JP3101149U - Dye liquor heating and heat exchange equipment for gas-liquid dyeing machines - Google Patents
Dye liquor heating and heat exchange equipment for gas-liquid dyeing machines Download PDFInfo
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- JP3101149U JP3101149U JP2003271930U JP2003271930U JP3101149U JP 3101149 U JP3101149 U JP 3101149U JP 2003271930 U JP2003271930 U JP 2003271930U JP 2003271930 U JP2003271930 U JP 2003271930U JP 3101149 U JP3101149 U JP 3101149U
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Abstract
【課題】気液式染色機の染液昇温温熱交換装置の提供。
【解決手段】染色機底部の染液循環管の入口と出口の間に、空気式熱交換器10を取り付け、該空気式熱交換器中に染液流通空間及び適当な隔層で区画された気体流通空間を設け、かつ該隔層に複数の管型真空導熱手段14を挿着し、該管型真空導熱手段の両端に染液流通空間と気体流通空間を設け、管型真空導熱手段の高効率熱交換作用を利用して染液の温度昇降の速度と温度制御の安定度を高め、染色機の均一な染色能力を改善し、不均一な染色状態の発生を防止し、且つ全体の生産効率を大幅に高め、更に気体源により染液の温度を昇降することにより、大量の冷熱源の浪費を防止した。
【選択図】図3An object of the present invention is to provide a heat-exchanging device for heating a dyeing liquid in a gas-liquid dyeing machine.
A pneumatic heat exchanger is mounted between the inlet and outlet of a dye circulation pipe at the bottom of a dyeing machine, and is divided into a pneumatic heat exchanger by a dye circulation space and a suitable separation layer. A gas flow space is provided, and a plurality of tube-shaped vacuum heat conducting means 14 are inserted into the barrier layer, and a dye solution flowing space and a gas flow space are provided at both ends of the tube-shaped vacuum heat conductive means. Utilizing high efficiency heat exchange action to increase the speed of temperature rise and fall of the dyeing liquor and the stability of temperature control, improve the uniform dyeing ability of the dyeing machine, prevent the occurrence of uneven dyeing state, and The production efficiency was greatly increased, and the temperature of the dyeing liquor was raised and lowered by a gas source, thereby preventing waste of a large amount of cold heat sources.
[Selection diagram] FIG.
Description
本考案は一種の気液式染色機の染液昇温温熱交換装置に係り、特に新たに設計した気液式熱交換器を気液式染色機の染液循環管の入口と出口の間に取り付け、該気液式熱交換器の内部に複数の高効率の真空導熱手段を設けることにより染液と気体源間の熱交換を達成し、大幅に熱交換効率を高めて、均一な染色能力を促進すると共に加工速度を高め、大量の導熱水源の浪費を防止できるようにした、気液式染色機の染液昇温温熱交換装置に関する。 The present invention relates to a kind of gas-liquid dyeing machine, which is a heat-exchange device for heating and heating a dye liquor, and in particular, a newly designed gas-liquid heat exchanger is provided between an inlet and an outlet of a dye liquor circulation pipe of the gas-liquid dyeing machine. By installing a plurality of high-efficiency vacuum heat conducting means inside the gas-liquid heat exchanger, heat exchange between the dye solution and the gas source is achieved, greatly increasing the heat exchange efficiency, and uniform dyeing ability The present invention relates to a dyeing liquid heating / heating heat exchange device of a gas-liquid type dyeing machine, which promotes a high processing speed and prevents waste of a large amount of heat conducting water source.
従来より、低浴比、高い布速度、短い染色工程、省エネ及び染色均一性の高さは気液式染色機に求められる性能であり、これらの特性の向上と、染液温度を決定する熱交換器には絶対的な関係がある。このため、熱交換器の効率に対して、現在、各染色機メーカーが改善を図っている。現在よく見られる循環染液熱交換器の形式は、いずれも水冷及び蒸気加熱の形態にとどまっており、周知のとおり、水冷時には大量の冷却水が必要で、この冷却水はまた高エネルギーの冷却或いは加熱により循環し使用される。これにより、全体の染液冷却過程に消費される冷却水処理エネルギー或いは水資源は、極めて膨大である。このため高効率で上述のような膨大な水資源或いはエネルギー資源を浪費する必要のない循環染液熱交換装置があれば、大幅に染色作業のコストを減らすことができ、且つ資源の高効率運用を達成できる。 Conventionally, low bath ratio, high cloth speed, short dyeing process, energy saving and high uniformity of dyeing are the performances required for gas-liquid type dyeing machines. The exchanger has an absolute relationship. For this reason, each dyeing machine maker is currently improving the efficiency of the heat exchanger. The types of circulating dye heat exchangers that are commonly used today are limited to water cooling and steam heating.As is well known, a large amount of cooling water is required for water cooling, and this cooling water is also used for high energy cooling. Alternatively, it is circulated and used by heating. As a result, the cooling water treatment energy or water resources consumed in the entire dye liquor cooling process is extremely enormous. Therefore, if there is a circulating dye heat exchange device that is highly efficient and does not need to waste a huge amount of water resources or energy resources as described above, the cost of the dyeing operation can be greatly reduced, and the resources can be efficiently used. Can be achieved.
本考案は前述の従来の技術の問題に対して、特に高効率の冷式熱交換装置の設計を提供する。それは、熱交換器内を隔層で染液流通空間と気体流通空間に分け、且つ該隔層に複数の真空導熱手段を挿着し、極めて低い温度差状態にあって、急速な熱交換現象を発生させ、これにより、熱交換効率を大幅に高め、且つ空気を利用して直接染液の冷却を行ない、蒸気と特性が接近する熱伝導作用を取得して機具の受ける特質差異の過大な熱交換媒体作用の不良な物理性の欠点を減らし、大幅にエネルギー資源の浪費を減らし、且つ熱交換効率を高める。 The present invention addresses the above-mentioned problems of the prior art and provides a design of a particularly efficient cold heat exchanger. That is, the inside of the heat exchanger is divided into a dye circulating space and a gas circulating space by a barrier layer, and a plurality of vacuum heat conducting means are inserted into the barrier layer. This greatly increases the heat exchange efficiency, and uses air to directly cool the dyeing liquor, obtains the heat conduction effect that the characteristics approach to the steam, and causes the characteristic difference of the equipment to be excessive. The disadvantages of poor physical properties of the heat exchange medium action are reduced, the waste of energy resources is greatly reduced, and the heat exchange efficiency is increased.
請求項1の考案は、熱交換器を具え、該熱交換器の内部が少なくとも一つの隔層で染液流通空間と気体流通空間に分けられ、該染液流通空間に外向きに染液入口と染液出口が設けられ、並びにそれぞれ染液循環管の出口と入口に接続され、上述の隔層に複数の管型の真空導熱手段が挿着され、該真空導熱手段の両端がそれぞれ隔層両側の染液流通空間と気体流通空間中に延伸され、前記気体流通空間に外向きに気体入口と気体出口が設けられ、該気体入口が冷気源に接続されたことを特徴とする、気液式染色機の染液昇温温熱交換装置としている。
請求項2の考案は、請求項1記載の気液式染色機の染液昇温温熱交換装置において、気体入口に蒸気源が接続されたことを特徴とする、気液式染色機の染液昇温温熱交換装置としている。
請求項3の考案は、請求項2記載の気液式染色機の染液昇温温熱交換装置において、気体出口に冷却水器が接続されたことを特徴とする、気液式染色機の染液昇温温熱交換装置としている。
請求項4の考案は、請求項1、請求項2、請求項3のいずれかに記載の気液式染色機の染液昇温温熱交換装置において、真空導熱手段は内部が真空の管状体とされ、管内に少量の熱伝導媒体が装填されたことを特徴とする、気液式染色機の染液昇温温熱交換装置としている。
請求項5の考案は、請求項4記載の気液式染色機の染液昇温温熱交換装置において、熱伝導媒体が水とされたことを特徴とする、気液式染色機の染液昇温温熱交換装置としている。
The invention according to
According to a second aspect of the present invention, in the first aspect of the present invention, a vapor source is connected to the gas inlet of the gas-liquid type dyeing machine. It is a heating and heat exchange device.
According to a third aspect of the present invention, there is provided the dyeing liquid heating / heating heat exchange device for the gas-liquid type dyeing machine according to the second aspect, wherein a cooling water device is connected to a gas outlet. It is a liquid heating and heat exchange device.
According to a fourth aspect of the present invention, there is provided the dye liquid heating / heating heat exchange device for a gas-liquid type dyeing machine according to any one of the first, second and third aspects, wherein the vacuum heat conducting means comprises a tubular body having a vacuum inside. In addition, a small amount of a heat transfer medium is loaded in the tube, and the apparatus is a heat-exchanging apparatus for heating a dyeing liquid in a gas-liquid dyeing machine.
According to a fifth aspect of the present invention, there is provided the dye-liquid heating apparatus of the gas-liquid type dyeing machine according to the fourth aspect, wherein the heat transfer medium is water. It is a hot and cold heat exchanger.
本考案は高効率の熱交換装置を提供し、それは熱交換効率が高いだけでなく、汚染が少なく熱伝導速度が高い冷気体及び蒸気で冷却と加熱を行ない、冷却と加熱速度を高め、且つエネルギー資源を節約し、染色工程を短縮し、効率が高く、低汚染で染色均一性が高い特徴を有し、確実に産業上の利用価値を有する。 The present invention provides a high-efficiency heat exchange device, which not only has high heat exchange efficiency, but also performs cooling and heating with cold gas and steam having low pollution and high heat conduction speed, increasing the cooling and heating speed, and It saves energy resources, shortens the dyeing process, has high efficiency, has low pollution and high dye uniformity, and has reliable industrial value.
図1に示されるように、本考案の熱交換器10は染色機20の染液循環管30の、入口31、出口32の間に取り付けられる。図2から図6に示されるように、該熱交換器10の内部は少なくとも一つの隔層11で染液流通空間12と気体流通空間13に分けられ、該染液流通空間12に外向きに染液入口121と染液出口122が設けられて対応する染液循環管30の出口32と入口31の分管321、311に接続されている。上述の気体流通空間13には気体入口131と気体出口132が設けられ、且つ気体入口131の一端に冷風機等の冷気源40が接続され、且つ傍らに蒸気源50が接続されている。気体出口132は傍らに冷却水器60が接続されている。上述の気体入口131と気体出口132と管路に、スイッチが設けられて気体或いは蒸気の入出を制御するのに供される。
As shown in FIG. 1, the
また、本考案の上述の隔層11に、複数の真空導熱手段14が挿着され、該真空導熱手段14は内部が真空の管状体とされ、管内に少量の熱伝導媒体141(例えば水)が装填され、且つ該管状体の両端がそれぞれ隔層11両側の染液流通空間12と気体流通空間13中に延伸されている。これにより、循環染液が冷却を必要とする時、冷気源40が気体入口131より冷気を送りこみ、真空導熱手段14内の熱伝導媒体141が染液流通空間12の一端で吸熱して蒸発した後、急速に気体流通空間13にある一端に至り、放熱して冷却され、さらに循環して染液流通空間12の一端より吸熱し、こうして真空導熱手段14の高い熱伝導効率により、急速に確実に循環染液の温度を下げる。反対に、循環染液を昇温させる必要がある時、気体流通空間13中に蒸気が送り込まれ、即ち熱交換方向が反対となり、急速に染液の温度を上昇させ、且つ上述の真空導熱手段14が極めて低い温度差下で明らかで且つ高効率の熱交換を発生し、熱交換効率を高め、これにより安定温度制御の条件を具備し、均一染色能力の向上に役立つものとされる。
Also, a plurality of vacuum heat conducting
図3から図8に示されるように、本考案の上述の特徴を具備してなる熱交換器は、内部の隔層11と真空導熱手段14の設置形式が、平板式隔層11と同心円壁式隔層11Aに分けられる。前者は全体の熱交換器内部が少なくとも二つの均分された流通空間に区分され、後者は内外の同心円流通空間に区画され、それぞれ真空導熱手段14は同様に隔層11に挿着され、真空導熱手段14の両端が二つの流通空間中に差し込まれている。
As shown in FIGS. 3 to 8, the heat exchanger having the above-described features of the present invention has a configuration in which the
10 熱交換器
11 隔層
11A 同心円壁式隔層
12 染液流通空間
121 染液入口
122 染液出口
13 気体流通空間
131 気体入口
132 気体出口
14 真空導熱手段
141 熱伝導媒体
20 染色機
30 染液循環管
31 入口
32 出口
321、311 分管
40 冷気源
50 蒸気源
60 冷却水器
DESCRIPTION OF
Claims (5)
5. A heat-exchanging apparatus for a dye-liquid heating apparatus for a gas-liquid type dyeing machine according to claim 4, wherein the heat transfer medium is water.
Priority Applications (1)
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JP2003271930U JP3101149U (en) | 2003-10-21 | 2003-10-21 | Dye liquor heating and heat exchange equipment for gas-liquid dyeing machines |
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JP2003271930U JP3101149U (en) | 2003-10-21 | 2003-10-21 | Dye liquor heating and heat exchange equipment for gas-liquid dyeing machines |
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JP3101149U true JP3101149U (en) | 2004-06-03 |
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JP2003271930U Expired - Fee Related JP3101149U (en) | 2003-10-21 | 2003-10-21 | Dye liquor heating and heat exchange equipment for gas-liquid dyeing machines |
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2003
- 2003-10-21 JP JP2003271930U patent/JP3101149U/en not_active Expired - Fee Related
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