JP3031526B2 - Heating roller for fixing - Google Patents

Heating roller for fixing

Info

Publication number
JP3031526B2
JP3031526B2 JP7049012A JP4901295A JP3031526B2 JP 3031526 B2 JP3031526 B2 JP 3031526B2 JP 7049012 A JP7049012 A JP 7049012A JP 4901295 A JP4901295 A JP 4901295A JP 3031526 B2 JP3031526 B2 JP 3031526B2
Authority
JP
Japan
Prior art keywords
roller
power supply
heating element
fixing
roller body
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP7049012A
Other languages
Japanese (ja)
Other versions
JPH08220915A (en
Inventor
光由 渡邉
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Brother Industries Ltd
Original Assignee
Brother Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Brother Industries Ltd filed Critical Brother Industries Ltd
Priority to JP7049012A priority Critical patent/JP3031526B2/en
Publication of JPH08220915A publication Critical patent/JPH08220915A/en
Application granted granted Critical
Publication of JP3031526B2 publication Critical patent/JP3031526B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Landscapes

  • Fixing For Electrophotography (AREA)
  • Surface Heating Bodies (AREA)
  • Control Of Resistance Heating (AREA)
  • Resistance Heating (AREA)

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【産業上の利用分野】本発明は、シート状の発熱体シー
トで構成した抵抗発熱部材をローラ本体の内周面又は外
周面に簡単に固着でき、この抵抗発熱部材への通電時に
おける安全性を高めるようにした定着用加熱ローラに関
するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention can easily fix a resistance heating member composed of a sheet-like heating element sheet to the inner peripheral surface or the outer peripheral surface of a roller body, and can provide safety when energizing the resistance heating member. And a heating roller for fixing.

【0002】[0002]

【従来の技術】従来、複写機やプリンタなどのトナーを
用いた画像記録装置においては、記録機構や定着機構や
搬送機構などが設けられ、画像信号に基づいて形成され
たトナー画像が搬送された記録媒体に付着された後、定
着機構に設けた定着用加熱ローラをその記録媒体に接触
することにより、記録媒体に付着したトナーを加熱して
定着させるようになっている。
2. Description of the Related Art Conventionally, an image recording apparatus using a toner, such as a copying machine or a printer, is provided with a recording mechanism, a fixing mechanism, a transport mechanism, and the like, and a toner image formed based on an image signal is transported. After the toner is adhered to the recording medium, a fixing heating roller provided in a fixing mechanism is brought into contact with the recording medium, so that the toner adhered to the recording medium is heated and fixed.

【0003】ところで、装置の電源を投入してから短時
間で所定の定着可能な温度(例えば、約130°C)に
加熱し得るように、ローラ本体の表面に抵抗発熱体を設
け、この抵抗発熱体に、ローラ本体に設けた電極を介し
て駆動電流を供給することで、この抵抗発熱体を発熱し
得るようにした定着用加熱ローラが種々提案されてい
る。例えば、特開昭62─279378号公報には、ロ
ーラ本体の外周面に、記録媒体上のトナーのローラ本体
への付着を防止する付着防止層が形成される一方、ロー
ラ本体の内周面に、均一な厚さを有する抵抗発熱体層を
形成し、更にこの抵抗発熱体層に内側から接触する円盤
状のブラシを有する給電部材を左右に1対設け、これら
1対の給電部材の間隔を駆動機構を介して調節すること
で、記録処理される記録媒体の用紙幅に最適なローラ部
分だけ効率よく加熱するようにした定着ローラ装置が提
案されている。
By the way, a resistance heating element is provided on the surface of the roller body so that it can be heated to a predetermined fixing temperature (for example, about 130 ° C.) in a short time after the power of the apparatus is turned on. Various fixing heating rollers have been proposed in which a driving current is supplied to a heating element via an electrode provided on a roller body so that the resistance heating element can generate heat. For example, in Japanese Patent Application Laid-Open No. 62-279378, an adhesion preventing layer for preventing toner on a recording medium from adhering to the roller main body is formed on the outer peripheral surface of the roller main body, while the adhesion preventing layer is formed on the inner peripheral surface of the roller main body. Forming a resistance heating element layer having a uniform thickness, further providing a pair of power supply members having disk-shaped brushes in contact with the resistance heating element layer from the inside, and adjusting the distance between the pair of power supply members. There has been proposed a fixing roller device in which only a roller portion optimal for a sheet width of a recording medium to be subjected to recording processing is efficiently heated by adjusting the driving roller mechanism.

【0004】[0004]

【発明が解決しようとする課題】前述したように、特開
昭62─279378号公報に記載の定着ローラ装置に
おいては、ローラ本体の内周面に、抵抗発熱体層を絶縁
する為の絶縁層を形成し、その絶縁層の内周面に抵抗発
熱体を固着させるので、この絶縁層を形成する作業工程
に加えて、抵抗発熱体を固着させる作業工程が必要とな
ること、1対の給電部材を移動させる為の駆動機構が複
雑化し、製作コストが高くなるとともに、定着機構が大
型化すること、などの問題がある。
As described above, in the fixing roller device described in Japanese Patent Application Laid-Open No. 62-279378, an insulating layer for insulating the resistance heating element layer is provided on the inner peripheral surface of the roller body. Is formed, and the resistance heating element is fixed to the inner peripheral surface of the insulating layer. Therefore, in addition to the operation step of forming the insulating layer, a work step of fixing the resistance heating element is required. There are problems that the driving mechanism for moving the members is complicated, the manufacturing cost is increased, and the fixing mechanism is enlarged.

【0005】ところで、一般的に、回転駆動される定着
用加熱ローラの軸方向両端部においては放熱量が大きい
ので、両端部の温度の方が中央部分の温度よりも低くな
る傾向にある。このような状態が続くと、記録媒体の定
着時に定着用加熱ローラの軸方向における温度分布の不
均一に伴う定着ムラが発生し、良好な画像の形成に支障
を来すことがある。従って、定着用加熱ローラの左右両
端部の発熱量を大きくして、定着用加熱ローラ全体の温
度分布を均一化させる必要がある。この場合には、左右
両端部程、抵抗発熱体層の厚さを薄くして抵抗値を大き
くしたり、より抵抗率が大きく、大きな発熱量を発熱可
能な材料を組み合わせることが必要になり、定着用加熱
ローラの温度分布を均一化できる抵抗発熱体層の製作が
複雑化しコスト高になるという問題がある。
In general, since the amount of heat radiation is large at both ends in the axial direction of the rotatable fixing heating roller, the temperature at both ends tends to be lower than the temperature at the center. If such a state continues, fixing unevenness occurs due to non-uniform temperature distribution in the axial direction of the fixing heating roller during fixing of the recording medium, which may hinder formation of a good image. Therefore, it is necessary to increase the amount of heat generated at both left and right ends of the fixing heat roller to make the temperature distribution of the entire fixing heat roller uniform. In this case, it is necessary to reduce the thickness of the resistance heating element layer to increase the resistance value at the left and right ends, or to combine a material having a higher resistivity and capable of generating a large amount of heat, There is a problem that the production of a resistance heating element layer that can make the temperature distribution of the fixing heating roller uniform can be complicated and costly.

【0006】この場合、抵抗発熱体層を、蛇行状パター
ンで蛇行する帯状の抵抗部材で構成することも考えられ
るが、ローラ径が2〜5cmであるローラ本体の内周面
に、帯状の抵抗部材を所定のパターンに精度良く蛇行さ
せて取付ける取付け作業が非常に複雑となり、多大の作
業時間を要するという問題がある。
In this case, it is conceivable that the resistance heating element layer is formed of a belt-shaped resistance member meandering in a meandering pattern, but a belt-shaped resistance member is provided on the inner peripheral surface of the roller body having a roller diameter of 2 to 5 cm. There is a problem that the mounting operation for mounting the members while meandering the members in a predetermined pattern with high precision becomes very complicated, and a great amount of operation time is required.

【0007】そこで、本願の発明者は、抵抗発熱部材と
して、所定の蛇行パターンで蛇行する帯状の抵抗発熱体
と、この抵抗発熱体に接続され、定着用加熱ローラのロ
ーラ本体の両端部に対応し且つローラ本体の周方向に延
びる1対の帯状の給電部とをポリイミド樹脂などの絶縁
膜材上に固着した発熱体シートで構成し、この発熱体シ
ートをローラ本体の内周面に接着剤により接着固定する
とともに、各給電部に摺動的に接触する通電用電極を介
して、例えば100Vの高圧を抵抗発熱体に供給するこ
とに着想した。
Therefore, the inventor of the present application has proposed a resistance heating member which is a belt-shaped resistance heating element meandering in a predetermined meandering pattern, and which is connected to the resistance heating element and corresponds to both end portions of the roller body of the fixing heat roller. And a pair of belt-shaped power supply portions extending in the circumferential direction of the roller body, and a heating element sheet fixed on an insulating film material such as a polyimide resin, and the heating element sheet is bonded to an inner peripheral surface of the roller body with an adhesive. The idea was to supply a high voltage of, for example, 100 V to the resistance heating element via an energizing electrode that slidably contacts each power supply unit.

【0008】しかし、ローラ本体の内周面の仕上げ精度
の誤差や、ローラ本体の周長さに対応する発熱体シート
の長さ寸法の誤差が生ずることから、発熱体シートをロ
ーラ本体の内周面に固定する場合に、発熱体シートのロ
ーラ本体の周方向における一端部と他端部との間にシー
ト間隙間が生じるおそれがある。このような場合、高圧
を供給する通電用電極がそのシート間隙間に臨んだとき
に、通電用電極とローラ本体との間で放電が発生し、危
険性が高まるとともに、通電用電極やそのシート間隙間
に対応するローラ本体部分が焼損するなどの問題があ
る。
However, an error in the finishing accuracy of the inner peripheral surface of the roller body and an error in the length dimension of the heating element sheet corresponding to the circumferential length of the roller body occur. In the case of fixing the heating element sheet to the surface, a gap between the heating element sheets may be generated between one end and the other end of the roller body in the circumferential direction. In such a case, when the energizing electrode for supplying a high voltage faces the gap between the sheets, a discharge occurs between the energizing electrode and the roller body, increasing the danger and increasing the energizing electrode and its sheet. There is a problem that the roller body corresponding to the gap is burned.

【0009】本発明の目的は、ローラ本体の内周面又は
外周面に固定した発熱体シートの抵抗発熱体に確実に通
電し得るようにし、安全性や耐久性に優れた定着用加熱
ローラを提供することである。
SUMMARY OF THE INVENTION It is an object of the present invention to provide a fixing heat roller excellent in safety and durability so that current can be reliably supplied to a resistance heating element of a heating element sheet fixed to an inner peripheral surface or an outer peripheral surface of a roller body. To provide.

【0010】[0010]

【課題を解決するための手段】請求項1の定着用加熱ロ
ーラは、円筒状に形成されたローラ本体と、このローラ
本体の内周面に設けられ、通電により発熱する抵抗発熱
部材と、この抵抗発熱部材に摺動的に接触して通電する
為の1対の電極とを備え、ローラ本体の外周面に接触し
て搬送される記録媒体に付着したトナーを加熱して定着
させる定着用加熱ローラであって、抵抗発熱部材は、絶
縁膜材上に、抵抗発熱体と、ローラ本体の両端部に対応
し且つローラ本体の周方向に延びる1対の帯状の給電部
であって抵抗発熱体に電気的に接続された1対の給電部
とを固着してなる発熱体シートで構成され、各給電部の
周方向の両端部のうちの少なくとも一方の端部に対応す
る絶縁膜材には、他方の端部に対応する絶縁膜材端部に
重ね合わせる為の延長部が形成され、発熱体シートがそ
の抵抗発熱体をローラ本体の中心部側に向けた状態でロ
ーラ本体の内周面に固定され、更に1対の給電部の両端
部の位置において、絶縁膜材が延長部を介して2重に重
ね合わされているものである。
According to a first aspect of the present invention, there is provided a fixing heating roller comprising: a cylindrical roller body; a resistance heating member provided on an inner peripheral surface of the roller body; A pair of electrodes for slidably contacting the resistance heating member and supplying current thereto, and fixing heating for heating and fixing toner attached to the recording medium conveyed in contact with the outer peripheral surface of the roller body. A roller, wherein the resistance heating member comprises a resistance heating element and a pair of belt-shaped power supply sections corresponding to both ends of the roller body and extending in the circumferential direction of the roller body, on the insulating film material; The heating element sheet is formed by fixing a pair of power supply units electrically connected to each other, and the insulating film material corresponding to at least one end of both circumferential ends of each power supply unit includes To overlap the insulating film material end corresponding to the other end A long portion is formed, and the heating element sheet is fixed to the inner peripheral surface of the roller body with the resistance heating element facing the center of the roller body. The film material is doubly overlapped via the extension.

【0011】請求項2の定着用加熱ローラは、円筒状に
形成されたローラ本体と、このローラ本体の外周面に設
けられ、通電により発熱する抵抗発熱部材と、この抵抗
発熱部材に摺動的に接触して通電する為の1対の電極と
を備え、ローラ本体の外周面に接触して搬送される記録
媒体に付着したトナーを加熱して定着させる定着用加熱
ローラであって、抵抗発熱部材は、絶縁膜材上に、抵抗
発熱体と、ローラ本体の両端部に対応し且つローラ本体
の周方向に延びる1対の帯状の給電部であって抵抗発熱
体に電気的に接続された1対の給電部とを固着してなる
発熱体シートで構成され、各給電部の周方向の両端部の
うちの少なくとも一方の端部に対応する絶縁膜材には、
他方の端部に対応する絶縁膜材端部に重ね合わせる為の
延長部が形成され、発熱体シートがその抵抗発熱体をロ
ーラ本体の外側に向けた状態でローラ本体の外周面に固
定され、更に1対の給電部の両端部の位置において、絶
縁膜材が延長部を介して2重に重ね合わされているもの
である。
According to a second aspect of the present invention, there is provided a fixing heat roller, a roller body formed in a cylindrical shape, a resistance heating member provided on an outer peripheral surface of the roller body, and generating heat by energization. A heating roller for fixing the toner adhered to the recording medium conveyed in contact with the outer peripheral surface of the roller body by heating and fixing the toner; The member is a pair of belt-like power supply portions on the insulating film material, the pair of belt-shaped power supply portions corresponding to both ends of the roller body and extending in the circumferential direction of the roller body, and is electrically connected to the resistance heating body. The insulating film material, which is constituted by a heating element sheet formed by fixing a pair of power supply sections and which corresponds to at least one end of both ends in the circumferential direction of each power supply section,
An extension is formed for overlapping with the end of the insulating film material corresponding to the other end, and the heating element sheet is fixed to the outer peripheral surface of the roller body with the resistance heating element facing the outside of the roller body, Further, at the positions at both ends of the pair of power supply portions, the insulating film material is double overlapped via the extension portion.

【0012】請求項3の定着用加熱ローラは、請求項1
又は請求項2の発明において、前記抵抗発熱体は、所定
の蛇行パターンで蛇行する1又は複数の帯状の抵抗部材
で構成され、1対の給電部は抵抗部材と同じ材料で構成
されたものである。請求項4の定着用加熱ローラは、請
求項3の発明において、前記絶縁膜材には、各給電部の
周方向の両端部に対応する延長部が夫々形成され、2重
に重ね合わされた延長部に対応する部位には各給電部が
形成されていないものである。請求項5の定着用加熱ロ
ーラは、請求項3の発明において、抵抗発熱体は、ステ
ンレス鋼の箔膜で構成されたものである。
According to the third aspect of the present invention, there is provided a heating roller for fixing.
Alternatively, in the invention according to claim 2, the resistance heating element is formed of one or a plurality of belt-shaped resistance members meandering in a predetermined meandering pattern, and a pair of power supply portions is formed of the same material as the resistance member. is there. According to a fourth aspect of the present invention, there is provided the fixing heating roller according to the third aspect of the present invention, wherein the insulating film material has extended portions corresponding to both ends in the circumferential direction of each of the power supply portions, and the extended portions are overlapped doubly. Each power supply part is not formed in a part corresponding to the part. According to a fifth aspect of the present invention, in the heating roller for fixing, in the third aspect of the invention, the resistance heating element is made of a stainless steel foil film.

【0013】[0013]

【作用】請求項1の定着用加熱ローラにおいては、抵抗
発熱部材は、絶縁膜材上に、抵抗発熱体と、ローラ本体
の両端部に対応し且つローラ本体の周方向に延びる1対
の帯状の給電部であって抵抗発熱体に電気的に接続され
た1対の給電部とを固着してなる発熱体シートで構成さ
れ、また各給電部の周方向の両端部のうちの少なくとも
一方の端部に対応する絶縁膜材には、他方の端部に対応
する絶縁膜材端部に重ね合わせる為の延長部が形成され
ているので、発熱体シートがその抵抗発熱体をローラ本
体の中心部側に向けた状態でローラ本体の内周面に固定
されたとき、1対の給電部の両端部の位置において、絶
縁膜材が延長部を介して2重に重ね合わされている。そ
して、1対の電極が給電部に摺動的に接触することによ
り、給電部を通じて抵抗発熱体に通電され、その通電に
より抵抗発熱体が発熱する。
In the heat roller for fixing according to the first aspect, the resistance heating member comprises a resistance heating element and a pair of belt-like members corresponding to both ends of the roller body and extending in the circumferential direction of the roller body on the insulating film material. And a heating element sheet formed by fixing a pair of feeding sections electrically connected to the resistance heating element, and at least one of both circumferential ends of each feeding section. Since the insulating film material corresponding to the end portion has an extension portion to be overlapped with the end portion of the insulating film material corresponding to the other end portion, the heating element sheet has its resistance heating element centered on the roller body. When it is fixed to the inner peripheral surface of the roller main body in a state facing the unit side, the insulating film material is double overlapped via the extension at the positions of both ends of the pair of power supply units. When the pair of electrodes slidably contact the power supply unit, the resistance heating element is energized through the power supply unit, and the current is generated by the resistance heating element.

【0014】ここで、発熱体シートの周方向長さが短く
て、各給電部の周方向の両端部の間に給電部隙間が発生
した場合でも、絶縁膜材が延長部を介して2重に重ね合
わされていることから、1対の電極がその給電部隙間に
臨んだときでも、その2重に重ね合わされた絶縁膜材の
効果によりローラ本体との間で放電が発生することがな
く、定着用加熱ローラの安全性や耐久性を高めることが
できる。
Here, even when the circumferential length of the heating element sheet is short and a power supply gap is generated between both ends in the circumferential direction of each power supply section, the insulating film material is doubled via the extension. Even when a pair of electrodes faces the gap between the power supply portions, no discharge occurs between the roller body and the effect of the doubly overlapped insulating film material. The safety and durability of the fixing heating roller can be improved.

【0015】請求項2の定着用加熱ローラにおいては、
請求項1と略同様に作用するが、次の点で異なる。即
ち、抵抗発熱部材である発熱体シートは、その抵抗発熱
体をローラ本体の外側に向けた状態でローラ本体の外周
面に固定される。このとき、1対の給電部の両端部の位
置において、絶縁膜材が延長部を介して2重に重ね合わ
されている。そして、1対の電極が給電部に摺動的に接
触することにより、給電部を通じて抵抗発熱体に通電さ
れ、その通電により抵抗発熱体が発熱する。ここで、発
熱体シートの周方向長さが短くて、各給電部の周方向の
両端部の間に隙間が発生した場合でも、絶縁膜材が延長
部を介して2重に重ね合わされていることから、1対の
電極がその給電部隙間に臨んだときでも、その2重に重
ね合わされた絶縁膜材の効果によりローラ本体との間で
放電が発生することがなく、定着用加熱ローラの安全性
や耐久性を高めることができる。
In the fixing heating roller according to the second aspect,
The operation is substantially the same as that of the first aspect, but differs in the following point. That is, the heating element sheet as the resistance heating member is fixed to the outer peripheral surface of the roller main body with the resistance heating element facing the outside of the roller main body. At this time, the insulating film material is overlapped doubly via the extension portions at the positions of both ends of the pair of power supply units. When the pair of electrodes slidably contact the power supply unit, the resistance heating element is energized through the power supply unit, and the current is generated by the resistance heating element. Here, even when the circumferential length of the heating element sheet is short and a gap is generated between both end portions in the circumferential direction of each power supply unit, the insulating film material is double overlapped via the extended portion. Therefore, even when the pair of electrodes faces the gap of the power supply portion, no discharge is generated between the roller body and the heat of the fixing roller due to the effect of the double-layered insulating film material. Safety and durability can be improved.

【0016】請求項3の定着用加熱ローラにおいては、
請求項1又は請求項2と同様の作用を奏するが、前記抵
抗発熱体は、所定の蛇行パターンで蛇行する1又は複数
の帯状の抵抗部材で構成され、前記1対の給電部は抵抗
部材と同じ材料で構成されているので、蛇行する1又は
複数の帯状の抵抗部材の各々には、給電部を介して通電
され、定着用加熱ローラの全域に亙って発熱することが
できる。このとき、蛇行パターンとして、ローラ本体の
両端部程大きな発熱量となるようなパターンにするな
ど、パターン設計が容易になり、ローラ本体の両端部や
中央部分の温度分布を自由に調節できる。更に、給電部
は、抵抗部材と同じ材料で構成されているので、ローラ
本体の両端部にリング状電極などを別途設けることな
く、抵抗部材と電極部とを一体的に形成でき、しかもこ
れら抵抗部材と給電部との電気的接触が良好となる。
In the heat roller for fixing according to the third aspect,
The same effect as that of claim 1 or claim 2 is obtained, but the resistance heating element is constituted by one or a plurality of belt-shaped resistance members meandering in a predetermined meandering pattern, and the pair of power supply portions is connected to a resistance member. Since they are made of the same material, each of the meandering one or a plurality of belt-shaped resistance members is energized through the power supply unit, and can generate heat over the entire area of the fixing heating roller. At this time, the pattern design is facilitated, for example, by forming the meandering pattern into a pattern that generates a larger amount of heat at both ends of the roller body, and the temperature distribution at both ends and the center of the roller body can be freely adjusted. Further, since the power supply portion is made of the same material as the resistance member, the resistance member and the electrode portion can be integrally formed without separately providing ring-shaped electrodes or the like at both ends of the roller body. The electrical contact between the member and the power supply unit is improved.

【0017】請求項4の定着用加熱ローラにおいては、
請求項3と同様の作用を奏するが、前記絶縁膜材には、
各給電部の周方向の両端部に対応する延長部が夫々形成
され、2重に重ね合わされた延長部に対応する部位には
各給電部が形成されていない。従って、その2重に重ね
合わされた延長部に対応する部位の厚さは、発熱体シー
トのシート厚さと略同様になって段差がないので、各電
極が給電部に摺動的に接触して通電する際に、これら延
長部に対応する部位をスムーズに接触することができ
る。
According to a fourth aspect of the present invention, in the fixing heating roller,
The same effect as in claim 3 is obtained, but the insulating film material includes
Extension portions corresponding to both ends in the circumferential direction of each power supply portion are respectively formed, and each power supply portion is not formed in a portion corresponding to the double overlapped extension portion. Therefore, the thickness of the portion corresponding to the double overlapped extension portion is substantially the same as the sheet thickness of the heating element sheet and has no level difference. When power is supplied, the portions corresponding to these extension portions can be smoothly contacted.

【0018】請求項5の定着用加熱ローラにおいては、
請求項3と同様の作用を奏するが、前記抵抗発熱体は、
ステンレス鋼の箔膜で構成されているので、エッチング
処理などで簡単に製作でき、しかも軽量で且つ耐久性に
優れたものにすることができる。
In the heating roller for fixing according to claim 5,
The same operation as in claim 3 is obtained, but the resistance heating element is
Since it is made of a stainless steel foil film, it can be easily manufactured by etching or the like, and can be made lightweight and excellent in durability.

【0019】[0019]

【実施例】以下、本発明の実施例について図面に基いて
説明する。本実施例は、複写機やプリンタなどの画像記
録装置に設けられた定着機構に組込まれた定着用加熱ロ
ーラに本発明を適用した場合のものである。図1・図2
に示すように、定着用加熱ローラ10は、ゴム製の押圧
ローラ20に押圧接触するとともに、図示外の枢支機構
により、本体フレームに回転可能に枢支され、押圧ロー
ラ20との間に搬送された記録媒体P上に付着したトナ
ーを押圧しながら加熱して定着するようになっている。
Embodiments of the present invention will be described below with reference to the drawings. In this embodiment, the present invention is applied to a fixing heat roller incorporated in a fixing mechanism provided in an image recording apparatus such as a copying machine or a printer. Figures 1 and 2
As shown in FIG. 1, the fixing heating roller 10 is in pressure contact with a rubber pressing roller 20, and is rotatably supported by the main body frame by a pivoting mechanism (not shown). The toner adhered on the recording medium P is heated and fixed while being pressed.

【0020】定着用加熱ローラ10は、良好な熱伝導性
を有する厚さ約1〜3mmのアルミ製のローラ本体11の
外周面に、トナーの付着を防止する付着防止層12を形
成するとともに、ローラ本体11の内周面に、発熱体シ
ートで構成される抵抗発熱部材13を接着固定されたも
のである。前記付着防止層12は、厚さ約10〜20μ
mを有し、テフロンなどのフッ素樹脂からなる、耐熱性
に優れたものであり、定着処理時に、記録媒体P上のト
ナーが定着用加熱ローラ10の表面に付着することを防
止するために設けられている。このように付着防止層1
2を設けることにより、定着用加熱ローラ10の表面に
付着したトナーが、押圧ローラ20の表面に転写され、
次に搬送された記録媒体Pの裏側に押圧ローラ20表面
のトナーが付着して汚れが発生することを防止できる。
The fixing heating roller 10 has an adhesion preventing layer 12 for preventing adhesion of toner on an outer peripheral surface of an aluminum roller body 11 having a good thermal conductivity and having a thickness of about 1 to 3 mm. A resistance heating member 13 composed of a heating element sheet is bonded and fixed to the inner peripheral surface of the roller body 11. The adhesion preventing layer 12 has a thickness of about 10 to 20 μm.
m, which is made of a fluororesin such as Teflon and has excellent heat resistance, and is provided to prevent the toner on the recording medium P from adhering to the surface of the fixing heat roller 10 during the fixing process. Have been. Thus, the adhesion preventing layer 1
2, the toner attached to the surface of the fixing heating roller 10 is transferred to the surface of the pressing roller 20,
Then, it is possible to prevent the toner on the surface of the pressing roller 20 from adhering to the back side of the recording medium P conveyed, thereby preventing the occurrence of contamination.

【0021】前記抵抗発熱部材13は、図2・図3に示
すように、30〜50μmの厚さで且つ耐熱性及び絶縁
性を有するポリイミド樹脂のフィルムからなる絶縁膜材
14の表面上に、30〜50μmの厚さを有する、2つ
の帯状のステンレス鋼の箔膜からなる抵抗部材15aを
所定の蛇行パターンに蛇行させた抵抗発熱体15を張り
付けた可撓性を有する発熱体シートで構成されている。
また、この抵抗発熱体15の左右両端部には、抵抗部材
15aの左右の端部に夫々対応して電気的に接続された
左側給電部15bと右側給電部15cとが夫々一体的に
形成されている。
As shown in FIGS. 2 and 3, the resistance heating member 13 is formed on a surface of an insulating film material 14 made of a polyimide resin film having a thickness of 30 to 50 μm and having heat resistance and insulation properties. It is composed of a flexible heating element sheet on which a resistance heating element 15 having a thickness of 30 to 50 μm and made of two strip-shaped stainless steel foil films meandering in a predetermined meandering pattern is attached. ing.
A left power supply portion 15b and a right power supply portion 15c which are electrically connected to the left and right ends of the resistance member 15a, respectively, are formed integrally at both left and right end portions of the resistance heating element 15, respectively. ing.

【0022】更に、図3に示すように、各給電部15
b,15cの周方向の両端部のうちの一方の端部に対応
する絶縁膜材14には、他方の端部に対応する絶縁膜材
端部に重ね合わせる為の所定の長さKを有する延長部1
4aが、抵抗発熱部材13の全幅に亙って矩形状に一体
形成されている。
Further, as shown in FIG.
The insulating film material 14 corresponding to one end of the circumferential ends of the b and 15c has a predetermined length K for overlapping with the insulating film material end corresponding to the other end. Extension 1
4a is integrally formed in a rectangular shape over the entire width of the resistance heating member 13.

【0023】即ち、絶縁膜材14は、ローラ本体11の
ローラ軸方向の長さに略対応する横寸法Wとし、またロ
ーラ本体11の周長さSに延長部14aの長さ寸法Kを
加算した縦寸法Lとする大きさを有するものであり、そ
の一方の端部(図3において下端部)に延長部14aが
形成されているのである。
That is, the insulating film material 14 has a lateral dimension W substantially corresponding to the length of the roller body 11 in the roller axis direction, and the length K of the extension 14a is added to the circumferential length S of the roller body 11. In this case, an extension 14a is formed at one end (the lower end in FIG. 3).

【0024】そして、図1に示すように、左右1対の通
電用電極30,31が本体フレームに夫々支持されてお
り、左側の通電用電極30は左側給電部15bに摺動的
に接触するとともに、右側の通電用電極31は右側給電
部15cに摺動的に接触し、各抵抗部材15aはこれら
通電用電極30,31を介して供給された駆動電流によ
り発熱し、ローラ本体11の内周面全域に亙って効率良
く熱伝導される。
As shown in FIG. 1, a pair of left and right conducting electrodes 30 and 31 are respectively supported by the main body frame, and the left conducting electrode 30 slidably contacts the left power supply portion 15b. At the same time, the right energizing electrode 31 slidably comes into contact with the right power feeding portion 15 c, and each resistance member 15 a generates heat by the drive current supplied through these energizing electrodes 30, 31. Heat is efficiently conducted over the entire peripheral surface.

【0025】ここで、前記各抵抗部材15aの左右両端
部分における抵抗線幅は、その中央部分の抵抗線幅より
も狭く形成されている。即ち、左右両端部の抵抗値が大
きいことから、左右両端部分の発熱量が大きくなるよう
に構成されており、定着用加熱ローラ10の、特に左右
両端部分の開放部分において放熱に伴って加熱温度が低
くなるのが防止され、定着用加熱ローラ10の全体に亙
って均一な温度分布で発熱可能になっている。従って、
定着用加熱ローラ10には、温度ムラが存在しないの
で、定着状態の良好な画像を得ることができる。
Here, the resistance line width at the left and right end portions of each of the resistance members 15a is formed narrower than the resistance line width at the central portion. That is, since the resistance value at the left and right end portions is large, the heat value at the left and right end portions is configured to be large. Is prevented from lowering, and heat can be generated with a uniform temperature distribution over the entirety of the fixing heating roller 10. Therefore,
Since there is no temperature unevenness in the fixing heat roller 10, an image in a good fixed state can be obtained.

【0026】ところで、前記発熱体シートである抵抗発
熱部材13の製作と、その抵抗発熱部材13のローラ本
体11への取付けについて説明する。先ず、図3に示す
ように、電気絶縁性を有するポリイミド樹脂のフィルム
からなる絶縁膜材14の表面のうち、延長部14aに対
応する部分を除いて、ステンレス鋼の箔膜を貼着したシ
ートフィルムを作製し、抵抗部材15aの為の所定の蛇
行パターンと左右両給電部15b,15cの為の電極パ
ターンとに対応したレジストをステンレス鋼の箔膜上に
スクリーン印刷で塗布する。そして、エッチング処理に
よりレジストを除去することで、抵抗部材15a及び両
給電部15b,15cを有する抵抗発熱部材13(発熱
体シート)が作製される。
Now, the production of the resistance heating member 13 as the heating element sheet and the attachment of the resistance heating member 13 to the roller body 11 will be described. First, as shown in FIG. 3, a sheet on which a stainless steel foil film is adhered except for a portion corresponding to the extension 14a on the surface of the insulating film material 14 made of a polyimide resin film having electrical insulation properties. A film is prepared, and a resist corresponding to a predetermined meandering pattern for the resistance member 15a and an electrode pattern for the left and right power supply portions 15b and 15c is applied on a stainless steel foil film by screen printing. Then, by removing the resist by etching, a resistance heating member 13 (heating element sheet) having the resistance member 15a and both power supply portions 15b and 15c is manufactured.

【0027】次に、この絶縁膜材14の裏面に耐熱性接
着剤を塗布し、図4に示すように、抵抗発熱体15をロ
ーラ本体11の中心部側に向けた状態で、抵抗発熱部材
13を、延長部14aを設けた一方の端部から他方の端
部(図3において上端部)側にローラ本体11の内周面
に順次接着固定し、高温炉で加熱することで、抵抗発熱
部材13をローラ本体11の内周面に簡単に固定するこ
とができる。このとき、ローラ本体11の周方向に延び
る1対の給電部15b,15cの両端部間に、給電部隙
間Gが生じた場合でも、その給電部隙間Gに対応して、
絶縁膜材14は、延長部14aと他方の端部の絶縁膜材
端部とにより、2重に重ね合わされている。
Next, a heat-resistant adhesive is applied to the back surface of the insulating film material 14, and the resistance heating element 15 is directed toward the center of the roller body 11 as shown in FIG. 13 is sequentially bonded and fixed to the inner peripheral surface of the roller body 11 from one end provided with the extension portion 14a to the other end (upper end in FIG. 3), and is heated by a high-temperature furnace to generate resistance heat. The member 13 can be easily fixed to the inner peripheral surface of the roller body 11. At this time, even if a power supply portion gap G is generated between both ends of the pair of power supply portions 15b and 15c extending in the circumferential direction of the roller main body 11, the power supply portion gap G is corresponding to the power supply portion gap G.
The insulating film material 14 is doubly overlapped with the extension 14a and the other end of the insulating film material.

【0028】次に、この定着用加熱ローラ10の定着動
作について説明する。左右両側の通電用電極30,31
に供給された駆動電流は、左右両側の給電部15b・1
5cを介して各抵抗部材15aに夫々供給され、各抵抗
部材15aが発熱する。このとき、各抵抗部材15aの
左右両端部における抵抗線幅は、その中央部分の抵抗線
幅よりも狭く形成され、発熱量が大きくなることから、
定着用加熱ローラ10の、特に左右両端部における加熱
温度が低くなるのが防止されるので、定着用加熱ローラ
10の全体に亙って均一な温度分布で発熱可能になって
いる。このとき、各抵抗部材15aと両給電部15b,
15cとが一体的に形成されているので、これら抵抗部
材15aと両給電部15b,15cとの電気的接触が極
めて良好になる。
Next, the fixing operation of the fixing heating roller 10 will be described. Right and left energizing electrodes 30, 31
The drive current supplied to the power supply units 15b
Each of the resistance members 15a is supplied to the corresponding resistance member 15a via the corresponding one of the resistance members 5a and generates heat. At this time, the resistance line widths at the left and right ends of each resistance member 15a are formed to be narrower than the resistance line width at the central portion thereof, and the amount of heat generated is large.
Since the heating temperature of the fixing heating roller 10, particularly at the left and right ends thereof, is prevented from being lowered, heat can be generated with a uniform temperature distribution over the entire fixing heating roller 10. At this time, each resistance member 15a and both power supply portions 15b,
15c is formed integrally, so that the electrical contact between these resistance members 15a and both power supply portions 15b and 15c is extremely good.

【0029】ここで、前述したように、ローラ本体11
の周方向に延びる1対の給電部15b,15cの両端部
間に、給電部隙間Gが生じた場合でも、その給電部隙間
Gに対応して、絶縁膜材14は、延長部14aと他方の
端部の絶縁膜材端部とにより、2重に重ね合わされてい
る。従って、これら両通電用電極30,31がその給電
部隙間Gに臨んだときでも、その2重に重ね合わされた
絶縁膜材14の効果によりローラ本体11との間で放電
が発生することがなく、定着用加熱ローラ10の安全性
や耐久性を高めることができる。
Here, as described above, the roller body 11
Even if a power supply gap G is generated between both ends of a pair of power supply sections 15b and 15c extending in the circumferential direction of the pair, the insulating film material 14 is in contact with the extension 14a corresponding to the power supply gap G. Are overlapped doubly with the end of the insulating film material. Therefore, even when both of the current-carrying electrodes 30 and 31 approach the power supply portion gap G, no discharge occurs between the roller body 11 and the insulating film material 14 overlapped by the double layer. Thus, the safety and durability of the fixing heating roller 10 can be improved.

【0030】そして、抵抗発熱体15で発熱した熱が、
絶縁膜材14とローラ本体11とを介して付着防止層1
2に伝達される。ここで、抵抗発熱体15で発熱した熱
は、ローラ本体11により、更に均一な温度分布とな
る。そして、定着用加熱ローラ10と押圧ローラ20と
の間に搬送された記録媒体Pに付着したトナーが加熱さ
れて記録媒体Pに定着される。
The heat generated by the resistance heating element 15 is
Adhesion prevention layer 1 via insulating film material 14 and roller body 11
2 is transmitted. Here, the heat generated by the resistance heating element 15 has a more uniform temperature distribution by the roller body 11. Then, the toner attached to the recording medium P conveyed between the fixing heating roller 10 and the pressing roller 20 is heated and fixed on the recording medium P.

【0031】このように、抵抗発熱部材13は、絶縁膜
材14上に、抵抗発熱体15と1対の給電部15b,1
5cとを固着してなる発熱体シートで構成され、更に各
給電部15b,15cの周方向の両端部のうちの一方の
端部に対応する絶縁膜材14には、他方の端部に対応す
る絶縁膜材端部に重ね合わせる為の延長部14aが形成
されているので、発熱体シートがその抵抗発熱体15を
ローラ本体11の中心部側に向けた状態でローラ本体1
1の内周面に固定されたとき、各給電部15b,15c
の周方向の両端部の間に給電部隙間Gが発生した場合で
も、その給電部隙間Gに対応する部分は、絶縁膜材14
が延長部14aと他方の端部の絶縁膜材端部とにより、
2重に重ね合わされている。従って、その2重に重ね合
わされた絶縁膜材14の効果により両通電用電極30,
31とローラ本体11との間で放電が発生することがな
いので、定着用加熱ローラ10の安全性や耐久性を高め
ることができる。
As described above, the resistance heating member 13 is provided on the insulating film material 14 with the resistance heating element 15 and the pair of power supply portions 15b, 1
5c, and an insulating film material 14 corresponding to one end of the circumferential ends of each of the power supply portions 15b and 15c, and an insulating film material 14 corresponding to the other end. Since the extension portion 14a for overlapping with the end portion of the insulating film material to be formed is formed, the heating element sheet faces the resistance heating element 15 toward the center of the roller body 11 so that the roller body 1
1 when fixed to the inner peripheral surface of each of the power feeding portions 15b and 15c.
Even if a power supply portion gap G is generated between both ends in the circumferential direction, the portion corresponding to the power supply portion gap G is the insulating film material 14.
Due to the extension 14a and the end of the insulating film material at the other end,
It is doubly overlapped. Therefore, due to the effect of the double-layered insulating film material 14, the current-carrying electrodes 30,
Since no discharge occurs between the roller 31 and the roller body 11, the safety and durability of the fixing heating roller 10 can be improved.

【0032】更に、前記抵抗部材15aを蛇行パターン
とすることにより、ローラ本体11の両端部程大きな発
熱量となるようなパターンにするなど、パターン設計が
容易になるので、ローラ本体11の両端部や中央部分の
温度分布を自由に調節できる。加えて、左右両給電部1
5b,15cは、抵抗部材15aに連続して形成されて
いるので、抵抗部材15aへ給電するためのリング状電
極などを別途設けることなく、抵抗部材15aと両給電
部15b,15cとを一体的に形成でき、しかもこれら
抵抗部材15aと両給電部15b,15cとの電気的接
触を極めて良好にすることができる。
Further, since the resistance member 15a is formed in a meandering pattern, the pattern design becomes easy, for example, in such a pattern as to generate a larger amount of heat at both ends of the roller body 11, so that the both ends of the roller body 11 can be easily formed. And the temperature distribution in the central part can be adjusted freely. In addition, both right and left power supply units 1
5b and 15c are formed continuously with the resistance member 15a, so that the resistance member 15a and the two power supply portions 15b and 15c are integrally formed without separately providing a ring-shaped electrode or the like for supplying power to the resistance member 15a. The electrical contact between the resistance member 15a and the power supply portions 15b and 15c can be extremely improved.

【0033】ところで、図5・図6に示すように、2つ
の延長部14b,14cを形成した絶縁膜材14Aに抵
抗発熱体15Aを固着した発熱体シートで抵抗発熱部材
13Aを構成し、この抵抗発熱部材13Aをローラ本体
11Aの内周面に固着して定着用加熱ローラ10Aを構
成してもよい。即ち、発熱体シートである抵抗発熱部材
13Aには、上述と同様の方法にて抵抗発熱体15Aと
左右両給電部15d,15eとが形成されている。ま
た、絶縁膜材14Aは、ローラ本体11のローラ軸方向
の長さに略対応する横寸法Wとし、またローラ本体11
の周長さSに2つの延長部14b,14cの長さ寸法K
を加算した縦寸法Lとする大きさを有するものであり、
その一方の端部(図5において下端部)に延長部14b
が形成されるとともに、他方の端部(図5において上端
部)に延長部14cが形成されている。
As shown in FIGS. 5 and 6, the resistance heating member 13A is constituted by a heating element sheet in which a resistance heating element 15A is fixed to an insulating film material 14A having two extended portions 14b and 14c. The fixing heating roller 10A may be configured by fixing the resistance heating member 13A to the inner peripheral surface of the roller body 11A. That is, the resistance heating member 13A, which is a heating element sheet, is provided with the resistance heating element 15A and the left and right power supply portions 15d and 15e in the same manner as described above. The insulating film material 14A has a lateral dimension W substantially corresponding to the length of the roller body 11 in the roller axis direction.
Length K of the two extension portions 14b and 14c to the circumference S of
, And has a size corresponding to the vertical dimension L,
One end (the lower end in FIG. 5) has an extension 14b
Is formed, and an extension 14c is formed at the other end (the upper end in FIG. 5).

【0034】そして、図6に示すように、抵抗発熱体1
5Aをローラ本体11Aの中心部側に向けた状態で、抵
抗発熱部材13Aを、延長部14bを設けた一方の端部
から延長部14cを設けた他方の端部側にローラ本体1
1Aの内周面に順次接着固定することで、抵抗発熱部材
13Aをローラ本体11の内周面に簡単に固定すること
ができる。このとき、ローラ本体11の周方向に延びる
1対の給電部15d,15eの両端部間に給電部隙間G
が生じた場合でも、その給電部隙間Gには、絶縁膜材1
4Aの2つの延長部14b、14cが2重に重ね合わさ
って位置している。但し、絶縁膜材14Aの、2重に重
ね合わされた2つの延長部14b、14cに対応する部
位には、各給電部15d,15eが形成されていない。
そして、ローラ本体11Aの周方向に所定位相角だけシ
フトした位置に2つの通電用電極30A,31Aが夫々
設けられている。
Then, as shown in FIG.
With the 5A facing the center of the roller body 11A, the resistance heating member 13A is moved from one end provided with the extension 14b to the other end provided with the extension 14c.
By sequentially bonding and fixing the inner peripheral surface of the roller 1A, the resistance heating member 13A can be easily fixed to the inner peripheral surface of the roller body 11. At this time, the power supply unit gap G is provided between both ends of the pair of power supply units 15d and 15e extending in the circumferential direction of the roller body 11.
Even if a gap occurs, the insulating film material 1
The two extension portions 14b and 14c of 4A are positioned so as to overlap with each other. However, the power supply portions 15d and 15e are not formed in portions of the insulating film material 14A corresponding to the two extended portions 14b and 14c that are overlapped.
Two energizing electrodes 30A and 31A are provided at positions shifted by a predetermined phase angle in the circumferential direction of the roller main body 11A, respectively.

【0035】この場合にも、前記実施例と同様に、各給
電部15d,15eの周方向の両端部の間に給電部隙間
Gが発生した場合でも、その給電部隙間Gに対応する部
分においては、絶縁膜材14Aが2つの延長部14b,
14cとにより2重に重ね合わされていることから、そ
の2重に重ね合わされた絶縁膜材14Aの効果により両
通電用電極30A,31Aとローラ本体11Aとの間で
放電が発生することがなく、定着用加熱ローラ10Aの
安全性や耐久性を高めることができる。更に、その2重
に重ね合わされた延長部14b,14cに対応する部位
の厚さは、発熱体シートのシート厚さと略同様になるた
め両者間に段差がなく、各通電用電極30A,31Aが
給電部15b,15cに摺動的に接触して通電する際
に、これら延長部14b,14cに対応する部位をスム
ーズに接触することができる。
Also in this case, similarly to the above-described embodiment, even if a power supply gap G occurs between both ends in the circumferential direction of each of the power supply sections 15d and 15e, a portion corresponding to the power supply gap G is formed. Means that the insulating film material 14A has two extended portions 14b,
14c, the discharge is not generated between the two current-carrying electrodes 30A, 31A and the roller body 11A due to the effect of the double superposed insulating film material 14A. The safety and durability of the fixing heating roller 10A can be improved. Further, since the thickness of the portion corresponding to the doubly overlapped extension portions 14b, 14c is substantially the same as the sheet thickness of the heating element sheet, there is no step between the two, and each of the current-carrying electrodes 30A, 31A has When the power is supplied by slidingly contacting the power supply portions 15b and 15c, the portions corresponding to the extension portions 14b and 14c can be smoothly contacted.

【0036】一方、図7に示すように、図3に示す発熱
体シートで構成される抵抗発熱部材13を、その抵抗発
熱体をローラ本体11Bの外側に向けた状態で、ローラ
本体11Bの外周面に固定して定着用加熱ローラ10B
を構成し、発熱体シートに形成した各給電部15b,1
5cに、外側から通電用電極30B,31Bを介して通
電するように構成してもよい。ここで、抵抗発熱部材1
3のうちの、各給電部15b,15cの部分を除いた表
面に上述した実施例と同様に、フッ素樹脂等からなる付
着防止層を形成するようにしてもよい。この場合にも、
前記実施例と同様に定着動作するとともに、同様の効果
を得ることができる。
On the other hand, as shown in FIG. 7, the resistance heating member 13 composed of the heating element sheet shown in FIG. 3 is placed on the outer periphery of the roller body 11B with the resistance heating element facing the outside of the roller body 11B. Fixing heating roller 10B fixed to the surface
And each of the power supply portions 15b, 1 formed on the heating element sheet
5c may be configured to be energized from the outside via the energizing electrodes 30B and 31B. Here, the resistance heating member 1
An adhesion preventing layer made of a fluororesin or the like may be formed on the surface of the three except for the power supply parts 15b and 15c, as in the above-described embodiment. Again, in this case,
The fixing operation is performed in the same manner as in the above-described embodiment, and the same effect can be obtained.

【0037】更に、図8に示すように、図5に示す発熱
体シートで構成される抵抗発熱部材13Aを、その抵抗
発熱体15をローラ本体11Cの外側に向けた状態で、
ローラ本体11Cの外周面に固定して定着用加熱ローラ
10Cを構成し、発熱体シートに形成した各給電部15
d,15eに、外側から通電用電極30C,31Cを介
して通電するように構成してもよい。ここで、抵抗発熱
部材13Aのうちの、各給電部15b,15cの部分を
除いた表面に上述した実施例と同様に、フッ素樹脂から
なる付着防止層を形成するようにしてもよい。この場合
にも、前記変更態様と同様に定着動作するとともに、同
様の効果を得ることができる。
Further, as shown in FIG. 8, the resistance heating member 13A composed of the heating element sheet shown in FIG. 5 is placed in a state where the resistance heating element 15 faces the outside of the roller body 11C.
The fixing heating roller 10C is fixed to the outer peripheral surface of the roller body 11C, and each of the power supply portions 15 formed on the heating element sheet is formed.
A current may be supplied to the electrodes d and 15e from outside through the electrodes 30C and 31C. Here, an adhesion preventing layer made of a fluororesin may be formed on the surface of the resistance heating member 13A except for the power supply portions 15b and 15c, as in the above-described embodiment. In this case, the fixing operation can be performed in the same manner as in the above-described modified embodiment, and the same effect can be obtained.

【0038】尚、前記蛇行パターンは、単位面積に形成
する抵抗部材15aの密度を変更するように構成したも
のであってもよい。尚、本発明の技術的思想の範囲内に
おいて、前記実施例に関し、既存の技術や当業者に自明
の技術に基いて種々の変更を加えることもあり得る。
尚、ローラ本体と抵抗発熱部材とを備えた、複写機やフ
ァクシミリなどの画像記録装置に設けられた定着機構に
用いられる各種の定着用加熱ローラに本発明を適用し得
ることは勿論である。
The meandering pattern may be configured to change the density of the resistance member 15a formed in a unit area. It should be noted that various modifications may be made to the above-described embodiment based on existing technology or technology obvious to those skilled in the art without departing from the technical spirit of the present invention.
Of course, the present invention can be applied to various types of fixing heating rollers provided with a roller body and a resistance heating member and used in a fixing mechanism provided in an image recording apparatus such as a copying machine or a facsimile.

【0039】[0039]

【発明の効果】請求項1の定着用加熱ローラによれば、
抵抗発熱部材は、絶縁膜材上に、抵抗発熱体と1対の給
電部とを固着してなる発熱体シートで構成され、更に各
給電部の周方向の両端部のうちの少なくとも一方の端部
に対応する絶縁膜材には、他方の端部に対応する絶縁膜
材端部に重ね合わせる為の延長部が形成されているの
で、発熱体シートがその抵抗発熱体をローラ本体の中心
部側に向けた状態でローラ本体の内周面に固定されたと
き、1対の給電部の両端部の位置において、絶縁膜材が
延長部を介して2重に重ね合わされている。
According to the heat roller for fixing of the first aspect,
The resistance heating member is constituted by a heating element sheet in which a resistance heating element and a pair of power supply portions are fixed on an insulating film material, and at least one end of both circumferential end portions of each power supply portion. In the insulating film material corresponding to the portion, an extension portion for overlapping with the end portion of the insulating film material corresponding to the other end is formed, so that the heating element sheet has the resistance heating element in the center of the roller body. When it is fixed to the inner peripheral surface of the roller main body in a state facing the side, the insulating film material is double overlapped via the extension at the positions of both ends of the pair of power supply units.

【0040】それ故、発熱体シートの周方向長さが短く
て、各給電部の周方向の両端部の間に隙間が発生した場
合でも、絶縁膜材が延長部を介して2重に重ね合わされ
ていることから、各電極から給電部に摺動的に接触して
通電されるときに、各電極はその2重に重ね合わされた
絶縁膜材によりローラ本体と放電することがなく、定着
用加熱ローラの安全性や耐久性を高めることができる。
Therefore, even when the circumferential length of the heating element sheet is short and a gap is generated between both ends in the circumferential direction of each of the power supply sections, the insulating film material is superimposed twice via the extension section. Therefore, when each electrode is slidably contacted with the power supply section and is energized, each electrode does not discharge with the roller body due to the double-layered insulating film material, and is used for fixing. The safety and durability of the heating roller can be improved.

【0041】請求項2の定着用加熱ローラによれば、抵
抗発熱部材は、絶縁膜材上に、抵抗発熱体と1対の給電
部とを固着してなる発熱体シートで構成され、更に各給
電部の周方向の両端部のうちの少なくとも一方の端部に
対応する絶縁膜材には、他方の端部に対応する絶縁膜材
端部に重ね合わせる為の延長部が形成されているので、
発熱体シートがその抵抗発熱体をローラ本体の外側に向
けた状態でローラ本体の外周面に固定されたとき、1対
の給電部の両端部の位置において、絶縁膜材が延長部を
介して2重に重ね合わされている。それ故、請求項1と
同様の効果を得ることができる。
According to the fixing heating roller of the second aspect, the resistance heating member is constituted by a heating element sheet in which a resistance heating element and a pair of power supply sections are fixed on an insulating film material. Since the insulating film material corresponding to at least one of the two ends in the circumferential direction of the power supply portion has an extended portion for overlapping with the insulating film material end corresponding to the other end, ,
When the heating element sheet is fixed to the outer peripheral surface of the roller body with the resistance heating element facing the outside of the roller body, the insulating film material is provided via the extension at the positions of both ends of the pair of power supply sections. It is doubly overlapped. Therefore, the same effect as the first aspect can be obtained.

【0042】請求項3の定着用加熱ローラによれば、請
求項1又は請求項2と同様の効果を奏するが、前記抵抗
発熱体は、所定の蛇行パターンで蛇行する1又は複数の
帯状の抵抗部材で構成され、1対の給電部は抵抗部材と
同じ材料で構成されているので、蛇行する1又は複数の
帯状の抵抗部材の各々には、給電部を介して通電され、
定着用加熱ローラの全域に亙って発熱することができ
る。このとき、蛇行パターンとして、ローラ本体の両端
部程大きな発熱量となるようなパターンにするなど、パ
ターン設計が容易になり、ローラ本体の両端部や中央部
分の温度分布を自由に調節できる。更に、給電部は、抵
抗部材と同じ材料で構成されているので、リング状電極
などを別途設けることなく、抵抗部材と給電部とを一体
的に形成でき、しかもこれら抵抗部材と給電部との電気
的接触が良好となる。
According to the fixing heating roller of the third aspect, the same effect as in the first or second aspect is obtained, but the resistance heating element has one or a plurality of belt-shaped resistances meandering in a predetermined meandering pattern. Since the pair of power supply units are formed of the same material as the resistance member, each of the meandering one or more belt-shaped resistance members is energized through the power supply unit,
Heat can be generated over the entire area of the fixing heating roller. At this time, the pattern design is facilitated, for example, by forming the meandering pattern into a pattern that generates a larger amount of heat at both ends of the roller body, and the temperature distribution at both ends and the center of the roller body can be freely adjusted. Further, since the power supply portion is made of the same material as the resistance member, the resistance member and the power supply portion can be integrally formed without separately providing a ring-shaped electrode or the like. Good electrical contact.

【0043】請求項4の定着用加熱ローラによれば、請
求項3と同様の効果を奏するが、前記絶縁膜材には、各
給電部の周方向の両端部に対応する延長部が夫々形成さ
れ、2重に重ね合わされた延長部に対応する部位には各
給電部が形成されていないので、その2重に重ね合わさ
れた延長部に対応する部位の厚さは、発熱体シートのシ
ート厚さと略同様になって段差がないので、各電極が給
電部に摺動的に接触して通電する際に、これら延長部に
対応する部位をスムーズに接触することができる。
According to the heat roller for fixing of the fourth aspect, the same effect as the third aspect is obtained, but the insulating film material has extension portions corresponding to both ends in the circumferential direction of each power supply portion. Since each power supply section is not formed at a portion corresponding to the double overlapped extension, the thickness of the portion corresponding to the double overlapped extension is determined by the sheet thickness of the heating element sheet. Since there is no step because the electrodes are slidably contacted with the power supply unit, the portions corresponding to the extended portions can be smoothly contacted.

【0044】請求項5の定着用加熱ローラによれば、前
記抵抗発熱体は、ステンレス鋼の箔膜で構成されている
ので、エッチング処理などで簡単に製作でき、しかも軽
量で且つ耐久性に優れたものにすることができる。
According to the fixing heating roller of the fifth aspect, since the resistance heating element is made of a stainless steel foil film, it can be easily manufactured by etching or the like, and is lightweight and has excellent durability. Can be.

【図面の簡単な説明】[Brief description of the drawings]

【図1】定着用加熱ローラの部分切欠き概略斜視図であ
る。
FIG. 1 is a partially cutaway schematic perspective view of a heating roller for fixing.

【図2】定着用加熱ローラの要部縦断部分正面図であ
る。
FIG. 2 is a vertical sectional front view of a main part of a fixing heating roller.

【図3】1つの延長部を形成した抵抗発熱部材の展開平
面図である。
FIG. 3 is an exploded plan view of a resistance heating member having one extension formed thereon.

【図4】定着用加熱ローラの要部縦断部分側面図であ
る。
FIG. 4 is a side view of a longitudinal section of a main part of a fixing heat roller.

【図5】変更態様に係り、2つの延長部を形成した図3
相当図である。
FIG. 5 according to a variant, with two extensions formed;
FIG.

【図6】変更態様に係り、2つの延長部を形成した抵抗
発熱部材をローラ本体の内周面に設けた図4相当図であ
る。
FIG. 6 is a diagram corresponding to FIG. 4, in which a resistance heating member having two extended portions is provided on an inner peripheral surface of a roller body according to a modified embodiment.

【図7】変更態様に係り、1つの延長部を形成した抵抗
発熱部材をローラ本体の外周面に設けた図4相当図であ
る。
FIG. 7 is a diagram corresponding to FIG. 4, in which a resistance heating member having one extension portion is provided on an outer peripheral surface of a roller body according to a modified embodiment.

【図8】変更態様に係り、2つの延長部を形成した抵抗
発熱部材をローラ本体の外周面に設けた図4相当図であ
る。
FIG. 8 is a view corresponding to FIG. 4, in which a resistance heating member having two extended portions is provided on an outer peripheral surface of a roller body according to a modified embodiment.

【符号の説明】[Explanation of symbols]

10,10A〜10C 定着用加熱ローラ 11,11A〜11C ローラ本体 13,13A 抵抗発熱部材 14,14A 絶縁膜材 14a〜14c 延長部 15,15A 抵抗発熱体 15a 抵抗部材 15b,15d 左側給電部 15c,15e 右側給電部 30,30A〜30C 通電用電極 31,31A〜31C 通電用電極 10, 10A to 10C Heating roller for fixing 11, 11A to 11C Roller body 13, 13A Resistance heating member 14, 14A Insulating film material 14a to 14c Extension 15, 15A Resistance heating element 15a Resistance member 15b, 15d Left power supply portion 15c, 15e Right side power supply part 30, 30A-30C Conducting electrode 31, 31A-31C Conducting electrode

───────────────────────────────────────────────────── フロントページの続き (58)調査した分野(Int.Cl.7,DB名) G03G 13/20 G03G 15/20 G03G 21/20 H05B 3/00 335 H05B 3/20 341 ──────────────────────────────────────────────────続 き Continued on the front page (58) Field surveyed (Int.Cl. 7 , DB name) G03G 13/20 G03G 15/20 G03G 21/20 H05B 3/00 335 H05B 3/20 341

Claims (5)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】 円筒状に形成されたローラ本体と、この
ローラ本体の内周面に設けられ、通電により発熱する抵
抗発熱部材と、この抵抗発熱部材に摺動的に接触して通
電する為の1対の電極とを備え、前記ローラ本体の外周
面に接触して搬送される記録媒体に付着したトナーを加
熱して定着させる定着用加熱ローラであって、 前記抵抗発熱部材は、絶縁膜材上に、抵抗発熱体と、ロ
ーラ本体の両端部に対応し且つローラ本体の周方向に延
びる1対の帯状の給電部であって抵抗発熱体に電気的に
接続された1対の給電部とを固着してなる発熱体シート
で構成され、 各給電部の周方向の両端部のうちの少なくとも一方の端
部に対応する絶縁膜材には、他方の端部に対応する絶縁
膜材端部に重ね合わせる為の延長部が形成され、 前記発熱体シートがその抵抗発熱体をローラ本体の中心
部側に向けた状態でローラ本体の内周面に固定され、更
に1対の給電部の両端部の位置において、絶縁膜材が延
長部を介して2重に重ね合わされていることを特徴とす
る定着用加熱ローラ。
1. A roller body formed in a cylindrical shape, a resistance heating member provided on an inner peripheral surface of the roller body and generating heat by energization, and a roller for slidingly contacting and energizing the resistance heating member. A heating roller for heating and fixing toner adhered to a recording medium conveyed in contact with the outer peripheral surface of the roller body, wherein the resistance heating member includes an insulating film. And a pair of belt-shaped power supply portions corresponding to both ends of the roller body and extending in the circumferential direction of the roller body, the pair of power supply portions being electrically connected to the resistance heat body. Insulating film material corresponding to at least one end of the circumferential ends of each power supply unit is provided with an insulating film material end corresponding to the other end. An extension is formed to overlap the part, and the heating element sheet is The resistance heating element is fixed to the inner peripheral surface of the roller body with the resistance heating element facing the center of the roller body. Further, at the positions of both ends of the pair of power supply sections, the insulating film material is doubled via the extension section. A heating roller for fixing, which is superposed on the fixing roller.
【請求項2】 円筒状に形成されたローラ本体と、この
ローラ本体の外周面に設けられ、通電により発熱する抵
抗発熱部材と、この抵抗発熱部材に摺動的に接触して通
電する為の1対の電極とを備え、前記ローラ本体の外周
面に接触して搬送される記録媒体に付着したトナーを加
熱して定着させる定着用加熱ローラであって、 前記抵抗発熱部材は、絶縁膜材上に、抵抗発熱体と、ロ
ーラ本体の両端部に対応し且つローラ本体の周方向に延
びる1対の帯状の給電部であって抵抗発熱体に電気的に
接続された1対の給電部とを固着してなる発熱体シート
で構成され、 各給電部の周方向の両端部のうちの少なくとも一方の端
部に対応する絶縁膜材には、他方の端部に対応する絶縁
膜材端部に重ね合わせる為の延長部が形成され、 前記発熱体シートがその抵抗発熱体をローラ本体の外側
に向けた状態でローラ本体の外周面に固定され、更に1
対の給電部の両端部の位置において、絶縁膜材が延長部
を介して2重に重ね合わされていることを特徴とする定
着用加熱ローラ。
2. A roller body formed in a cylindrical shape, a resistance heating member provided on an outer peripheral surface of the roller body and generating heat by energization, and a roller for slidably contacting the resistance heating member and energizing the roller. A fixing heating roller including a pair of electrodes for heating and fixing toner adhered to a recording medium conveyed in contact with an outer peripheral surface of the roller body, wherein the resistance heating member is an insulating film material A resistance heating element, and a pair of belt-shaped power supply sections corresponding to both ends of the roller body and extending in the circumferential direction of the roller body, and a pair of power supply sections electrically connected to the resistance heating element; The insulating film material corresponding to at least one end of the circumferential ends of each power supply unit has an insulating film material end corresponding to the other end. An extension is formed to overlap the heating element sheet. The resistance heating element is fixed to the outer peripheral surface of the roller body with the resistance heating element facing the outside of the roller body.
A heating roller for fixing, characterized in that insulating film materials are double overlapped via extension portions at positions at both ends of the pair of power supply portions.
【請求項3】 前記抵抗発熱体は、所定の蛇行パターン
で蛇行する1又は複数の帯状の抵抗部材で構成され、前
記1対の給電部は抵抗部材と同じ材料で構成されたこと
を特徴とする請求項1又は請求項2に記載の定着用加熱
ローラ。
3. The resistance heating element includes one or a plurality of belt-shaped resistance members meandering in a predetermined meandering pattern, and the pair of power supply portions is formed of the same material as the resistance member. The heating roller for fixing according to claim 1 or 2, wherein
【請求項4】 前記絶縁膜材には、各給電部の周方向の
両端部に対応する延長部が夫々形成され、2重に重ね合
わされた延長部に対応する部位には各給電部が形成され
ていないことを特徴とする請求項3に記載の定着用加熱
ローラ。
4. An extension portion corresponding to each circumferential end portion of each power supply portion is formed in the insulating film material, and each power supply portion is formed at a portion corresponding to a double overlapped extension portion. 4. The fixing heat roller according to claim 3, wherein the heat roller is not fixed.
【請求項5】 前記抵抗発熱体は、ステンレス鋼の箔膜
で構成されたことを特徴とする請求項3に記載の定着用
加熱ローラ。
5. The fixing heat roller according to claim 3, wherein the resistance heating element is made of a stainless steel foil film.
JP7049012A 1995-02-13 1995-02-13 Heating roller for fixing Expired - Fee Related JP3031526B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP7049012A JP3031526B2 (en) 1995-02-13 1995-02-13 Heating roller for fixing

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP7049012A JP3031526B2 (en) 1995-02-13 1995-02-13 Heating roller for fixing

Publications (2)

Publication Number Publication Date
JPH08220915A JPH08220915A (en) 1996-08-30
JP3031526B2 true JP3031526B2 (en) 2000-04-10

Family

ID=12819240

Family Applications (1)

Application Number Title Priority Date Filing Date
JP7049012A Expired - Fee Related JP3031526B2 (en) 1995-02-13 1995-02-13 Heating roller for fixing

Country Status (1)

Country Link
JP (1) JP3031526B2 (en)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6072155A (en) * 1998-01-22 2000-06-06 Brother Kogyo Kabushiki Kaisha Fixation device
JP3670516B2 (en) 1999-05-26 2005-07-13 シャープ株式会社 Roll heater and fixing device using roll heater

Also Published As

Publication number Publication date
JPH08220915A (en) 1996-08-30

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