JP3078302U - Painting equipment - Google Patents
Painting equipmentInfo
- Publication number
- JP3078302U JP3078302U JP2000008785U JP2000008785U JP3078302U JP 3078302 U JP3078302 U JP 3078302U JP 2000008785 U JP2000008785 U JP 2000008785U JP 2000008785 U JP2000008785 U JP 2000008785U JP 3078302 U JP3078302 U JP 3078302U
- Authority
- JP
- Japan
- Prior art keywords
- coating
- gun
- protractor
- paint
- mounting shaft
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Landscapes
- Spray Control Apparatus (AREA)
Abstract
(57)【要約】
【課題】 安定した塗装品質で、再現性良く塗装をす
る。
【解決手段】 一方端側に分度器３を取付けたガン取付
け軸２に回動自在に支持した塗装ガン１を備え、分度器
３は、ガン取付け軸２に回動自在に枢着した指示針４を
有し、この指示針４に塗装ガン１を連結レバー５により
連結することにより、塗装ガン１を塗装する方向に向け
ると、塗装ガン１の傾き角度は、指示針４が指す分度器
３の目盛で数値化できるので、再現性および塗装品質が
安定する。
(57) [Summary] [Problem] To paint with stable coating quality and high reproducibility. A coating gun (1) rotatably supported on a gun mounting shaft (2) having a protractor (3) mounted on one end side. The protractor (3) has an indicator needle (4) rotatably mounted on the gun mounting shaft (2). By connecting the coating gun 1 to the indicating needle 4 with the connecting lever 5 so that the coating gun 1 is oriented in the direction of coating, the inclination angle of the coating gun 1 is determined by the scale of the protractor 3 indicated by the indicating needle 4. Because it can be digitized, reproducibility and coating quality are stable.
Description
【０００１】[0001]
本考案は、自動塗装装置、特に、塗装ガンの角度を調節する技術に関するもの である。 The present invention relates to an automatic coating apparatus, and more particularly to a technique for adjusting an angle of a coating gun.
【０００２】[0002]
製品の表面に塗装する場合、一般的には、コンベアにより搬送される被塗装製 品を塗装装置に対峙させ、塗装ガンにより塗料を吹き付けて塗装している。そし て、被塗装製品の必要個所に塗料が的確に吹き付けられて所定の綺麗な塗装がで きるようにするには、塗装ガンによる塗料の吹き付け方向を正確に決めておく必 要がある。また、塗装個所が複数ある場合には、作業能率の面から、それぞれの 塗装個所の方向に、塗料が同時に製品にムラなく吹き付けるように塗装ガンが複 数個必要になる。 In general, when painting on the surface of a product, the product to be painted conveyed by a conveyor is confronted with a painting device, and the paint is sprayed with a painting gun to perform painting. Then, in order for the paint to be sprayed precisely on the required parts of the product to be coated and to achieve a predetermined clean coating, it is necessary to accurately determine the spraying direction of the paint by the coating gun. In addition, when there are multiple painting locations, multiple painting guns are required from the point of view of work efficiency so that the paint can be simultaneously sprayed uniformly onto the product in the direction of each painting location.
【０００３】 従来の塗装装置においては、塗料を塗装個所にムラなく吹き付けるために、塗 装ガンの傾き角度を目測により調節しながら塗料の吹き付け方向を調整していた 。あるいは、指示棒を付けたガンホルダーを塗装ガンの先端に取付け、指示棒に より塗装個所を指示させて塗料の吹き付け方向を決めていた。[0003] In a conventional coating apparatus, in order to spray the paint evenly on the coating location, the spraying direction of the paint was adjusted while adjusting the inclination angle of the coating gun by visual measurement. Alternatively, a gun holder with an indicator rod was attached to the tip of the paint gun, and the paint rod was pointed to by the indicator rod to determine the paint spraying direction.
【０００４】[0004]
従来の塗装装置にあっては、目測により塗料の吹き出し方向を決めて塗装ガン の傾き角度を調節していたので、調節する者の熟練度などにより調節精度に差が 生じて塗装品質が不安定になる原因となり、また、調節に時間がかかるという問 題点があった。また、多数の塗装ガンを、高い精度で短時間に均一の精度で調節 するのは、難しいという問題点もあった。さらに、数値的な管理が難しいので、 作業が標準化し難いという問題点があった。 In conventional coating equipment, the spraying direction of the paint was determined by visual inspection to adjust the tilt angle of the coating gun.Therefore, there was a difference in adjustment accuracy due to the skill of the adjuster, and the coating quality was unstable. And the adjustment took time. Another problem is that it is difficult to adjust a large number of coating guns with high accuracy and uniform accuracy in a short time. Furthermore, there is a problem that it is difficult to standardize the work because numerical management is difficult.
【０００５】 また、指示棒により塗料の吹き付け方向を調節する場合でも、数値管理が難し いので、作業を標準化し難く、再現性に劣り、塗装品質が不安定になるという問 題点があった。[0005] Further, even when the direction of spraying paint is adjusted using the indicator rod, numerical management is difficult, so that it is difficult to standardize the work, the reproducibility is poor, and the coating quality becomes unstable. .
【０００６】[0006]
上記問題点を解決するために、本考案の塗装装置は、塗料の吹き付け方向を、 塗装ガンの傾き角度として分度器により数値的に定めることとしている。 In order to solve the above problems, the coating apparatus of the present invention determines the spray direction of the paint numerically as the inclination angle of the coating gun using a protractor.
【０００７】 そして、塗料の吹き付け方向が、数値により画一的、普遍的に決定され、短時 間に高い精度で、しかも容易に塗料の吹き付け方向に塗装ガンを調整できるので 、安定した塗装品質で、再現性良く、塗装をすることができる。The spray direction of the paint is determined uniformly and universally by the numerical values, and the paint gun can be easily adjusted in the spray direction with high accuracy in a short time, so that stable paint quality can be obtained. The coating can be performed with good reproducibility.
【０００８】[0008]
本考案の塗装装置は、請求項に記載したような形態で実施することができ、そ の構成に作用効果を併記して実施形態を以下に説明する。 The coating apparatus of the present invention can be implemented in the form as described in the claims.
【０００９】 すなわち、本考案の塗装装置は、請求項１に記載のように、一方端側に分度器 を取付けたガン取付け軸に回動自在に支持した塗装ガンを備え、前記分度器は、 前記ガン取付け軸に回動自在に枢着した指示針を有し、この指示針には前記塗装 ガンを連結したものである。That is, the coating apparatus of the present invention includes a coating gun rotatably supported on a gun mounting shaft having a protractor mounted on one end side, as described in claim 1, wherein the protractor includes the gun An indicator needle rotatably attached to the mounting shaft is provided, and the indicator needle is connected to the coating gun.
【００１０】 そして、塗装ガンを塗装個所の方向に向けると、その傾き角度は、分度器によ り読めるので、安定した塗装品質で、再現性良く、塗装をすることができる。ま た、塗装作業の標準化および数値管理ができる。When the coating gun is directed in the direction of the coating location, the inclination angle can be read by a protractor, so that the coating can be performed with stable coating quality and with good reproducibility. In addition, standardization and numerical control of painting work can be performed.
【００１１】[0011]
本考案の実施例について、図１〜図５を参照して説明する。 An embodiment of the present invention will be described with reference to FIGS.
【００１２】 図１〜図３において、１は塗装ガン、２はガン取付け軸で、一方端側に塗装ガ ン１を遊嵌して回動自在に支持し、他方端側に分度器３を固着している。４は分 度器３の指示針で、分度器３の表面に沿って回動するように、分度器３と同軸に ガン取付け軸２に枢着されている。５は一端が塗装ガン１に固着され、他端が指 示針４に固着された連結レバー、６はガン取付け軸２に遊嵌された空回りリング で、塗装ガン１と接触し、下面には連結レバー５に当接する切欠平面部７を有す る。なお、分度器３として半円形状のものを示したが、円形状のものでも良い。1 to 3, reference numeral 1 denotes a coating gun, and 2 denotes a gun mounting shaft. The coating gun 1 is loosely fitted on one end side and rotatably supported, and a protractor 3 is fixed on the other end side. are doing. Reference numeral 4 denotes a pointer of the protractor 3, which is pivotally mounted on the gun mounting shaft 2 coaxially with the protractor 3 so as to rotate along the surface of the protractor 3. Reference numeral 5 denotes a connecting lever having one end fixed to the coating gun 1 and the other end fixed to the indicating needle 4. Reference numeral 6 denotes an idle ring loosely fitted to the gun mounting shaft 2, which contacts the coating gun 1 and has a lower surface. It has a notched flat portion 7 that abuts on the connecting lever 5. Although the protractor 3 has a semicircular shape, it may be a circular shape.
【００１３】 したがって、塗装ガン１をガン取付け軸２の回りに回動させて傾けると、連結 レバー５により連結された指示針４も分度器３の表面を回動する。そして、その 指示針４が示す分度器３の目盛により、塗装ガン１の傾き角度、すなわち、塗料 の吹き付け方向を、数値化することができる。例えば、図３において、指示針４ がＰ（４５度）を指せば、塗料は上向き４５度の方向に吹き付けられ、同様に、 Ｑ（９０度）を指せば水平方向、Ｒ（１３５度）を指せば下向き４５度の方向に 吹き付けられる。なお、最初に、分度器３により塗装ガン１の傾き角度を決める ときは、従来例で説明した指示棒を用いると効果的である。すなわち、塗装ガン １を回動させ、指示棒が塗装個所を指したときに、指示針４が指す分度器３の目 盛が、この塗装個所を塗装する際の数値となる。以後、この数値に塗装ガン１を 回動して固定すれば、安定した品質で再現性良く、塗装できる。Therefore, when the coating gun 1 is rotated and tilted around the gun mounting shaft 2, the indicating needle 4 connected by the connecting lever 5 also rotates on the surface of the protractor 3. The inclination angle of the coating gun 1, that is, the spraying direction of the paint can be quantified by the scale of the protractor 3 indicated by the pointer 4. For example, in FIG. 3, if the pointing needle 4 points to P (45 degrees), the paint is sprayed upward in a direction of 45 degrees, and similarly, if Q (90 degrees) is pointed, the paint is sprayed in the horizontal direction and R (135 degrees). If you point it, it will be sprayed downward at 45 degrees. When the inclination angle of the coating gun 1 is determined by the protractor 3 first, it is effective to use the pointing rod described in the conventional example. That is, when the coating gun 1 is rotated and the pointing stick points to the coating location, the scale of the protractor 3 indicated by the indicator needle 4 becomes the numerical value for coating the coating location. Thereafter, if the coating gun 1 is rotated and fixed at this value, the coating can be performed with stable quality and with good reproducibility.
【００１４】 塗装ガン１を所定の傾き角度で固定する方法について、図４を参照して説明す る。図４において、８は塗料を吹き出す噴出ノズル、９はガン取付け軸２を遊嵌 する貫通孔、１０は塗装ガン１に螺合した角度調整ボルトで、先端をガン取付け 軸２に当接させている。A method for fixing the coating gun 1 at a predetermined inclination angle will be described with reference to FIG. In FIG. 4, reference numeral 8 denotes a jet nozzle for spraying paint, 9 denotes a through hole for loosely fitting the gun mounting shaft 2, and 10 denotes an angle adjusting bolt screwed to the coating gun 1, the tip of which is brought into contact with the gun mounting shaft 2. I have.
【００１５】 したがって角度調整ボルト１０を弛めた状態で塗装ガン１をガン取付け軸２の 回りに回動させ、指示針４が所定の数値を指した位置で、角度調整ボルト１０を 締めて先端をガン取付け軸２に当接することにより、所定の数値の傾き角度で、 塗装ガン１をガン取付け軸２に固定することができる。Therefore, the coating gun 1 is rotated around the gun mounting shaft 2 with the angle adjusting bolt 10 loosened, and the angle adjusting bolt 10 is tightened at the position where the pointer 4 points to a predetermined numerical value. The coating gun 1 can be fixed to the gun mounting shaft 2 at an inclination angle of a predetermined numerical value by contacting the coating gun 1 with the gun mounting shaft 2.
【００１６】 次に、図５を参照して本実施例による塗装装置の動作について説明する。図５ において、１１は塗装ガン１により塗料を吹き付けて塗装する被塗装製品、１２ は被塗装製品１１を搬送するコンベア手段である。塗装装置は、３個の塗装ガン １を備えた場合について図示している。それぞれの塗装ガン１は、すでに説明し たようにしてガン取付け軸２に固定され、噴出ノズル８からの塗料が、塗装する 個所に精度良く吹き付けられる方向に向けられている。Next, the operation of the coating apparatus according to the present embodiment will be described with reference to FIG. In FIG. 5, reference numeral 11 denotes a product to be coated which is sprayed by the coating gun 1 to apply a coating material, and 12 denotes a conveyor means for conveying the product 11 to be coated. The coating apparatus is illustrated in a case where three coating guns 1 are provided. Each of the coating guns 1 is fixed to the gun mounting shaft 2 as described above, and is directed in a direction in which the paint from the jet nozzle 8 is accurately sprayed on the portion to be coated.
【００１７】 そして、コンベア手段１２により搬送された被塗装製品１１が、塗装装置と対 峙すると、所定の方向に固定されている塗装ガン１の噴出ノズル８から塗料を吹 き付けて塗装をする。When the product 11 conveyed by the conveyor means 12 faces the coating device, the coating is performed by spraying the coating material from the ejection nozzle 8 of the coating gun 1 fixed in a predetermined direction. .
【００１８】 被塗装製品１１の塗装個所に塗装ガン１を方向付けするには、分度器３により 数値化されたデータを基に行うので、作業が標準化されて作業者による調節差を 排除することができ、高い精度で、再現性がよく、品質が安定した塗装を行うこ とができる。その上、塗料のロスも少なく、塗装作業の能率を向上させることが できる。In order to orient the coating gun 1 at the coating location of the product 11 to be coated, the data is digitized by the protractor 3, so that the work is standardized and the difference in adjustment by the operator is eliminated. It is possible to paint with high accuracy, high reproducibility, and stable quality. In addition, paint loss is small, and the efficiency of painting work can be improved.
【００１９】[0019]
本考案は、以上説明したような形態で実施され、以下に記載するような効果を 奏する。 The present invention is implemented in the form described above, and has the following effects.
【００２０】 すなわち、塗料を吹き付ける方向が数値化され、そのデータにより塗装ガンの 方向を調節して調節作業を標準化するので、再現性が高く、塗装品質を安定化さ せ、作業能率が良い塗装をすることができる。In other words, the direction in which the paint is sprayed is quantified, and the adjustment work is standardized by adjusting the direction of the coating gun according to the data, so that the reproducibility is high, the coating quality is stabilized, and the coating efficiency is high. Can be.
【図１】本考案の実施例による塗装装置の斜視図FIG. 1 is a perspective view of a coating apparatus according to an embodiment of the present invention.
【図２】同塗装装置の要部上面図FIG. 2 is a top view of a main part of the coating apparatus.
【図３】同塗装装置の要部側面図FIG. 3 is a side view of a main part of the coating apparatus.
【図４】同塗装装置における塗装ガンの要部側面図FIG. 4 is a side view of a main part of a coating gun in the coating apparatus.
【図５】同塗装装置を用いて塗装する場合の説明図FIG. 5 is an explanatory view in the case of painting using the painting apparatus.
１ 塗装ガン ２ ガン取付け軸 ３ 分度器 ４ 指示針 1 painting gun 2 gun mounting shaft 3 protractor 4 pointer
Claims (1)
軸に回動自在に支持した塗装ガンを備え、前記分度器
は、前記ガン取付け軸に回動自在に枢着した指示針を有
し、この指示針に前記塗装ガンを連結した塗装装置。1. A coating gun rotatably supported on a gun mounting shaft having a protractor mounted on one end side, the protractor having an indicator needle rotatably mounted on the gun mounting shaft, A coating device in which the above-mentioned coating gun is connected to the indicating needle.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2000008785U JP3078302U (en) | 2000-12-13 | 2000-12-13 | Painting equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2000008785U JP3078302U (en) | 2000-12-13 | 2000-12-13 | Painting equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JP3078302U true JP3078302U (en) | 2001-07-10 |
Family
ID=43211252
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2000008785U Expired - Fee Related JP3078302U (en) | 2000-12-13 | 2000-12-13 | Painting equipment |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP3078302U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH05122977A (en) * | 1991-10-29 | 1993-05-18 | Honda Motor Co Ltd | Method and apparatus for controlling servomotor |
-
2000
- 2000-12-13 JP JP2000008785U patent/JP3078302U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH05122977A (en) * | 1991-10-29 | 1993-05-18 | Honda Motor Co Ltd | Method and apparatus for controlling servomotor |
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| Date | Code | Title | Description |
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| LAPS | Cancellation because of no payment of annual fees |