JP3104822U - Wall panels - Google Patents

Wall panels Download PDF

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Publication number
JP3104822U
JP3104822U JP2004002282U JP2004002282U JP3104822U JP 3104822 U JP3104822 U JP 3104822U JP 2004002282 U JP2004002282 U JP 2004002282U JP 2004002282 U JP2004002282 U JP 2004002282U JP 3104822 U JP3104822 U JP 3104822U
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wall panel
light
present
fine uneven
uneven
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興夫 岡村
正敏 酒井
憲一郎 西岡
雅幸 菊川
直人 小倉
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三菱マテリアル建材株式会社
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Abstract

【課題】凹凸形状部を有する壁パネル表面上のエフロ等の付着物を除去し、且つ、該壁パネルの表面に生じる光影を可及的に抑制する。
【解決手段】本考案は、壁パネル1に設けられている凹凸形状部3表面にショットブラスト処理又はサンドブラスト処理により微細凹凸面が形成され、該微細凹凸面は、光の乱反射により各入射光を相互に消去し合う程度の表面粗さを有するように構成して成る壁パネル1を提供する。
【選択図】 図1
An object of the present invention is to remove extraneous matter such as effluent on the surface of a wall panel having a concave-convex shape portion and to suppress light and shade generated on the surface of the wall panel as much as possible.
According to the present invention, a fine uneven surface is formed on a surface of an uneven shape portion 3 provided on a wall panel 1 by a shot blast process or a sand blast process, and the fine uneven surface forms each incident light by irregular reflection of light. Provided is a wall panel 1 configured so as to have a surface roughness that can be mutually erased.
[Selection diagram] Fig. 1

Description

本考案は、建築物又は工作物等の壁材として使用される壁パネルに関するものであり、特に、凹凸形状部を有する押出成形板から成る壁パネルに関するものである。   The present invention relates to a wall panel used as a wall material of a building or a workpiece, and more particularly to a wall panel made of an extruded plate having an uneven portion.

従来、建築物の外壁等に用いられる壁パネルとしては、セメント系の押出成形板を材質としたものがある。この種壁パネルは、無機質繊維、セメント及び水等を混合し、これを押出成形して作製される。そして、押出成形後に、該パネル表面に付着しているエフロ(水酸化カルシウム)等を除去するために、該パネル表面に研磨処理が施される。この場合の研磨手段としては、例えば、特許文献1に記載されているように、円柱状体の外周面に硬質研磨粒を固定させた回転研磨体が用いられる。
特開平06−126603号公報
2. Description of the Related Art Conventionally, as a wall panel used for an outer wall of a building, there is a panel made of a cement-based extruded plate. The seed wall panel is manufactured by mixing inorganic fibers, cement, water, and the like, and extruding the mixture. Then, after the extrusion molding, the panel surface is subjected to a polishing treatment in order to remove Eflo (calcium hydroxide) and the like adhering to the panel surface. As the polishing means in this case, for example, as described in Patent Document 1, a rotary polishing body in which hard abrasive grains are fixed to the outer peripheral surface of a columnar body is used.
JP 06-126603 A

上記特許文献1記載の回転研磨体を用いた表面処理においては、上記壁パネルの表面形状が平坦である場合は、該研磨処理により該パネル表面上の付着物を除去しうるが、前記壁パネルの表面形状が凹凸を呈する場合は、該パネル表面の凹部に対し前記研磨処理を効率良く実行できないので、該凹部の表面上の付着物を除去することが困難になる。従って、前記壁パネルの表面にエフロ等の付着物が残存し、該残存部分が白くなって付着している。又、前記研磨手段を用いた表面処理では、処理面に当たった光線が相互に干渉すること無く反射するため、前記パネル表面に光の影が生じて、視覚的認識に悪影響を与える等の問題があった。   In the surface treatment using the rotary polishing body described in Patent Literature 1, when the surface shape of the wall panel is flat, it is possible to remove deposits on the panel surface by the polishing process. When the surface shape of the substrate has irregularities, the polishing treatment cannot be efficiently performed on the concave portions on the panel surface, and it becomes difficult to remove the deposits on the surface of the concave portions. Therefore, deposits such as Efro remain on the surface of the wall panel, and the remaining portions become white and adhere. Further, in the surface treatment using the polishing means, since light rays hitting the treated surface are reflected without interfering with each other, a shadow of light is generated on the panel surface, which adversely affects visual recognition. was there.

そこで、凹凸形状部を有する壁パネル表面上のエフロ等を除去すると共に、該壁パネルの表面に光の影が生じないようにするために解決すべき技術的課題が生じてくるのであり、本考案は該課題を解決することを目的とする。   Therefore, there is a technical problem to be solved in order to remove the effluent and the like on the surface of the wall panel having the uneven shape portion and to prevent the shadow of light from being generated on the surface of the wall panel. The idea is to solve the problem.

本考案は上記目的を達成するために提案されたものであり、凹凸形状部を有するセメント系の押出成形板から成る壁パネルに於いて、該壁パネルの前記凹凸形状部表面にショットブラスト処理又はサンドブラスト処理により微細凹凸面が形成され、該微細凹凸面は、光が乱反射して相互に消去し合う程度の表面粗さを有する壁パネルを提供する。   The present invention has been proposed in order to achieve the above object, and in a wall panel made of a cement-based extruded plate having an uneven portion, the surface of the uneven portion of the wall panel is subjected to shot blasting or A fine uneven surface is formed by sandblasting, and the fine uneven surface provides a wall panel having a surface roughness of such a degree that light is irregularly reflected and mutually erased.

この構成によれば、ショットブラスト処理又はサンドブラスト処理により前記壁パネルの表面に前記微細凹凸面を形成したことにより、前記壁パネルが前記凹凸形状部を有する場合であっても、ショットブラスト機又はサンドブラスト機から噴射される研削材(噴射材)が前記壁パネルの凹部まで到達し、該研削材による表面処理が行える。   According to this configuration, by forming the fine uneven surface on the surface of the wall panel by shot blasting or sand blasting, even when the wall panel has the uneven shape portion, a shot blasting machine or a sand blasting machine is used. The abrasive (injection material) injected from the machine reaches the recess of the wall panel, and the surface treatment with the abrasive can be performed.

又、該微細凹凸面の表面粗さは、該微細凹凸面を乱反射する光線が相互に干渉して消去し合う程度に形成されるので、前記壁パネルの表面において光の影が生じることがなくなる。   Further, since the surface roughness of the fine uneven surface is formed to such an extent that light rays irregularly reflected on the fine uneven surface interfere with each other and erase each other, no shadow of light is generated on the surface of the wall panel. .

本考案は、前記ショットブラスト機又はサンドブラスト機から噴射される研削材が凹凸形状部の凹部まで到達するので、前記壁パネルが該凹凸形状部を有する形状であっても、凸部の表面と同様に凹部の表面にもショットブラスト処理又はサンドブラスト処理を良好に実施して、該凸部及び凹部の表面上に存在するエフロ等の不要物を確実に除去することができる。   In the present invention, since the abrasive injected from the shot blasting machine or the sand blasting machine reaches the concave portion of the uneven portion, the same as the surface of the convex portion, even if the wall panel has a shape having the uneven portion. In addition, the surface of the concave portion can be properly subjected to the shot blasting or the sand blasting process, so that unnecessary substances such as the Efro present on the surface of the convex portion and the concave portion can be surely removed.

又、前記パネルの微細凹凸面で反射する多数の光線が互いに打ち消し合うことにより、前記壁パネル表面に光の影の濃淡模様が生じることがなくなるので、壁パネルに対する視覚的美感が向上する。   In addition, since a large number of light beams reflected on the fine uneven surface of the panel cancel each other, a light and shade pattern of light shadow does not occur on the surface of the wall panel, thereby improving the visual aesthetics of the wall panel.

本考案は、凹凸形状部を有する押出成形板から成る壁パネルに於いて、該壁パネルの凹前記凸形状部表面にショットブラスト処理又はサンドブラスト処理により微細凹凸面を形成し、該微細凹凸面の表面粗さを、光線が乱反射して相互に消去し合う程度に仕上げることにより実現した。   The present invention relates to a wall panel made of an extruded plate having an uneven portion, wherein a fine uneven surface is formed by shot blasting or sand blasting on the concave surface of the convex portion of the wall panel. The surface roughness was achieved by finishing to such an extent that the light rays were irregularly reflected and canceled each other.

以下、本考案の一実施の形態を図1及び図2に従って説明する。図中、1は外壁や間仕切り壁等の建築資材として使用される壁パネルであり、予め工場においてユニット生産されたものである。前記壁パネル1は、横方向へ平行に延びる複数の中空部2,2,・・・を有し、軽量な中空構造に形成されている。又、前記壁パネル1は、所要の強度、耐候性、耐火性、耐震性等を有し、建物躯体側の柱、梁等にアングル(図示せず)を介して、ボルト締結により取り付けられる。   Hereinafter, an embodiment of the present invention will be described with reference to FIGS. In the figure, reference numeral 1 denotes a wall panel used as a building material such as an outer wall or a partition wall, which has been unit-produced in a factory in advance. The wall panel 1 has a plurality of hollow portions 2, 2,... Extending in parallel in the lateral direction, and is formed in a lightweight hollow structure. The wall panel 1 has required strength, weather resistance, fire resistance, earthquake resistance, and the like, and is attached to columns, beams, and the like on the building skeleton side by bolts via angles (not shown).

前記壁パネル1は、凹凸形状部3を有するセメント系の押出成形板から成り、凹凸模様の美観と意匠性を兼ね備えている。このため、該壁パネル1は、それ自体をそのまま化粧板として使用することができる。   The wall panel 1 is made of a cement-based extruded plate having an uneven portion 3 and has both an aesthetic appearance and a design property of an uneven pattern. Therefore, the wall panel 1 itself can be used as it is as a decorative board.

前記壁パネル1の表面には、該壁パネル1の縦方向(図1の上下方向)において所定間隔おきに複数の凹溝(凹部)4,4,・・・及び複数の凸条(凸部)5,5,・・・が交互に設けられて凹凸形状部3を形成している。   On the surface of the wall panel 1, a plurality of concave grooves (recesses) 4, 4,... And a plurality of ridges (convex portions) are provided at predetermined intervals in the vertical direction of the wall panel 1 (vertical direction in FIG. 1). ) Are provided alternately to form the uneven portion 3.

前記壁パネル1は、例えば、次の押出成形法に従って製造される。即ち、無機質繊維、セメント、混和材及び水を所定の割合で混合し、該混合物を押出成形機に注入して押出成形する。次に、該押出成形品を所定条件下に所定時間だけ養生して硬化させた後、これを切断することにより所定寸法の前記壁パネル1を製造する。   The wall panel 1 is manufactured, for example, according to the following extrusion molding method. That is, the inorganic fiber, cement, admixture, and water are mixed at a predetermined ratio, and the mixture is injected into an extruder and extruded. Next, the extruded product is cured and cured for a predetermined time under predetermined conditions, and then cut to produce the wall panel 1 having a predetermined size.

この後、該壁パネル1の表面に存在するエフロ、スケール等の付着物を除去するために、ショットブラスト又はサンドブラストにより表面処理を施す。即ち、ショットブラスト機又はサンドブラスト機を用いて研削材(噴射材)を前記壁パネル1の凹凸形状部3表面に噴射させることにより、前記凹凸形状部3の表面に微細凹凸面を形成する。この場合、該微細凹凸面の表面粗さは、該微細凹凸面に入射した光線が多方向に乱反射して、相互に干渉して打ち消し合う程度の表面粗さに仕上げる。   Thereafter, a surface treatment is performed by shot blasting or sand blasting in order to remove extraneous matters such as efro and scale existing on the surface of the wall panel 1. That is, by using a shot blasting machine or a sand blasting machine, a grinding material (injection material) is sprayed onto the surface of the uneven portion 3 of the wall panel 1 to form a fine uneven surface on the surface of the uneven portion 3. In this case, the surface roughness of the fine uneven surface is such that light rays incident on the fine uneven surface are irregularly reflected in multiple directions, interfere with each other, and cancel each other out.

本実施例によれば、前記壁パネル1にショットブラスト又はサンドブラストにより研削材を噴射して表面処理を施したので、該研削材は、該壁パネル1の前記凸条5,5,・・・の表面だけでなく前記凹溝4,4,・・・の表面にも確実に到達して、効果的な表面処理が実行される。従って、前記壁パネル1の形状が凹凸形状部3を有する場合でも、目的とする表面処理を確実に実施でき、該表面に付着していたエフロ等を除去することができる。尚、前記研削材の種類としては、鋳鉄、ステンレス、アルミ、亜鉛及び銅等の非鉄金属、アルミナ、炭素ケイ素、ガラス、ナイロン、ポリカーボネート、アクリル樹脂、ユリア樹脂、メラミン樹脂等の樹脂、杏、クルミ、桃等の種子等及びトウモロコシの芯を粉砕したもの、珪砂等の砂類、セラミック、ビーズ、ジルコニア、スラグ、炭酸カルシウム、重曹、ポリカーボネート等の種類があり、又、該研削材の形状としては、球状、鋭角状及びカットワイヤー状等がある。   According to the present embodiment, since the wall panel 1 is subjected to surface treatment by injecting an abrasive by shot blasting or sand blasting, the abrasive is applied to the ridges 5, 5,... Of the wall panel 1. , As well as the surfaces of the grooves 4, 4,..., And an effective surface treatment is performed. Therefore, even when the shape of the wall panel 1 has the uneven portion 3, the intended surface treatment can be surely performed, and the Efro and the like adhering to the surface can be removed. Examples of the type of the abrasive include non-ferrous metals such as cast iron, stainless steel, aluminum, zinc, and copper, resins such as alumina, carbon silicon, glass, nylon, polycarbonate, acrylic resin, urea resin, and melamine resin, apricot, and walnut. , Seeds such as peaches and those obtained by grinding corn cores, sands such as silica sand, ceramics, beads, zirconia, slag, calcium carbonate, baking soda, polycarbonate and the like, and the shape of the abrasives , Spherical, acute angle and cut wire shapes.

又、本実施例によれば、前記壁パネル1の表面にはショットブラスト処理又はサンドブラスト処理により微細凹凸面が形成され、該微細凹凸面に入射した光線は、多方向に乱反射して相互に屈折干渉し合うので、該光線の打ち消し作用により、前記壁パネル1の表面には光影が各所に生じることがなくなる。従って、従来に比べて壁パネル1の外観体裁が良くなり、該壁パネル1の製品価値が向上する。   Further, according to the present embodiment, a fine uneven surface is formed on the surface of the wall panel 1 by shot blasting or sand blasting, and light rays incident on the fine uneven surface are irregularly reflected in multiple directions and refracted mutually. Since the light beams interfere with each other, a light shadow does not occur at various places on the surface of the wall panel 1 due to the light beam canceling action. Therefore, the appearance of the wall panel 1 is improved as compared with the related art, and the product value of the wall panel 1 is improved.

本考案は上記実施例に限定さるべきではなく、例えば、上記実施例では、凹凸形状部の断面形状はコ字形に形成したが、へ字形、台形形、波形、エンボス形状、平面状等の他の断面形状に形成しても良い。   The present invention should not be limited to the above-described embodiment. May be formed.

尚、本考案は、本考案の精神を逸脱しない限り種々の改変を為すことができ、そして、本考案が該改変されたものに及ぶことは当然である。   The present invention can be variously modified without departing from the spirit of the present invention, and it goes without saying that the present invention extends to the modified one.

本考案の一実施の形態を示し、壁パネルの斜視図。1 is a perspective view of a wall panel according to an embodiment of the present invention. 図1のA−A線断面図。FIG. 2 is a sectional view taken along line AA of FIG. 1.

符号の説明Explanation of reference numerals

1 壁パネル
2 中空部
3 凹凸形状部
4 凹溝(凹部)
5 凸条(凸部)

DESCRIPTION OF SYMBOLS 1 Wall panel 2 Hollow part 3 Concavo-convex shape part 4 Concave groove (recess)
5 ridges (projections)

Claims (1)

凹凸形状部を有するセメント系の押出成形板から成る壁パネルに於いて、該壁パネルの前記凹凸形状部表面にショットブラスト処理又はサンドブラスト処理により微細凹凸面が形成され、該微細凹凸面は、光が乱反射して相互に消去し合う程度の表面粗さを有することを特徴とする壁パネル。
In a wall panel made of a cement-based extruded plate having an uneven portion, a fine uneven surface is formed on the surface of the uneven portion of the wall panel by shot blasting or sand blasting. A wall panel having a surface roughness of such a degree that irregular reflection occurs and mutually cancel each other.
JP2004002282U 2004-04-23 2004-04-23 Wall panels Expired - Lifetime JP3104822U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2017155579A (en) * 2016-03-01 2017-09-07 株式会社ノザワ Extrusion molding cement plate and method for manufacturing extrusion molding cement plate

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2017155579A (en) * 2016-03-01 2017-09-07 株式会社ノザワ Extrusion molding cement plate and method for manufacturing extrusion molding cement plate

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