JP3132062B2 - Process for producing triethylenediamines and piperazines - Google Patents

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an improved catalyst for producing triethylenediamines and piperazines in high yield.

[0002]

2. Description of the Related Art Zeolite is known as a catalyst capable of producing triethylenediamine by cyclizing an amine compound. For example, a production method using A-type zeolite as a catalyst and N- (2-aminoethyl) piperazine as a raw material (Japanese Patent Application Laid-Open No. 50-58096), Using a high silica zeolite having a composition ratio of silica to alumina of 20 or more as a catalyst,
Production methods using-(2-aminoethyl) piperazine and N- (2-hydroxyethyl) piperazine as raw materials (JP-A-6
No. 0-260574), which was calcined at 550 ° C. in an air atmosphere and had a silica to alumina molar ratio of 1;
Using two or more crystalline aluminosilicates as catalysts,
Production method using ethyleneamines such as monoethanolamine and ethylenediamine as raw materials (JP-A-62-28077)
No. 9, JP-A-63-122654) and a production method using piperazine, ethylenediamine, diethylenetriamine, and 2-aminoethanol as raw materials using a pentasil-type zeolite as a catalyst (JP-A-1-132587, JP-A-1-132587). 1-1143864) is disclosed.

The zeolites described in these known documents are usually used as catalysts after calcining at a temperature of 600 ° C. or lower in an air atmosphere. When the starting amine compound is reacted at a high conversion rate with these catalyst systems,
It has the disadvantage that the selectivity of triethylenediamine and piperazine is reduced due to undesired side reactions such as decomposition reaction and condensation reaction. JP-A-50-58096 discloses that the conversion of N- (2-aminoethyl) piperazine is 8%.
At 0%, the selectivity to triethylenediamine is 55%, and when the conversion is 84%, the selectivity is as low as 45%. That is, as the raw material conversion rate increases, the selectivity of the target product shows a further decreasing tendency. JP-A-60-260574 discloses that when N- (2-hydroxyethyl) piperazine conversion is 21%, triethylenediamine selectivity is 75%, piperazine selectivity is 17%, and when conversion is 72%, triethylenediamine selectivity is 70%. The piperazine selectivity is 16%, which is not remarkable, but the reaction temperature is extremely high and the catalytic activity is extremely low. In the case of N- (2-aminoethyl) piperazine raw material, the selectivity for triethylenediamine is as low as 50% or less. In JP-A-63-122654, the selectivity to triethylenediamine is 79% when the conversion of monoethanolamine is 86% and the selectivity is 53% when the conversion is 100%. In JP-A-1-143864, when the conversion of diethylenetriamine is 77%, the selectivity of triethylenediamine is 35%, the selectivity of piperazine is 32%, and the conversion is 99%.
In this case, the selectivity for triethylenediamine was 37%, the selectivity for piperazine was 24%, and the selectivity for piperazine was low.

[0004]

As described above, the catalyst used for the production of triethylenediamine is usually a crystalline aluminosilicate calcined at a temperature of 600 ° C. or less in an air atmosphere. When a catalyst treated under a suitable calcination condition is used as a catalyst for producing triethylenediamine or piperazine, there are the following problems. When the raw material conversion rate is increased, the selectivity of triethylenediamine and piperazine tends to decrease. In a system in which the selectivity of triethylenediamine and piperazine does not decrease even if the raw material conversion is increased, the absolute value of the target selectivity of triethylenediamine is low. 90% raw material conversion
% And considering a process that does not collect raw materials,
In the above catalyst system, the selectivities of triethylenediamine and piperazine are not sufficiently high to satisfy each of them. For these reasons, a catalyst that is highly active and that can produce triethylenediamine and piperazine with high selectivity even at a high conversion rate has been desired.

[0005]

Means for Solving the Problems As a result of intensive studies on the production method of triethylenediamines and piperazines, the present inventors have found that in the reaction, 610 ° C. to 95 ° C. in an air atmosphere.
Crystalline aluminosilicate calcined at 0 ° C
The present inventors have found a novel fact that the compound has high activity as a catalyst and can produce triethylenediamines and piperazines with high selectivity even at a high conversion rate, and have completed the present invention.

That is, according to the present invention, a temperature of 610.degree.
Using a crystalline aluminosilicate calcined at a temperature of 50 ° C. as a catalyst, the compound represented by the general formula (I)

[0007]

Embedded image [Wherein, R ^{1 to} R ⁴ each represent a hydrogen atom or an alkyl group having 1 to 3 carbon atoms. And a method for producing triethylenediamines and piperazines from an amine compound having a group represented by the formula:

Hereinafter, the present invention will be described in more detail.

The crystalline aluminosilicate used as a catalyst in the method of the present invention has a molar ratio of silica to alumina of 12 or more, preferably 40 to 5000. Here, when the molar ratio of silica to alumina is less than 12, the selectivity of triethylenediamines is undesirably reduced. On the other hand, if the molar ratio of silica to alumina is 5,000 or more, the catalytic activity is considerably reduced, which is not practical.

The crystalline aluminosilicate used in the method of the present invention is not particularly limited as long as the molar ratio of silica to alumina is within the above range, but is preferably one having a main cavity of a 10-membered oxygen ring. A specific example of such a crystalline aluminosilicate is disclosed in US Pat. No. 3,702,702.
No. 886, ZSM-5, U.S. Pat.
ZSM-8 described in 334,243 and ZSM-1 described in U.S. Pat. No. 3,709,979.
1, ZSM-12 described in U.S. Pat. No. 3,832,449, and ZSM-21 described in U.S. Pat. No. 4,001,346.

In the method of the present invention, when producing the crystalline aluminosilicate by hydrothermal synthesis, the hydrothermal synthesis may be performed in the presence or absence of an organic crystallization agent.

In the method of the present invention, the crystalline aluminosilicate is not limited to the H-form, and part or all of the hydrogen ions may be other cations, for example, lithium, sodium, potassium, cesium ions. Those exchanged with magnesium ions, calcium ions, lanthanum ions, etc. may be used at all.

In the method of the present invention, the crystalline aluminosilicate is used as a catalyst after a calcination treatment in an air atmosphere. The firing treatment in an air atmosphere may be performed on either a powder or a molded product. In the case of a fixed bed flow type reactor, a baking treatment may be performed in an air atmosphere as a pretreatment after the reactor is filled with a catalyst. The firing conditions vary depending on the type of crystalline aluminosilicate, the molar ratio of silica to alumina, the raw materials used, etc., but are usually at a temperature of 610 to 950 ° C, preferably 610 to 850 ° C, for 1 hour or more, preferably 3 hours. What is necessary is just to perform a baking treatment in an air atmosphere. When the calcination temperature is lower than 610 ° C., the selectivity of the target substances, such as triethylenediamines and piperazines, is low, and when the raw material amine compound is reacted at a high conversion rate, undesirable decomposition reaction, condensation reaction, etc. Due to the reaction, the selectivity of the target substances, triethylenediamines and piperazines, is further reduced. Also,
When the firing temperature is 950 ° C. or higher, the crystallinity of the crystalline aluminosilicate decreases, the specific surface area decreases, and the catalytic activity decreases. In addition, the selectivity of the target substances, triethylenediamines and piperazines, also decreases.

In the method of the present invention, there is no limitation on the shape of the catalyst, and the catalyst is used as it is or in the form of a powder according to the type of reaction. For example, the suspension bed is used in powder or granule form, and the fixed bed is used in the form of tablet, bead, or column.

Examples of the molding method of the catalyst include an extrusion molding method, a tablet molding method, a granulation molding method and the like. In molding, silica, alumina, silica-alumina, clay or the like may be added as a binder. good.

The starting compound used in the method of the present invention may be any amine compound having a group represented by the above general formula (I) in the molecule, and various compounds can be mentioned. For example, monoethanolamine, diethanolamine, isopropanolamine, diisopropanolamine, N- (2-aminoethyl) ethanolamine, N- (2-hydroxyethyl) piperazine, N, N'-bis (2-hydroxyethyl ) Piperazine, N- (2-aminoethyl) piperazine, N, N'-bis (2-aminoethyl) piperazine, piperazine, ethylenediamine, diethylenetriamine or triethylenetetramine.

In the method of the present invention, the reaction may be performed in a gas phase or a liquid phase.

In the process of the present invention, the reaction can be carried out batchwise, semi-batchwise, continuously with a suspension bed or in a fixed bed flow system. It is advantageous from the aspect of sex.

In the method of the present invention, the starting material is prepared by using an inert gas such as nitrogen gas, hydrogen gas, ammonia gas, water vapor or hydrocarbon, or an inert solvent such as water or inert hydrocarbon as a diluent. Dilute the amine compound
The reaction can proceed. These diluents can be used in any amount, but usually the molar ratio of amine compound / diluent should be 0.01-1. When the molar ratio is 0.01 or less, the productivity of triethylenediamines and piperazines is low and is not practical. When the molar ratio is 1 or more, the selectivity to triethylenediamines and piperazines decreases.

The reaction of the amine compound proceeds by bringing the amine compound into contact with the above-mentioned catalyst comprising the crystalline aluminosilicate. Conditions such as the reaction temperature and space velocity depend on the type of the crystalline aluminosilicate, Although it depends on the type of the amine compound and cannot be unambiguously determined, usually the reaction temperature is 250 to 450 ° C. and the space velocity (GHSV) is 10
What is necessary is just to select in the range of 0-10000 hr- ¹ .

In the method of the present invention, the reaction may be usually carried out under atmospheric pressure, but may be carried out under increased or reduced pressure.

The catalyst used in the method of the present invention can be repeatedly used as a highly active catalyst by appropriately performing a firing operation for regeneration even if the activity is reduced by subjecting it to the reaction.

[0023]

According to the method of the present invention, various amine compounds can be used as a raw material, and the desired triethylenediamines and piperazines can be produced in a high yield in one step without intermediates. can do. Further, even when the starting amine compound is reacted at a high conversion rate, the target product can be produced with high selectivity and high yield, so that it is not necessary to collect and recycle the starting material. In addition, since the catalyst activity is maintained for a long time, and the catalyst can be used as a catalyst any number of times by performing the regeneration treatment, the production cost is low, and this is a very industrially advantageous method.

[0024]

EXAMPLES Hereinafter, the present invention will be described specifically with reference to Examples, but the present invention is not particularly limited to these Examples.

Catalyst Production Example 1 ZSM-5 zeolite powder (860N manufactured by Tosoh Corporation)
HA, silica / alumina molar ratio 72) was tableted, and then calcined at 650 ° C. for 4 hours in an air atmosphere to obtain H-type ZSM.
-5 (1) was obtained.

Catalyst Production Example 2 In the catalyst production example 1, the calcination temperature was changed to 750 ° C.
Type ZSM-5 (2) was obtained.

Catalyst Preparation Example 3 Powder ZSM-5 type zeolite (silica / alumina molar ratio: 43.5) was tableted and calcined at 650 ° C. for 4 hours in an air atmosphere to obtain H type ZSM-5 (3). Was.

Catalyst Production Example 4 After powder ZSM-5 type zeolite (silica / alumina molar ratio: 189) was tableted and formed, it was heated at 650 ° C. in an air atmosphere.
After firing for an hour, H-type ZSM-5 (4) was obtained. Catalyst Production Example 5 ZSM-5 type zeolite powder (860N manufactured by Tosoh Corporation)
HA, silica / alumina molar ratio 72) is tablet-formed and then calcined at 550 ° C. for 4 hours in an air atmosphere to obtain H-type ZSM.
-5 (5) was obtained.

Example 1 In a fixed bed flow type reaction tube, the H type Z obtained in Catalyst Production Example 1 was placed.
A mixture of N- (2-aminoethyl) piperazine and water (N- (2-aminoethyl) piperazine / water (molar ratio) = while charging SM-5 (1) and maintaining the temperature at 355 ° C. = 5/95) was supplied at a GHSV of 1000 hr ^-1 . As a result of analyzing the reaction solution by gas chromatography, the conversion of the raw material was 96.0%, the selectivity for triethylenediamine was 61.9%, and the selectivity for piperazine was 21.2%.

Example 2 A reaction was carried out in the same manner as in Example 1, except that the reaction temperature was changed to 380 ° C. As a result, the conversion of the raw material was 99.6.
%, Selectivity for triethylenediamine was 64.5%, and selectivity for piperazine was 15.8%.

Examples 3 and 4 The reaction was carried out in the same manner as in Example 1 except that H-type ZSM-5 (2) was used as a catalyst and the reaction temperature was changed as shown in Table 1. The results are shown in Table 1.

Example 5 A reaction was carried out in the same manner as in Example 1 except that triethylenetetramine was used as a raw material amine and the reaction temperature was changed to 360 ° C. The results are shown in Table 1.

Example 6 A reaction was carried out in the same manner as in Example 1 except that N- (2-hydroxyethyl) piperazine was used as a raw material amine and the reaction temperature was changed to 375 ° C. The results are shown in Table 1.

Example 7 The same operation as in Example 1 was performed except that H-type ZSM-5 (3) was used as a catalyst. As a result of analyzing the reaction solution by gas chromatography, the conversion of the raw material was 100.0%, the selectivity for triethylenediamine was 53.7%, and the selectivity for piperazine was 21.4%.

Example 8 The same operation as in Example 1 was carried out except that H-type ZSM-5 (4) was used as the catalyst. As a result of analyzing the reaction solution by gas chromatography, the conversion of the raw material was 83.3%, the selectivity for triethylenediamine was 49.3%, and the selectivity for piperazine was 35.1%.

Comparative Examples 1 and 2 The reaction was carried out in the same manner as in Example 1 except that H-type ZSM-5 (5) was used as a catalyst and the reaction temperature was changed as shown in Table 1. The results are shown in Table 1.

Comparative Example 3 A reaction was carried out in the same manner as in Example 5, except that H-type ZSM-5 (5) was used as a catalyst. The results are shown in Table 1.

[0038]

[Table 1]

────────────────────────────────────────────────── ─── Continuation of the front page (51) Int.Cl. ⁷ identification symbol FI // C07B 61/00 300 C07B 61/00 300 (58) Field surveyed (Int. Cl. ⁷ , DB name) C07D 295/00 -295/32 B01J 29/06 B01J 37/08 CA (STN) REGISTRY (STN)

Claims (1)

(57) [Claims] (1) monoethanolamine, diethanolamine
Min, N- (2-aminoethyl) ethanolamine, N
-(2-hydroxyethyl) piperazine, N, N'-bi
(2-hydroxyethyl) piperazine, N- (2-A
Minoethyl) piperazine, N, N'-bis (2-amino
Ethyl) piperazine, piperazine, ethylenediamine,
From diethylenetriamine and triethylenetetramine
An amine compound selected from the group consisting of
A process for producing triethylenediamine and piperazine, wherein the catalyst is brought into contact with a catalyst made of crystalline aluminosilicate having a molar ratio of silica to alumina of 12 or more, which has been calcined at a temperature of 0 ° C to 950 ° C, and is reacted.