JP3061247B2 - Graphite film, graphitic molded product, precursor film thereof, and production method thereof - Google Patents

Graphite film, graphitic molded product, precursor film thereof, and production method thereof

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Publication number
JP3061247B2
JP3061247B2 JP6308425A JP30842594A JP3061247B2 JP 3061247 B2 JP3061247 B2 JP 3061247B2 JP 6308425 A JP6308425 A JP 6308425A JP 30842594 A JP30842594 A JP 30842594A JP 3061247 B2 JP3061247 B2 JP 3061247B2
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Japan
Prior art keywords
film
graphitic
kgf
tensile strength
temperature
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Japanese (ja)
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JPH08143307A (en
Inventor
康久 永田
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東邦レーヨン株式会社
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Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【産業上の利用分野】本発明は、フィルムの強度及び柔
軟性に優れた黒鉛質フィルム又はシート、並びにその黒
鉛質フィルムを用いて成形したスパイラル状物、積層
物、多角面体、球状体等の複雑形状の三次元的な立体構
造体を含む黒鉛質成形体、黒鉛質フィルム製造用前駆体
フィルム、及びそれらの製造方法に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a graphite film or sheet having excellent film strength and flexibility, and a spiral material, a laminate, a polyhedron, a sphere, etc. formed using the graphite film. The present invention relates to a graphitic molded article containing a three-dimensional structure having a complicated shape, a precursor film for producing a graphitic film, and methods for producing the same.

【0002】本発明の黒鉛質成形体は、2500℃以上
の高温において自由端の状態で処理されたものであり、
強度と伸度に優れた黒鉛質フィルムで構成され、電極材
料、発熱体、構造材、耐熱材、耐熱シール材、X線用部
品等に利用される他、複雑形状も可能なため精密部品や
成形体等にも応用できる。
[0002] The graphitic molded article of the present invention has been processed in a free end state at a high temperature of 2500 ° C or higher,
It is composed of a graphite film with excellent strength and elongation. It is used for electrode materials, heating elements, structural materials, heat-resistant materials, heat-resistant seal materials, X-ray parts, etc. It can also be applied to molded articles and the like.

【0003】[0003]

【従来の技術】黒鉛質材料は、その優れた耐熱性、耐薬
品性、電気伝導性等から、電極材料、発熱体、断熱材等
の構造材等の工業用材料に広く使用されてきた。上記用
途に使用する目的で黒鉛質材料をフィルム状、シート状
にしたものは既に知られている(例えば、特開平5−4
3213号公報、特開平4−149013号公報、特開
平3−75211号公報参照。)。
2. Description of the Related Art Graphite materials have been widely used as industrial materials such as electrode materials, heating elements, and structural materials such as heat insulating materials because of their excellent heat resistance, chemical resistance, and electrical conductivity. A graphite material in the form of a film or a sheet for use in the above applications is already known (for example, see JP-A-5-4).
See JP-A-3213, JP-A-4-149013, and JP-A-3-75211. ).

【0004】前記従来の黒鉛質フィルムの製造方法は、
高分子である芳香族ポリイミドフィルム等の高分子フィ
ルムを前駆体として用い、これを1000℃以上の高温
で炭素化(焼成)処理し炭素化フィルムとし、圧延処理
を施し、さらに分子鎖の解裂・再結合を繰り返し、分解
生成物として種々のガスを発生させつつ、最終的には六
員環網状平面分子を形成した黒鉛質フィルムとする方法
等である。
[0004] The conventional method for producing a graphitic film is as follows.
A polymer film such as an aromatic polyimide film, which is a polymer, is used as a precursor, which is carbonized (fired) at a high temperature of 1000 ° C. or more to form a carbonized film, subjected to a rolling treatment, and further broken into molecular chains. A method of repeating a recombination to generate various gases as decomposition products and finally forming a graphitic film in which six-membered ring-like planar molecules are formed.

【0005】[0005]

【発明が解決しようとする課題】前記従来の黒鉛質フィ
ルムの製造方法により得られた黒鉛フィルムを使用して
三次元的な立体構造体を製造した場合には、黒鉛フィル
ムの引張り強さ及び引張り伸度が弱いため、黒鉛フィル
ムが折り曲げ加工等により割れてしまい、加工特性が悪
いという問題があった。また、そのため複雑形状の多角
面体、球状体等の三次元的な立体構造体を製造すること
は困難であった。
When a three-dimensional three-dimensional structure is manufactured using the graphite film obtained by the conventional method for manufacturing a graphite film, the tensile strength and the tensile strength of the graphite film are reduced. Since the elongation is weak, the graphite film is broken by bending or the like, and there is a problem that processing characteristics are poor. In addition, it has been difficult to manufacture a three-dimensional three-dimensional structure such as a polygonal body or a spherical body having a complicated shape.

【0006】前記従来の黒鉛質フィルムは、引張り強さ
10.0kgf/mm2 以上で且つ引張り伸度が1.
%以上であるという強靱且つ柔軟性のある黒鉛質フィ
ルムの報告例はなかった。またそのような黒鉛質フィル
ムからなる、強度、柔軟性に優れた三次元的に複雑形状
の黒鉛質成形体の報告例もなかった。
The conventional graphite film has a tensile strength of 10.0 kgf / mm 2 or more and a tensile elongation of 1.0 kgf / mm 2 .
There was no report of a tough and flexible graphite film of 5 % or more. In addition, there has been no report on a three-dimensionally complicated graphitic molded body having excellent strength and flexibility made of such a graphitic film.

【0007】そこで本発明は、このような問題を解決す
べく、引張り強さ及び引張り伸度が共に強く、多角面
体、球状体等の三次元的に複雑形状の黒鉛質構造体を成
形することが可能な黒鉛質フィルムを提供すること、三
次元的に複雑形状が可能で強度が高く、柔軟性のある黒
鉛質成形体を提供すること、そのような黒鉛質フィルム
及び黒鉛質成形体を製造するための前駆体フィルムを提
供すること、並びにそれらの製造方法を提供することを
目的とする。
In order to solve such a problem, the present invention is to form a three-dimensionally complicated graphitic structure such as a polyhedron or a sphere having a high tensile strength and tensile elongation. To provide a graphitic film which can be formed, to provide a graphitic molded article having a high strength and flexibility which can have a complicated shape in three dimensions, and to manufacture such a graphitic film and a graphitic molded article. It is an object of the present invention to provide a precursor film for producing the film, and to provide a method for producing the precursor film.

【0008】[0008]

【課題を解決するための手段】上記した問題点を解決す
るために、本発明の黒鉛質フィルムは、引張り強さが1
0.0kgf/mm2 以上、引張り伸度が1.5%以上
で、且つ炭素含有率が99重量%以上であることを特徴
とする。
In order to solve the above-mentioned problems, the graphite film of the present invention has a tensile strength of 1 %.
0.0kgf / mm 2 or more, tensile elongation of 1.5% or more, and carbon content of 99% by weight or more.

【0009】本発明の黒鉛質成形体は、引張り強さが
0.0kgf/mm2 以上、引張り伸度が1.5%以上
で、且つ炭素含有率が99重量%以上の黒鉛質フィルム
から成形されていることを特徴とする。
The graphitic molded article of the present invention has a tensile strength of 1
It is characterized by being formed from a graphitic film having 0.0 kgf / mm 2 or more, a tensile elongation of 1.5 % or more, and a carbon content of 99% by weight or more.

【0010】本発明の黒鉛質フィルムの製造方法は、
(1)ガラス転移温度が350℃以上、引張り強さが1
0kgf/mm2 以上及び引張り弾性率が200kgf
/mm2 以上のポリイミドフィルムであって、且つ該フ
ィルムのタテ方向とヨコ方向の引張り強さの差及びそれ
らの方向の弾性率の差がそれぞれ10%以内のポリイミ
ドフィルムを自由端の状態で不活性ガスまたは真空中で
炭素化し、(2)次いで、得られた炭素化フィルムを不
活性ガスまたは真空中で2500℃以上の温度で熱処理
することを特徴とする。
[0010] The method for producing a graphitic film of the present invention comprises:
(1) The glass transition temperature is 350 ° C or higher, and the tensile strength is 1
0 kgf / mm 2 or more and tensile modulus of 200 kgf
/ Mm 2 or more, and the difference in the tensile strength between the warp direction and the transverse direction of the film and the difference in the elastic modulus in each of these directions are within 10%, respectively. (2) Then, the obtained carbonized film is heat-treated at a temperature of 2500 ° C. or more in an inert gas or vacuum.

【0011】本発明の別の黒鉛質フィルムの製造方法
は、(1)ガラス転移温度が350℃以上、引張り強さ
が10kgf/mm2 以上及び引張り弾性率が200k
gf/mm2 以上のポリイミドフィルムであって、且つ
該フィルムのタテ方向とヨコ方向の引張り強さの差及び
それらの方向の弾性率の差がそれぞれ10%以内のポリ
イミドフィルムを自由端の状態で不活性ガスまたは真空
中で炭素化し、(2)次いで、得られた炭素化フィルム
を不活性ガスまたは真空中で2500℃以上の温度で熱
処理し、(3)次いで、得られた黒鉛質フィルムに圧延
処理を施すことを特徴とする。
Another method for producing a graphitic film according to the present invention comprises the steps of (1) having a glass transition temperature of 350 ° C. or more, a tensile strength of 10 kgf / mm 2 or more, and a tensile modulus of 200 k
gf / mm 2 or more polyimide film having a difference in tensile strength between the longitudinal direction and the transverse direction of the film and a difference in elastic modulus in each direction of 10% or less in a free end state. (2) Then, the obtained carbonized film is heat-treated at a temperature of 2500 ° C. or more in an inert gas or vacuum, and (3) Then, the obtained graphitic film is It is characterized by performing a rolling process.

【0012】本発明の黒鉛質成形体の製造方法は、前記
した黒鉛質フィルムを用いて成形することを特徴とす
る。
[0012] A method for producing a graphitic molded article of the present invention is characterized in that molding is performed using the above-mentioned graphitic film.

【0013】本発明の別の黒鉛質成形体の製造方法は、
(1)ガラス転移温度が350℃以上、引張り強さが1
0kgf/mm2 以上及び引張り弾性率が200kgf
/mm2 以上のポリイミドフィルムであって、且つ該フ
ィルムのタテ方向とヨコ方向の引張り強さの差及びそれ
らの方向の弾性率の差がそれぞれ10%以内のポリイミ
ドフィルムを用いて自由端の状態の成形体とし、(2)
次いで、該成形体を不活性ガスまたは真空中で自由端の
状態で炭素化し、(3)次いで、2500℃以上の温度
で熱処理することを特徴とする。
[0013] Another method for producing a graphitic molded article of the present invention comprises:
(1) The glass transition temperature is 350 ° C or higher, and the tensile strength is 1
0 kgf / mm 2 or more and tensile modulus of 200 kgf
/ Mm 2 or more polyimide film having a difference in tensile strength between the warp direction and the transverse direction and a difference in elastic modulus in each direction of 10% or less of the polyimide film at a free end. (2)
Next, the compact is carbonized in a free end state in an inert gas or vacuum, and (3) heat-treated at a temperature of 2500 ° C. or more.

【0014】本発明の黒鉛質フィルム製造用前駆体フィ
ルムは、ガラス転移温度が350℃以上、引張り強さが
10kgf/mm2 以上及び引張り弾性率が200kg
f/mm2 以上のポリイミドフィルムであって、且つ該
フィルムのタテ方向とヨコ方向の引張り強さの差及びそ
れらの方向の弾性率の差がそれぞれ10%以内のポリイ
ミドフィルムであることを特徴とする。
The precursor film for producing a graphitic film of the present invention has a glass transition temperature of 350 ° C. or more, a tensile strength of 10 kgf / mm 2 or more, and a tensile modulus of 200 kg.
a polyimide film of f / mm 2 or more, and a difference in tensile strength between the longitudinal direction and the transverse direction of the film and a difference in elastic modulus in each of the directions within 10%. I do.

【0015】本発明をさらに詳細に説明する。本発明に
おいて、「自由端」、「自由端の状態」とは、フィルム
内における任意の2点間が固定されていない状態、すな
わち、フィルムが自由に収縮できる状態のことをいい、
また「自由端で処理」とは、このような状態で処理する
こと、すなわち、自由に収縮できる状態で処理すること
をいう。フィルムを自由端の状態にするには、例えば、
長尺フィルムでは芯にフィルムを巻いた後に芯を取り去
ること自由端の状態にすることができ、また、折り畳
むことによりすることができ、また短尺フィルムではそ
のままの状態でよい。
The present invention will be described in more detail. In the present invention, "free end", "free end state" refers to a state in which any two points in the film are not fixed, that is, a state in which the film can freely shrink,
Further, "processing at the free end" means processing in such a state, that is, processing in a state where it can be contracted freely. To make the film free end, for example,
In the case of a long film, the core can be removed after winding the film around the core to obtain a free end state. In addition, the film can be folded, and in the case of a short film, it may be used as it is.

【0016】本発明において、黒鉛質フィルム製造用前
駆体フィルムとして用いることができるポリイミドは、
テトラカルボン酸二無水物と芳香族ジアミンを用いて公
知の方法により反応させたポリイミド、あるいはテトラ
カルボン酸二無水物、芳香族ジアミン及び多価アミンを
用いて公知の方法により反応させて得ることが可能であ
る。
In the present invention, polyimide which can be used as a precursor film for producing a graphitic film includes:
Polyimide reacted with a known method using tetracarboxylic dianhydride and aromatic diamine, or can be obtained by reacting with a known method using tetracarboxylic dianhydride, aromatic diamine and polyvalent amine. It is possible.

【0017】ポリイミドフィルムの前駆体であるポリア
ミド酸のモノマー成分としては、テトラカルボン酸二無
水物としてピロメリット酸二無水物、ビフェニルテトラ
カルボン酸二無水物、ベンゾフェノンテトラカルボン酸
二無水物等が代表として挙げられる。芳香族ジアミンと
しては、パラフェニレンジアミン、メタフェニレンジア
ミン、ベンジジン、o−トルイジン、3,3′−ジクロ
ロ−4,4′−ジアミノビフェニル、4,4′−ジアミ
ノジフェニルメタン、4,4′−ジアミノジフェニルエ
ーテル等が代表として挙げられる。
Representative monomer components of polyamic acid, which is a precursor of a polyimide film, include pyromellitic dianhydride, biphenyltetracarboxylic dianhydride, and benzophenonetetracarboxylic dianhydride as tetracarboxylic dianhydrides. It is listed as. Examples of the aromatic diamine include paraphenylenediamine, metaphenylenediamine, benzidine, o-toluidine, 3,3'-dichloro-4,4'-diaminobiphenyl, 4,4'-diaminodiphenylmethane, and 4,4'-diaminodiphenyl ether. And the like are typical examples.

【0018】その他のモノマー成分として、一つの分子
構造中に三個以上のアミン基及び/又はアンモニウム塩
基を有する多価アミンを用いても構わない。多価アミン
としては、3,3′,4,4′−テトラアミノビフェニ
ル、3,3′,4−トリアミノビフェニル、1,2,4
−トリアミノベンゼン、3,3′,4,4′−テトラア
ミノビフェニル・四塩酸塩等が代表として挙げられる。
As another monomer component, a polyvalent amine having three or more amine groups and / or ammonium bases in one molecular structure may be used. Examples of polyamines include 3,3 ', 4,4'-tetraaminobiphenyl, 3,3', 4-triaminobiphenyl, 1,2,4
-Triaminobenzene, 3,3 ', 4,4'-tetraaminobiphenyl tetrahydrochloride, and the like.

【0019】これらのテトラカルボン酸二無水物と芳香
族ジアミンを反応させて、ポリアミド酸を前駆体として
調製して製造したポリイミドフィルム、あるいはテトラ
カルボン酸二無水物と芳香族ジアミン及び多価アミンを
反応させて製造したポリイミドフィルムにおいては、そ
れぞれ各モノマー成分の単独または二種以上の混合物を
用いることができるため、得られるポリマーは共重合体
のもの以外に、特定の成分から成るポリイミドと、この
ポリイミドの構成成分の少なくとも一種類が異なるポリ
イミドを混合した、ポリイミドのブレンドフィルムも含
まれる。
A polyimide film prepared by reacting these tetracarboxylic dianhydrides with an aromatic diamine to prepare a polyamic acid as a precursor, or a tetracarboxylic dianhydride and an aromatic diamine and a polyamine are prepared. In the polyimide film produced by the reaction, it is possible to use a single or a mixture of two or more of the respective monomer components, respectively, the resulting polymer other than the copolymer, the polyimide consisting of a specific component, A polyimide blend film in which at least one of the constituent components of the polyimide is mixed with a different polyimide is also included.

【0020】ポリアミド酸を溶液重合する際の溶媒とし
ては、ジメチルホルムアミド、N−メチル−2−ピロリ
ドンのようなアミド系溶媒が代表的に挙げられる。
Examples of the solvent used for solution polymerization of polyamic acid include amide solvents such as dimethylformamide and N-methyl-2-pyrrolidone.

【0021】黒鉛質フィルムの前駆体となるポリイミド
フィルムの中には、フィルム形成時に他の高分子量成分
を含ませることもできる。ポリイミドフィルムに複合さ
せる高分子量成分としては、公知のものを用いることが
できるが、代表的にはポリアミドイミド、ポリエーテル
イミド、ポリベンゾイミダゾール、ポリベンゾオキサゾ
ール、ポリベンゾチアゾール、芳香族ポリアミド、ポリ
アクリロニトリルの中から選ばれた少なくとも一種類の
高分子量成分を複合成分として用いることができる。こ
れらの高分子量成分は、炭素化のための高温処理により
熱分解を起こし、黒鉛化する傾向を示す性質を有するも
のが好ましい。
[0021] The polyimide film serving as a precursor of the graphite film may contain other high molecular weight components at the time of film formation. As the high molecular weight component to be composited with the polyimide film, a known component can be used. At least one kind of high molecular weight component selected from the above can be used as the composite component. It is preferable that these high molecular weight components have a property of being thermally decomposed by a high temperature treatment for carbonization and tending to be graphitized.

【0022】高分子量成分の配合量は、配合させる高分
子量成分の種類にもよるが、最終的に得られる黒鉛質フ
ィルムの強度や伸度を損ねない程度の範囲で添加するこ
とが好ましく、フィルム全体の20モル%〜80モル%
の範囲が好ましい。(ポリマーの繰り返し単位1個を1
モルとする)。これらの高分子量成分は、上記ポリマー
の変性物、共重合体、前駆体、オリゴマーを含み、前駆
体やオリゴマーの場合は、複合させた後の重合反応等に
より更に高分子量化させて用いる方法でもかまわない。
The amount of the high molecular weight component depends on the type of the high molecular weight component to be compounded, but it is preferable to add the high molecular weight component within a range that does not impair the strength and elongation of the finally obtained graphite film. 20 mol% to 80 mol% of the whole
Is preferable. (One polymer repeating unit is 1
Mole). These high molecular weight components include modified products of the above polymers, copolymers, precursors, and oligomers, and in the case of precursors and oligomers, may be used by further increasing the molecular weight by a polymerization reaction or the like after compounding. I don't care.

【0023】本発明における黒鉛質フィルム製造用前駆
体フィルムの製造方法は、上記のモノマー成分、例えば
一般には、テトラカルボン酸二無水物と芳香族ジアミ
ン、或いはテトラカルボン酸二無水物、芳香族ジアミン
及び多価アミンを溶媒中で低温溶液重合法による重付加
反応で反応させ、得られたポリマー溶液〔ポリアミド酸
(ポリイミドの前駆体)、あるいはポリアミド酸成分の
一部を脱水・閉環反応により部分的にイミド化を進めさ
せたポリアミド酸溶液〕をキャストして、乾燥してポリ
アミド酸フィルムを最初に作製し、続いてこのポリアミ
ド酸フィルムを前駆体フィルムとして、一軸及び/又は
二軸に延伸し、フィルムの収縮を抑えながら加熱処理に
より脱水・閉環反応を行わせることによりポリイミドフ
ィルムとすることができる。前記延伸処理の方法として
は、例えば、テンター方式、ロール方式等が挙げられる
が、一般に用いられる延伸の方法ならどのような延伸処
理でもよい。
The process for producing a precursor film for producing a graphitic film according to the present invention comprises the above-mentioned monomer components, for example, generally tetracarboxylic dianhydride and aromatic diamine, or tetracarboxylic dianhydride or aromatic diamine. And polyamines are reacted in a solvent by a polyaddition reaction by a low-temperature solution polymerization method, and the resulting polymer solution [polyamide acid (a precursor of polyimide) or a part of the polyamic acid component is partially dehydrated and subjected to ring closure reaction A polyamic acid solution that has been advanced to imidization) is cast and dried to produce a polyamic acid film first, followed by uniaxially and / or biaxially stretching this polyamic acid film as a precursor film, A polyimide film can be formed by performing a dehydration and ring closure reaction by heat treatment while suppressing film shrinkage. Kill. Examples of the stretching method include a tenter method and a roll method, and any stretching method that is generally used may be used.

【0024】得られるポリイミドフィルムの機械的特性
は、重合に用いられるモノマーの種類、重合条件、フィ
ルムの調製条件等の要因によって支配されるので、所望
の引張り強さ、引張り弾性率となるようなモノマーの種
類、重合条件、フィルムの調製条件等を見いだしておく
ことが必要である。
The mechanical properties of the resulting polyimide film are governed by factors such as the type of monomer used for the polymerization, polymerization conditions, and film preparation conditions, and the like, so that the desired tensile strength and tensile modulus can be obtained. It is necessary to find out the types of monomers, polymerization conditions, film preparation conditions, and the like.

【0025】このような方法で得られたポリイミドフィ
ルムは、厚さ1〜500μmでフィルムの引張り強さが
10kgf/mm2 以上、フィルムの引張り弾性率が2
00kgf/mm2 以上のものが、黒鉛化度が高く、高
伸度で強靱な黒鉛質フィルムを得る上で好ましい。特に
好ましいポリイミドフィルムの引張り強さは15kgf
/mm2 以上、フィルムの引張り弾性率は500kgf
/mm2 以上である。また、ポリイミドフィルムはフィ
ルムのタテ方向とヨコ方向の引張り強さの差、及びそれ
らの方向の弾性率の差が各々10%以内の異方性の少な
いポリイミドフィルムが、均質な黒鉛質フィルムとする
ために好ましい。
The polyimide film obtained by such a method has a thickness of 1 to 500 μm, a tensile strength of the film of 10 kgf / mm 2 or more, and a tensile elasticity of the film of 2 or more.
Those having a weight of 00 kgf / mm 2 or more are preferable for obtaining a graphitic film having a high degree of graphitization, high elongation and toughness. A particularly preferred tensile strength of the polyimide film is 15 kgf.
/ Mm 2 or more, the tensile modulus of the film is 500 kgf
/ Mm 2 or more. In addition, the polyimide film has a small difference in tensile strength between the warp direction and the transverse direction of the film, and a difference in elastic modulus in each of the directions is less than 10%. Preferred for.

【0026】また、ポリイミドフィルムのガラス転移温
度が350℃に満たない場合、熱分解過程でのフィルム
の収縮が著しく大きくなり、最終的に得られる黒鉛質フ
ィルムの破れやしわ等の欠陥を多く含むことがあるの
で、ポリイミドフィルムのガラス転移温度は350℃以
上であることが、収縮しわ、破れ等がない品位のよい黒
鉛質フィルムを得る上で好ましい。
When the glass transition temperature of the polyimide film is lower than 350 ° C., the shrinkage of the film during the thermal decomposition process becomes extremely large, and the graphite film finally obtained contains many defects such as tears and wrinkles. Therefore, it is preferable that the glass transition temperature of the polyimide film is 350 ° C. or higher in order to obtain a high-quality graphite film without shrinkage, breakage, or the like.

【0027】このような特性を有するポリイミドフィル
ムは、充分な強度と伸度を有し、折り目をつけても割れ
たり切れたりすることがないため、折紙のような工作・
加工を施すことが可能である。従って、このようなポリ
イミドフィルムを用い、一般に折紙で用いられているよ
うな手法により、一枚のフィルムより複雑形状の多角面
体、球状体等の三次元的な立体構造体を折り上げること
が可能である。例えば、上記特性を有するポリイミドフ
ィルムを用いて、折紙で作られるような箱、花、鶴、飛
行機、風船といった複雑な構造の立体構造体を作ること
ができる。
The polyimide film having such characteristics has sufficient strength and elongation and does not break or break even when creased, so that it can be used for processing such as origami.
Processing can be performed. Therefore, using such a polyimide film, it is possible to fold up a three-dimensional three-dimensional structure such as a polygonal or spherical body with a complicated shape from a single film by a method generally used for origami. It is. For example, using a polyimide film having the above characteristics, a three-dimensional structure having a complicated structure such as a box, a flower, a crane, an airplane, or a balloon made of origami can be formed.

【0028】本発明の黒鉛質成形体の製造方法において
は、特に前述の性質を有する異方性の少ない均質なポリ
イミドフィルムを用いて上記のように製造した成形体は
自由端の状態となっているので、この成形体に圧力を加
えることなく、不活性ガスまたは真空中で、20℃/分
以下の昇温速度で500〜1000℃の温度で熱処理せ
しめた後、更に不活性ガスまたは真空中で2500℃以
上の温度で熱処理することにより、一方向に偏って収縮
することなく、特定の三次元構造を保持したまま等方的
に収縮を起こして、炭素化、黒鉛化した、黒鉛質成形体
を得ることができる。
In the method for producing a graphitic molded article of the present invention, the molded article produced as described above using a homogeneous polyimide film having the above-mentioned properties and low anisotropy is in a free end state. Therefore, after applying a heat treatment at a temperature of 500 to 1000 ° C. at a heating rate of 20 ° C./min or less in an inert gas or vacuum without applying pressure to the molded body, By heat-treating at a temperature of 2500 ° C. or more, the carbonized, graphitized, graphitic molding is caused by isotropic shrinkage while maintaining a specific three-dimensional structure without being shrunk in one direction. You can get the body.

【0029】このように、前記性質を有するポリイミド
フィルム成形体に対して自由端で熱処理することが、元
のポリイミドフィルムからなる成形体の複雑形状を保持
したまま黒鉛質成形体とするために重要である。
As described above, it is important to heat-treat the polyimide film molded article having the above-mentioned properties at the free end in order to maintain the complicated shape of the original polyimide film molded article to obtain a graphitic molded article. It is.

【0030】得られた黒鉛質成形体は、高伸度で強靱な
ものであるため、折り曲げられた部分等を解くことによ
り、一枚の面状フィルムに戻すことも可能である。例え
ば、ポリイミドフィルムをスパイラル状に巻き、上記の
条件で得られた黒鉛質フィルム成形体より、一枚の面状
の黒鉛質フィルムに戻すことができる。
Since the obtained graphitic molded article has high elongation and toughness, it can be returned to a single sheet of film by unraveling a bent portion or the like. For example, a polyimide film can be wound in a spiral shape, and the graphite material formed under the above conditions can be returned to a single sheet of graphite film.

【0031】次に、本発明の黒鉛質フィルムを製造する
方法は、上記したように、ガラス転移温度が350℃以
上、引張り強さが10kgf/mm2 以上及び引張り弾
性率が200kgf/mm2 以上のポリイミドフィルム
であって、且つ該フィルムのタテ方向とヨコ方向の引張
り強さの差及びそれらの方向の弾性率の差がそれぞれ1
0%以内のポリイミドフィルムを自由端の状態で不活性
ガスまたは真空中で炭素化し、次いで、得られた炭素化
フィルムを不活性ガスまたは真空中で2500℃以上の
温度で熱処理して行う。
Next, a method for producing a graphite film of the present invention, as described above, the glass transition temperature of 350 ° C. or higher, a tensile strength of 10 kgf / mm 2 or more and a tensile modulus of 200 kgf / mm 2 or more Wherein the difference in the tensile strength between the warp direction and the transverse direction of the film and the difference in the elastic modulus in those directions are 1 respectively.
0% or less of the polyimide film is carbonized in an inert gas or vacuum in a free end state, and then the obtained carbonized film is heat-treated at a temperature of 2500 ° C. or more in an inert gas or vacuum.

【0032】前記の黒鉛質成形体及び黒鉛質フィルムの
各製造方法において、500℃以上の高温処理で黒鉛質
成形体を作製する際の雰囲気としては、不活性ガスまた
は真空下で行うのが好ましい。その不活性ガスとして
は、例えば、アルゴン、ヘリウム、窒素及び水素が用い
られる。1000℃までの炭素化処理において、20℃
/分以下の昇温速度で熱処理を行うと、急激な熱分解に
よるフィルムのシワ等が発生しにくくなるので好まし
い。
In each of the above-mentioned methods for producing a graphite molding and a graphite film, it is preferable that the atmosphere for producing the graphite molding by a high temperature treatment of 500 ° C. or more is performed under an inert gas or vacuum. . As the inert gas, for example, argon, helium, nitrogen and hydrogen are used. In the carbonization process up to 1000 ° C, 20 ° C
Heat treatment at a heating rate of not more than / min is preferable because wrinkles and the like of the film due to rapid thermal decomposition hardly occur.

【0033】炭素化したフィルムを黒鉛に近付けるため
には2500℃以上の温度でさらに熱処理することが必
要である。2500℃以上の温度で加熱処理する手段と
しては、高周波誘導加熱、マイクロ波加熱、プラズマア
ーク加熱等が挙げられる。3000℃を越える温度での
加熱処理は、加熱方法や装置の材質選定等において問題
が多く出てくる。さらに、処理温度が3500℃を越え
る場合は、フィルム中の炭素成分の分解、昇華などの著
しい化学変化が起こり、フィルムが脆性化する場合があ
る。
In order to bring the carbonized film closer to graphite, it is necessary to perform a further heat treatment at a temperature of 2500 ° C. or more. Means for performing the heat treatment at a temperature of 2500 ° C. or higher include high-frequency induction heating, microwave heating, and plasma arc heating. Heat treatment at a temperature exceeding 3000 ° C. has many problems in the selection of the heating method and the material of the apparatus. Further, when the treatment temperature exceeds 3500 ° C., remarkable chemical changes such as decomposition and sublimation of carbon components in the film occur, and the film may become brittle.

【0034】上記方法により得られた黒鉛質フィルム
は、空気中500℃の温度では発火することなく耐熱性
が高く、機械的性質に優れたものである。
Graphitic film obtained by the above method
Has high heat resistance without ignition at a temperature in the air 500 ° C., it is excellent in mechanical properties.

【0035】さらに、この黒鉛質フィルムに圧延等の後
処理を施すことによって、引張り強さが10.0kgf
/mm2 以上、引張り伸度が1.5%以上の黒鉛質フィ
ルムとすることができる。このように圧延処理されたフ
ィルムは、上記のように更に機械的性質が高められてい
るため、折り曲げ等の工作・加工がより容易になり、一
枚の黒鉛質フィルムを用いて、折紙で用いられる一般の
手法により、三次元的に複雑な形状の成形体を工作・加
工することができる。
Further, by subjecting the graphite film to a post-treatment such as rolling, the tensile strength becomes 10.0 kgf.
/ Mm 2 or more and a tensile elongation of 1.5% or more. Since the film thus rolled is further enhanced in mechanical properties as described above, the processing and processing such as bending can be more easily performed, and a single graphite film can be used for origami. By a general method, a molded body having a three-dimensionally complicated shape can be machined and processed.

【0036】しかしながらこの場合、繰り返しの折り曲
げに弱いことや微細な加工では割れやすい傾向があるの
で、特に、三次元的に複雑形状の成形体を得る上では前
記に説明したようなポリイミドフィルムの状態で工作・
加工を施した後に黒鉛化処理することが望ましい。
However, in this case, the polyimide film is susceptible to repeated bending and tends to break when subjected to fine processing. Work with
It is desirable to perform graphitization after the processing.

【0037】また、本発明の黒鉛質フィルム及び黒鉛質
成形体は、黒鉛層がフィルム面に対して平行方向によく
発達しているため、熱伝導率が高く、音波等の伝播性や
電気伝導性、ガス遮蔽性において卓越した性能を示し、
引張り強度と引張り伸度が高いため、電極材料、導電材
料、発熱体、構造材、断熱材、耐熱シール材、X線用部
品、音響材料、電磁波シールド材料、生体適合材料、触
媒、電子材料等に広く使用でき、工業的用途は多く有用
なものである。
Further, the graphite film and the graphite molded article of the present invention have a high thermal conductivity because the graphite layer is well-developed in a direction parallel to the film surface, and have a high propagation property such as sound waves and electric conductivity. Excellent performance in gas and gas shielding properties,
Due to high tensile strength and tensile elongation, electrode materials, conductive materials, heating elements, structural materials, heat insulating materials, heat-resistant sealing materials, X-ray parts, acoustic materials, electromagnetic wave shielding materials, biocompatible materials, catalysts, electronic materials, etc. It can be widely used for industrial applications and is useful for many purposes.

【0038】さらに、本発明の黒鉛質フィルムからなる
成形体は、金属光沢であり、しかも柔軟性があるので、
新規な意匠物として、或いは黒鉛質フィルム及びその前
駆体フィルムは新規な意匠用材料として有用である。
Further, the molded article made of the graphite film of the present invention has a metallic luster and is flexible.
The novel design, or the graphitic film and its precursor film are useful as a novel design material.

【0039】[0039]

【実施例】【Example】

【0040】[0040]

【0041】[0041]

【0042】[0042]

【0043】〔比較例1〕 4,4′−ジアミノジフェニルエーテル(略称:4,
4′−DPE)と無水ピロメリット酸二無水物(略称:
PMDA)をN−メチル−2−ピロリドン(略称:NM
P)溶液中で等モルの重付加反応を行わせ、ポリマー濃
度12重量%のポリアミド酸溶液を作製した。このポリ
マー溶液を前駆体とし、キャスティング装置を用いて幅
500mm、厚さ50μmの連続したポリイミドフィル
ムを作製した。フィルムの長さ方向(タテ方向)の引張
り強さは18kgf/mm2 、引張り弾性率は280k
gf/mm2 、幅方向(ヨコ方向)の引張り強さは17
kgf/mm2 、引張り弾性率は285kgf/mm2
であった。熱機械分析による引張り法のガラス転移温度
は350℃であった。長さ10mのこのポリイミドフィ
ルムを、直径50mmの黒鉛棒を芯にしてフィルムの一
端を芯に固定して筒状に巻つけ、フィルムを芯に固定し
たままの状態で炭素繊維で作られた織物に包み、高周波
誘導加熱炉内に導入した。窒素雰囲気下、室温より40
0℃まで5℃/分で昇温し、次いで2℃/分の昇温速度
で2000℃まで上げた後、雰囲気をアルゴンに切り替
え、引き続き3℃/分の昇温速度で2900℃まで昇温
した。この温度で2時間保持させた後、10℃/分の降
温速度で冷却した。
Comparative Example 1 4,4'-diaminodiphenyl ether (abbreviation: 4,
4'-DPE) and pyromellitic dianhydride (abbreviation:
PMDA) with N-methyl-2-pyrrolidone (abbreviation: NM)
P) An equimolar polyaddition reaction was performed in the solution to prepare a polyamic acid solution having a polymer concentration of 12% by weight. Using this polymer solution as a precursor, a continuous polyimide film having a width of 500 mm and a thickness of 50 μm was produced using a casting apparatus. The tensile strength in the length direction (vertical direction) of the film is 18 kgf / mm 2 , and the tensile elastic modulus is 280 k
gf / mm 2 , tensile strength in the width direction (width direction) is 17
kgf / mm 2 , tensile modulus is 285 kgf / mm 2
Met. The glass transition temperature of the tensile method by thermomechanical analysis was 350 ° C. The polyimide film of length 10 m, wound graphite rods in the core end tubular shape fixed to the core of the film with a diameter of 50 mm, made of carbon fibers in a state of fixing the film to the core fabric Wrapped in high frequency
It was introduced into an induction heating furnace. Under nitrogen atmosphere, from room temperature 40
Heat up to 0 ° C at 5 ° C / min, then 2 ° C / min
After raising the temperature to 2000 ° C, switch the atmosphere to argon
The temperature is then raised to 2900 ° C at a rate of 3 ° C / min.
did. After holding at this temperature for 2 hours, the temperature is lowered at 10 ° C./min.
Cooled at warm rate.

【0044】炉内よりフィルムを取り出したところ、金
属光沢の黒鉛質フィルム状物は得られたが、フィルムの
収縮のため断続的に割れが発生し切れたフィルムとな
り、巻き戻すことにより長尺状の連続黒鉛質フィルムと
なすことはできなかった。また、フィルムの外観も不良
であった。このフィルムの電気伝導率は1.1×104
S/cmであった。
When the film was taken out of the furnace, a graphite film having a metallic luster was obtained. However, the film was intermittently cracked due to shrinkage of the film, and the film was cut off. Could not be made into a continuous graphite film. The appearance of the film was also poor. The electrical conductivity of this film is 1.1 × 10 4
S / cm.

【0045】〔比較例2〕 前記比較例1と同じ組成、同じ方法によりポリイミドフ
ィルムを作製した。フィルムの物理的性質は前記比較
1と同じであった。長さ10mのこのポリイミドフィル
ムを、中心部に芯がない自由端の状態で直径10cmに
なるようにスパイラル状に巻き、炭素繊維で作られた織
物に包み、高周波誘導加熱炉内に導入した。窒素雰囲気
下、室温より400℃まで5℃/分で昇温し、次いで、
2℃/分の昇温速度で2000℃まで上げた後、雰囲気
をアルゴンに切り替え、引き続き3℃/分の昇温速度で
2300℃まで上げた。この温度で2時間保持させた
後、10℃/分の降温速度で室温まで冷却した。
Comparative Example 2 A polyimide film was produced by the same composition and the same method as in Comparative Example 1. The physical properties of the film were the same as in Comparative Example 1 . This polyimide film having a length of 10 m was spirally wound so as to have a diameter of 10 cm in a state of a free end having no core in the center, wrapped in a woven fabric made of carbon fiber, and introduced into a high-frequency induction heating furnace. Under a nitrogen atmosphere, the temperature was raised from room temperature to 400 ° C. at 5 ° C./min.
After raising the temperature to 2000 ° C. at a rate of 2 ° C./min , the atmosphere was switched to argon, and then the temperature was raised to 2300 ° C. at a rate of 3 ° C./min. After being kept at this temperature for 2 hours, it was cooled to room temperature at a rate of 10 ° C./min.

【0046】炉内より炭素繊維織布に包まれたフィルム
を取り出したところ、黒みがかった金属光沢のスパイラ
ル状の黒鉛質成形体が得られた。このスパイラル状に巻
かれたフィルムは脆性的で、巻き戻そうとするとフィル
ムに割れが発生し、一枚の連続したフィルムとすること
ができなかった。このフィルムは、広角X線回析より
(002)面間隔が3.39であり、黒鉛性にやや劣っ
ていた。また、引張り強さは10.0kgf/mm2
引張り伸度は0.8%、電気伝導率は500S/cmで
あり、元素分析の結果、炭素含有率は99.0重量%で
あり、伸度が低いため外力により割れやすい傾向であっ
た。
When the film wrapped in the carbon fiber woven fabric was taken out of the furnace, a spiral graphite-like molded product having a blackish metallic luster was obtained. The spirally wound film was brittle, and when the film was to be unwound, cracking occurred in the film, and a single continuous film could not be formed. This film had a (002) plane spacing of 3.39 as measured by wide-angle X-ray diffraction, and was slightly inferior in graphitic properties. The tensile strength is 10.0 kgf / mm 2 ,
The tensile elongation was 0.8%, the electric conductivity was 500 S / cm, and as a result of elemental analysis, the carbon content was 99.0% by weight.

【0047】〔実施例〕 パラフェニレンジアミン(略称:PPD)と3,3′,
4,4′−ビフェニルテトラカルボン酸二無水物(略
称:BPDA)をNMP溶液中での等モルの重付加反応
させ、ポリマー濃度15重量%のポリアミド酸溶液を作
製した。このポリマー溶液を前駆体とし、キャスティン
グ装置を用いて幅500mm、厚さ50μmの連続した
ポリイミドフィルムを作製した。フィルムの長さ方向
(タテ方向)の引張り強さは24kgf/mm2 、引張
り弾性率は850kgf/mm2 、幅方向(ヨコ方向)
の引張り強さは23kgf/mm2 、引張り弾性率は8
65kgf/mm2 であった。熱機械分析による引張り
法のガラス転移温度は420℃であった。
[Example 1 ] Paraphenylenediamine (abbreviation: PPD) and 3,3 ',
4,4'-biphenyltetracarboxylic dianhydride (abbreviation: BPDA) was subjected to an equimolar polyaddition reaction in an NMP solution to prepare a polyamic acid solution having a polymer concentration of 15% by weight. Using this polymer solution as a precursor, a continuous polyimide film having a width of 500 mm and a thickness of 50 μm was produced using a casting apparatus. The tensile strength in the length direction (vertical direction) of the film is 24 kgf / mm 2 , the tensile modulus is 850 kgf / mm 2 , and the width direction (width direction)
Has a tensile strength of 23 kgf / mm 2 and a tensile modulus of 8
It was 65 kgf / mm 2 . The glass transition temperature of the tensile method by thermomechanical analysis was 420 ° C.

【0048】このポリイミドフィルムから、一辺の長さ
が300mmの正方形のフィルム一枚を切り出した。永
岡書店より1992年に発行された「あたらしい折り
紙」に書かれている方法に従って、このポリイミドフィ
ルムで、たて20cm×よこ15cm×高さ10cmの
大きさの箱を作製した。
From this polyimide film, one square film having a side length of 300 mm was cut out. According to the method described in "New Origami" issued by Nagaoka Shoten in 1992, a box having a size of 20 cm x 15 cm x 10 cm in height was made from this polyimide film.

【0049】このポリイミドフィルムで作られた箱を炭
素繊維で作られた織物に包み、高周波誘導加熱炉内に導
入した。窒素雰囲気下、室温より1000℃まで2℃/
分で昇温し、ついで5℃/分の昇温速度で2000℃ま
で上げた後、雰囲気をアルゴンに切り替え、引き続き5
℃/分の昇温速度で2800℃まで上げた。この温度で
2時間保持させた後、10℃/分の降温速度で室温まで
冷却した。炉内より炭素繊維織布に包まれた成形体を取
り出したところ、全体的に一辺20%程収縮して小さく
なったが、金属光沢の箱状の黒鉛質フィルム成形体が得
られた。
The box made of the polyimide film was wrapped in a woven fabric made of carbon fiber and introduced into a high-frequency induction heating furnace. Under nitrogen atmosphere, from room temperature to 1000 ° C 2 ° C /
After raising the temperature to 2000 ° C. at a rate of 5 ° C./min, the atmosphere was switched to argon and
The temperature was raised to 2800 ° C at a rate of ° C / min. After being kept at this temperature for 2 hours, it was cooled to room temperature at a rate of 10 ° C./min. When the molded product wrapped in the carbon fiber woven fabric was taken out of the furnace, the overall size shrunk by about 20% on one side and became smaller, but a metallic glossy box-like graphite film molded product was obtained.

【0050】この成形体より長さ50mm、幅5mmの
短冊状の黒鉛質フィルムとして試験片を切り出し性質を
調べたところ、引張り強さは10.5kgf/mm2
引張り伸度は1.5%、電気伝導率は8.9×103
/cmであった。この箱状の黒鉛質フィルム成形体は柔
軟があり、少々の外力で割れることなく箱の中に100
g程の粉体を入れることができた。この黒鉛質フィルム
は広角X線回析より(002)面間隔が3.36であ
り、ほとんど黒鉛構造であることが確認された。また、
元素分析の結果、炭素含有率は99.5重量%であっ
た。
A test piece was cut out from the molded body as a rectangular graphite film having a length of 50 mm and a width of 5 mm, and the properties were examined. The tensile strength was 10.5 kgf / mm 2 ,
Tensile elongation is 1.5%, electric conductivity is 8.9 × 10 3 S
/ Cm. This box-shaped graphite film molded article is flexible and can be placed in a box without breaking by a small external force.
g of powder could be charged. Wide-angle X-ray diffraction showed that the (002) plane spacing of this graphite film was 3.36, and it was confirmed that the graphite film had almost a graphite structure. Also,
As a result of elemental analysis, the carbon content was 99.5% by weight.

【0051】[0051]

【0052】[0052]

【0053】[0053]

【0054】[0054]

【0055】[0055]

【0056】〔実施例〕 精製したPPDと3,3′,4,4′−テトラアミノビ
フェニル・四塩酸塩(略称:TABT)をモル比で9
2:4になるように採取し、蒸留されたNMPを加え、
攪拌し溶解させた。窒素雰囲気の下、反応温度−10℃
にてコントロールし、モル比でPMDA:PPD:TA
BT=100:92:4になるようにPMDAを固形の
まま、溶液の温度が上がらないように注意しながら徐々
に添加し、重付加反応を行わせた。全て加え終わった
後、攪拌を続け均一な高粘度のポリアミド酸溶液を調製
した。ポリマー溶液の濃度は12重量%であった。
Example 2 Purified PPD and 3,3 ', 4,4'-tetraaminobiphenyl tetrahydrochloride (abbreviation: TABT) in a molar ratio of 9
2: 4 collected and added distilled NMP,
Stir and dissolve. Reaction temperature -10 ° C under nitrogen atmosphere
And controlled by molar ratio of PMDA: PPD: TA
PMDA was added in a solid state while keeping the temperature of the solution low so that BT = 100: 92: 4, and a polyaddition reaction was performed. After the addition, stirring was continued to prepare a uniform high-viscosity polyamic acid solution. The concentration of the polymer solution was 12% by weight.

【0057】このポリアミド酸溶液をキャスティング装
置にかけ、幅300mm、厚さ40μmの連続したポリ
イミドフィルムを作製した。フィルムの長さ方向(タテ
方向)の引張り強さは20kgf/mm2 、引張り弾性
率は900kgf/mm2 、幅方向(ヨコ方向)の引張
り強さは19kgf/mm2 、引張り弾性率は920k
gf/mm2 であった。熱機械分析による引張り法のガ
ラス転移温度は440℃であった。
This polyamic acid solution was applied to a casting apparatus to produce a continuous polyimide film having a width of 300 mm and a thickness of 40 μm. Tensile strength 20 kgf / mm 2 in the longitudinal direction of the film (longitudinal direction), tensile modulus 900 kgf / mm 2, a tensile strength in the width direction (transverse direction) is 19 kgf / mm 2, tensile modulus 920k
gf / mm 2 . The glass transition temperature of the tensile method by thermomechanical analysis was 440 ° C.

【0058】長さ5mのこのポリイミドフィルムを、中
心部に芯がない自由端の状態で直径10cmになるよう
に筒状に巻き、直径5mmの炭素繊維束でしばりつけ
て、高周波誘導加熱炉内に吊した。窒素雰囲気下、室温
より500℃まで10℃/分で昇温し、ついで2℃/分
の昇温速度で2000℃まで上げた後、雰囲気をアルゴ
ンに切り替え、引き続き3℃/分の昇温速度で3000
℃まで上げた。この温度で2時間保持させた後、10℃
/分の降温速度で室温まで冷却した。
This polyimide film having a length of 5 m is wound into a cylindrical shape so as to have a diameter of 10 cm in a state of a free end having no core in the center portion, and is glued with a carbon fiber bundle having a diameter of 5 mm. Hanged. In a nitrogen atmosphere, the temperature was raised from room temperature to 500 ° C. at a rate of 10 ° C./min, and then at a rate of 2 ° C./min to 2000 ° C., the atmosphere was switched to argon, and then the temperature was raised at a rate of 3 ° C./min. 3000
℃. After holding at this temperature for 2 hours, 10 ° C
/ Min at room temperature.

【0059】炉内よりフィルムを取り出したところ、金
属光沢のスパイラル状の黒鉛質フィルム成形体が得られ
た。このスパイラル状に巻かれたフィルムは巻き戻すこ
とができ、巻き戻して圧延加工を施し一枚の面状フィル
ムとしたものは、折り曲げても割れず加工することがで
きた。
When the film was taken out of the furnace, a spirally graphitic film molded product having a metallic luster was obtained. The spirally wound film could be rewound, and the one film that had been rewound and rolled could be processed without breaking even when bent.

【0060】この黒鉛質フィルムは広角X線回析より
(002)面間隔が3.36であり、ほとんど黒鉛構造
であることが確認された。また、引張り強さは10kg
f/mm2 、引張り伸度は2.0%、電気伝導率は2.
0×104 S/cmであり、元素分析の結果、炭素含有
率は99.7重量%であった。
The graphite film had a (002) plane spacing of 3.36 from wide-angle X-ray diffraction, confirming that it was almost a graphite structure. The tensile strength is 10kg
f / mm 2 , tensile elongation 2.0%, electrical conductivity 2.
It was 0 × 10 4 S / cm, and as a result of elemental analysis, the carbon content was 99.7% by weight.

【0061】〔比較例3〕4,4′−ビス(3−アミノ
フェノキシ)ビフェニル(略称:BAPP)とPMDA
をNMP溶液中での等モルの重付加反応させ、ポリマー
濃度12重量%のポリアミド酸溶液を作製した。このポ
リマー溶液を前駆体とし、キャスティング装置を用いて
幅500mm、厚さ50μmの連続したポリイミドフィ
ルムを作製した。フィルムの長さ方向(タテ方向)の引
張り強さは18kgf/mm2 、引張り弾性率は285
kgf/mm2 、幅方向(ヨコ方向)の引張り強さは1
7kgf/mm2 、引張り弾性率は265kgf/mm
2 であった。熱機械分析による引張り法のガラス転移温
度は280℃であった。
Comparative Example 3 4,4'-bis (3-aminophenoxy) biphenyl (abbreviation: BAPP) and PMDA
Was subjected to an equimolar polyaddition reaction in an NMP solution to prepare a polyamic acid solution having a polymer concentration of 12% by weight. Using this polymer solution as a precursor, a continuous polyimide film having a width of 500 mm and a thickness of 50 μm was produced using a casting apparatus. The tensile strength in the length direction (vertical direction) of the film is 18 kgf / mm 2 , and the tensile modulus is 285.
kgf / mm 2 , tensile strength in the width direction (horizontal direction) is 1
7 kgf / mm 2 , tensile modulus 265 kgf / mm
Was 2 . The glass transition temperature of the tensile method by thermomechanical analysis was 280 ° C.

【0062】長さ10mのこのポリイミドフィルムを、
芯に対して直径10cmになるように芯に筒状に巻き、
次いでその芯を抜取ることによって中心部に芯がない自
由端の状態とした。得られた筒状物を炭素繊維で作られ
た織物に包み、高周波誘導加熱炉内に導入した。窒素雰
囲気下、室温より400℃まで5℃/分で昇温し、つい
で2℃/分の昇温速度で2000℃まで上げた後、雰囲
気をアルゴンに切り替え、引き続き3℃/分の昇温速度
で2900℃まで昇温した。この温度で2時間保持させ
た後、10℃/分の降温速度で室温まで冷却した。
This polyimide film having a length of 10 m is
Wrap it in a cylindrical shape around the core so that it has a diameter of 10 cm with respect to the core,
Next, by removing the core,
It was in the state of the end. The resulting cylinder is made of carbon fiber
And wrapped in a high-frequency induction heating furnace. Nitrogen atmosphere
In an atmosphere, the temperature was raised from room temperature to 400 ° C. at a rate of 5 ° C./min.
After raising the temperature to 2000 ° C. at a rate of 2 ° C./min.
The gas was switched to argon, and then the temperature was raised at a rate of 3 ° C / min.
To 2900 ° C. Let it stay at this temperature for 2 hours
After that, the mixture was cooled to room temperature at a rate of 10 ° C./min.

【0063】炉内よりフィルムを取り出したところ、フ
ィルム状物は融着のためか黒色の塊となってしまい、巻
き戻し不能となり黒鉛質のフィルムとなすことはできな
かった。また、この塊の電気伝導率は測定できなかっ
た。
When the film was taken out of the furnace, the film was formed into a black mass due to fusing, and could not be rewound and could not be formed into a graphite film. In addition, the electrical conductivity of this mass could not be measured.

【0064】[0064]

【発明の効果】本発明の黒鉛質フィルムは、引張り強さ
及び引張り伸度が共に強く、多角面体、球状体等の三次
元的に複雑形状の黒鉛質構造体を成形することが可能で
ある。本発明の黒鉛質成形体は、三次元的な複雑形状が
可能で、強度が高く、しかも柔軟性がある。
The graphitic film of the present invention has a high tensile strength and tensile elongation, and can form a three-dimensionally complicated graphitic structure such as a polygonal or spherical body. . The graphite molding of the present invention can have a three-dimensional complicated shape, has high strength, and has flexibility.

Claims (8)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】 引張り強さが10.0kgf/mm2
上、引張り伸度が1.5%以上で、且つ炭素含有率が9
9重量%以上の黒鉛質フィルム。
1. A tensile strength of 10.0 kgf / mm 2 or more, a tensile elongation of 1.5% or more, and a carbon content of 9
Graphite film of 9% by weight or more.
【請求項2】 (1)ガラス転移温度が350℃以上、
引張り強さが10kgf/mm2 以上及び引張り弾性率
が200kgf/mm2 以上のポリイミドフィルムであ
って、且つ該フィルムのタテ方向とヨコ方向の引張り強
さの差及びそれらの方向の弾性率の差がそれぞれ10%
以内のポリイミドフィルムを自由端の状態で不活性ガス
または真空中で炭素化し、 (2)次いで、得られた炭素化フィルムを不活性ガスま
たは真空中で2500℃以上の温度で熱処理することを
特徴とする黒鉛質フィルムの製造方法。
(1) a glass transition temperature of 350 ° C. or more;
Tensile strength of 10 kgf / mm 2 or more and a tensile modulus of a 200 kgf / mm 2 or more polyimide film, and the difference between the vertical direction and the transverse direction of the tensile strength difference and modulus their direction of the film Are 10% each
(2) Then, the obtained carbonized film is heat-treated in an inert gas or vacuum at a temperature of 2500 ° C. or more in an inert gas or vacuum. A method for producing a graphite film.
【請求項3】 (1)ガラス転移温度が350℃以上、
引張り強さが10kgf/mm2 以上及び引張り弾性率
が200kgf/mm2 以上のポリイミドフィルムであ
って、且つ該フィルムのタテ方向とヨコ方向の引張り強
さの差及びそれらの方向の弾性率の差がそれぞれ10%
以内のポリイミドフィルムを自由端の状態で不活性ガス
または真空中で炭素化し、 (2)次いで、得られた炭素化フィルムを不活性ガスま
たは真空中で2500℃以上の温度で熱処理し、 (3)次いで、得られた黒鉛質フィルムに圧延処理を施
すことを特徴とする黒鉛質フィルムの製造方法。
3. A glass transition temperature of 350 ° C. or higher,
Tensile strength of 10 kgf / mm 2 or more and a tensile modulus of a 200 kgf / mm 2 or more polyimide film, and the difference between the vertical direction and the transverse direction of the tensile strength difference and modulus their direction of the film Are 10% each
(2) Then, the resulting carbonized film is heat-treated in an inert gas or vacuum at a temperature of 2500 ° C. or more at a temperature of 2,500 ° C. or more, Next, a method for producing a graphitic film, characterized by subjecting the obtained graphitic film to a rolling treatment.
【請求項4】 前記炭素化は、不活性ガスまたは真空中
で20℃/分以下の昇温速度で500から1000℃ま
で昇温しつつ炭素化することを特徴とする請求項2又は
記載の黒鉛質フィルムの製造方法。
Wherein said carbonization is claim 2 or, characterized in that carbonized while raising the temperature from 500 to 1000 ° C. 20 ° C. / min with the following Atsushi Nobori rate in an inert gas or vacuum
4. The method for producing a graphitic film according to 3 .
【請求項5】 請求項1記載の黒鉛質フィルムを用いて
成形することを特徴とする黒鉛質成形体の製造方法。
5. A method for producing a graphitic molded body, comprising molding using the graphitic film according to claim 1 .
【請求項6】 (1)ガラス転移温度が350℃以上、
引張り強さが10kgf/mm2 以上及び引張り弾性率
が200kgf/mm2 以上のポリイミドフィルムであ
って、且つ該フィルムのタテ方向とヨコ方向の引張り強
さの差及びそれらの方向の弾性率の差がそれぞれ10%
以内のポリイミドフィルムを用いて自由端の状態の成形
体とし、 (2)次いで、該成形体を不活性ガスまたは真空中で自
由端の状態で炭素化し、 (3)次いで、2500℃以上の温度で熱処理すること
を特徴とする黒鉛質成形体の製造方法。
6. A glass transition temperature of 350 ° C. or higher,
Tensile strength of 10 kgf / mm 2 or more and a tensile modulus of a 200 kgf / mm 2 or more polyimide film, and the difference between the vertical direction and the transverse direction of the tensile strength difference and modulus their direction of the film Are 10% each
(2) Then, the molded body is carbonized in an inert gas or vacuum at a free end, and (3) Then, a temperature of 2500 ° C. or more A method for producing a graphitic molded body, characterized by heat-treating.
【請求項7】 請求項5又は6記載の製造方法により得
られた黒鉛質成形体。
7. A graphitic molded article obtained by the production method according to claim 5 or 6 .
【請求項8】 ガラス転移温度が350℃以上、引張り
強さが10kgf/mm2 以上及び引張り弾性率が20
0kgf/mm2 以上のポリイミドフィルムであって、
且つ該フィルムのタテ方向とヨコ方向の引張り強さの差
及びそれらの方向の弾性率の差がそれぞれ10%以内の
ポリイミドフィルムであることを特徴とする黒鉛質フィ
ルム製造用前駆体フィルム。
8. A glass transition temperature of 350 ° C. or more, a tensile strength of 10 kgf / mm 2 or more, and a tensile modulus of 20
0 kgf / mm 2 or more polyimide film,
A precursor film for producing a graphitic film, wherein the film is a polyimide film having a difference in tensile strength between the longitudinal direction and the transverse direction and a difference in elastic modulus in each of the directions within 10%.
JP6308425A 1994-11-18 1994-11-18 Graphite film, graphitic molded product, precursor film thereof, and production method thereof Expired - Lifetime JP3061247B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Publication Number Publication Date
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JP3061247B2 true JP3061247B2 (en) 2000-07-10

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* Cited by examiner, † Cited by third party
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JP5073706B2 (en) * 2002-03-06 2012-11-14 株式会社カネカ Method for producing film-like graphite
JP5134190B2 (en) * 2005-02-23 2013-01-30 株式会社カネカ Method for producing graphite film
JP2008254937A (en) * 2007-03-30 2008-10-23 Ube Ind Ltd Manufacturing method for obtaining carbonaceous film having shape as one's objective
JP5241392B2 (en) * 2008-09-11 2013-07-17 株式会社カネカ Method for producing carbonaceous film
WO2011102107A1 (en) * 2010-02-22 2011-08-25 株式会社カネカ Method for producing graphite film, method for rewinding same, and method for producing graphite composite film and graphite-free processed product
JP5624679B2 (en) * 2011-09-08 2014-11-12 株式会社カネカ Method for producing carbonaceous film and method for producing graphite film
US8734683B2 (en) * 2011-11-29 2014-05-27 Xerox Corporation Graphene nano-sheets and methods for making the same
JP5701334B2 (en) * 2013-05-13 2015-04-15 株式会社カネカ Method for producing film-like graphite
CN103864068B (en) * 2014-03-26 2016-02-17 苏州格优碳素新材料有限公司 A kind of preparation method of high conduction graphite film
CN106185904B (en) * 2016-07-15 2018-02-09 浙江大学 A kind of high fold graphene paper

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