JP3144558B2 - Non-slip tile and manufacturing method thereof - Google Patents
Non-slip tile and manufacturing method thereofInfo
- Publication number
- JP3144558B2 JP3144558B2 JP24797190A JP24797190A JP3144558B2 JP 3144558 B2 JP3144558 B2 JP 3144558B2 JP 24797190 A JP24797190 A JP 24797190A JP 24797190 A JP24797190 A JP 24797190A JP 3144558 B2 JP3144558 B2 JP 3144558B2
- Authority
- JP
- Japan
- Prior art keywords
- glaze
- irregularities
- slip
- unevenness
- tile
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Landscapes
- Finishing Walls (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
- Glass Compositions (AREA)
Description
【発明の詳細な説明】 〔産業上の利用分野〕 本発明は、表面に滑り止め処理を施したノンスリップ
タイルとその製造方法に関する。Description: TECHNICAL FIELD The present invention relates to a non-slip tile having a surface subjected to a non-slip treatment and a method for producing the same.
従来、表面に滑り止めを施したノンスリップタイルと
して特開昭62−128984号公報、特開昭63−159278号公
報、特開平２−55105号公報等に開示されているものが
ある。Conventionally, non-slip tiles having a non-slip surface are disclosed in JP-A-62-128984, JP-A-63-159278, and JP-A-2-55105.
この従来のタイルに滑り止めを施す手段は、 硬質粒子のような滑り止め材をプレス成形によって
成形体の表面内部に半埋込状態としたり、乾式または湿
式成形体の表面に硬質粒子を添加したのち、その表面に
釉薬を塗布焼成して、硬質粒子を表面に固定する方法、
および、 タイルの素地表面をプレス、サンドブラスト等の機
械的手段、あるいは腐蝕処理のような化学的手段によっ
て凹凸部を形成させる方法に大別される。Means for providing non-slip to the conventional tile include a non-slip material such as hard particles being semi-embedded into the surface of the molded body by press molding or adding hard particles to the surface of a dry or wet molded body. After that, glaze is applied to the surface and baked to fix the hard particles on the surface,
Also, the method is roughly divided into a method of forming an uneven portion on the base material surface of the tile by mechanical means such as pressing and sand blasting, or chemical means such as corrosion treatment.
ところが、上記の滑り止め材を表面に固定する方法
においては、その表面の摩耗と共に滑り止め材が欠落し
ノンスリップ効果が早期に失われたり、固定材がガラス
状を呈し、これが、つるつるになっていて滑り易いとい
う欠点がある。また、上記のタイル素地表面に機械的
に凹凸を形成する方法においては、形成された凹凸に滑
り止め機能を持たせるためには、凹凸部に相当の段差あ
るいは波状を形成する必要があり、これを浴場の床材と
して使用した際には、水垢や石鹸水の有機質残渣が付着
し易く、逆に滑り易くなってしまい、頻繁に清掃する必
要を生じる。However, in the method of fixing the non-slip material to the surface, the non-slip material is lost due to wear of the surface and the non-slip effect is lost at an early stage, or the fixing material has a glassy shape, which is slippery. There is a disadvantage that it is slippery. In addition, in the method of mechanically forming irregularities on the surface of the tile base, in order to provide the formed irregularities with a non-slip function, it is necessary to form a considerable step or wavy shape in the irregularities. When is used as a floor material in a bathroom, organic residues of scale and soap water tend to adhere to the floor, and on the other hand, they become slippery, which necessitates frequent cleaning.
本発明において解決すべき課題は、上記従来のノンス
リップタイルにおける問題の解消にあって、滑り止め効
果が大であり、格別の保守清掃なしで永く滑り止め機能
を発揮でき、且つ浴場等で素足で接しても違和感のない
ノンスリップタイルの提供にある。The problem to be solved in the present invention is to solve the problems of the conventional non-slip tiles described above, which has a large anti-slip effect, can exhibit the anti-slip function for a long time without special maintenance and cleaning, and can be used barefoot in a bathroom or the like. The aim is to provide non-slip tiles that do not feel uncomfortable when in contact.
本発明に係るノンスリップタイルは、予め凹凸を形成
させたタイル素地上に、前記凹凸に沿った凹凸が表面に
形成された釉薬層と、前記釉薬層の凹凸表面上に溶融し
た釉薬による微小な不均一凹凸が形成されていることを
特徴とする。The non-slip tile according to the present invention includes a glaze layer having irregularities formed along the irregularities on the surface of the tile preformed with irregularities, and a fine glaze formed by melting the glaze on the irregularities of the glaze layer. It is characterized in that uniform irregularities are formed.
このノンスリップタイルは、タイル素地表面へ凹凸を
プレス、サンドブラスト、引っかき、その他の機械的手
段によって形成したのち、表面張力低下剤を用いて焼成
時に釉薬表面に大小の凹凸を形成することによって製造
できる。The non-slip tile can be manufactured by forming irregularities on the surface of the tile base by pressing, sandblasting, scratching, or other mechanical means, and then forming large and small irregularities on the glaze surface during firing using a surface tension reducing agent.
本発明に係るノンスリップタイルは予め形成させた凹
凸面を有するタイル素地上に表面張力低下剤を分布させ
た釉薬を施し、焼成することにより、タイルの釉薬表面
に大小無数の凹凸を形成する。The non-slip tile according to the present invention forms innumerable large and small irregularities on the glaze surface of the tile by applying a glaze in which a surface tension reducing agent is distributed on a tile base having an irregular surface formed in advance and firing it.
第１実施例 タイル素地がプレス成形の段階で、予め凹凸を有した
成形型によって、第１図の断面図に示すピッチｐが４〜
10mmで、深さｄの凹部１を第２図に示すようにネット状
に形成した。First Example At the stage of press molding of a tile substrate, the pitch p shown in the sectional view of FIG.
A recess 1 having a depth of 10 mm and a depth d was formed in a net shape as shown in FIG.
次いで、第３図に示すようにこのタイル素地３に長石
が50重量部、珪石が10重量部、粘土が５重量部、硅灰石
が20重量部、それにフリットが15重量部からなる高粘性
の釉薬４をスプレーによって0.3mm厚に施釉した。さら
に第４図に示すように、表面張力低下剤V2O525％水溶液
をスプレーによって釉薬表面に不均一に散布したのち12
50℃で50分間焼成した。その結果、第５図に示すように
釉薬表面に平均３〜5mmピッチ、深さが0.2〜2mmの微小
な不均一凹凸６を形成した。この凹凸の特色は凹凸が大
きく、凹部がマット状を呈するものであった。Then, as shown in FIG. 3, this tile base 3 has a high viscosity of 50 parts by weight of feldspar, 10 parts by weight of silica, 5 parts by weight of clay, 20 parts by weight of wollastonite and 15 parts by weight of frit. Glaze 4 was sprayed to a thickness of 0.3 mm. Further, as shown in FIG. 4, a 25% aqueous solution of a surface tension reducing agent V 2 O 5 is sprayed on the glaze surface unevenly by spraying.
Baking was performed at 50 ° C. for 50 minutes. As a result, as shown in FIG. 5, fine non-uniform irregularities 6 having an average pitch of 3 to 5 mm and a depth of 0.2 to 2 mm were formed on the glaze surface. The feature of this unevenness was that the unevenness was large and the concave portion had a mat shape.
第２実施例 第１実施例と同様にして、第６図に示すように凹凸1,
2を有するタイル素地３を成形後、1100℃で焼成する。
次いで、第７図に示すように、第１実施例と同様の釉薬
４を0.55mm厚に施釉した。この第１の釉薬４の上に第８
図に示すように、表面張力低下剤を固定させる機能を有
するグリセリン層７を約0.1mm厚に設け、さらに、その
上に、WO3とフリットとの混合物８を散布して1200℃で6
0分間焼成した。その結果第９図に示すように釉薬表面
に深さが50〜100μｍの微小な不均一凹凸が形成した。
この凹凸の特色は実施例１の凹凸と比べその凹凸は全体
に小さく凹部のマットの度合は緩いものであった。Second Embodiment As in the first embodiment, as shown in FIG.
After forming the tile base 3 having 2, it is fired at 1100 ° C.
Next, as shown in FIG. 7, the same glaze 4 as in the first embodiment was applied to a thickness of 0.55 mm. Eighth on this first glaze 4
As shown in the figure, a glycerin layer 7 having a function of fixing a surface tension reducing agent is provided in a thickness of about 0.1 mm, and a mixture 8 of WO 3 and a frit is sprayed on the glycerin layer 7 at 1200 ° C. for 6 hours.
Bake for 0 minutes. As a result, as shown in FIG. 9, fine unevenness having a depth of 50 to 100 μm was formed on the glaze surface.
The feature of this unevenness was that the unevenness was small as a whole as compared with the unevenness of Example 1 and the degree of the mat of the concave portion was loose.
第３実施例 第１実施例において、第３図に４として示す釉薬を0.
6mm厚に施釉した後、同釉薬上に20重量％のNH4VO3を添
加した後、1250℃で３時間焼成を行った。その結果、第
５図に示すように釉薬表面に平均10mmピッチ、深さが0.
1〜1mm大小の不均一凹凸を形成した。この凹凸の特色は
凹凸の程度が緩やかな滑りにくいタイルであった。Third Embodiment In the first embodiment, the glaze shown as 4 in FIG.
After glazing to a thickness of 6 mm, NH 4 VO 3 of 20% by weight was added to the glaze, and baked at 1250 ° C. for 3 hours. As a result, as shown in Fig. 5, the glaze surface has an average pitch of 10mm and a depth of 0.
Uneven irregularities of 1 to 1 mm in size were formed. The feature of this unevenness was a non-slip tile having a moderate unevenness.
本発明によって以下の効果を奏することができる。 The following effects can be obtained by the present invention.
（１） タイル素地自体に凹凸を形成させていることと
相俟って、さらにその上の釉薬にも凹凸を形成させてい
るので、ノンスリップ効果が大であるとともに、タイル
表面に石鹸分が混ざった水が存在しても、ノンスリップ
機能が失われることはない。(1) The unevenness is formed on the tile base itself, and the unevenness is also formed on the glaze on the tile base, so that the non-slip effect is large and soap is mixed on the tile surface. Non-slip function is not lost in the presence of water.
（２） タイルの表面は凹凸面を有する釉薬を施してい
るので汚れが付着してもすぐに水で洗浄できる。(2) Since the surface of the tile is provided with a glaze having an uneven surface, even if dirt adheres, it can be immediately washed with water.
（３） 釉薬として、複数の色釉薬を使用すると、凹凸
面の存在によって多様性に富んだ模様が得られる。(3) When a plurality of color glazes are used as the glaze, a variety of patterns can be obtained due to the presence of the uneven surface.
（４） ノンスリップ機能を持たせるのに、釉薬表面に
分散粒子を埋没したものではなく、しかも、素地の凹凸
と相俟って適度な凹凸となり、素足で歩いた場合の接地
感覚が良好である。(4) In order to have a non-slip function, the surface of the glaze is not buried with dispersed particles, but also has moderate unevenness in combination with the unevenness of the base material. .
添付図は本発明の実施例を示す。 第１図〜第５図は第１実施例を製造工程順に断面図と平
面図によって示す図であり、第６図〜第９図は第２実施
例を同様に断面によって示す。 1:凹部、2:凸部 3:タイル素地、4:釉薬 5:表面張力低下剤、6:不均一凹凸 7:グリセリン層 8:WO3とフリットとの混合物The accompanying drawings show an embodiment of the present invention. FIGS. 1 to 5 are sectional views and plan views showing the first embodiment in the order of manufacturing steps, and FIGS. 6 to 9 similarly show the second embodiment in cross section. 1: concave, 2: convex 3: tile base, 4: glaze 5: surface tension reducing agent, 6: uneven unevenness 7: glycerin layer 8: mixture of WO 3 and frit
───────────────────────────────────────────────────── フロントページの続き (56)参考文献 実開 昭59−96230（ＪＰ，Ｕ) (58)調査した分野(Int.Cl.7，ＤＢ名) C04B 41/80 - 41/91 ──────────────────────────────────────────────────続 き Continuation of the front page (56) References Japanese Utility Model Sho 59-96230 (JP, U) (58) Fields investigated (Int. Cl. 7 , DB name) C04B 41/80-41/91
Claims (5)
記凹凸に沿った凹凸が表面に形成された釉薬層と、前記
釉薬層の凹凸表面上に溶融した釉薬による微小な不均一
凹凸が形成されていることを特徴とするノンスリップタ
イル。1. A tile base having irregularities formed in advance, a glaze layer having irregularities formed along the irregularities on its surface, and minute uneven irregularities due to a glaze melted on the irregularities of the glaze layer. A non-slip tile characterized by being formed.
である請求項１に記載のノンスリップタイル。2. The pitch of the minute unevenness is 3 to 10 mm.
The non-slip tile according to claim 1, wherein
である請求項１又は２に記載のノンスリップタイル。3. The depth of the minute unevenness is 50 μm to 2 m.
The non-slip tile according to claim 1 or 2, wherein
記凹凸面上に溶融釉薬の表面張力を低下させる機能を有
する表面張力低下剤を分布させた釉薬を塗布し、焼成し
て、前記釉薬を溶融させることにより、前記凹凸面上に
前記凹凸に沿った凹凸が形成された釉薬層の凹凸表面上
に溶融した釉薬による微小な不均一凹凸を形成させるこ
とを特徴とするノンスリップタイルの製造方法。4. After forming irregularities on the surface of the tile base, a glaze in which a surface tension reducing agent having a function of lowering the surface tension of the molten glaze is applied onto the irregular surface is fired, and the glaze is fired. A method of manufacturing a non-slip tile, characterized by forming fine unevenness due to melted glaze on the uneven surface of the glaze layer having the unevenness formed along the unevenness on the uneven surface by melting the uneven surface. .
グステン、モリブデンの金属またはそれらの化合物であ
る請求項４記載のノンスリップタイルの製造方法。5. The method for producing a non-slip tile according to claim 4, wherein said surface tension reducing agent is a metal of vanadium, tungsten, molybdenum or a compound thereof.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP24797190A JP3144558B2 (en) | 1990-09-17 | 1990-09-17 | Non-slip tile and manufacturing method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP24797190A JP3144558B2 (en) | 1990-09-17 | 1990-09-17 | Non-slip tile and manufacturing method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH04130077A JPH04130077A (en) | 1992-05-01 |
| JP3144558B2 true JP3144558B2 (en) | 2001-03-12 |
Family
ID=17171279
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP24797190A Expired - Lifetime JP3144558B2 (en) | 1990-09-17 | 1990-09-17 | Non-slip tile and manufacturing method thereof |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP3144558B2 (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20170001610U (en) * | 2015-10-29 | 2017-05-11 | 송달영 | A Non-slip mat of Train |
| KR101776092B1 (en) * | 2015-11-05 | 2017-09-07 | 송달영 | Conneting plate of Train |
| KR101855669B1 (en) * | 2016-07-06 | 2018-06-25 | 송달영 | A Non-slip mat of Train |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100465655B1 (en) * | 2002-05-30 | 2005-01-13 | 김효충 | Cushion tile and method for producing the same |
| JP2006219311A (en) * | 2005-02-08 | 2006-08-24 | Inax Corp | Decorative tile and method for manufacturing the same |
| CN102926520B (en) * | 2011-08-12 | 2016-04-20 | 株式会社好适特 | Bathroom floor panel component parts |
| CN109516836B (en) * | 2018-11-27 | 2022-04-08 | 广西欧神诺陶瓷有限公司 | Preparation method of anti-slip ceramic tile |
-
1990
- 1990-09-17 JP JP24797190A patent/JP3144558B2/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20170001610U (en) * | 2015-10-29 | 2017-05-11 | 송달영 | A Non-slip mat of Train |
| KR200484180Y1 (en) * | 2015-10-29 | 2017-08-09 | 송달영 | A Non-slip mat of Train |
| KR101776092B1 (en) * | 2015-11-05 | 2017-09-07 | 송달영 | Conneting plate of Train |
| KR101855669B1 (en) * | 2016-07-06 | 2018-06-25 | 송달영 | A Non-slip mat of Train |
Also Published As
| Publication number | Publication date |
|---|---|
| JPH04130077A (en) | 1992-05-01 |
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