JP3027120U - Drain pipe inner surface cleaning device - Google Patents

Drain pipe inner surface cleaning device

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Publication number
JP3027120U
JP3027120U JP1996000155U JP15596U JP3027120U JP 3027120 U JP3027120 U JP 3027120U JP 1996000155 U JP1996000155 U JP 1996000155U JP 15596 U JP15596 U JP 15596U JP 3027120 U JP3027120 U JP 3027120U
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JP
Japan
Prior art keywords
cleaning
nozzle
drainage pipe
self
propelled carriage
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
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JP1996000155U
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Japanese (ja)
Inventor
康洋 田中
Original Assignee
川鉄物流株式会社
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Abstract

(57)【要約】 【課題】本考案は、内径が比較的小さく距離があり、且
つ内部に堆積、固着する清掃対象物の形状、量、種類が
変化しても円滑且つ安全に洗浄する装置を提供すること
を目的としている。 【解決手段】無限軌道を有し排水管内部を走行する自走
台車と、該自走台車に積載された多関節式アームと、該
アームに支持された洗浄手段とを備えた排水管内面の洗
浄装置であって、上記洗浄手段を、地表からホースで送
られ洗浄対象物に高圧水を噴射するノズルと該洗浄対象
物を減圧吸引するノズルとを交互に切り替え自在として
形成すると共に、該自走台車の走行及び洗浄作業を遠隔
操作する制御手段を備えたことを特徴とする排水管内面
の洗浄装置である。
(57) Abstract: An apparatus for cleaning smoothly and safely with a relatively small inner diameter and a long distance, and even if the shape, amount, and type of the objects to be cleaned that accumulate and adhere to the inside change. Is intended to provide. SOLUTION: A drainage pipe inner surface provided with a self-propelled carriage having an endless track and traveling inside the drainage pipe, an articulated arm loaded on the self-propelled carriage, and a cleaning means supported by the arm. In the cleaning device, the cleaning means is formed such that a nozzle that is sent from the surface of the hose by a hose to inject high-pressure water to the cleaning target and a nozzle that suctions the cleaning target under reduced pressure can be switched alternately. A cleaning device for an inner surface of a drainage pipe, comprising a control means for remotely controlling traveling and cleaning work of a traveling vehicle.

Description

【考案の詳細な説明】[Detailed description of the device]

【0001】[0001]

【考案の属する技術分野】[Technical field to which the device belongs]

本考案は、排水管内面の洗浄装置に関し、特に工業用水の排水路や下水道に用 いられる鋼管の内面に付着する汚泥や貝殻等を剥離、洗浄除去する技術に係わる 。 The present invention relates to a device for cleaning the inner surface of a drain pipe, and more particularly to a technique for removing and cleaning sludge and shells attached to the inner surface of a steel pipe used for drainage channels of industrial water and sewers.

【0002】[0002]

【従来の技術】[Prior art]

一般に、人間が日常生活で使用した水、あるいは産業界で工業製品の製造に使 用したり、あるいは発電所等のプラントで機器の冷却に使用した水は、それぞれ 適切な処置を施され、下水道、排水路を経ても寄りの河川や海に排出される。そ して、下水道や排水路としては、種々の材質やサイズの溝や管形式のものがある が、近年は、耐久性や地下埋設施工の容易性、経済性等の理由で鋼管(樹脂被覆 鋼管等)が使用されることが多い。これら鋼管は、使用目的によって異なるが、 内部に汚泥、金属及び非金属粉からなる所謂スラジ、生ゴミ等の所謂都市ゴミが 堆積、あるいは固着するため、このゴミの堆積、あるいは固着量の多い個所では 、所謂詰りが生じ、所定の水路が確保できなくなる場合がある。また、該堆積物 、固着物自体が社会環境問題に係る有害物や鋼管の腐蝕を促進する物質を含んで いたり、有害ガスを発生する場合もある。従って、これら鋼管は、下水道や排水 路施工時の断面をできるだけ維持するため、あるいは社会環境上の問題が発生し ないように、その内部を定期的に清掃して使用されている。 In general, water used by humans in their daily lives, or water used for manufacturing industrial products in industry, or water used for cooling equipment in plants such as power plants, etc., is treated appropriately and sewered. Even after going through the drainage channel, it is discharged to nearby rivers and the sea. There are various types of sewers and drainage channels of various materials and sizes, but in recent years steel pipes (resin-coated) have been used for reasons such as durability, ease of underground burial construction, and economic efficiency. Steel pipes etc.) are often used. Although these steel pipes differ depending on the purpose of use, so-called sludge made of sludge, metal and non-metal powder, and so-called city dust such as raw dust accumulates or adheres inside the steel pipes. Then, so-called clogging may occur, and it may become impossible to secure a predetermined water channel. In addition, the deposits and adhered substances themselves may contain harmful substances related to social and environmental problems, substances that promote corrosion of steel pipes, or generate harmful gases. Therefore, these steel pipes are used by regularly cleaning the inside in order to maintain the cross section during construction of sewers and drainage channels as much as possible, or to prevent social environmental problems.

【0003】 ところで、かかる鋼管内部の清掃は、堆積物や固着物に高圧水を吹付けたり、 あるいは吸引したりして回収、除去する方法であり、鋼管の内径が700mm以 上では作業者が内部に立ち入って作業を行い、700mm以下では簡単な治具を 用いて行われていた。しかし、掃除対象の下水道や排水路の長さは、数キロから 数百メートルあり、1ケ所の清掃所要人員や清掃所要期間も清掃対象の規模によ って様々であるが、総じて作業者にとってはきつい作業、所謂3K作業であった 。By the way, such cleaning of the inside of the steel pipe is a method of spraying or sucking high-pressure water to deposits and adhered substances to collect and remove, and when the inner diameter of the steel pipe is 700 mm or more, an operator must Work was done by entering inside, and with 700 mm or less, a simple jig was used. However, the length of the sewers and drainage channels to be cleaned is several kilometers to several hundred meters, and the number of personnel required for cleaning at one location and the period required for cleaning vary depending on the scale of the cleaning target. It was hard work, so-called 3K work.

【0004】 そこで、近年は、作業者不足や人件費の上昇を配慮し、清掃の合理化、省力化 を目指した新しい清掃手段の開発研究も盛んに行われるようになってきた。現在 考案者らが使用している清掃手段の一つに、特開昭62−282609号公報記 載のスラッジ類の吸引除去装置がある。それは、無限軌道上に操縦席とスラジを 吸引除去するためのホースを備えたブルトーザ型自走車を改造したもので、走行 は該無限軌道で行うが、作業時は無限軌道がスラジに接触しないよう所謂アウト リガー機構で持ち上げるようにし、且つ遠隔操作もできるように配慮されている 。Therefore, in recent years, in consideration of worker shortages and rising labor costs, development and research of new cleaning means aiming at rationalization of cleaning and labor saving have been actively conducted. One of the cleaning means currently used by the present inventors is a suction and removal device for sludges, which is disclosed in Japanese Patent Laid-Open No. 62-228609. It is a modified version of a bulltozer type self-propelled vehicle equipped with a hose for sucking and removing the sludge on the endless track. While running, the endless track does not come into contact with the sludge during work. The so-called outrigger mechanism is used so that it can be operated remotely.

【0005】 しかしながら、該吸引除去装置は、本来天井が解放されたピット内で、しかも 作業半径が20m程度と狭い領域の清掃を対象にしていたので大型過ぎて、清掃 頻度の多い内径700〜1100mmの鋼管には使用できず、また清掃手段も吸 引除去しか備えておらず清掃対象が狭いという欠点があった。特に、これら排水 管の多くは、保守点検のため開口径が600mm程度のマンホ−ルとつながって いることが多く、清掃手段のコンパクト化も期待されていた。However, since the suction removal device was originally intended for cleaning a narrow area with a working radius of about 20 m in the pit where the ceiling was opened, it is too large, and an inner diameter of 700 to 1100 mm that is frequently cleaned. However, it had the drawback that it could not be used for steel pipes, and the cleaning means was only equipped with suction removal so that the cleaning target was narrow. In particular, many of these drain pipes are often connected to a manhole with an opening diameter of about 600 mm for maintenance and inspection, and it was expected that the cleaning means would be made compact.

【0006】[0006]

【考案が解決しようとする課題】[Problems to be solved by the device]

本考案は、かかる事情を鑑み、内径が比較的小さく距離があり、且つ内部に堆 積、固着する清掃対象物の形状、量、種類が変化しても円滑且つ安全に洗浄する 装置を提供することを目的としている。 In view of the above circumstances, the present invention provides a device having a relatively small inner diameter and a long distance, and capable of smoothly and safely cleaning even if the shape, amount, and type of a cleaning object that is deposited and adheres inside changes. Is intended.

【0007】[0007]

【課題を解決するための手段】[Means for Solving the Problems]

考案者は、上記目的を達成するため、土木建築用のあらゆる機器あるいは公知 の清掃手段を鋭意見直し、できるだけ合理化した清掃手段の開発研究を行った。 本考案は、その成果として完成されたもので、無限軌道を有し排水管内部を走行 する自走台車と、該自走台車に積載された多関節式アームと、該多関節式アーム に支持された洗浄手段とを備えた配水管内面の洗浄装置であって、上記洗浄手段 を、地表からホースで送られ洗浄対象物に高圧水を噴射するノズルと該洗浄対象 物を減圧吸引するノズルとを交互に切り替え自在に形成すると共に、該自走台車 の走行及び洗浄作業を遠隔操作する制御手段を備えたことを特徴とする排水管内 面の洗浄装置である。また、本考案は、上記洗浄手段に加え、洗浄位置を撮影す るテレビカメラと、その画像を地上で観察するモニタテレビとを備えたことを特 徴とする排水管内面の洗浄装置であり、さらに走行予定床面上にある洗浄対象物 あるいは洗浄物を先行して除去する高圧水噴射ノズル及び吸引ノズルを追設した ことを特徴とする排水管内面の洗浄装置であったり、あるいは上記洗浄水の圧力 を250kg/cm2 以上としたことを特徴とする排水管内面の洗浄装置でもあ る。In order to achieve the above-mentioned object, the inventor diligently reviewed all the equipment for civil engineering and construction or publicly known cleaning means, and carried out research and development of cleaning means which was as rationalized as possible. The present invention was completed as a result, and has a self-propelled carriage having an endless track that runs inside a drainage pipe, an articulated arm mounted on the self-propelled carriage, and a support for the articulated arm. And a cleaning means for cleaning the inner surface of the water distribution pipe, the cleaning means comprising: a nozzle for injecting high-pressure water from a surface of the hose to the object to be cleaned and a nozzle for suctioning the object to be cleaned under reduced pressure. And a control means for remotely controlling the traveling and cleaning work of the self-propelled carriage, and a cleaning device for the inner surface of the drainage pipe. Further, the present invention is a device for cleaning the inner surface of a drainage pipe, characterized in that, in addition to the above-mentioned cleaning means, a TV camera for photographing the cleaning position and a monitor TV for observing the image on the ground are provided. Further, there is provided a high pressure water jet nozzle and a suction nozzle for removing the object to be cleaned or the object to be cleaned on the floor surface to be traveled, which is a cleaning device for the inner surface of the drain pipe, or the above cleaning water. It is also a cleaning device for the inner surface of the drainage pipe, which is characterized in that the pressure is set to 250 kg / cm 2 or more.

【0008】 本考案によれば、自走台車を含む駆動部分をコンパクトにできるので、開口径 600mm程度のマンホールから排水路に挿入可能で、しかも無人で作業距離2 50m(マンホール間距離)は洗浄ができるようになる。また、洗浄水の圧力を 250kg/cm2 以上としたので、従来圧力不足あるいは作業者がいるために 行えなかった場所での洗浄も含め、ほとんどの堆積、固着物が洗浄、除去可能と なる。さらに、洗浄の後始末を行いながら前進し、走行予定部の床は、走行前に 先行して堆積、固着物を除去できるようになるので、洗浄作業は常に安定した姿 勢で行えるようになる。According to the present invention, the driving part including the self-propelled carriage can be made compact, so that the manhole with an opening diameter of about 600 mm can be inserted into the drainage channel, and the unmanned working distance of 250 m (distance between manholes) can be washed. Will be able to. Further, since the pressure of the washing water is set to 250 kg / cm 2 or more, most of the deposits and adhered substances can be washed and removed, including the washing in places where it could not be done due to insufficient pressure or workers. Furthermore, after cleaning, it moves forward while cleaning up, and the floor of the planned running area can remove deposits and adhered matters before running, so that the cleaning work can always be performed in a stable manner. .

【0009】[0009]

【考案の実施の形態】[Embodiment of device]

本考案に係る洗浄装置を用いての作業イメージの一例を図1に示す。本考案に 係る洗浄装置は、排水路である鋼管1内に、例えばマンホール2等から挿入され 、地上からの遠隔操作で、無限軌道3を有する自走台車4を走行すると共に、地 上から送られてきた高圧水5を洗浄面に噴射し、汚泥、スラジ、貝殻等の堆積あ るいは固着物(洗浄対象物)6を剥離、破砕、洗流しで、除去するのである。洗 浄作業は、図2に示すように、洗浄部分の調査、そこへの高圧水5の吹きつけ、 あるいは減圧吸引で行われるが、地上への洗浄対象物の回収は、事前に配車した バキュウムカー7や回収ピットへ吸引することで行われる。 FIG. 1 shows an example of a working image using the cleaning device according to the present invention. A cleaning device according to the present invention is inserted into a steel pipe 1 which is a drainage channel, for example, from a manhole 2 or the like, and is driven by a remote operation from the ground to run a self-propelled carriage 4 having a track 3 and to be sent from the ground. The high-pressure water 5 thus obtained is sprayed onto the cleaning surface, and sludge, sludge, shells and the like, or adhered matter (object to be cleaned) 6 is peeled off, crushed, and washed away to be removed. As shown in Fig. 2, the cleaning work is performed by investigating the part to be cleaned, spraying high-pressure water 5 on it, or suctioning under reduced pressure. It is performed by sucking into the car 7 or the recovery pit.

【0010】 以下、図3に基づき、本考案に係る洗浄装置を説明する。 まず、鋼管1内に挿入される部分を総称して仮に駆動本体18と呼び、それは 自走台車4と、洗浄手段(ノズル、ホース)等8を支持し、該洗浄手段を洗浄位 置へ向ける多関節式アーム9と、洗浄流体(高圧水)5を吹きつけたり、洗浄対 象物6を吸引するノズル8とで形成される。Hereinafter, the cleaning apparatus according to the present invention will be described with reference to FIG. First, the parts to be inserted into the steel pipe 1 are collectively referred to as a drive main body 18, which supports the self-propelled carriage 4 and the cleaning means (nozzle, hose) 8 and directs the cleaning means to the cleaning position. It is formed by an articulated arm 9 and a nozzle 8 for spraying a cleaning fluid (high pressure water) 5 and sucking a cleaning object 6.

【0011】 自走台車4は、自走あるいは該多関節式アーム9を操作する駆動手段10も積 載してあり、すべて地上からの指令に従い、遠隔操作される。その走行速度は、 0〜1000m/時の範囲である。該多関節式アーム9は、油圧シリンダ11と 多段式フレーム12で構成され、伸縮、回転等で方向を任意に変更して、支持し ている洗浄手段7、8(ノズル7、ホース8)を洗浄対象物6へ自由に向けるこ とができる。なお、洗浄手段8は、高圧水5の噴射と洗浄対象物6の吸引でノズ ル7形状が異なるので、それらノズル7は適宜交換が可能になっている。The self-propelled carriage 4 also has a driving means 10 for self-propelled or for operating the articulated arm 9, which are all remotely operated according to a command from the ground. The running speed is in the range of 0 to 1000 m / hour. The articulated arm 9 is composed of a hydraulic cylinder 11 and a multi-stage frame 12, and the washing means 7 and 8 (nozzle 7 and hose 8) that support it by arbitrarily changing the direction by expansion and contraction, rotation, etc. The object 6 to be cleaned can be freely directed. Since the cleaning means 8 has different nozzle 7 shapes depending on the injection of the high-pressure water 5 and the suction of the cleaning target 6, the nozzles 7 can be replaced appropriately.

【0012】 次に、上記多関節式アーム9には、洗浄位置を捜し当てたり、洗浄状況を観察 するため、広角テレビカメラ13が取付けられてある。これによる画像は、地上 のモニタテレビ14に写しだされ、作業者の遠隔操作を容易にしている。また、 遠隔操作の制御手段15とそこから駆動本体18への制御ケーブル16、あるい は高圧水5を供給したり、洗浄対象物6の吸引回収に用いるホース8も該駆動本 体18につながっている。Next, a wide-angle television camera 13 is attached to the articulated arm 9 in order to find a washing position and observe the washing condition. The resulting image is displayed on the monitor TV 14 on the ground, facilitating remote operation by the operator. Further, the remote control means 15 and the control cable 16 from the remote control means 15 to the drive body 18, or the hose 8 used for supplying the high-pressure water 5 or sucking and collecting the cleaning object 6 are also connected to the drive body 18. ing.

【0013】 さらに、本考案では、洗浄対象物6をただちに回収して後始末を良くするため 、図4(a)に示すように、専ら床面洗浄を主体とする床洗浄ノズル17が設置 してある。そこへの高圧水5の供給は、別途ホースを取りつけても良いが、図4 (b)のように、主洗浄に用いるノズル7への水を分岐することで行われる。こ れにより、本洗浄装置は、常に安定した姿勢で洗浄作業が行え、一回の作業距離 も250m程度は容易に走行できるようになった。Further, in the present invention, in order to immediately collect the object 6 to be cleaned and improve the cleaning, a floor cleaning nozzle 17 mainly for cleaning the floor is installed as shown in FIG. 4 (a). There is. The high-pressure water 5 can be supplied to the nozzle 7 by branching the water to the nozzle 7 used for the main cleaning, as shown in FIG. 4B, although a hose may be attached separately. As a result, the cleaning device can always perform cleaning work in a stable posture, and can easily travel a single working distance of about 250 m.

【0014】[0014]

【考案の効果】 以上述べたように、本考案により、内径が比較的小さく距離があり、且つ内部 に堆積、固着する清掃対象物の形状、量、種類が変化しても、排水路内部を円滑 且つ安全に洗浄する装置を提供することができた。その結果、従来3K作業とし て作業者から敬遠されていた排水路の洗浄作業が容易に円滑に行え、また省力に よってランニングコストも大幅に低減させることができた。[Effects of the Invention] As described above, according to the present invention, even if the shape, amount, and type of the cleaning object that has a relatively small inner diameter and a long distance and accumulates and adheres to the inside, the inside of the drainage channel is changed. It was possible to provide a device for cleaning smoothly and safely. As a result, it was possible to easily and smoothly perform the drainage channel cleaning work, which was conventionally shunned by workers as 3K work, and the running cost could be significantly reduced due to labor saving.

【図面の簡単な説明】[Brief description of drawings]

【図1】本考案に係る排水管内面の洗浄装置を用いた作
業状況を示す図である。
FIG. 1 is a view showing a working situation using a cleaning device for an inner surface of a drainage pipe according to the present invention.

【図2】洗浄作業の種類を説明する図であり。(a)は
高圧水の噴射、(b)は洗浄対象物の吸引、(c)は洗
浄対象位置の調査状況を示す。
FIG. 2 is a diagram illustrating types of cleaning work. (A) shows the injection of high-pressure water, (b) shows the suction of the cleaning target, and (c) shows the investigation status of the cleaning target position.

【図3】本考案に係る洗浄装置の全体構成を示す図であ
る。
FIG. 3 is a diagram showing an overall configuration of a cleaning device according to the present invention.

【図4】本考案に係る洗浄装置の床洗浄ノズルを示す図
であり、(a)は取付け状況、(b)は給水配管の経路
を示す。
4A and 4B are views showing a floor cleaning nozzle of a cleaning apparatus according to the present invention, in which FIG. 4A shows a mounting state and FIG. 4B shows a route of a water supply pipe.

【符号の説明】[Explanation of symbols]

1 鋼管(排水路) 2 マンホール 3 無限軌道 4 自走台車 5 高圧水 6 洗浄対象物 7 ノズル 8 ホース 9 多関節式アーム 10 駆動手段 11 油圧シリンダ 12 多段式フレーム 13 広角テレビ8カメラ 14 モニタテレビ 15 制御手段 16 制御ケーブル 17 床洗浄ノズル 18 駆動本体 1 Steel Pipe (Drainage Channel) 2 Manhole 3 Endless Track 4 Self-propelled Cart 5 High Pressure Water 6 Cleaning Object 7 Nozzle 8 Hose 9 Articulated Arm 10 Drive Means 11 Hydraulic Cylinder 12 Multi-stage Frame 13 Wide-angle TV 8 Camera 14 Monitor TV 15 Control means 16 Control cable 17 Floor cleaning nozzle 18 Drive body

Claims (4)

【実用新案登録請求の範囲】[Scope of utility model registration request] 【請求項1】 無限軌道を有し排水管内部を走行する自
走台車と、該自走台車に積載された多関節式アームと、
該アームに支持された洗浄手段とを備えた排水管内面の
洗浄装置であって、 上記洗浄手段を、地表からホースで送られ洗浄対象物に
高圧水を噴射するノズルと該洗浄対象物を減圧吸引する
ノズルとを交互に切り替え自在として形成すると共に、
該自走台車の走行及び洗浄作業を遠隔操作する制御手段
を備えたことを特徴とする排水管内面の洗浄装置。
1. A self-propelled carriage having an endless track and traveling inside a drainage pipe, and an articulated arm mounted on the self-propelled carriage.
A device for cleaning the inner surface of a drain pipe, comprising: a cleaning means supported by the arm, the cleaning means comprising: a nozzle for injecting high-pressure water from a ground surface to inject high-pressure water to the cleaning object; and decompressing the cleaning object. The nozzle for suction is formed so that it can be switched alternately and
A cleaning device for an inner surface of a drainage pipe, comprising a control means for remotely controlling traveling and cleaning work of the self-propelled carriage.
【請求項2】 上記洗浄手段に加え、洗浄位置を撮影す
るテレビカメラと、その画像を地上で観察するモニタテ
レビとを備えたことを特徴とする請求項1記載の排水管
内面の洗浄装置。
2. The cleaning device for the inner surface of the drainage pipe according to claim 1, further comprising a television camera for photographing the cleaning position and a monitor television for observing the image on the ground, in addition to the cleaning means.
【請求項3】 走行予定床面上にある洗浄対象物あるい
は洗浄物を先行して除去する高圧水噴射ノズル及び吸引
ノズルを追設したことを特徴とする請求項1または2記
載の排水管内面の洗浄装置。
3. The inner surface of the drainage pipe according to claim 1, further comprising a high-pressure water jet nozzle and a suction nozzle for previously removing the object to be cleaned or the object to be cleaned on the planned running floor. Cleaning equipment.
【請求項4】 上記洗浄水の圧力を250kg/cm2
以上としたことを特徴とする請求項1〜3記載の排水管
内面の洗浄装置。
4. The pressure of the washing water is 250 kg / cm 2
The cleaning device for the inner surface of the drain pipe according to any one of claims 1 to 3, which is configured as described above.
JP1996000155U 1996-01-23 1996-01-23 Drain pipe inner surface cleaning device Expired - Lifetime JP3027120U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP1996000155U JP3027120U (en) 1996-01-23 1996-01-23 Drain pipe inner surface cleaning device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP1996000155U JP3027120U (en) 1996-01-23 1996-01-23 Drain pipe inner surface cleaning device

Publications (1)

Publication Number Publication Date
JP3027120U true JP3027120U (en) 1996-07-30

Family

ID=43162245

Family Applications (1)

Application Number Title Priority Date Filing Date
JP1996000155U Expired - Lifetime JP3027120U (en) 1996-01-23 1996-01-23 Drain pipe inner surface cleaning device

Country Status (1)

Country Link
JP (1) JP3027120U (en)

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