JP3131196U - High function vacuum dryer - Google Patents

High function vacuum dryer Download PDF

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JP3131196U
JP3131196U JP2007000955U JP2007000955U JP3131196U JP 3131196 U JP3131196 U JP 3131196U JP 2007000955 U JP2007000955 U JP 2007000955U JP 2007000955 U JP2007000955 U JP 2007000955U JP 3131196 U JP3131196 U JP 3131196U
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drying
heat transfer
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洋一郎 山野邉
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洋一郎 山野邉
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Abstract

【課題】これまでの乾燥機の機能を複合化して、野菜や果物の乾燥のように人間の五感に訴えるきめ細かな乾燥機能を提供するもので、そのきめ細かな乾燥機能とは、被乾燥物の加熱手段を伝導伝熱、対流伝熱や輻射伝熱に限定せず新たな加熱手段とし、乾燥機内圧も常圧と減圧両方の手段とし、乾燥機内の気流も静止、循環及び排気という複数の手段を備える高機能乾燥機を提供する。
【解決手段】減圧に耐え得る筐体と、筐体内の野菜、果物や魚類等の被乾燥物を加熱するための加熱手段と、筐体内の圧力を制御するための圧力制御手段で構成する減圧乾燥機において、加熱手段の伝熱管に約50℃の温水を通水すると32.5kHzの超音波を発生するパワーヒートパイプを用い、且つ、常圧温風循環乾燥もできることを特徴とする高機能減圧乾燥機。
【選択図】図1
[PROBLEMS] To provide a fine drying function that appeals to the human senses like the drying of vegetables and fruits by combining the functions of conventional dryers. The heating means is not limited to conduction heat transfer, convection heat transfer, and radiant heat transfer, but is a new heating means, the dryer internal pressure is both normal pressure and pressure reduction, and the air flow in the dryer is also static, circulating and exhausted. Provided is a high-functional dryer comprising means.
SOLUTION: A decompression comprising a housing that can withstand decompression, heating means for heating an object to be dried such as vegetables, fruits and fish in the housing, and pressure control means for controlling the pressure in the housing. In the dryer, a high function is characterized by using a power heat pipe that generates ultrasonic waves of 32.5 kHz when hot water of about 50 ° C. is passed through the heat transfer tube of the heating means, and can also circulate and dry under normal pressure hot air Vacuum dryer.
[Selection] Figure 1

Description

本考案は、野菜や果物を乾燥する農業・食品加工分野に属するものである。
乾燥した野菜はお湯を注ぐといつでも食することができるし、乾燥した野菜を粉末加工すればいろいろな食材と混合することができ用途が広がる。また、乾燥した果物は古くからドライフルーツとして親しまれており、フレッシュフルーツとは異なる食感を楽しむことができる。
The present invention belongs to the field of agriculture and food processing for drying vegetables and fruits.
Dried vegetables can be eaten at any time by pouring hot water, and the dried vegetables can be mixed with various foodstuffs by processing them into powder. Also, dried fruits have long been popular as dried fruits, and you can enjoy a different texture than fresh fruits.

特許出願2003−281724号公報Japanese Patent Application No. 2003-281724 特許出願2003−041941号公報Japanese Patent Application No. 2003-019441 特許出願2002−240897号公報Japanese Patent Application No. 2002-240897 特許出願2002−145451号公報Japanese Patent Application No. 2002-145451 特許出願2002−063269号公報Japanese Patent Application No. 2002-063269 特許出願平11−339419号公報Japanese Patent Application No. 11-339419 特許出願平11−128124号公報Japanese Patent Application No. 11-128124 特許出願平7−111155号公報Japanese Patent Application No. 7-11155 特許出願平5−331911号公報Japanese Patent Application No. 5-331911 特許出願平5−299343号公報Japanese Patent Application No. 5-299343

(特許文献1)特許出願2003−281724号公報は、洗濯乾燥機において被洗濯物を短時間で低温乾燥させる方法の提案であり、野菜や果物のような食物乾燥の提案ではない。また、(特許文献2)特許出願2003−041941号公報は、含水状態の粉体ケーキ乾燥方法であり、容器とジャケットの二重壁構造による加熱と乾燥槽の揺動幅と揺動速度を変えることを特徴としているものの、単なる減圧乾燥の域を脱していない。(Patent Document 1) Japanese Patent Application No. 2003-281724 is a proposal of a method of drying a laundry in a laundry dryer at a low temperature in a short time, and is not a proposal of food drying such as vegetables and fruits. Also, (Patent Document 2) Patent Application 2003-041941 is a method for drying a powder cake in a water-containing state, and changes the heating by the double wall structure of the container and the jacket and the swing width and swing speed of the drying tank. Although it is characterized by this, it does not leave the area of mere vacuum drying.

(特許文献3)特許出願2002−240897号公報は、上述の提案同様に単なる減圧乾燥機の域を脱していない。また、(特許文献4)特許出願2002−145451号公報も、スラリーの減圧乾燥方法の提案であり、野菜や果物のような食物乾燥の提案ではないところに難点がある。(Patent Document 3) Japanese Patent Application No. 2002-240897 does not leave the area of a mere vacuum dryer as in the above-mentioned proposal. (Patent Document 4) Japanese Patent Application No. 2002-145451 is also a proposal of a method for drying a slurry under reduced pressure, and is not a proposal for drying food such as vegetables and fruits.

(特許文献5)特許出願2002−063269号公報は、マイクロ波による誘電加熱を加熱手段とする真空乾燥機であるが、マイクロ波による誘電加熱は大型化が困難であり、野菜や果物のような大量乾燥に不向きなところに難点がある。また、(特許文献6)特許出願平11−339419号公報は、被乾燥物を真空蒸着することなく高い乾燥能力を発揮させるため撹拌による減圧乾燥を提案しているが、これを野菜や果物の乾燥に用いると被乾燥物が破損してしまい商品価値を失う。(Patent Document 5) Japanese Patent Application No. 2002-063269 is a vacuum dryer that uses dielectric heating by microwaves as a heating means. However, dielectric heating by microwaves is difficult to increase in size, such as vegetables and fruits. There are difficulties in places that are not suitable for mass drying. In addition, (Patent Document 6) Japanese Patent Application No. 11-339419 proposes drying under reduced pressure by stirring in order to exhibit a high drying capacity without vacuum-depositing an object to be dried. When used for drying, the material to be dried is damaged and the commercial value is lost.

(特許文献7)特許出願平11−128124号公報は、茶葉、菜葉、粒状穀物、薄切りの野菜や果物等の被乾燥物を効率よく短時間で乾燥させるため循環浮遊による乾燥を提案しているが、循環浮遊できない野菜や果物には適用できないところに問題がある。また、(特許文献8)特許出願平7−111155号公報は、真空乾燥室と真空ポンプと被乾燥物の加熱手段を備える一般的な真空乾燥機の域を脱していない。(Patent Document 7) Japanese Patent Application No. 11-128124 proposes drying by circulation floating in order to efficiently dry dried objects such as tea leaves, rape leaves, granular cereals, sliced vegetables and fruits in a short time. However, there is a problem that it cannot be applied to vegetables and fruits that cannot circulate and float. Further, (Patent Document 8) Japanese Patent Application No. 7-111155 does not deviate from the area of a general vacuum dryer provided with a vacuum drying chamber, a vacuum pump, and a heating means for an object to be dried.

(特許文献9)特許出願平5−331911号公報は、格納容器の肉厚が薄い真空加熱乾燥機の提供が目的で野菜や果物の乾燥手段に関するものではない。また、(特許文献10)特許出願平5−299343号公報は、真空乾燥機のエネルギー利用効率の向上に関するもので、前者同様に野菜や果物の乾燥手段に関するものではない。(Patent Document 9) Japanese Patent Application No. 5-331911 is not related to a means for drying vegetables and fruits for the purpose of providing a vacuum heating dryer having a thin storage container. In addition, (Patent Document 10) Japanese Patent Application No. Hei 5-299343 relates to the improvement of energy utilization efficiency of a vacuum dryer, and does not relate to vegetable and fruit drying means like the former.

これまでの乾燥機は、雰囲気乾燥機、温風又は熱風循環式乾燥機、流動式乾燥機、減圧又は真空乾燥機等に大別され、それぞれに創意工夫がみられるものの機能的には満足できるものではない。
本考案が解決しようとする課題は、これまでの乾燥機の機能を複合化して、野菜や果物の乾燥のように人間の五感に訴えるきめ細かな乾燥機能を提供するものである。そのきめ細かな乾燥機能とは、被乾燥物の加熱手段を伝導伝熱、対流伝熱や輻射伝熱に限定せず新たな加熱手段とし、乾燥機内圧も常圧と減圧両方の手段とし、乾燥機内の気流も静止、循環及び排気という複数の手段を備える高機能乾燥機を提供することが課題である。
Conventional dryers are roughly classified into atmospheric dryers, hot air or hot air circulation dryers, fluid dryers, vacuum dryers, vacuum dryers, etc., which are satisfactory in terms of functionality, although they have creative ideas. It is not a thing.
The problem to be solved by the present invention is to provide a fine drying function that appeals to the human senses like the drying of vegetables and fruits by combining the functions of conventional dryers. The fine drying function is not limited to conduction heat transfer, convection heat transfer or radiant heat transfer as a means for heating an object to be dried. It is an object to provide a high-performance dryer that includes a plurality of means for static air, circulation, and exhaust airflow in the machine.

本考案の課題解決手段について説明する。
請求項1の考案においては、
減圧に耐え得る筐体(2)と、前記筐体(2)内の野菜、果物や魚類等の被乾燥物を加熱するための加熱手段(7)と、前記筐体(2)内の圧力を制御するための圧力制御手段(4)で構成する減圧乾燥機(1)において、加熱手段(7)の伝熱管(8a)(8b)に約50℃の温水を通水すると32.5kHzの超音波を発生するパワーヒートパイプを用いる高機能減圧乾燥機であることを特徴とする。
The problem solving means of the present invention will be described.
In the invention of claim 1,
A housing (2) that can withstand decompression, a heating means (7) for heating an object to be dried such as vegetables, fruits and fish in the housing (2), and a pressure in the housing (2) When the hot water of about 50 ° C. is passed through the heat transfer tubes (8a) and (8b) of the heating means (7) in the vacuum dryer (1) constituted by the pressure control means (4) for controlling the temperature of 32.5 kHz It is a high-functional vacuum dryer using a power heat pipe that generates ultrasonic waves.

請求項2の考案においては、
筐体(2)内の空気を循環するための空気循環手段(10)を備え、常圧温風循環乾燥と減圧乾燥との複合的乾燥プロファイルによって、被乾燥物を乾燥することを特徴とする請求項1記載の高機能減圧乾燥機であることを特徴とする。
In the invention of claim 2,
An air circulation means (10) for circulating the air in the housing (2) is provided, and the object to be dried is dried by a combined drying profile of atmospheric hot air circulation drying and reduced pressure drying. The high-performance vacuum dryer according to claim 1.

これまでの乾燥機は、温風循環式乾燥機や減圧又は真空乾燥機或いは輻射加熱式乾燥機等それぞれ単独の機能で用いられていたが、本考案の乾燥機は温風循環式乾燥機と減圧乾燥機の機能を併せ持つ複合機能型乾燥機であり、これまでの乾燥機にはない複合的乾燥プロファイルを駆使してユーザーの多様な要望に応えることができるようになった。Conventional dryers have been used with a single function such as a hot air circulation dryer, a vacuum or vacuum dryer or a radiant heating dryer, but the dryer of the present invention is a hot air circulation dryer and This is a multi-function dryer that combines the functions of a vacuum dryer, and it has become possible to meet the diverse demands of users by making full use of a composite drying profile that is not available in previous dryers.

考案を実施するための最良の形態について説明する。
[図1]に本考案の具体的態様を示す本体立面図を、[図2]に本考案の具体的態様を示すA−A断面図を、[図3]に本考案の具体的態様を示すB−B断面図をそれぞれ示す。
The best mode for carrying out the invention will be described.
[FIG. 1] is an elevation view of a main body showing a specific embodiment of the present invention, [FIG. 2] is a cross-sectional view taken along line AA showing a specific embodiment of the present invention, and [FIG. 3] is a specific embodiment of the present invention. BB sectional drawing which shows is shown, respectively.

本考案の実施例の具体的態様を[図1][図2]に基づいて説明する。
本考案の実施例では、減圧に耐え得る筐体(2)と、前記筐体(2)内の野菜、果物や魚類等の被乾燥物を加熱するための加熱手段(7)と、前記筐体(2)内の圧力を制御するための圧力制御手段(4)で構成する減圧乾燥機(1)において、加熱手段(7)の伝熱管(8a)(8b)に約50℃の温水を通水すると32.5kHzの超音波を発生するパワーヒートパイプを用いる。
Specific embodiments of the embodiments of the present invention will be described with reference to FIG. 1 and FIG.
In an embodiment of the present invention, a housing (2) that can withstand decompression, a heating means (7) for heating an object to be dried such as vegetables, fruits and fish in the housing (2), and the housing In the vacuum dryer (1) configured by the pressure control means (4) for controlling the pressure in the body (2), hot water of about 50 ° C. is added to the heat transfer tubes (8a) and (8b) of the heating means (7). A power heat pipe that generates 32.5 kHz ultrasonic waves when water is passed is used.

筐体(2)は鏡板(3a)(3b)で密閉構造をなし、前記筐体(2)には圧力制御手段(4)が減圧配管(5)で配管接続され、前記筐体(2)内の空気は前記減圧配管(5)から前記圧力制御手段(4)を経て排気管(6)から大気に放出される。
また、前記筐体(2)内壁には伝熱管支持具(2a)(2b)がそれぞれ緊結される。前記伝熱管支持具(2a)(2b)には伝熱管(8a)(8b)がそれぞれ緊結され、前記伝熱管(8a)(8b)は温水配管(9a)(9b)により加熱手段(7)と配管接続される。
The casing (2) has a sealed structure with end plates (3a) and (3b), and a pressure control means (4) is connected to the casing (2) by a decompression pipe (5), and the casing (2) The air inside is discharged from the decompression pipe (5) to the atmosphere through the pressure control means (4) and the exhaust pipe (6).
Further, heat transfer tube supports (2a) and (2b) are respectively fastened to the inner wall of the casing (2). Heat transfer tubes (8a) and (8b) are respectively fastened to the heat transfer tube supports (2a) and (2b), and the heat transfer tubes (8a) and (8b) are heated by hot water piping (9a) and (9b). And pipe connected.

筐体(2)内壁に緊結した伝熱管支持具(2a)(2b)は被乾燥物用棚段(11)のガイド機能もかねており、前記伝熱管支持具(2a)(2b)間には野菜、果物及び魚類等を積載した被乾燥物用棚段(11)が挿入され、前記被乾燥物用棚段(11)は伝熱管(8a)(8b)とそれぞれ対向する位置で固定される。The heat transfer tube supports (2a) (2b) tightly connected to the inner wall of the housing (2) also serve as a guide for the shelf (11) for the object to be dried, and between the heat transfer tube supports (2a) (2b) A to-be-dried product shelf (11) loaded with vegetables, fruits, fish and the like is inserted, and the to-be-dried product shelf (11) is fixed at a position facing the heat transfer tubes (8a) and (8b). .

次に使用方法について説明する。
野菜、果物及び魚類等を積載した被乾燥物用棚段(11)を伝熱管支持具(2a)(2b)間に挿入したら、筐体(2)の鏡板(3a)(3b)を閉じ加熱手段(7)を起動して伝熱管(8a)(8b)を加熱し、もって対流伝熱及び輻射伝熱により被乾燥物用棚段(11)に積載してある乾燥物(図示せず)を加熱すると同時に、圧力制御手段(4)を起動して筐体(2)内を減圧する。
Next, the usage method will be described.
After inserting the shelf (11) to be dried loaded with vegetables, fruits and fish between the heat transfer tube supports (2a) and (2b), the end plates (3a) and (3b) of the housing (2) are closed and heated. The means (7) is activated to heat the heat transfer tubes (8a) and (8b), and the dry matter (not shown) loaded on the shelf for dry matter (11) by convection heat transfer and radiation heat transfer. At the same time, the pressure control means (4) is activated to depressurize the housing (2).

本実施例では、筐体寸法を内径1、400mm、長さ2、400mm、筐体内圧力を650hPaとし、加熱手段には株式会社ノーリツ製油炊きボイラーOH−G640YBLを、伝熱管は三和鋼器株式会社製パワーヒートパイプ(口径)48.6mm、長さ1600mm)をそれぞれ採用したが、無論、これに限定されるものではない。In this embodiment, the housing dimensions are 1,400 mm in inner diameter, 2,400 mm in length, the pressure in the housing is 650 hPa, the heating means is a Noritsu oil-fired boiler OH-G640YBL, and the heat transfer tube is Sanwa Steel Co., Ltd. A company-made power heat pipe (caliber: 48.6 mm, length: 1600 mm) was employed, but of course it is not limited to this.

本考案の他の実施例の具体的態様を[図3]に基づいて説明する。
他の実施例では、筐体(2)内に空気を循環するための空気循環手段(10)を備え、常圧温風循環乾燥と減圧乾燥との複合的乾燥プロファイルによって、被乾燥物を乾燥できるようにした。
A specific aspect of another embodiment of the present invention will be described with reference to FIG.
In another embodiment, an air circulation means (10) for circulating air in the housing (2) is provided, and the object to be dried is dried by a combined drying profile of normal pressure hot air circulation drying and reduced pressure drying. I was able to do it.

乾燥物によっては、最初から減圧乾燥すると筐体内の圧力が低いため空気の密度も小さくなり、従って対流伝熱が十分になされず乾燥速度が上がらない場合があるので、このような場合には被乾燥物を予め温風循環により加熱した後、減圧乾燥することが生産性向上につながるので、常圧温風循環乾燥と減圧乾燥の順に乾燥できるようにした。なお、空気循環手段には株式会社日立製作所製圧力換気扇PN−404−04Hを使用したが、無論、これに限定されるものではない。Depending on the dry matter, drying under reduced pressure from the beginning reduces the air density because the pressure inside the housing is low.Therefore, convective heat transfer may not be sufficient and the drying speed may not increase. After drying the dried product in advance with hot air circulation, drying under reduced pressure leads to improvement in productivity, so that drying can be performed in the order of atmospheric hot air circulation drying and reduced pressure drying. In addition, although the Hitachi Ltd. pressure ventilation fan PN-404-04H was used for the air circulation means, of course, it is not limited to this.

本考案による高機能減圧乾燥機は従来にはなかった複合型乾燥機で、常圧温風循環乾燥と減圧乾燥という二つの機能を備えているので、農業分野や食品加工分野のみならず一般産業にも幅広く使用されることが期待できる。特に最近は、インスタント食品にみられる子供の偏食が社会的問題になっているが、本考案の高機能減圧乾燥機で野菜、果物及び魚類を乾燥し粉砕すればあらゆる食品に添加することが可能となり、五大栄養素のバランス良い摂取にも大いに貢献できるものと期待される。The high-performance vacuum dryer according to the present invention is an unprecedented combined type dryer and has two functions of atmospheric hot air circulation drying and vacuum drying. It can be expected to be used widely. In recent years, children's unbalanced diet, which is found in instant foods, has become a social problem, but it can be added to any food by drying and crushing vegetables, fruits and fish with the highly functional vacuum dryer of the present invention. Therefore, it is expected to contribute greatly to a balanced intake of the five major nutrients.

は、本考案の具体的態様を示す本体立面図である。These are the main body elevations which show the specific aspect of this invention. は、本考案の具体的態様を示すA−A断面図である。These are AA sectional drawing which shows the specific aspect of this invention. は、本考案の具体的態様を示すB−B断面図である。These are BB sectional drawings which show the specific aspect of this invention.

符号の説明Explanation of symbols

1 減圧乾燥機
2 筐体
2a 伝熱管支持具
2b 伝熱管支持具
3a 鏡板
3b 鏡板
4 圧力制御手段
5 減圧配管
6 排気管
7 加熱手段
8a 伝熱管
8b 伝熱管
9a 温水配管
9b 温水配管
10 空気循環手段
11 被乾燥物用棚段
DESCRIPTION OF SYMBOLS 1 Vacuum dryer 2 Case 2a Heat transfer tube support 2b Heat transfer tube support 3a End plate 3b End plate 4 Pressure control means 5 Pressure reduction pipe 6 Exhaust pipe 7 Heating means 8a Heat transfer pipe 8b Heat transfer pipe 9a Hot water pipe 9b Hot water pipe 10 Air circulation means 11 Shelf for dried items

Claims (2)

減圧に耐え得る筐体(2)と、前記筐体(2)内の野菜、果物や魚類等の被乾燥物を加熱するための加熱手段(7)と、前記筐体(2)内の圧力を制御するための圧力制御手段(4)で構成する減圧乾燥機(1)において、加熱手段(7)の伝熱管(8a)(8b)に約50℃の温水を通水すると32.5kHzの超音波を発生するパワーヒートパイプを用いることを特徴とする高機能減圧乾燥機。A housing (2) that can withstand decompression, a heating means (7) for heating an object to be dried such as vegetables, fruits and fish in the housing (2), and a pressure in the housing (2) When the hot water of about 50 ° C. is passed through the heat transfer tubes (8a) and (8b) of the heating means (7) in the vacuum dryer (1) constituted by the pressure control means (4) for controlling the temperature of 32.5 kHz A high-performance vacuum dryer using a power heat pipe that generates ultrasonic waves. 筐体(2)内の空気を循環するための空気循環手段(10)を備え、常圧温風循環乾燥と減圧乾燥との複合的乾燥プロファイルによって、被乾燥物を乾燥することを特徴とする請求項1記載の高機能減圧乾燥機。An air circulation means (10) for circulating the air in the housing (2) is provided, and the object to be dried is dried by a combined drying profile of atmospheric hot air circulation drying and reduced pressure drying. The highly functional vacuum dryer according to claim 1.
JP2007000955U 2007-01-21 2007-01-21 High function vacuum dryer Expired - Fee Related JP3131196U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR102129289B1 (en) * 2019-07-15 2020-07-02 문중묵 Apparatus for drying domestically produced oak tree
KR20210008771A (en) * 2019-07-15 2021-01-25 문중묵 Method for manufacturing deck board using domestically produced oak tree and deck board manufactured thereby
KR20210049246A (en) * 2019-10-24 2021-05-06 문중묵 Method for manufacturing a complex light wood pole using domestically produced oak tree
KR20210084130A (en) * 2019-12-27 2021-07-07 문중묵 Manufacturing method of wood flooring boards for gymnasiums and classrooms using domestically produced oak tree

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR102129289B1 (en) * 2019-07-15 2020-07-02 문중묵 Apparatus for drying domestically produced oak tree
KR20210008771A (en) * 2019-07-15 2021-01-25 문중묵 Method for manufacturing deck board using domestically produced oak tree and deck board manufactured thereby
KR102222941B1 (en) * 2019-07-15 2021-03-04 문중묵 Method for manufacturing deck board using domestically produced oak tree and deck board manufactured thereby
KR20210049246A (en) * 2019-10-24 2021-05-06 문중묵 Method for manufacturing a complex light wood pole using domestically produced oak tree
KR102270608B1 (en) * 2019-10-24 2021-06-30 문중묵 Method for manufacturing a complex light wood pole using domestically produced oak tree
KR20210084130A (en) * 2019-12-27 2021-07-07 문중묵 Manufacturing method of wood flooring boards for gymnasiums and classrooms using domestically produced oak tree
KR102297609B1 (en) * 2019-12-27 2021-09-03 문중묵 Manufacturing method of wood flooring boards for gymnasiums and classrooms using domestically produced oak tree

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