JP3112555U - Light-emitting diode lamp heat dissipation structure - Google Patents

Light-emitting diode lamp heat dissipation structure Download PDF

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JP3112555U
JP3112555U JP2005003420U JP2005003420U JP3112555U JP 3112555 U JP3112555 U JP 3112555U JP 2005003420 U JP2005003420 U JP 2005003420U JP 2005003420 U JP2005003420 U JP 2005003420U JP 3112555 U JP3112555 U JP 3112555U
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heat
emitting diode
light emitting
light
heat dissipation
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光▲増▼ 林
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光▲増▼ 林
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Abstract

【課題】 発光ダイオードから発する熱を有効に放熱することができ、発光ダイオードを保護して、長期間の使用を可能とする発光ダイオードランプの放熱構造を提供すること。
【解決手段】 熱伝導率が高い素材より成る放熱板2と基板4との間に、熱伝導率が高く絶縁性に富んだ素材より成る熱伝導パッド3を挟んで積層すると共に、放熱板2の表面に複数の発光ダイオード1を配置して面状の発光体を形成し、発光ダイオード1の端子11を、放熱板2に穿設した上部挿通孔21へ挿通して、熱伝導パッド3を貫通し、基板4に穿設した下部挿通孔41へ挿通して接合してある。
【選択図】 図3
PROBLEM TO BE SOLVED: To provide a heat dissipation structure of a light emitting diode lamp capable of effectively radiating heat generated from the light emitting diode, protecting the light emitting diode and enabling long-term use.
SOLUTION: A heat radiating plate 2 made of a material having high thermal conductivity and a substrate 4 are laminated with a heat conductive pad 3 made of a material having high thermal conductivity and rich in insulation sandwiched therebetween, and the heat radiating plate 2 A plurality of light emitting diodes 1 are arranged on the surface of the light emitting diode 1 to form a planar light emitting body, and the terminals 11 of the light emitting diodes 1 are inserted into the upper insertion holes 21 formed in the heat radiating plate 2, thereby It penetrates and is inserted and joined to a lower insertion hole 41 formed in the substrate 4.
[Selection] Figure 3

Description

本考案は、街灯、ビームライト、信号機ランプのような高効率ランプに好適な発光ダイオードランプの放熱構造に関する。   The present invention relates to a heat dissipation structure of a light-emitting diode lamp suitable for a high-efficiency lamp such as a street light, a beam light, and a traffic light lamp.

家庭用照明灯は、古くからワット数の高い白熱電球から蛍光灯へと変化し、さらに、蛍光灯から省電力型のPLライトや安定期を備えた電球へと変化し、数十年という短期間に著しい進歩を遂げている。
しかし、高投射性と高照明度を必要とするランプについては、長い間消費電力及び発熱量が高い段階にとどまっており、安全性に大きな問題がある。
特に、街灯やビームライトでは、ランプカバーを完全に密封した状態で使用するため、ランプの熱による密封空間内での温度上昇が非常に大きくなり、危険性が高い。
Household lamps have changed from incandescent bulbs with high wattage to fluorescent lamps for a long time, and then changed from fluorescent lamps to power-saving PL lights and bulbs with stable periods. There has been significant progress in the meantime.
However, lamps that require high projectability and high illumination intensity remain at a stage where power consumption and heat generation are high for a long time, which poses a major safety problem.
In particular, street lamps and beam lights are used in a state in which the lamp cover is completely sealed. Therefore, the temperature rise in the sealed space due to the heat of the lamp becomes very large, and the danger is high.

このため、近年では、街灯、ビームライト等も徐々に改良され、発光ダイオードで代替するようになっている。発光ダイオードは、高輝度を有し、投射距離の長さ及び集光性に優れ、消費電力が低く、価格が低廉であるという様々な特長を備える。
しかし、発光ダイオードを用いても、発生した熱による温度上昇の問題は避けることができず、高熱が焼損を引き起こすことは周知の通りである。
For this reason, in recent years, street lamps, beam lights, etc. have been gradually improved and replaced by light emitting diodes. The light emitting diode has various features such as high brightness, excellent projection distance and light collection, low power consumption, and low price.
However, even if a light emitting diode is used, the problem of temperature rise due to generated heat cannot be avoided, and it is well known that high heat causes burning.

本考案が解決しようとする課題は、発光ダイオードから発する熱を迅速に放熱することができ、発光ダイオードを保護して、長期間の使用を可能とする発光ダイオードランプの放熱構造を提供することにある。   The problem to be solved by the present invention is to provide a heat dissipation structure of a light-emitting diode lamp that can quickly dissipate heat generated from the light-emitting diode, protect the light-emitting diode, and enable long-term use. is there.

本考案の発光ダイオードランプの放熱構造は、熱伝導率が高い素材より成る放熱板と基板との間に、熱伝導率が高く絶縁性に富んだ素材より成る熱伝導パッドを挟んで積層すると共に、前記放熱板の表面に複数の発光ダイオードを配置して面状の発光体を形成し、発光ダイオードの端子を、前記放熱板に穿設した上部挿通孔へ挿通して、前記熱伝導パッドを貫通し、前記基板に穿設した下部挿通孔へ挿通して接合してある。   The heat-dissipating structure of the light-emitting diode lamp of the present invention is formed by laminating a heat conduction pad made of a material having high thermal conductivity and high insulation between a heat dissipation plate made of a material having high heat conductivity and a substrate. A plurality of light emitting diodes are arranged on the surface of the heat radiating plate to form a planar light emitting body, and terminals of the light emitting diodes are inserted into upper insertion holes formed in the heat radiating plate, and the heat conduction pad is formed. It penetrates and is inserted and joined to a lower insertion hole formed in the substrate.

本考案によれば、発光ダイオードから発生する熱を熱伝導パッド全面に拡散し、さらに放熱板の全面に伝えて、広い面積の放熱面から迅速に放熱することができるので、外気に開放された空間のみならず、ランプカバー内の狭い密封空間に設置されても、発光ダイオードが温度上昇によって損傷を受けることなく、長時間に亘り効率よく発光することが可能となる。   According to the present invention, the heat generated from the light emitting diode is diffused over the entire surface of the heat conduction pad and further transmitted to the entire surface of the heat radiating plate. Even if the light emitting diode is installed not only in a space but also in a narrow sealed space in the lamp cover, the light emitting diode can efficiently emit light for a long time without being damaged by the temperature rise.

以下、本考案の実施例を図面に基づいて詳細に説明する。
本考案の発光ダイオードランプの放熱構造は、図2及び図3に示すように、複数の発光ダイオード1、放熱板2、熱伝導パッド3及び基板4を備える。
発光ダイオード1は高輝度タイプのものを使用し、複数の発光ダイオード1を放熱板2の表面中央部分に配置して、面状の発光体を形成する。
Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.
The light-emitting diode lamp heat dissipating structure of the present invention includes a plurality of light-emitting diodes 1, a heat dissipating plate 2, a heat conducting pad 3 and a substrate 4, as shown in FIGS.
The light-emitting diode 1 is a high-luminance type, and a plurality of light-emitting diodes 1 are arranged at the center of the surface of the heat sink 2 to form a planar light-emitting body.

放熱板2は、金属等の熱伝導率の高い素材より成り、発光ダイオード1を設置する個所には、発光ダイオード1の2本の熱伝導ピン11(端子、図1参照)が挿通される2個の上部挿通孔21をそれぞれ穿設する。上部挿通孔21には絶縁加工を施してある。
熱伝導パッド3は、熱伝導率が高く、絶縁性がある軟質プラスチック等の素材から成り、放熱板2の裏面全面に貼着されている。
基板4は、熱伝導パッド3の裏面に積層され、基板4に配線された回路上において、上部挿通孔21と対応する位置に、熱伝導ピン11を挿通して接合するための下部挿通孔41がそれぞれ穿設される。
The heat radiating plate 2 is made of a material having a high thermal conductivity such as metal, and two heat conductive pins 11 (terminals, see FIG. 1) of the light emitting diode 1 are inserted into a place where the light emitting diode 1 is installed 2. Each upper insertion hole 21 is drilled. The upper insertion hole 21 is insulated.
The heat conductive pad 3 is made of a material such as soft plastic having high heat conductivity and insulation, and is attached to the entire back surface of the heat sink 2.
The substrate 4 is laminated on the back surface of the heat conduction pad 3, and on the circuit wired to the substrate 4, a lower insertion hole 41 for inserting and joining the heat conduction pin 11 at a position corresponding to the upper insertion hole 21. Are respectively drilled.

図4に示すように、発光ダイオード1の熱伝導ピン11は、放熱板2の上部挿通孔21に挿通され、熱伝動パッド3を貫通して、基板の下部挿通孔41へ挿通されて接合される。発光ダイオード1は、下部挿通孔41へ接合することにより、面状発光体の適切な位置へ位置決めされる。
発光ダイオード1の熱伝導ピン11の上部には発熱部Aがあり、この発熱部Aは熱伝導パッド3で包まれているので、発生した熱は熱伝導率の高い熱伝導パッド3全面に拡散し、さらに放熱板2全体に伝導されて、迅速に放熱される。
As shown in FIG. 4, the heat conducting pin 11 of the light emitting diode 1 is inserted into the upper insertion hole 21 of the heat radiating plate 2, passes through the heat transfer pad 3, and is inserted into the lower insertion hole 41 of the substrate to be joined. The The light emitting diode 1 is positioned at an appropriate position of the planar light emitter by joining to the lower insertion hole 41.
There is a heat generating part A above the heat conductive pin 11 of the light emitting diode 1 and this heat generating part A is surrounded by the heat conductive pad 3, so that the generated heat is diffused over the entire surface of the heat conductive pad 3 having high heat conductivity. Furthermore, it is conducted to the entire heat radiating plate 2 and quickly radiated.

放熱板2をランプカバーの一部として成型し、この放熱板2を外気と接触させれば、ランプカバー内の狭い密封空間の温度上昇を確実に抑制することができる。
また、熱伝導パッド3は高い絶縁性を有しているので、熱伝導ピン11は電気的に絶縁され、安全性が高い。
If the heat radiating plate 2 is molded as a part of the lamp cover and the heat radiating plate 2 is brought into contact with the outside air, the temperature rise in the narrow sealed space in the lamp cover can be reliably suppressed.
Moreover, since the heat conductive pad 3 has high insulation, the heat conductive pin 11 is electrically insulated and safety is high.

本考案の実施例に係る発光ダイオードの側面図。The side view of the light emitting diode which concerns on the Example of this invention. 本考案の実施例を示す発光ダイオードランプの放熱構造の斜視図。The perspective view of the heat dissipation structure of the light emitting diode lamp which shows the Example of this invention. 本考案の実施例を示す発光ダイオードランプの放熱構造の分解斜視図。The disassembled perspective view of the heat dissipation structure of the light emitting diode lamp which shows the Example of this invention. 本考案の実施例を示す発光ダイオードランプの放熱構造の断面図。The sectional view of the heat dissipation structure of the light emitting diode lamp which shows the example of the present invention.

符号の説明Explanation of symbols

1 発光ダイオード
11 熱伝導ピン(端子)
2 放熱板
21 上部挿通孔
3 熱伝導パッド
4 基板
41 下部挿通孔
A 発熱部
1 Light-emitting diode 11 Thermal conduction pin (terminal)
2 Heat sink 21 Upper insertion hole 3 Thermal conduction pad 4 Substrate 41 Lower insertion hole A Heating part

Claims (1)

熱伝導率が高い素材より成る放熱板と基板との間に、熱伝導率が高く絶縁性に富んだ素材より成る熱伝導パッドを挟んで積層すると共に、前記放熱板の表面に複数の発光ダイオードを配置して面状の発光体を形成し、前記発光ダイオードの端子を、前記放熱板に穿設した上部挿通孔へ挿通して、前記熱伝導パッドを貫通し、前記基板に穿設した下部挿通孔へ挿通して接合したことを特徴とする発光ダイオードランプの放熱構造。
A plurality of light-emitting diodes are formed on the surface of the heat dissipation plate, with a heat conduction pad made of a material having high heat conductivity and high insulation between the heat dissipation plate and the substrate made of a material having high heat conductivity. To form a planar light-emitting body, and the terminal of the light-emitting diode is inserted into the upper insertion hole formed in the heat radiating plate, penetrates the heat conduction pad, and the lower part formed in the substrate. A heat dissipation structure for a light emitting diode lamp, wherein the heat dissipation structure is inserted into the insertion hole and joined.
JP2005003420U 2005-05-19 2005-05-19 Light-emitting diode lamp heat dissipation structure Expired - Fee Related JP3112555U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2016170905A (en) * 2015-03-11 2016-09-23 株式会社小糸製作所 Light source module

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2016170905A (en) * 2015-03-11 2016-09-23 株式会社小糸製作所 Light source module

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