JP3145087B2 - Embroidery machine pattern formation position setting device - Google Patents

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a pattern forming position setting device for an embroidery machine for forming an embroidery pattern. The present invention relates to a forming position setting device.

[0002]

2. Description of the Related Art Conventionally, in order to perform embroidery by combining a plurality of unit patterns such as characters, symbols, and figures, a plurality of these unit patterns are selected and an embroidery start position of a desired embroidery pattern on a work cloth is determined. So-called "head sewing" is known in which embroidery is performed with a designated point at the top. When embroidering is performed in this sewing mode, positioning of a designated point with respect to a needle drop point on a work cloth according to a conventional example is performed by manually moving an embroidery frame.

[0003] However, since this is a visual check operation of the position of the designated point with respect to the needle drop point via the needle dropping cutout of the presser foot attached to the presser bar, the presser foot blocks the line of sight. Since it is not possible to compare and confirm the difficulty of alignment and the size of the embroidery pattern with respect to the size of the embroidery frame, another operation has to be performed for that.

[0004]

The problems to be solved are to visually confirm the positioning of the designated point with respect to the needle drop point where it is difficult to perform accurate positioning, and to determine the embroidery pattern with respect to the size of the embroidery frame. The purpose is to enable continuous comparison with the size and confirmation.

[0005]

SUMMARY OF THE INVENTION The present invention provides a needle bar which reciprocates up and down in a machine frame, a needle mounted on a lower end of the needle bar, and a seam on a cloth sewn in cooperation with the needle. A stitch forming means including an upper thread catcher to be formed; a storage means for storing sewing data of a plurality of different patterns; a pattern selecting means for selecting a desired pattern from the storage means; and a cloth to be sewn. An embroidery machine comprising: an embroidery frame to be held; and an XY drive mechanism that operates based on sewing data of a selected pattern to move the embroidery frame in the X-axis and Y-axis directions with respect to the needle. Position designation means for spot illuminating a position separated by a predetermined distance from the needle drop point N, and when the needle bar stops reciprocating up and down, the spot illuminating position matches the embroidery scheduled start position of the selected embroidery pattern. Let's embroider An embroidery pattern wherein the XY drive mechanism is driven by a distance from the needle drop point N to the spot lighting position to move the embroidery frame and perform embroidery from the spot lighting position. The problem can be solved by the forming position setting device. The present invention also provides a needle bar that reciprocates up and down in a machine frame, a needle attached to a lower end of the needle bar, and a needle thread catcher that forms a seam on a cloth sewn in cooperation with the needle. A stitch forming means, a storing means for storing sewing data of a plurality of different patterns, a pattern selecting means for selecting a desired pattern from the storing means, and an embroidery frame for holding a cloth to be sewn. An XY drive mechanism for moving the embroidery frame in the X-axis and Y-axis directions with respect to the needle by operating based on the sewing data of the stitched pattern. Position designation means for spot-lighting a distant position; and the XY drive mechanism for matching the embroidery schedule start position of the selected embroidery pattern to the spot-lighting position when the needle bar stops reciprocating up and down. Drive the said Operating means for moving the embroidery frame; and before starting the embroidery, the XY drive mechanism is driven by a distance from the needle drop point N to the spot illumination position to move the embroidery frame to perform embroidery from the spot illumination position. The problem can be solved by a pattern forming position setting device for an embroidery machine that performs the following.

[0006]

Embodiments of the present invention will be described below.

First, the structure of the embroidery machine will be described with reference to FIG. The embroidery machine has a sewing machine section 10
And a control unit 30. The sewing machine unit and the control unit are connected by a cable 20 for transmitting and receiving signals and the like.
The sewing machine unit 10 includes a needle 11 fixed to a needle bar that moves up and down in the machine frame, and thread transfer capturing means (not shown) that forms a stitch in cooperation with the needle. .

A position specifying means 50 (see FIG. 3), which will be described later, is provided in an upper portion near the sewing portion of the embroidery machine. An embroidery frame 12 for holding the work cloth W is attached to a support section 14 which is driven and controlled by an XY drive section 13, and performs XY control in synchronization with the vertical reciprocation of a needle 11 supported in the machine frame. Then, a stitch is formed on the work cloth W, and embroidery is performed. A presser bar 15 is attached to a presser bar supported in the machine frame.

Next, the outline of the control unit 30 will be described with reference to FIGS. 4 and 5. FIG. FIG. 5 shows a key panel KEY of the control unit 30. The key panel has a plurality of pattern selection keys 31 and an embroidery pattern selection unit 32.
Is provided in the lower half of the figure, and designates registration of a selected pattern, frame movement, sewing mode, size, arrangement, start and stop of embroidery, and the like.
Are provided in approximately the upper half, and the function key part and the embroidery pattern selecting part 32 constitute a key panel KEY. Referring to FIG. 4, the control unit 30 is provided with a display means 34 for displaying an embroidery pattern, an operation message, and the like by a user's operation or the like.

The FD read key (ReadData key) 35 is operated after the selection and registration of the pattern to be embroidered is completed, whereby the corresponding external storage means FD (see FIG. 1) is designated and designated. When the external storage means FD is inserted into the external storage data reading means FDD, the data of the selected embroidery pattern is read into the working memory RAM.

A JOG key 36 is an embroidery frame moving means for manually operating the embroidery frame 12.
By the manual operation of 6, only the embroidery frame 12 can be moved to a desired position while the needle of the sewing machine stops the vertical reciprocating movement. The START key 37 is operated when the operation of the embroidery machine is started. The STOP key is
Operate when the embroidery machine in operation is stopped halfway.

Next, the schematic configuration of the apparatus will be described with reference to the block diagram of FIG. In FIG.
Pattern selection key 31, which constitutes control unit 30, Funti
on key 33, FD read key 35, display means 34,
The external storage data reading means FDD for driving the external storage means FD is connected to the central processing unit CPU via the I / O port 39. The embroidery pattern data selected by the pattern selection key 31 is read from the external storage means FD to the working memory RAM by the external storage data reading means FDD.

The control memory ROM stores programs for controlling embroidery and for controlling the pattern forming position setting apparatus of the present invention. The central processing unit CPU has I
A pulse motor drive circuit DV2 as a driver, an embroidery frame drive circuit or a driving device for driving an embroidery frame, a sewing machine motor drive circuit DV3 and a sewing machine motor M3 as a driver are connected via an / O port 40, and Drive shaft rotation phase detection means 41 for detecting the rotation phase of the shaft is connected.

Further, to the I / O port 40, an illumination drive motor M1 of the position designation means 50 described later is connected via a pulse motor drive circuit DV1, and an illumination LED 51 driven by the illumination motor M1 is also connected. ing.

Next, the configuration of the position specifying means 50 will be described with reference to FIG. The housing of the illumination motor M1 is fixed to the support member 52 fixed to the sewing machine frame, and the movable member 5 is fixed to the pin 54 of the housing.
3 is rotatably held about a pin. The movable member 53 has a gear portion 53a formed above the movable member 53 and a pin 53b near the lower portion thereof. The pin is guided by the fan-shaped long groove 52a of the support member 52.

Accordingly, since the movable member 53 has the gear portion 53a meshed with the gear 55 attached to the output shaft of the illumination motor M1, the rotation of the illumination motor M1 causes the movable member 53 to rotate as shown in FIG. The spot light L emitted by the illumination LED 51 is controlled to rotate in the X direction on a line including the needle drop point N.
Irradiated at a position appropriately distant from.

The movable member 53 includes a high-intensity illumination LED 5.
When the illumination LED is turned on, the light is focused on the work cloth W by the condenser lens 56 provided on the work cloth side.

Next, the control operation will be described with reference to FIG. Here, first, a case where embroidery is performed by centering sewing will be described.

ST1 This is an initial setting step, in which after the power of the embroidery machine is turned on, various initial settings are made in ST1 to wait for input.

ST2 This is a function registration step.
On key 33, character arrangement, size, NEEDLEPOSI
Select → with the TION key 38 and specify the centering sewing.

ST3 This is a key input step in which, for example, "HANAKO" is selected as an embroidery pattern from the pattern selection key 31. The display unit 34 displays the character string HANAKO.

ST4 This is the FD reading step. When the FD reading key 35 is pressed to read data from the external storage means FD, L
The number of the corresponding external storage means FD is output as a message on the CD, and when the designated external storage means FD is inserted into the external storage data reading means FDD, the embroidery data is read into the working memory RAM, and at the same time, the next ST5 is executed.

ST5 This is a step of calculating the total size of the embroidery pattern by the selected plurality of unit patterns, and the total embroidery size is automatically calculated and obtained.

ST6 This is a step of calculating the rotation angle θ of the illumination motor M1 provided in the position specifying means 50. The rotation angle θ of the illumination motor M1 is calculated and stored by the arithmetic unit CPU. .

ST7, ST8 This is a step of turning on the illumination LED and driving the rotation angle θ of the illumination motor. The illumination LED 51 of high luminance is turned on.
At the same time, the movable member 53 of the position specifying means 50 shown in FIG.
A rotation control signal for illuminating a position which is の of the calculated full length of the embroidery pattern in the X direction from the needle drop point N in the X direction from the needle drop point N is given to the illumination motor M1 for driving the illumination motor M1. Then, the spot light L forms an image at the display position where the spot illumination is performed on the work cloth W. As a result, the needle drop point N is located at the rearmost end of the embroidery range.

ST9 This is a step of manually moving the embroidery frame. The embroidery frame 12 is moved by the manual operation of the jog key 36.
The designated point S as the desired start scheduled position of the embroidery pattern on the work cloth is adjusted to the position of the spot light L. Due to the movement of the embroidery frame, the positional relationship between the needle drop point N and the spot light L does not change, and the position of the spot light L is located at the center of the embroidery area, and the needle drop point N is located at the last end of the embroidery area. The portion between the spot light L and the needle drop point N is a portion corresponding to the latter half from the center of the embroidery pattern.

With the above control, when embroidering on the upper part of the pocket in parallel with the line of the edge of the pocket,
By manually operating the jog key 36, the embroidery frame 12 can be moved and the designated point S can be adjusted to the position of the spot light L. Therefore, it is easy to make a visual judgment by moving the embroidery frame to determine whether the parallelism of the embroidery pattern line is correct with respect to the target object, etc. To give helpful information. Furthermore, by moving the hoop, it is possible to visually confirm the embroidery range for the hoop before starting the embroidery.

When head sewing is selected, the spot light L formed on the work cloth is located at the tip of the embroidery range, and the needle drop point N is located at the center of the embroidery range.
The positional relationship between the needle drop point N and the spot light L does not change due to the movement of the embroidery frame, the spot light L is located at the tip of the embroidery pattern area, and the needle drop point N is located at the center of the embroidery area. Is equivalent to the length of the first half of the embroidery area. Thereby, the parallelism and the embroidery range can be confirmed in the same manner as in the case of the centering sewing.

[0029]

As described above, according to the present invention, first,
Since the irradiation position of the spot light L is separated from the needle drop point N by a predetermined distance, there is no obstacle such as a presser foot above the irradiation position, so that the sewing position of the embroidery pattern on the work cloth can be easily recognized. . Secondly, since the irradiation position of the spot light L is automatically changed according to the size of the selected embroidery pattern, it is possible to easily confirm the sewing range for the embroidery frame. Third, before starting embroidery, it is easy to confirm whether or not the embroidery pattern expected position matches a designated point on the work cloth.

[Brief description of the drawings]

FIG. 1 is a block diagram of a circuit of an embroidery machine provided with a pattern forming position setting device.

FIG. 2 is a flowchart of control.

FIG. 3 is a diagram showing a structure of a position designation unit.

FIG. 4 is a perspective view showing a schematic configuration of an embroidery machine.

FIG. 5 is a diagram showing a key panel unit of a control unit of the embroidery machine.

FIG. 6 is a diagram illustrating the operation of the pattern forming position setting device.

[Explanation of symbols]

 1O Stitch forming device as sewing machine part 11 Needle 12 Embroidery frame 13 XY mechanism 31 Pattern selection key as pattern selection means 36 JOG key as embroidery frame moving means 50 Position designation means FD Pattern storage means N Needle drop point L Display position Spot light on the work cloth as a target S Specified point W Work cloth

Claims (2)

(57) [Claims] A needle bar reciprocating up and down in a machine frame, a needle mounted at a lower end of the needle bar, and a needle thread catcher for forming a seam on a cloth sewn in cooperation with the needle. Seam forming means including:
Storage means for storing sewing data of a plurality of different patterns; pattern selection means for selecting a desired pattern from the storage means; an embroidery frame for holding a cloth to be sewn; and sewing data for the selected pattern. XY moving the hoop in the X-axis and Y-axis directions with respect to the needle
In an embroidery machine provided with a drive mechanism, a position specifying means for spot-illuminating a position at a predetermined distance from the needle drop point N of the needle, and selecting a spot illumination position when the needle bar stops reciprocating up and down. The embroidery pattern is aligned with the embroidery scheduled start position of the embroidery pattern, and the XY drive mechanism is driven by the distance from the needle drop point N to the spot illumination position to move the embroidery frame before the embroidery sewing starts. A pattern forming position setting device for an embroidery machine, which performs embroidery sewing from a lighting position. 2. A needle bar which reciprocates up and down in a machine frame, a needle mounted on a lower end of the needle bar, and a needle thread catcher which forms a seam on a cloth to be sewn in cooperation with the needle. Seam forming means including:
Storage means for storing sewing data of a plurality of different patterns; pattern selection means for selecting a desired pattern from the storage means; an embroidery frame for holding a cloth to be sewn; and sewing data for the selected pattern. XY moving the hoop in the X-axis and Y-axis directions with respect to the needle
In an embroidery machine having a drive mechanism, a position specifying means for spot-lighting a position of the needle at a predetermined distance from a needle drop point N, and a spot-lighting position when the needle bar stops reciprocating up and down, is selected. Operating means for driving the XY drive mechanism to move the embroidery frame in order to match the embroidery scheduled start position of the embroidered pattern, and from the needle drop point N to the spot lighting position before embroidery sewing starts. A pattern forming position setting device for an embroidery machine, wherein the XY drive mechanism is driven by a distance to move the embroidery frame to perform embroidery from a spot illumination position.