on specific examples. 1 to 5 show a preferred embodiment of a press bending die according to the present invention. In the figure, the bending die is composed of a combination of an upper die 10 and a lower die 20. The upper die 10 includes an attachment portion 11 to a movable portion (not shown) of a press bending machine and a die body selected from a plurality of die portions.

複数の型本体は互いに異なる形状又は寸法の型部13、例えば角度αの異なるV字曲げ用型部分、寸法の異なるZ曲げ用の型部分、及び曲率半径の異なるR曲げの型部分のいずれかの型部13、13’、13”と、型部13、13’、13”に一体に形成され終端に当たり面15Aを有する同一厚みwのベース部15とから構成されている。   The plurality of mold bodies are any of mold parts 13 having different shapes or dimensions, for example, V-shaped bending mold parts having different angles α, Z-bending mold parts having different dimensions, and R-bending mold parts having different curvature radii. The mold parts 13, 13 ′, 13 ″ and the base part 15 of the same thickness w that is formed integrally with the mold parts 13, 13 ′, 13 ″ and has a contact surface 15 A at the end.

取付け部11には型合わせ動作の方向に延びベース部15の側面を受ける受け面11A、受け面11Aの終端にて型合わせ動作の方向と直交する方向に延びベース部15の当たり面15Aと当接する当たり面11B及び当たり面11Bに連続して型合わせ動作の方向に延び固定板12を搭載する搭載面11Cとからなる複合段部が形成されている。   The mounting portion 11 extends in the direction of the mold matching operation and receives the side surface of the base portion 15 and receives the side surface of the base portion 15. A contact portion 11B that is in contact with the contact surface 11B and a mounting surface 11C that extends in the direction of the mold matching operation and that mounts the fixing plate 12 are formed.

また、固定板12には挿通穴12Aが形成され、取付け部11の搭載面11Cにはねじ穴11Dが形成され、固定板12が搭載面11Cに搭載され、固定板12の挿通穴12Aにはねじ14が螺挿され、このねじ14が搭載面11Cのねじ穴11Dに螺合されることによって固定板12が搭載面11Cに締付け固定され、この固定板12と取付け部11の受け面11Aとの間が型本体のベース部15が挟持されている。   Further, an insertion hole 12A is formed in the fixing plate 12, a screw hole 11D is formed in the mounting surface 11C of the mounting portion 11, the fixing plate 12 is mounted on the mounting surface 11C, and the insertion hole 12A of the fixing plate 12 is in the insertion hole 12A. A screw 14 is screwed and the fixing plate 12 is fastened and fixed to the mounting surface 11C by being screwed into the screw hole 11D of the mounting surface 11C. The fixing plate 12 and the receiving surface 11A of the mounting portion 11 are fixed. The base 15 of the mold body is sandwiched between the two.

ブランクBをV字加工する場合、上型10と下型20の間にブランクBをセットし、上型10を下降させて対向する下型の型部に型合わせ動作させてブランクBに曲げ荷重を加えると、ブランクBをV字に曲げ加工することができる。   When V-shaped blank B is processed, blank B is set between the upper mold 10 and the lower mold 20, the upper mold 10 is lowered, and the mold is moved to the opposite lower mold portion to perform a bending load on the blank B. Is added, the blank B can be bent into a V shape.

このとき、ブランクBからの荷重はベース部15の当たり面15Aを介して取付け部11の当たり面11Dで受けることができるので、ブランクBに確実に曲げ荷重を加えることができる。   At this time, since the load from the blank B can be received by the contact surface 11D of the mounting portion 11 via the contact surface 15A of the base portion 15, a bending load can be applied to the blank B with certainty.

また、何らかの原因で型本体を横方向の荷重成分が加わった場合、この荷重成分は取付け部11の受け面11Aの部分と固定板15とによって受けられるので、型本体が位置ずれを起こしたり変形したりすることはなく、ブランクBを確実に曲げ加工することができる。   Further, when a lateral load component is applied to the mold body for some reason, the load component is received by the portion of the receiving surface 11A of the mounting portion 11 and the fixing plate 15, so that the mold body is displaced or deformed. The blank B can be reliably bent.

製品仕様が変更になったときには、ねじ14を外して型本体を交換すればよく、簡単な段取り作業によってV字曲げ加工、Z曲げ加工、R加工などの種々な上型10を準備できる。   When the product specification is changed, it is only necessary to remove the screw 14 and replace the die main body, and various upper molds 10 such as V-shaped bending, Z-bending and R-processing can be prepared by a simple setup operation.

なお、型本体のベース部15が磨耗などによって厚みが小さくなったときには薄スペーサを用い、厚みを補うようにすればよい。   When the thickness of the base portion 15 of the mold main body is reduced due to wear or the like, a thin spacer may be used to compensate for the thickness.

本考案に係るプレス曲げ型の好ましい実施形態を示す断面図である。It is sectional drawing which shows preferable embodiment of the press bending die which concerns on this invention. 上記実施形態における上型を示す概略斜視図である。It is a schematic perspective view which shows the upper mold | type in the said embodiment. 図2の断面図である。FIG. 3 is a cross-sectional view of FIG. 2. 上記実施形態におけるV字曲げ加工用の型部を示す図である。It is a figure which shows the type | mold part for V-shaped bending process in the said embodiment. 上記実施形態における型部を示す図である。It is a figure which shows the type | mold part in the said embodiment.

符号の説明Explanation of symbols

10 上型 11 取付け部
11A 受け面
11B 当たり面 11C 搭載面
11D ねじ穴 12 固定板
12A 挿通穴
13、13’、13” 型部
14 ねじ 15 ベース部
15A 当たり面
DESCRIPTION OF SYMBOLS 10 Upper mold | type 11 Mounting part 11A Receiving surface 11B Contact surface 11C Mounting surface 11D Screw hole 12 Fixing plate 12A Insertion hole 13, 13 ', 13 "Mold part 14 Screw 15 Base part 15A Contact surface

Claims (3)

上型及び下型の型合わせ動作によって曲げ荷重を加えてブランクを曲げ加工するプレス曲げ型において、
上記上型は複数のうちから選ばれる1つの型本体とプレス機の可動部に取り付けられ上記型本体を着脱可能に支持する取付け部との組合せからかなり、
上記複数の型本体は互いに異なる形状又は寸法の型部と該型部に一体に形成され終端に当たり面を有し互いに同一厚みのベース部とから構成され、
上記取付け部には型合わせ動作の方向に延び上記ベース部の側面を受ける受け面、受け面の終端にて型合わせ動作の方向と直交する方向に延び上記ベース部の当たり面と当接する当たり面及び該当たり面に連続して型合わせ動作の方向に延び固定板を搭載する搭載面とからなる複合段部が形成され、
上記搭載面には上記固定板が搭載されてねじによって締付け固定され、上記ベース部は上記固定板の側面と受け面との間に挟持されていることを特徴とするプレス曲げ型。
In a press bending die that bends a blank by applying a bending load by an upper die and lower die matching operation,
The upper die is considerably combined from a combination of one die body selected from a plurality and a mounting portion that is attached to the movable part of the press machine and removably supports the die body.
The plurality of mold bodies are composed of mold parts having different shapes or dimensions, and base parts integrally formed with the mold parts, having contact surfaces at the ends, and having the same thickness.
The mounting portion extends in the direction of mold matching operation, and receives a side surface of the base portion. The contact surface extends in a direction perpendicular to the direction of mold matching operation at the end of the receiving surface and contacts the contact surface of the base portion. And a composite step portion comprising a mounting surface on which a fixed plate is mounted, extending in the direction of mold matching operation continuously to the corresponding surface, is formed.
The press bending die, wherein the fixing plate is mounted on the mounting surface and is fastened and fixed by screws, and the base portion is sandwiched between a side surface of the fixing plate and a receiving surface.
上記複数の型本体は、角度の異なるV字曲げ用型部分、寸法の異なるZ曲げ用の型部分、及び曲率半径の異なるR曲げの型部分のいずれかの型部を有する請求項1記載のプレス曲げ型。   2. The plurality of mold bodies have a mold part of any one of a V-bend mold part having a different angle, a Z-bend mold part having a different dimension, and an R-bend mold part having a different curvature radius. Press bending die. 上記固定板にはねじ穴又は挿通穴が形成され、上記取付け部の搭載面にはねじ穴が形成され、上記固定板を挿通又は螺挿したねじが搭載面のねじ穴に螺合されることによって上記固定板が搭載面に締付け固定されている請求項1記載のプレス曲げ型。   A screw hole or an insertion hole is formed in the fixing plate, a screw hole is formed in the mounting surface of the mounting portion, and a screw inserted or screwed into the fixing plate is screwed into the screw hole of the mounting surface. The press bending die according to claim 1, wherein the fixing plate is fastened and fixed to the mounting surface.
JP2008007899U 2008-11-11 2008-11-11 Press bending die Expired - Fee Related JP3147993U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101944533B1 (en) * 2017-10-20 2019-02-01 주식회사 해온 Sheet Pressing Machine
CN114101492A (en) * 2021-11-24 2022-03-01 天水锻压机床(集团)有限公司 Multi-station automatic switching composite die for automatic forming

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101944533B1 (en) * 2017-10-20 2019-02-01 주식회사 해온 Sheet Pressing Machine
CN114101492A (en) * 2021-11-24 2022-03-01 天水锻压机床(集团)有限公司 Multi-station automatic switching composite die for automatic forming
CN114101492B (en) * 2021-11-24 2023-04-28 天水锻压机床(集团)有限公司 Multi-station automatic switching composite die for automatic forming

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