JP3034148B2 - Liquid drawing method for steel strip - Google Patents
Liquid drawing method for steel stripInfo
- Publication number
- JP3034148B2 JP3034148B2 JP5136053A JP13605393A JP3034148B2 JP 3034148 B2 JP3034148 B2 JP 3034148B2 JP 5136053 A JP5136053 A JP 5136053A JP 13605393 A JP13605393 A JP 13605393A JP 3034148 B2 JP3034148 B2 JP 3034148B2
- Authority
- JP
- Japan
- Prior art keywords
- roll
- steel strip
- liquid
- ringer
- speed
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23G—CLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
- C23G3/00—Apparatus for cleaning or pickling metallic material
- C23G3/02—Apparatus for cleaning or pickling metallic material for cleaning wires, strips, filaments continuously
- C23G3/027—Associated apparatus, e.g. for pretreating or after-treating
- C23G3/029—Associated apparatus, e.g. for pretreating or after-treating for removing the pickling fluid from the objects
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)
Description
【0001】[0001]
【産業上の利用分野】本発明は、鋼帯に付着した洗浄、
酸洗、化成処理等の液体をリンガーロールを用いて液絞
りを行う場合、特にロールの摩耗粉の発生が少なく、ロ
ール絞りの模様のない鋼帯を安定して製造する鋼帯の液
絞り方法に関するものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to the cleaning of steel strip,
When a liquid such as pickling or chemical conversion treatment is subjected to liquid drawing using a ringer roll, a method for liquid drawing of a steel strip which produces a steel strip having little pattern of roll drawing, especially with less generation of abrasion powder of the roll. It is about.
【0002】[0002]
【従来の技術】鋼帯はその製造プロセスにおいて、洗
浄、酸洗、化成処理等の水溶液もしくは油脂液を用いた
処理を数多く行っている。この場合、各プロセスの最終
時において使用した液体の次工程への持ち出し防止や、
あるいは使用液体の一定付着を制御するため、ロールで
絞り取るのが一般的である。これらのロールは一般にリ
ンガーロールと称し、鋼帯の表裏面からロールを押しつ
けてロールと鋼帯の空隙を狭くすることにより液の絞り
や付着の制御を行う。これらのリンガーロールは一般に
鋼帯に疵をつけぬため比較的軟質な材質を用い、例え
ば、クロロプレン、クロロスルホン化ポリエチレン、ウ
レタン、ポリブタジエンといったゴム、樹脂製である。2. Description of the Related Art In a manufacturing process of a steel strip, a large number of treatments using an aqueous solution or a fat and oil solution such as washing, pickling, and chemical conversion are performed. In this case, the liquid used at the end of each process is prevented from being taken out to the next process,
Or, in order to control the constant adhesion of the liquid used, it is common to squeeze with a roll. These rolls are generally called ringer rolls, and press the rolls from the front and back surfaces of the steel strip to narrow the gap between the roll and the steel strip, thereby controlling liquid squeezing and adhesion. These ringer rolls are generally made of a relatively soft material so as not to damage the steel strip. For example, they are made of rubber or resin such as chloroprene, chlorosulfonated polyethylene, urethane or polybutadiene.
【0003】また、これらのリンガーロールは鋼帯への
疵防止、ロールの摩耗を極力少なくするため、鋼帯の通
板方向に合わせて同速度で回転させることが多い。しか
しながらこれらのゴム、樹脂製のリンガーロールは、使
用する液体の性状、使用による摩擦熱、その他の環境に
よりその表面が劣化しやすく、ある程度以上鋼帯を絞る
と表面に摩耗粉が発生する。これらの摩耗粉は液の不均
一な絞りを持ち来たし、さらには摩耗粉が鋼帯へ付着
し、製品の表面外観上著しい劣化を起こす。またこれら
のリンガーロールの摩耗が短期間で発生すると、連続し
て各プロセスの処理を行えず、ロール交換を余儀なくさ
れるため、生産上も多大な損害をこうむる。In addition, these ringer rolls are often rotated at the same speed in accordance with the direction in which the steel strip passes in order to prevent flaws on the steel strip and minimize the wear of the roll. However, these rubber and resin ringer rolls are liable to deteriorate in surface due to the properties of the liquid used, frictional heat due to use, and other environments. When the steel strip is squeezed more than a certain extent, wear powder is generated on the surface. These abrasion powders bring about uneven squeezing of the liquid, and further, the abrasion powders adhere to the steel strip, causing significant deterioration in the surface appearance of the product. Further, if the wear of these ringer rolls occurs in a short period of time, the processes cannot be continuously performed, and the rolls must be replaced, resulting in a great loss in production.
【0004】以上の観点から、リンガーロールによる液
絞りを摩耗粉の発生がなく、長期間にわたり行うことは
重要な課題である。[0004] From the above viewpoint, it is an important subject to perform liquid squeezing by a ringer roll for a long period without generating abrasion powder.
【0005】[0005]
【発明が解決しようとする課題】本発明は、リンガーロ
ールを用い鋼帯の洗浄、酸洗、化成処理等の液体を絞る
際の、特にロール摩耗粉の発生が少なくロール絞りの模
様のない鋼帯を安定して製造する方法を提供することを
目的とするものである。DISCLOSURE OF THE INVENTION The present invention relates to a method for reducing the amount of powder produced by roll abrasion when rolling a liquid such as washing, pickling and chemical conversion treatment of a steel strip using a ringer roll. It is an object of the present invention to provide a method for producing a belt stably.
【0006】[0006]
【課題を解決するための手段】本発明者らは、鋼帯のロ
ールによる液絞りについて各種の調査実験に取り組み、
鋭意研究の結果、特にロールの回転速度と鋼帯の通板速
度の間に、ロールの摩耗粉の発生を抑止しうる適性範囲
を見い出し、本発明を完成させるに至ったものである。Means for Solving the Problems The present inventors worked on various investigations and experiments on liquid squeezing by using rolls of steel strip.
As a result of intensive studies, the present inventors have found an appropriate range in which the generation of abrasion powder of the roll can be suppressed particularly between the rotation speed of the roll and the passing speed of the steel strip, and have completed the present invention.
【0007】すなわち本発明は、鋼帯の表裏面より一対
のリンガーロールを押し付け、洗浄、酸洗、化成処理等
で鋼帯表面に付着した液体を絞る際に、ロールの半径を
r(mm)、ロールを鋼帯に押付けた時のロールの潰れ幅
(ニップ幅)をd(mm)としたとき、ロールの回転速度V
(mpm) と通板速度L(mpm) との比が下記式を満足するよ
うにしたことを特徴とする鋼帯の液絞り方法である。That is, according to the present invention, when a pair of ringer rolls are pressed from the front and back surfaces of a steel strip to squeeze liquid adhering to the surface of the steel strip by washing, pickling, chemical conversion or the like, the radius of the roll is set to r (mm). When the roll crush width (nip width) when the roll is pressed against the steel strip is d (mm), the roll rotation speed V
(mpm) and the passing speed L (mpm) satisfy the following expression.
【0008】 √{r2 −(d/2)2 }/r−0.0015≦V/L<1.0{R 2 − (d / 2) 2 } /r−0.0015≦V/L <1.0
【0009】[0009]
【作用】リンガーロールは前述したように比較的軟質な
ゴム、樹脂製のロールを用いるが、これらのロールは軟
質であるため鋼帯の液を絞る際に押つけると局部的に潰
れてあるニップ幅で鋼帯に接触する。この状態を図1に
示すが、あるニップ幅3を持った状態ではニップ幅3の
中央部分の鋼帯2とロール1の面圧 fCEが最も高い状態
になる。またロールの胴長方向の径の太い部分について
は、その他の部分に比較するとロールの偏ぺい量が大き
くなるため、ニップ幅の中央部分の面圧はさらに高い状
態になる。このような状態で鋼帯の通板方向にロールを
回転する訳であるが、この時のロールの回転速度Vと通
板速度Lの比(V/L)を 1.0とすると図2に示したよ
うにニップ部分での鋼帯とロールの速度の差は、ニップ
幅の中央部で最も大きくなり、最も面圧が高い状態の部
分での擦れ量が大きくなり摩耗粉の発生が多くなる。The ringer roll uses a relatively soft rubber or resin roll as described above, but since these rolls are soft, they are locally crushed when pressed when squeezing the liquid in the steel strip. Contact steel strip with width. This state is shown in FIG. 1, the surface pressure f CE of the steel strip 2 and the roll 1 of the central portion of the nip width 3 becomes highest state in a state having a certain nip width 3. Further, in the portion of the roll having a large diameter in the body length direction, the amount of deviation of the roll is larger than in other portions, so that the surface pressure in the central portion of the nip width is further increased. In this state, the roll is rotated in the sheet passing direction of the steel strip. When the ratio (V / L) of the rotation speed V of the roll to the sheet passing speed L at this time is 1.0, the roll is shown in FIG. As described above, the difference between the speed of the steel strip and the speed of the roll at the nip portion is largest at the center portion of the nip width, the amount of rubbing at the portion where the surface pressure is highest is large, and the generation of wear powder increases.
【0010】またこの時の速度比(V/L)=√{r2
−(d/2)2 }/rの状態においては、図3に示すよ
うに、最も面圧が高くなるニップ幅の中央部では鋼帯と
ロールの速度差が0であり、すなわち擦れ量が全くなく
なり摩耗粉の発生が少なくなる。以下、本発明において
規制した製造方法の理由について述べる。At this time, the speed ratio (V / L) = √ {r 2
In the state of − (d / 2) 2 } / r, as shown in FIG. 3, the speed difference between the steel strip and the roll is 0 at the center of the nip width where the surface pressure is highest, that is, the rubbing amount is small. It is completely eliminated and the generation of wear powder is reduced. Hereinafter, the reason for the production method regulated in the present invention will be described.
【0011】図4は、速度比(V/L)に対するゴムロ
ールの摩耗粉の発生量を示している。これはリンガーロ
ールを有したラインにストリップを通し、実際にリンガ
ーロールを押しつけ、ゴム粉を発生させ通板速度L=10
0mpmで10時間運転後の発生したゴム粉の重量を測定した
ものである。リンガーロールの材質としては、クロロス
ルホン化ポリエチレンを金属ロールに巻きつけたものを
用いた。またこの時のロールの半径は 175mmであり、ロ
ール押付時のニップ幅は25mmであった。FIG. 4 shows the amount of abrasion powder generated from the rubber roll with respect to the speed ratio (V / L). This is done by passing a strip through a line having a ringer roll and actually pressing the ringer roll to generate rubber powder, and a passing speed L = 10
The weight of rubber powder generated after operation at 0 mpm for 10 hours was measured. As the material of the ringer roll, a material obtained by winding chlorosulfonated polyethylene around a metal roll was used. The radius of the roll at this time was 175 mm, and the nip width when pressing the roll was 25 mm.
【0012】図4からわかるように(V/L)が 1.0以
上では明らかに発生するゴム粉の重量が多くなってお
り、(V/L)=√{r2 −(d/2)2 }/rの近辺
で最も少なくなる。さらに(V/L)=√{r2 −(d
/2)2 }/r−0.0015まではゴム粉の量は少なく、そ
れより小さい所では、ゴム粉の発生量は多くなってい
る。As can be seen from FIG. 4, when (V / L) is 1.0 or more, the weight of the generated rubber powder is clearly large, and (V / L) = {r 2 − (d / 2) 2 }. / R in the vicinity. Further, (V / L) = √ {r 2 − (d
/ 2) The amount of rubber powder is small up to 2 } /r-0.0015, and where it is smaller, the amount of generated rubber powder is large.
【0013】以上のように速度比(V/L)が、√{r
2 −(d/2)2 }/r−0.0015≦(V/L)<1.0 の
範囲においてはゴム粉の発生が少なく、液絞りにおいて
製品に有害な絞り模様の発生が長期間のロールの使用に
おいても防止できる。As described above, when the speed ratio (V / L) is Δr
In the range of 2- (d / 2) 2 } / r-0.0015 ≤ (V / L) <1.0, the generation of rubber powder is small, and the generation of squeezing patterns harmful to products in liquid squeezing is used for a long time. Can be prevented.
【0014】[0014]
【実施例】表1に実施例を示す。今回鋼帯の液体を用い
る処理としてクロム酸処理を行ったが、これはその他の
化成処理でも良いし、その他の洗浄、酸洗等の処理でも
同様である。使用したリンガーロールは、ひとつはクロ
ロスルホン化ポリエチレン樹脂を金属ロールに巻きつけ
たものを使用した。ロールの半径rは 175mmであり、こ
れを鋼帯に荷重500kgfで押しつけた。その時のニップ幅
は、25mmであった。さらにもうひとつは、クロロプレン
ゴムを金属ロールに巻きつけたものを使用し、ロールの
半径rは 165mmであり、これを鋼帯に荷重450kgfで押し
つけた。その時のニップ幅は20mmであったが、以上の二
例以上のロール材質、厚み、半径、押付力、ニップ幅で
も同様な結果が得られた。安定製造の評価としてロール
摩耗粉発生によるロール絞り模様発生までの鋼帯の通板
長さ(km)を測定した。Examples are shown in Table 1. This time, chromic acid treatment was performed as the treatment using the liquid of the steel strip, but this treatment may be another chemical conversion treatment, or the same applies to other treatments such as washing and pickling. One of the ringer rolls used was a chlorosulfonated polyethylene resin wound around a metal roll. The roll had a radius r of 175 mm and was pressed against a steel strip with a load of 500 kgf. The nip width at that time was 25 mm. Further, a chloroprene rubber wound around a metal roll was used. The roll had a radius r of 165 mm and was pressed against a steel strip with a load of 450 kgf. The nip width at that time was 20 mm, but similar results were obtained with the roll material, thickness, radius, pressing force, and nip width of the two or more examples. As an evaluation of stable production, the running length (km) of a steel strip until the roll drawing pattern was generated due to the generation of roll wear powder was measured.
【0015】かくして表1によれば、ロール回転速度と
通板速度の比(V/L)を√{r2−(d/2)2 }/
r−0.0015≦V/L<1.0 にすることにより、ロール絞
り模様発生までの通板長さを格段に増すことができる。Thus, according to Table 1, the ratio (V / L) between the roll rotation speed and the passing speed is expressed as {r 2 − (d / 2) 2 } /
By setting r−0.0015 ≦ V / L <1.0, it is possible to significantly increase the length of the thread passing until the roll drawing pattern is generated.
【0016】[0016]
【表1】 [Table 1]
【0017】[0017]
【発明の効果】かくして本発明によれば、鋼帯の洗浄、
酸洗、化成処理等の液体を用いる際にロールの液絞りを
行う場合、特にロール摩耗粉の発生が少なくロール絞り
模様のない鋼帯を安定して製造することができる。Thus, according to the present invention, cleaning of a steel strip,
In the case of performing liquid squeezing of a roll when using a liquid such as pickling or a chemical conversion treatment, it is possible to stably produce a steel strip having little roll abrasion powder and having no roll squeezed pattern.
【図1】リンガーロール押付時の面圧分布を示す模式図
である。FIG. 1 is a schematic diagram showing a surface pressure distribution when a ringer roll is pressed.
【図2】V/L= 1.0の時のニップ部分での鋼帯とロー
ルの速度差の模式図である。FIG. 2 is a schematic diagram of a speed difference between a steel strip and a roll at a nip portion when V / L = 1.0.
【図3】V/L=√{r2 −(d/2)2 }/r時のニ
ップ部分での鋼帯とロールの速度差の模式図である。FIG. 3 is a schematic diagram of a speed difference between a steel strip and a roll at a nip portion when V / L = {r 2 − (d / 2) 2 } / r.
【図4】速度比(V/L)と摩耗粉発生量(ゴム粉)の
関係を示すグラフである。FIG. 4 is a graph showing a relationship between a speed ratio (V / L) and an amount of generated wear powder (rubber powder).
1 リンガーロール断面 2 鋼帯 3 ニップ幅(d) 4 ロール半径(r) fi 面圧 Vi 速度差 V ロールの回転速度 L 通板速度 1 Ringer roll cross section 2 Steel strip 3 Nip width (d) 4 Roll radius (r) fi Surface pressure Vi Speed difference V Roll rotation speed L Passing speed
───────────────────────────────────────────────────── フロントページの続き (58)調査した分野(Int.Cl.7,DB名) C23G 3/02 ──────────────────────────────────────────────────続 き Continued on the front page (58) Field surveyed (Int. Cl. 7 , DB name) C23G 3/02
Claims (1)
を押し付け、洗浄、酸洗、化成処理等で鋼帯表面に付着
した液体を絞る際に、ロールの半径をr(mm)、ロールを
鋼帯に押付けた時のロールの潰れ幅(ニップ幅)をd(m
m)としたとき、ロールの回転速度V(mpm) と通板速度L
(mpm) との比が下記式を満足するようにしたことを特徴
とする鋼帯の液絞り方法。 √{r2 −(d/2)2 }/r−0.0015≦V/L<1.0When a pair of ringer rolls are pressed from the front and back surfaces of a steel strip to squeeze liquid adhering to the surface of the steel strip by washing, pickling, chemical conversion, or the like, the radius of the roll is set to r (mm) and the roll is rolled. The crush width (nip width) of the roll when pressed against a steel strip is d (m
m), the roll rotation speed V (mpm) and the passing speed L
A liquid drawing method for a steel strip, wherein the ratio to (mpm) satisfies the following expression. {R 2 − (d / 2) 2 } /r−0.0015≦V/L <1.0
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP5136053A JP3034148B2 (en) | 1993-06-07 | 1993-06-07 | Liquid drawing method for steel strip |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP5136053A JP3034148B2 (en) | 1993-06-07 | 1993-06-07 | Liquid drawing method for steel strip |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH06346262A JPH06346262A (en) | 1994-12-20 |
JP3034148B2 true JP3034148B2 (en) | 2000-04-17 |
Family
ID=15166086
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP5136053A Expired - Fee Related JP3034148B2 (en) | 1993-06-07 | 1993-06-07 | Liquid drawing method for steel strip |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP3034148B2 (en) |
-
1993
- 1993-06-07 JP JP5136053A patent/JP3034148B2/en not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
---|---|
JPH06346262A (en) | 1994-12-20 |
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