JP3065566B2 - Manufacturing method of sheet-shaped cut kelp - Google Patents

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

The present invention relates to a so-called "Oboro kelp" such as "sushi-maki kelp" or "flavored kelp".
Regarding the method of producing sheet-shaped cut kelp as a secondary processed product called `` kelp seaweed kelp '' which is cut into slices, drying and aging of processed product This prevents the products from binding due to the change, enhances the persistence of the acidity, and prevents the flavor of the product itself from being impaired.

[0002] In general, kelp has been eaten as a preserved food for a long time together with other brown algae such as seaweed, and "Oboro kelp" as a secondary processed product has been in the spotlight as a health food suitable for diet and the like. I have.

[0003]

2. Description of the Related Art Conventionally, in the production of this kind of cut-out kelp, a dried zonal kelp is added to a pre-soaked solution such as brewed vinegar or glacial acetic acid diluted solution (acidity of about 5%). Pre-soak by soaking for 10 minutes, and the band-shaped original algal kelp before and after this soaking is allowed to stand for several hours to several days to allow moisture to penetrate and lay down so that the acidity becomes uniform.

[0004] Next, the surface of the wet band-shaped original seaweed kelp is traced lightly with a knife or the like to remove dust and small sand adhering to the front and back surfaces thereof, and cut into predetermined lengths. After vacuum drying the original seaweed kelp and adjusting the water content, apply a binder, layer multiple sheets in a mold such as a wooden frame, shape and compress to solidify in a block shape. The solid block is allowed to stand in a compressed state for several days, and then laid down and bound so that the water content becomes uniform.

[0005] Then, the solid block body is loaded into a shaving processing apparatus, and the surface in the compression direction is sliced to be cut out along one direction, thereby producing a thin-film cut-out kelp. .

[0006]

However, in such a conventional method for producing a sheet-shaped cut-out kelp by machine cutting, a gelatin solution (concentration) produced by collagen contained in skin or bones of, for example, cows and pigs is used. (About 7%) as a binder, if the product immediately after processing is left in the air, the product starts to dry in a few hours, and the surface of the product is "bulky" the next day Not only does the so-called "moist feeling" disappear, but even if the product is sealed and packaged immediately after processing, gelatin melts out with the aging of several days, thereby binding the products together. In addition, the product after opening becomes difficult to peel off.

Conventionally, when a product which has been left for a while after processing is tasted, the acid odor is hardly felt, the sourness or flavor is slightly felt, the sourness is not persistent, and the gelatin changes over time in several days. As a result, there is a problem that the flavor of the product itself is impaired and the product value is reduced.

[0008] An object of the present invention is to prevent the products from binding due to drying and aging of the products immediately after processing, to enhance the persistence of the acidity, and to improve the product value without impairing the flavor of the products themselves. An object of the present invention is to provide a method for producing a sheet-shaped cut kelp that can be designed.

[0009]

In order to solve the above-mentioned problems, the present invention relates to a method of immersing a dried zonal marine algae kelp in a pre-soak solution such as brewed vinegar or glacial acetic acid diluted with calcium lactate. A pre-soaking step before soaking; a wetting step in which the band-shaped original seaweed kelp before and after soaking is allowed to stand for several hours to several days to allow moisture to permeate and lie down so that the sourness becomes uniform; Lightly tracing the skin of the algae kelp, removing the dirt and small sand adhering to its front and back surfaces and cutting it to a predetermined length, and vacuum-drying the cut zonal original algae kelp to remove moisture A drying step of performing adjustment, a binder application step of applying a sodium alginate solution to the front and back surfaces of the dried zonal original seaweed kelp, and a large number of zonal original seaweed kelp after application of the binder in a mold. Layering / shaping process for layering and shape keeping, and this layering A compression step of solidifying into a block shape-retaining been strip raw algae kelp is compressed from its layer surface,
Wetting and binding step in which the solid block body is allowed to stand in a compressed state for several days to lay down and bind so as to make the water uniform, and the solid block body after this wet and bound body is cut and processed by a processing device. A cutting step of loading and cutting the surface in the compression direction into a slice surface and cutting in one direction.

In this case, the concentration of calcium lactate in the pre-soaked liquid is adjusted to 3 to 7%, and the concentration of the sodium alginate solution during application of the binder is adjusted to 3.0 to 8.0%. is there.

Further, the thin-film cut kelp cut in the above-mentioned cutting step is successively overlapped to form a continuous strip by humidifying, heating and pressurizing while transporting a plurality of laminated kelp. The continuous strip-shaped cut kelp is cut into a fixed form or rolled up.The rolled continuous strip-shaped cut kelp is loaded into a feeding device and fed while soy sauce and chili pepper. After repeating seasoning and drying with a seasoning liquid to which other seasonings have been added, it is cut into a fixed form.

[0012] Further, a plurality of sheet-shaped seasoned cut kelp cut into a fixed form are layered, and the layered body of the sheet-shaped seasoned cut kelp is cut into a plurality of pieces and divided into fixed strips. The divided multilayer bodies are individually and individually sealed and packaged with a protective sheet.

[0013]

BEST MODE FOR CARRYING OUT THE INVENTION Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. As shown in FIG. It is a solid block made of algae kelp.

The solid block 1 is formed in a manufacturing process described later, and as shown in FIG. 2, the surface 1a on the compression direction P side is sliced to be cut out along one direction X. As shown in FIG. 3, a thin-film cut-out kelp product W having a grain pattern as “Oboro kelp” is manufactured.

Next, an embodiment of the manufacturing process of the solid block 1 described above will be described with reference to the flowcharts of FIGS. 4 to 6 and FIG. 7. As shown in FIG. Is placed in a pre-soak tub 11 containing a pre-soak solution A, such as a liquid brewed vinegar or a glacial acetic acid diluted solution (acidity of about 5%) to which calcium lactate is added at a concentration of 3 to 7%. Before immersion by immersion for 5 to 10 minutes, the band-shaped original seaweed kelp 10 is softened (ST in FIG. 7).
1).

The bundle 10A of the band-shaped original seaweed kelp 10 before and after the pickling is loaded in a room for several hours to several days and allowed to stand, so that moisture is permeated into the band-shaped seaweed kelp 10 and the sourness becomes uniform. After laying down and moistening (ST2 in FIG. 7), and naturally making it semi-dry to facilitate cutting, the bound body 10A of the moistened band-shaped original algae kelp 10 is unwrapped, and the soft band-shaped original algae kelp is removed. Cutter 1 such as a knife for each of the 10 skins
At 2, light tracing is performed to remove dust, sand, and the like adhering to the front and back surfaces and perform cleaning (ST3 in FIG. 7).

Next, the strip-shaped original seaweed kelp 10B is cut by a cutter 13A, 13B one by one into a predetermined length, for example, 60 pieces.
cm (ST4 in FIG. 7), and the cut zonal algae kelp 10B is vacuum-dried (about 1 hour depending on the season, depending on the season) by the dryer 14, to adjust the water content. (ST5 in FIG. 7).

Then, the zonal marine algae kelp 1 after vacuum drying is used.
OB is loaded on the weighing device 15, and one block of the block to be fixed is weighed (for example, 35 kg) in advance (ST6 in FIG. 7).
A sodium alginate solution B having a solution concentration of 3.0 to 8.0%, preferably 5.0% is applied by a binder application device 16 composed of A and 16B (ST7 in FIG. 7).

In this case, the application of the sodium alginate solution B to the front and back surfaces of the zonal kelp 10B is performed by the application roller 16.
A, 16B, but other coating devices 16
It is also possible to use a sprayer or the like.

Also, sodium alginate is added to kelp for 1
Insoluble calcium alginate containing 7 to 22% is extracted and separated and purified, processed into a water-soluble powder, and formulated to be used suitably.

Next, as shown in FIG. 5, a large number of the zonal original algae kelp 10C coated with the binder are filled in a mold 17 such as a wooden frame and the like. After further stacking several stages, the upper surface is
It is compressed with a pressure of 0 tons, temporarily tightened, semi-solidified into a block shape, and kept in shape (ST8 in FIG. 7).

The semi-solid block 10D is compressed by a large press 18 with a pressing force P of 150 tons, and is fully tightened and solidified (ST9 in FIG. 7). 10E is sandwiched and fastened between iron plates 19A, 19A and bolts / nuts 19B, left standing in a compressed state for several days, and laid down so that the moisture becomes uniform (ST10 in FIG. 7). , 19A and the bolt / nut 19B are removed to obtain a solid block 1 as shown in FIG.

Then, such a solid block 1 is
As shown in FIG. 6, it is loaded into the shaving apparatus 20 and the surface 1a on the compression direction P side is set as a slice plane, and the one direction X
By cutting with a cutter 21 to a thickness of about 0.03 to 0.04 mm (ST11 in FIG. 7), a thin-film cut kelp as shown in FIG. The product W is obtained.

The product W cut by the cutting device 20 is conveyed by a belt conveyor 22 and, after a condition check, weighed to a predetermined amount and packed in a bag together with a deoxidizer.

FIG. 8 shows a second embodiment of the manufacturing process of the sheet-like cut-out kelp according to the present invention. While the product W is being conveyed by the belt conveyor 22, it is humidified through the constant temperature / humidity device 23 while being sequentially overlapped and stacked in a plurality of layers (two to three sheets) by an operator's hand-loading work, aligned, and conveyed. At the same time, a pair of upper and lower roll cutters 25 are formed by pressing and heating with a pressing and heating roller 24 to form a single continuous band, and the both ends in the width direction of the continuous band-shaped cut kelp 100 overlap each other.
A, 25B, cut and adjusted to a predetermined width, and then cut with another cutter 26 to obtain a standard product W1.
Is obtained.

FIG. 9 shows a third embodiment according to the present invention. The continuous strip-shaped cut kelp 100 according to the second embodiment is wound by a winder 27 for a length of about 200 m. It has a configuration of being wound around a roll.

FIG. 10 shows a fourth embodiment according to the present invention, which has a configuration in which the continuous strip-shaped cut kelp 100 wound in a roll in the third embodiment is seasoned. .

That is, as shown in FIG. 10, the roll of the continuous strip-shaped cut-out kelp 100 is loaded into the feeding device 30 and fed out and conveyed on the belt conveyor 31A, and soy sauce, chili pepper and other materials sent out by the pump 32. Seasoning liquid C to which seasoning has been added is supplied to belt conveyor 31A.
The sponge rollers 33A, 33A disposed on the upstream side of the sponge rollers 33A, 33A are dripped and supplied. The sponge rollers 33A, 33A are seasoned to form a continuous strip of cut kelp 100 passing between the sponge rollers 33A, 33A, and then dried with hot air in a drying device 34A.

The continuous strip-shaped cut kelp 101 after the seasoning and drying passes between the pair of sponge rollers 33B and 33B disposed downstream of the belt conveyor 31A, and is fed out and conveyed on the belt conveyor 31B. The seasoning liquid C to which soy sauce, pepper and other seasonings are added is dropped and supplied between the sponge rollers 33B and 33B, seasoned again, dried in the drying device 34B, and seasoned and dried repeatedly. After the flavor is made uniform and fixed, the continuous strip-shaped cut kelp 102 after the re-seasoning and drying is removed by the rolling cutter 35A,
Cutting is performed at 35B to obtain a standard product W2.

The product W thus cut into a fixed form is
2 is laminated on a plurality of sheets (for example, 5 sheets). As shown in FIG. 11, the laminated body W3 of the product W2 is cut into two pieces and divided, and each of the divided bodies W4 is divided into a plurality of pieces (for example, 5 pieces). Each of the strip-shaped divided bodies W5 is separated and aligned, and then, as shown in FIG. 12, the entire front and back surfaces thereof are, for example, transparent films or the like. Is individually sealed and sealed by heat-sealing the periphery thereof, and each of the strip-shaped divided bodies W5 after the heat-sealing is cut and separated, respectively. A chemical product W6 is obtained.

That is, the present invention relates to a zonal marine algae kelp 10
When manufacturing the solid block body 1 having a multilayer structure of
The dried zonal protozoa kelp 10 is immersed in a pre-soak solution A such as a brewed vinegar or a glacial acetic acid diluent to which calcium lactate has been added, and pre-soaked, and as a binder to the pre-soaked zonal protozoa kelp 10B. Since the sodium alginate solution B is applied, the zonal marine algae kelp 10C after the application of the binder is applied.
At the time of solid blocking by, calcium alginate reacts with sodium alginate to form an insoluble gel of calcium alginate and sodium lactate, thereby enhancing the binding and moisturizing properties between the zonal protozoa kelp, as before. Prevents drying of products immediately after processing, resulting in a "moist feeling"
Is maintained.

In addition, since the insoluble gel formed by the reaction between sodium alginate and calcium lactate is the same calcium alginate as calcium alginate contained in zonal protozoa, the binding between the zonal protozoa and kelp is not possible. There is no unnaturalness, and in addition, the sourness of the kelp is contained by gelling, so that the persistence of the sourness is enhanced and the flavor is prevented from diverging, making it possible to make the seasoning thinner than before. It is possible to reduce the amount of use of the class.

Further, since the insoluble gel is tasteless and odorless, not only does the flavor of the product itself not be impaired, but also because it is not reversible, the products do not bind to each other due to a change over time as before. .

Table 1 shows the relationship between the concentration (%) of calcium lactate in the pre-dipping solution according to the present invention and the concentration (%) of the sodium alginate solution at the time of applying the binder. Is 3%, the concentration of the sodium alginate solution is 3.0 to 8.0.
% Means that it is preferable.

[0035]

[Table 1]

[0036]

As is apparent from the above description, the present invention relates to a method of pre-soaking dried zonal marine algae kelp in a solution in which calcium lactate is added to a pre-soaking solution such as brewing vinegar or a dilute glacial acetic acid solution. The zonal protozoan kelp before and after immersion was allowed to stand for several hours to several days to allow moisture to penetrate, and laid down so that the sourness became uniform. Then, apply a sodium alginate solution to the wet zonal protoalga kelp and overlay it. The solid block is allowed to stand in a compressed state for several days, laid down and bound so that the moisture becomes uniform,
The solid block body after binding is cut into the processing device,
Since the surface on the compression direction side is sliced and cut out along one direction, when manufacturing a solid block,
Since calcium lactate reacts with the sodium alginate solution to form an insoluble gel of calcium alginate and sodium lactate, the binding and moisturizing properties between the zonal protozoa kelp can be enhanced, thereby improving It is possible to prevent the product from drying immediately after the proper processing and to maintain a "moist feeling".

Further, since the insoluble gel formed by the reaction between the sodium alginate solution and calcium lactate is the same calcium alginate as the calcium alginate contained in the zonal kelp, the binding between the zonal kelp There is no unnaturalness, and in addition to containing the sourness of kelp by gelation, it is possible to increase the persistence of sourness and to prevent the flavor from spreading,
The seasoning can be made thinner than before, and thus the amount of seasonings used can be reduced, so that the cost can be reduced.

Further, since the insoluble gel is tasteless and odorless, not only does the flavor of the product itself not be impaired, but also because there is no reversibility, the products do not bind to each other due to a change over time as before. , Easily peels off.

Furthermore, since the calcium content of the product is increased by the addition of calcium lactate, the calcium intake is larger than that of the conventional product, and the product value as a health food can be improved.

[Brief description of the drawings]

FIG. 1 is an explanatory view showing an embodiment of a solid block body of a band-shaped original seaweed kelp used for a method of manufacturing a sheet-shaped cut seaweed according to the present invention.

FIG. 2 is a vertical sectional side view taken along line II of FIG. 1;

FIG. 3 is an explanatory diagram showing a sheet-like kelp product similarly cut out.

FIG. 4 is an explanatory view schematically showing a manufacturing process of the solid block body.

FIG. 5 is an explanatory view schematically showing a manufacturing process of the solid block body.

FIG. 6 is an explanatory view schematically showing a first embodiment of a manufacturing process of a sheet-like kelp product by cutting out a solid block body.

FIG. 7 is a flowchart showing a manufacturing process of the sheet-shaped cut kelp product.

FIG. 8 is an explanatory view schematically showing a second embodiment of the manufacturing process of another sheet-shaped cut kelp product according to the present invention.

FIG. 9 is an explanatory view schematically showing a third embodiment of the manufacturing process of another sheet-shaped cut kelp product according to the present invention.

FIG. 10 is an explanatory view schematically showing a fourth embodiment of the manufacturing process of another sheet-shaped cut kelp product according to the present invention.

FIG. 11 is an explanatory view schematically showing a packing process of the sheet-like kelp product.

FIG. 12 is an explanatory view schematically showing a packing process of a sheet-like kelp product.

[Explanation of symbols]

DESCRIPTION OF SYMBOLS 1 ... Solid block body, 1a ... Surface (slice side), 10 ... Band-shaped original alga kelp, 10B ... Band-shaped original alga kelp, 10C ... Band-shaped after application of binder Original algae kelp, 10D: semi-solid block, 10E: solid block before wetting and binding, 11: tub before pickling, 12: cutter (sand removal), 13A, 13B ...・ Cutter (cutting), 14 ・ ・ ・ Vacuum dryer, 15 ・ ・ ・ Measurement device 16 ・ ・ ・ Binder application device, 17 ・ ・ ・ Form, 18 ・ ・ ・ Large press machine (final fastening), 20 ... Cutting device, 21 ... Cutter (cutting), 23 ... Constant temperature / humidity device, 24 ... Pressurizing / heating roller, 25A, 25B ... Roll cutter, 26 ...・ Cutter, 27 ・ ・ ・ Winding machine, 30 ・ ・ ・ Feeding device, 34A, 34B ・ ・Drying device, 35: Rolling cutter, 100: Continuous strip-shaped cut-out kelp, 101: Continuous strip-shaped cut-out kelp after seasoning and drying, 102: Continuous strip-shaped cut-out after re-sealing and drying Dashi kelp, A: pre-soak solution (calcium lactate added), B: Binder (sodium alginate solution), C: seasoning liquid, P: compression direction, X: shaving direction W: "Oboro Kombu"product; W1: Standard cut product; W2: Standard cut product; W3: Stack of standard cut products; W4: Split body; W5: Strip F6: Packed product, F: Protective sheet.

Claims (6)

(57) [Claims] 1. Before immersion in brewed vinegar or glacial acetic acid dilution
Add calcium lactate to the liquid and add lactate calcium in the liquid before pickling.
Dried zonal algae obtained by drying a solution containing 3 to 7% of um
A pre-soaking step in which the kelp is infiltrated and infiltrated; a wetting step in which the zonal kelp before and after the immersion is allowed to stand for several hours to several days to allow moisture to penetrate and lie down so that the sourness becomes uniform; A cutting step of lightly tracing the epidermis of the zonal alga kelp to remove dirt and small sand attached to the front and back surfaces and cutting the zonal to a predetermined length. A drying step for adjusting, and a concentration of 3.0 to 3.0 on the front and back surfaces of the dried zonal algae kelp.
A binder application step of applying an 8.0% sodium alginate solution, a multilayer / shape keeping step of stacking a large number of zonal protoalga kelp after application of the binder in a mold frame and keeping the shape; · the shape retention has been strip raw algae kelp, a compression step of solidifying into a block by compression from the layer surface of that, so as to uniform moisture on standing several days at this solid block bodies compressed state Wetting and binding process in which the solid block is laid on the surface , and the solid block after wetting and binding is loaded into a processing machine , and the surface in the compression direction is sliced to be cut in one direction. A method for producing sheet-shaped cut-out kelp, characterized by comprising a cutting step. 2. A thin-film cut-out machined in a cutting process.
Cloth is successively overlapped, and multiple sheets are layered and transported.
While humidifying, pressurizing and heating to form a continuous strip
2. The sheet-shaped shaving according to claim 1, wherein
Kelp production method. 3. Cut a continuous strip of cut kelp into a fixed form.
3. A sheet-shaped shaved kon according to claim 2, wherein
Fabric manufacturing method. 4. A continuous strip-shaped cut kelp is wound into a roll.
The sheet-like cutting according to claim 2, characterized in that:
The method of making kelp. 5. A continuous strip-shaped cut kelp rolled by a roll.
Soy sauce, chili, etc.
Repeatedly seasoning and drying with the seasoning liquid to which the seasoning was added
5. After being cut into a fixed form,
The method for producing the sheet-shaped cut-out kelp described. 6. A sheet-shaped seasoned cut kon cut into a fixed form.
Laminate multiple layers of cloth and add the sheet-like seasoned cut kelp
The layered body is cut into multiple pieces and divided into fixed strips.
The strip-shaped divided multilayer body is sealed individually with a protective sheet.
The sheet according to claim 5, which is wrapped.
Manufacturing method of shaped kelp.