JP3027059B2 - Method for producing easy-open lid - Google Patents

Method for producing easy-open lid

Info

Publication number
JP3027059B2
JP3027059B2 JP4329703A JP32970392A JP3027059B2 JP 3027059 B2 JP3027059 B2 JP 3027059B2 JP 4329703 A JP4329703 A JP 4329703A JP 32970392 A JP32970392 A JP 32970392A JP 3027059 B2 JP3027059 B2 JP 3027059B2
Authority
JP
Japan
Prior art keywords
thickness
resin film
film
cutting guide
guide groove
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP4329703A
Other languages
Japanese (ja)
Other versions
JPH06170472A (en
Inventor
浩 西田
八七 大八木
中村清徳
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Steel Corp
Original Assignee
Nippon Steel Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nippon Steel Corp filed Critical Nippon Steel Corp
Priority to JP4329703A priority Critical patent/JP3027059B2/en
Publication of JPH06170472A publication Critical patent/JPH06170472A/en
Application granted granted Critical
Publication of JP3027059B2 publication Critical patent/JP3027059B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D51/00Making hollow objects
    • B21D51/16Making hollow objects characterised by the use of the objects
    • B21D51/38Making inlet or outlet arrangements of cans, tins, baths, bottles, or other vessels; Making can ends; Making closures
    • B21D51/383Making inlet or outlet arrangements of cans, tins, baths, bottles, or other vessels; Making can ends; Making closures scoring lines, tear strips or pulling tabs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D51/00Making hollow objects
    • B21D51/16Making hollow objects characterised by the use of the objects
    • B21D51/38Making inlet or outlet arrangements of cans, tins, baths, bottles, or other vessels; Making can ends; Making closures
    • B21D51/44Making closures, e.g. caps

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【産業上の利用分野】本発明は、金属容器蓋、特に缶蓋
の一部あるいはほぼその全面を人手により容易に開口で
きる易開缶蓋に関するものであり、飲料缶あるいは一般
食缶その他の幅広い用途に使用される。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a metal container lid, and more particularly to an easy-open lid which can be easily opened manually or partially on the entire surface of a can lid. Used for applications.

【0002】[0002]

【従来の技術】容器蓋の一部あるいはほぼその全面を人
手により容易に開口できる易開缶蓋は、取っ手と開口片
を引きちぎり缶本体と分離されるテアーオフ方式と、取
っ手および開口片共に開缶後も缶本体に固着されたまま
残るステイオンタブ方式が実用化されている。いずれの
方式においても、殆どの易開缶蓋は製造技術上の理由か
らアルミニウム板で製造されており、一部の限られた用
途に鋼板が使用されている現状にある。
2. Description of the Related Art An easy-open can lid, which can easily open a part or substantially the entire surface of a container lid by hand, is of a tear-off type in which a handle and an opening piece are torn off and separated from a can body, and both a handle and an opening piece are opened. A stay-on tub method that remains fixed to the can body after the can has been put to practical use. In either system, most easy-open can lids are manufactured from aluminum plates for manufacturing technology reasons, and steel plates are currently used for some limited applications.

【0003】従来技術の代表例としては、塗装されたア
ルミニウム板あるいは鋼板を素材とし、基本的な蓋形状
に打抜き後、蓋本体を平らな下型上にのせ、その上面よ
り所要の輪郭形状を有する尖鋭刃を押圧して、その刃先
を蓋本体内へ食い込ませることにより、図6に示すよう
に断面V字形の切断案内溝で囲まれる開口片形状を形成
していた。
[0003] As a typical example of the prior art, a coated aluminum plate or a steel plate is used as a material, and after punching into a basic lid shape, the lid body is placed on a flat lower mold, and a required contour shape is formed from the upper surface thereof. By pressing a sharp blade having the cutting edge into the lid body, an opening piece surrounded by a cutting guide groove having a V-shaped cross section is formed as shown in FIG.

【0004】切断案内溝の形成に関しては、加工前の板
厚の半分〜2/3程度に達する尖鋭刃の激しい押圧が必
要であり、かつこの切断案内溝の深さが非常に重要とな
る。即ち、切断案内溝の深さが、浅すぎる場合には開缶
性不良、深すぎる場合には外部よりのショックに対する
衝撃強度不足等をもたらすため、相当の精度が必要とさ
れていた。
[0004] With regard to the formation of the cutting guide groove, it is necessary to sharply press the sharp blade to reach about half to 2/3 of the plate thickness before processing, and the depth of the cutting guide groove is very important. That is, if the depth of the cutting guide groove is too shallow, the can opening property is poor, and if it is too deep, the impact strength against external shocks is insufficient, so that considerable accuracy is required.

【0005】従って、加工用工具にも相当の精度が要求
されるが、尖鋭刃の激しい押圧が必要であるため、工具
寿命が問題とされる。特に鋼板においては、工具寿命が
保たない欠点があった。又、内容物に対する耐食性の確
保あるいは外面錆の発生防止のため、切断案内溝部の加
工により金属面が露出した部分には補修塗装が必要とさ
れている。
[0005] Therefore, although a considerable precision is required for a machining tool, a sharp pressing of a sharp blade is required, so that the tool life is a problem. In particular, a steel sheet has a drawback that the tool life cannot be maintained. In addition, in order to ensure corrosion resistance to the contents or to prevent the occurrence of rust on the outer surface, repair painting is required for portions where the metal surface is exposed by processing the cutting guide grooves.

【0006】工具寿命の延長対策としては、特開昭55
−70434号、特開昭57−175034号等に見ら
れるごとく、複合押出し成形により切断案内溝を構成す
る方法が提案されている。この公知の方法は、鋼板の使
用を前提としてなされたものであり、工具寿命の延長に
は有効な方策であったが、切断案内溝部の断面構造が複
雑なため、通常のスプレー塗装法では切断案内溝内の全
ての部位に塗料が行き渡らず、補修塗装を行っても十分
な耐食性が得られない欠点があった。
As a measure for extending the life of a tool, Japanese Unexamined Patent Publication No.
As disclosed in JP-A-70434 and JP-A-57-175034, a method of forming a cutting guide groove by composite extrusion has been proposed. This known method was premised on the use of a steel sheet, and was an effective measure for extending the life of the tool.However, since the cross-sectional structure of the cutting guide groove was complicated, cutting was not performed by a normal spray coating method. There was a drawback that the paint did not spread to all parts in the guide groove and that sufficient corrosion resistance could not be obtained even if repair painting was performed.

【0007】[0007]

【発明が解決しようとする課題】上述のごとく、易開缶
性蓋は、素材として、アルミニウム板、鋼板いずれを用
いる場合にも、予め塗装を行ったものを使用する。更
に、加工後には、加工により金属面が露出した部分に補
修塗装を行う必要がある。
As described above, the easily openable lid used is a pre-painted one, regardless of whether an aluminum plate or a steel plate is used as the material. Further, after the processing, it is necessary to perform repair painting on a portion where the metal surface is exposed by the processing.

【0008】塗装を行うことは、焼付け工程が煩雑であ
るばかりでなく、焼付けのため長時間の加熱が必要であ
り、焼付け工程中で塗料中に含まれる多量の溶剤が排出
されるため、公害面から排出溶剤を特別な焼却炉で焼却
しなければならないという問題点を有している。さら
に、塗装焼付けにおける加熱、溶剤の焼却は、二酸化炭
素を排出させるために、地球環境上からも問題である。
[0008] In the coating, not only the baking process is complicated, but also a long heating time is required for baking, and a large amount of solvent contained in the paint is discharged during the baking process. However, there is a problem that the solvent discharged from the surface must be incinerated in a special incinerator. Furthermore, heating and solvent incineration in paint baking are also problems from the global environment because carbon dioxide is emitted.

【0009】さらに、リサイクル過程において以下の大
きな問題点がある。現行の易開缶性蓋用の素材である、
アルミニウム、鋼板のいずれにおいても、塗料として塩
化ビニル系塗料特に塩化ビニルオルガノゾルが、塗膜の
加工性、耐食性、内容物風味の保持性、価格の点で優れ
ることから幅広く使用されている。しかも、塩化ビニル
系塗料からなる塗膜は加熱燃焼によって、非常に有毒な
ダイオキシンを発生する。従って、現行、塩化ビニル系
塗料を使用した易開缶性蓋においては、使用済みの金属
缶体を回収して、焼却あるいは再溶融する際のダイオキ
シン発生をも考慮しなければならない。現在、塩化ビニ
ル系塗料にとって代わる塗料の研究開発も鋭意進められ
ているようだが、幅広い範囲の内容物に対して使用でき
る有望なものはない。
Further, there are the following major problems in the recycling process. It is a material for the current easy-open lid,
For both aluminum and steel sheets, vinyl chloride paints, especially vinyl chloride organosols, are widely used as paints because of their excellent workability, corrosion resistance, retention of content flavor, and price. In addition, a coating film made of a vinyl chloride-based paint generates extremely toxic dioxin by heating and burning. Therefore, in an easy-opening lid using a vinyl chloride-based paint at present, it is necessary to consider the generation of dioxin when the used metal can is recovered and incinerated or re-melted. At present, research and development of paints to replace vinyl chloride paints seems to be proceeding enthusiastically, but there is no promising thing that can be used for a wide range of contents.

【0010】また、リサイクルに関して、金属缶におい
ても、缶胴と缶蓋が同一素材より形成された、いわゆる
“モノメタル缶”がリサイクルに適した商品といえる
が、これに対して、現在の易開缶蓋はほとんどがアルミ
ニウム製である。一方、缶胴および易開缶蓋を除く缶蓋
はほとんどが鋼板製である。このため、開缶性に優れ、
塗装が一切不要で、耐食性の優れた、アルミニウム製易
開缶蓋に限らず鋼板製易開缶蓋をも、生産性良く製造可
能な方策の出現が熱望されている所である。
Regarding recycling, a so-called “monometal can” in which a metal body and a can lid are formed of the same material can be said to be a product suitable for recycling. The open lid is mostly made of aluminum. On the other hand, most of the can lid except the can body and the easy-open can lid are made of steel plate. For this reason, it has excellent openability,
There is a strong need for a method that can produce not only aluminum easy-open can lids that require no painting and excellent corrosion resistance but also steel plate easy-open can lids with high productivity.

【0011】[0011]

【課題を解決するための手段】本発明は、以上の課題を
解決するためになされたものであり、開口片形状を構成
する切断案内溝形成上下金型の肩半径が、0.1〜1.
0mmである金型を用い、上下金型の該肩半径部分に
て、厚さ10〜100μ、破断伸び100%以上の樹脂
皮膜を両面に有する鋼板あるいはアルミニウム板を押圧
加工成形し、加工による最薄部の金属厚みを加工前の金
属厚みの1/2以下に薄くすることにより切断案内溝を
形成することを特徴とし、さらに、使用する鋼板あるい
はアルミニウム板の両面に存在する樹脂皮膜が、ポリエ
チレン、ポリプロピレン、ポリエステル、アイオノマー
等の熱可塑性樹脂の1種または2種以上から構成される
ことを特徴とする易開缶性蓋の製造方法である。
SUMMARY OF THE INVENTION The present invention has been made to solve the above problems, and the shoulder radii of the upper and lower dies for forming the cutting guide grooves forming the opening piece shape have a shoulder radius of 0.1 to 1 mm. .
Using a mold having a thickness of 0 mm, a steel plate or an aluminum plate having a resin film having a thickness of 10 to 100 μm and a breaking elongation of 100% or more on both surfaces is formed by pressing at the shoulder radius portions of the upper and lower molds. The cutting guide groove is formed by reducing the metal thickness of the thin portion to 1/2 or less of the metal thickness before processing, and the resin film present on both surfaces of the steel plate or aluminum plate used is made of polyethylene. , A polypropylene, a polyester, an ionomer, or another thermoplastic resin.

【0012】以下に本発明を詳細に説明する。本発明は
素材と加工方法とを組み合わせることにより達成される
発明である。先ず素材について説明する。
Hereinafter, the present invention will be described in detail. The present invention is an invention achieved by combining a material and a processing method. First, the material will be described.

【0013】本発明に使用される鋼板は、通常、板厚t
0 :0.150〜0.300mmの範囲にあり、硬度
(HR30T)54〜68、伸び:10〜40%程度の機械
的性質を有するものが使用される。
The steel sheet used in the present invention usually has a thickness t.
0 : It is in the range of 0.150 to 0.300 mm, and has mechanical properties such as hardness ( HR30T ) of 54 to 68 and elongation of about 10 to 40%.

【0014】この鋼板の表面に、Sn,Cr,Ni,A
l,Znの1種または2種以上の金属のめっきを行い
し、クロメート処理皮膜の上に、製蓋加工後の補修塗装
を不要にするために密着性・加工性・耐食性に優れる樹
脂皮膜が積層される。
On the surface of this steel sheet, Sn, Cr, Ni, A
One or two or more metals of l and Zn are plated, and a resin film with excellent adhesion, workability, and corrosion resistance is formed on the chromate-treated film to eliminate the need for repair painting after lid manufacturing. It is laminated.

【0015】具体的に用いられる鋼板としては、付着量
0.5〜3.0g/m2 の錫めっき後化成処理を施した
錫めっき鋼板、付着量0.3〜2.0g/m2 のニッケ
ルめっき後化成処理を施したニッケルめっき鋼板、Sn
及びNi付着量として各々0.5〜2.0g/m2
0.01〜0.5g/m2 をNi、Snの順にめっき後
化成処理を施したSn/Niめっき鋼板、金属Cr付着
量50〜200mg/m2 、酸化Cr5〜30mg/m
2 の通常TFS(Tin Free Steel)と呼
ばれているクロム・クロメート処理鋼板などがある。
Examples of the steel sheet to be used specifically, the adhesion amount of 0.5 to 3.0 g / m 2 tin-plated steel sheet after subjected to chemical conversion treatment tin plating, the coating weight 0.3 to 2.0 g / m 2 Nickel-plated steel sheet subjected to chemical treatment after nickel plating, Sn
And 0.5 to 2.0 g / m 2 , respectively,
Sn / Ni-plated steel sheet subjected to chemical conversion treatment after plating in the order of 0.01 to 0.5 g / m 2 with Ni and Sn, 50 to 200 mg / m 2 of metal Cr adhesion, 5 to 30 mg / m 2 of Cr oxide
2 There is a chromium-chromate treated steel plate which is usually called TFS (Tin Free Steel).

【0016】また、本発明に使用されるアルミニウム板
は、通常、板厚t0 :0.150〜0.300mmの範
囲にあり、伸び:5〜30%程度の機械的性質を有する
ものが使用される。
The aluminum plate used in the present invention usually has a plate thickness t 0 of 0.150 to 0.300 mm and an elongation of about 5 to 30% having mechanical properties. Is done.

【0017】この、アルミニウム板に、電解クロム酸処
理、浸漬クロム酸処理を施し、クロメート処理皮膜の上
に、製蓋加工後の補修塗装を不要にするために密着性・
加工性・耐食性に優れる樹脂皮膜が積層される。クロム
付着量は酸化Cr3〜50mg/m2 の範囲が好まし
く、さらに好ましくは5〜30mg/m2 である。金属
クロム量は10〜200mg/m2 の範囲にあることが
好ましい。
The aluminum plate is subjected to electrolytic chromic acid treatment and immersion chromic acid treatment, and has an adhesive property on the chromate-treated film in order to eliminate the need for repair coating after lid manufacturing.
A resin film with excellent workability and corrosion resistance is laminated. The chromium adhesion amount is preferably in the range of 3 to 50 mg / m 2 of Cr oxide, more preferably 5 to 30 mg / m 2 . The amount of chromium metal is preferably in the range of 10 to 200 mg / m2.

【0018】上述の鋼板あるいはアルミニウム板の両面
に積層される樹脂は、破断伸び100%以上、厚み10
〜100μが必要である。この樹脂皮膜は、押圧成形に
よる切断案内溝の加工時に、密着性よく素地に追随し皮
膜自体も優れた加工性を有することにより、加工後も素
地を完全に被覆しており、従来必要であった補修塗装を
不要とする重要な存在である。
The resin laminated on both sides of the above-mentioned steel plate or aluminum plate has a breaking elongation of 100% or more and a thickness of 10% or more.
~ 100μ is required. This resin film completely adheres to the substrate even after processing, because the resin film follows the substrate with good adhesion and has excellent workability when processing the cutting guide groove by press molding. It is an important entity that does not require repair painting.

【0019】樹脂皮膜物性として、破断伸びが100%
未満では、後述する押圧加工時の薄肉部成形に対し伸び
不足により、樹脂皮膜に多数の欠陥を生じることになり
好ましくない。従って、100%を下限とする。好まし
くは200%以上であることが好ましい。なお、積層樹
脂皮膜の伸び特性は、素地より樹脂皮膜を剥離し、JI
S C2318に準じた方法で測定される値を採用す
る。
As the physical properties of the resin film, the elongation at break is 100%
If it is less than 1, it is not preferable because a large number of defects are generated in the resin film due to insufficient elongation with respect to the molding of the thin portion at the time of the press working described later. Therefore, the lower limit is 100%. Preferably, it is 200% or more. The elongation characteristics of the laminated resin film were determined by peeling the resin film from the substrate
A value measured by a method according to SC2318 is employed.

【0020】積層される樹脂皮膜厚みは薄すぎる場合に
は加工により皮膜の破断を生じ易く、逆に、60μ超、
特に80μ以上の皮膜になった場合、加工後の耐食性は
より良い方向に進むが、切断案内溝を破断する場合(開
缶時)に、破断までの間に膜が長く伸び、膜残り現象
(フェザー)を生じ易いため過度に厚い皮膜を採用する
ことは不利となる。従って、10〜100μの範囲内と
する。性能の安定性・経済性等を考慮した場合、16〜
60μ範囲のものが特に有効である。
When the thickness of the resin film to be laminated is too thin, the film is liable to be broken by processing.
In particular, when the film has a thickness of 80 μ or more, the corrosion resistance after processing proceeds in a better direction. However, when the cutting guide groove is broken (when the can is opened), the film elongates long before the breaking, and the film remains phenomenon ( Adopting an excessively thick film is disadvantageous because it easily causes feathering. Therefore, it is set in the range of 10 to 100 μ. Considering performance stability and economics, 16 to
Those in the 60 μ range are particularly effective.

【0021】本発明において、食品衛生性、耐食性、加
工性等の性能から、ポリエチレン、ポリプロピレン、ポ
リエステル、ポリアミド、アイオノマー等の熱可塑性樹
脂の1種または2種以上から構成される樹脂フィルムを
用いる。上述の樹脂について、いくつか以下に補足説明
する。
In the present invention, a resin film composed of one or more of thermoplastic resins such as polyethylene, polypropylene, polyester, polyamide, and ionomer is used in view of performance such as food hygiene, corrosion resistance, and processability. Some of the above resins will be supplementarily described below.

【0022】本発明でのポリエステル樹脂とは、ジカル
ボン酸とジオールの縮重合で得られる線状熱可塑性ポリ
エステルであり、ポリエチレンテレフタレートで代表さ
れるものである。ジカルボン酸成分としては、テレフタ
ル酸、イソフタル酸、フタル酸、アジピン酸、セバチン
酸、アゼライン酸、2,6−ナフタレンジカルボン酸、
デカンジカルボン酸、ドデカンジカルボン酸、シクロヘ
キサンジカルボン酸などの単独または混合物であり、ジ
オール成分としては、エチレングリコール、ブタンジオ
ール、デカンジオール、ヘキサンジオール、シクロヘキ
サンジオール、ネオペンチルグリコールなどの単独ある
いは混合物である。2種以上のジカルボン酸成分やジオ
ール成分による共重合体や、ジエチレングリコール、ト
リエチレングリコールなどの他のモノマーやポリマーと
の共重合体であっても良い。
The polyester resin in the present invention is a linear thermoplastic polyester obtained by polycondensation of a dicarboxylic acid and a diol, and is represented by polyethylene terephthalate. As the dicarboxylic acid component, terephthalic acid, isophthalic acid, phthalic acid, adipic acid, sebacic acid, azelaic acid, 2,6-naphthalenedicarboxylic acid,
It is a single or mixture of decanedicarboxylic acid, dodecanedicarboxylic acid, cyclohexanedicarboxylic acid and the like, and the diol component is a single or mixture of ethylene glycol, butanediol, decanediol, hexanediol, cyclohexanediol, neopentyl glycol and the like. It may be a copolymer of two or more dicarboxylic acid components or diol components, or a copolymer with another monomer or polymer such as diethylene glycol or triethylene glycol.

【0023】ポリアミド樹脂は、ナイロン6,ナイロン
7,ナイロン11,ナイロン66,ナイロン610,ナ
イロン612,ポリm−フェニレンイソフタルアミドな
どの単独または混合物である。
The polyamide resin is a single or a mixture of nylon 6, nylon 7, nylon 11, nylon 66, nylon 610, nylon 612, polym-phenylene isophthalamide and the like.

【0024】アイオノマー樹脂は、α−オレフィンと不
飽和カルボン酸との共重合体を金属イオンで分子鎖間を
架橋した樹脂であり、α−オレフィン成分としてはエチ
レン、プロピレン、ブテン、ペンテンなどの単独または
混合物であり、不飽和カルボン酸としてはアクリル酸、
メタクリル酸などの単独または混合物であり、金属イオ
ン成分としては、ナトリウム、亜鉛などの単独または混
合物である。
The ionomer resin is a resin in which a copolymer of an α-olefin and an unsaturated carboxylic acid is cross-linked between molecular chains with metal ions, and the α-olefin component is a homopolymer such as ethylene, propylene, butene and pentene. Or a mixture, wherein the unsaturated carboxylic acid is acrylic acid,
It is a single or a mixture of methacrylic acid and the like, and the metal ion component is a single or a mixture of sodium, zinc and the like.

【0025】さらに、本発明で使用される樹脂フィルム
には、必要に応じ、可塑剤・酸化防止剤・熱安定剤・無
機粒子・顔料・有機滑剤などの添加剤を配合することが
行われる。
Further, additives such as a plasticizer, an antioxidant, a heat stabilizer, an inorganic particle, a pigment, and an organic lubricant are added to the resin film used in the present invention, if necessary.

【0026】なお、樹脂フィルムは、フィルム自体を熱
接着するか、熱硬化型接着剤を塗布して前述せる金属板
両面に積層される。
The resin film is laminated on both sides of the metal plate by bonding the film itself by heat or applying a thermosetting adhesive.

【0027】次に、加工方法について説明する。従来技
術である尖鋭刃の押圧方式による図6のような切断案内
溝の形成は、樹脂皮膜を破断させ成形後の補修塗装を必
要とするため好ましくない。
Next, a working method will be described. The formation of the cutting guide groove as shown in FIG. 6 by the conventional sharp blade pressing method is not preferable because the resin film is broken and repair coating after molding is required.

【0028】本発明者らは、樹脂皮膜を破断させること
なく易開缶性を保障する切断案内溝を形成する加工方法
として、開口片形状を構成する切断案内溝形成用上下金
型の肩半径が、0.1〜1.0mmである金型を用い、
図2に示すように上下金型の該肩半径部分にて、上述の
両面を樹脂被覆された鋼板あるいはアルミニウム板を押
圧加工成形し、加工最薄部の金属厚みを加工前の金属厚
みの1/2以下に薄くすることにより切断案内溝を形成
する方法が最適であることを見いだしたのである。
The present inventors have proposed a method of forming a cutting guide groove which ensures easy opening without breaking the resin film by using a shoulder radius of an upper and lower mold for forming a cutting guide groove which forms an opening piece. Using a mold that is 0.1 to 1.0 mm,
As shown in FIG. 2, a steel plate or an aluminum plate whose both surfaces are coated with a resin is pressed and formed at the shoulder radius portions of the upper and lower molds, and the metal thickness of the thinnest part is set to one of the metal thickness before processing. It has been found that the method of forming the cutting guide groove by reducing the thickness to / 2 or less is optimal.

【0029】切断案内溝形成用上下金型の肩半径を、
0.1〜1.0mmとした理由について述べる。肩半径
0.1mmより小さい場合には、肩半径の部分が鋭いた
めに加工時に被加工素材のラミネート樹脂皮膜を疵付け
たりあるいは破断してしまう。また、1.0mm超の条
件で押圧加工を行うと、素材は、幅広い部分で押圧され
る。この押圧部分においては、加工により金属と樹脂と
の密着性が悪くなる。必要以上に密着不良部分を形成す
る事は、フェザーを招く原因となる。また、塗膜の密着
不良部は耐食性の面からも好ましくない。
The shoulder radius of the upper and lower molds for forming the cutting guide grooves is
The reason for setting the thickness to 0.1 to 1.0 mm will be described. If the shoulder radius is smaller than 0.1 mm, the portion of the shoulder radius is sharp, so that the laminated resin film of the workpiece is scratched or broken during processing. When pressing is performed under a condition of more than 1.0 mm, the material is pressed in a wide range. In this pressed portion, the adhesion between the metal and the resin is deteriorated by the processing. Forming a poor adhesion portion more than necessary causes feathering. Further, the poor adhesion portion of the coating film is not preferable from the viewpoint of corrosion resistance.

【0030】加工の際、開口片周縁部は、望みの厚みに
到達するように上下金型の間にて押圧され、なだらかに
板厚変化した薄肉部を形成することとなる。最薄部金属
厚みは、開缶性の面より加工前の金属厚みの1/2以
下、更に望ましくは1/3以下とする必要がある。
During processing, the peripheral edge of the opening piece is pressed between the upper and lower dies so as to reach a desired thickness, thereby forming a thin portion having a gently changing plate thickness. The metal thickness of the thinnest part should be 以下 or less, more preferably 以下 or less of the metal thickness before processing from the openability side.

【0031】この加工により、開缶時の破断位置は確定
されるが、開缶性の向上および開缶後の開口部の形状を
望ましいものとするため、上方あるいは下方に押出され
た開口片部を以前のレベルに近いところまで押戻し加工
を行う。押戻し加工に関しては、さまざま加工法があ
る。その一例としては、図3に示すように前記の押圧加
工により形成されたなだらかな板厚変化を有する薄肉部
を、断面V字状に折曲げ薄肉の切断案内溝を形成させる
方法がある。さらには、前記の押圧加工により形成され
たなだらかな板厚変化を有する薄肉部の近傍にビード或
いは段差を入れることによって開口部の形状を望ましい
ものとする方法がある。
By this processing, the breaking position at the time of opening the can is determined. However, in order to improve the openability and to make the shape of the opening after opening the can desirable, the opening piece portion which is extruded upward or downward is used. Is pushed back to a position close to the previous level. There are various processing methods for the push-back processing. As one example, as shown in FIG. 3, there is a method of bending a thin portion having a gradual change in plate thickness formed by the above-mentioned pressing process into a V-shaped cross section to form a thin cutting guide groove. Further, there is a method of forming a desired shape of the opening by inserting a bead or a step near a thin portion having a gradual change in plate thickness formed by the above-mentioned pressing.

【0032】この切断案内溝の、深さあるいは最薄部板
厚等は、加工条件を所要に設定することにより、材料の
加工性に応じた所望の値とすることが可能であり、素地
金属板およびラミネート皮膜の加工性に応じて加工条件
が選定される。
The depth or the thickness of the thinnest portion of the cutting guide groove can be set to a desired value according to the workability of the material by setting the processing conditions as required. Processing conditions are selected according to the workability of the plate and the laminate film.

【0033】これらの一連の加工工程において、前記特
性を有する樹脂皮膜は素地と共に均一に伸ばされ、全く
加工欠陥が発生しないため、加工後の補修塗装の必要は
なく、良好な耐食性を保障することができる。また、本
発明の方法によれば、互いに凸の滑らかな曲面を有する
肩半径部分による押出しあるいは押戻し等のプレス加工
を基本とした加工であるため、尖鋭刃の押圧方式に見ら
れる工具寿命の問題は皆無であり、優れた生産性が保障
される。
In a series of these processing steps, the resin film having the above-mentioned properties is uniformly stretched together with the base material, and no processing defects are generated. Therefore, there is no need for repair coating after processing, and good corrosion resistance is ensured. Can be. Further, according to the method of the present invention, since the processing is based on press working such as extrusion or push-back by a shoulder radius portion having a smooth curved surface that is convex to each other, the tool life seen in the pressing method of the sharp blade is reduced. There are no problems, and excellent productivity is guaranteed.

【0034】本発明は開口片の周縁部に存在する切断案
内溝の最適化を主な特徴とするものであり、取っ手と開
口片を引きちぎり缶本体と分離されるテアーオフ方式
と、取っ手および開口片共に開缶後も缶本体に固着され
たまま残るステイオンタブ方式の両方式に適用すること
が可能である。
The present invention is characterized mainly by optimizing a cutting guide groove present at a peripheral portion of an opening piece. A tear-off system in which a handle and an opening piece are separated from a can body, a handle and an opening are provided. It is possible to apply both types of the stay-on tub method in which both pieces remain fixed to the can body even after the can is opened.

【0035】[0035]

【実施例】以下、本発明の実施例を示す。Embodiments of the present invention will be described below.

【0036】実施例1 板厚0.250mm、硬度62(HR30-T )の薄鋼板の
表面に、付着量2.8g/m2 の電気錫めっきを施し
た。錫を加熱・溶融し、鏡面光沢を有する表面とした
後、クロム酸を主体とする処理浴中にて電解後処理を行
い、金属クロム12mg/m2 およびその上層に水和酸
化クロム12mg/m2 (Crとして)を有するクロメ
ート皮膜を形成させた。水洗・乾燥後、この鋼板を加熱
し、異なった融点を有する2層構造ポリエステル樹脂
で、上層が厚み37μ、下層が厚み3μで、下層樹脂は
上層樹脂より低融点でアイオノマーを含有する全厚み4
0μの樹脂フィルムを該鋼板の両面に積層した。積層後
に剥離して測定した皮膜の伸びは450%であった。
Example 1 A thin steel plate having a thickness of 0.250 mm and a hardness of 62 (H R30-T ) was subjected to electrotin plating with an adhesion amount of 2.8 g / m 2 . After tin is heated and melted to obtain a surface having a specular gloss, an electrolytic post-treatment is carried out in a treatment bath mainly composed of chromic acid, and metallic chromium 12 mg / m 2 and a hydrated chromium oxide 12 mg / m 2 A chromate film having 2 (as Cr) was formed. After washing and drying, the steel sheet is heated to obtain a two-layer polyester resin having a different melting point, the upper layer having a thickness of 37 μm, the lower layer having a thickness of 3 μm, and the lower layer resin having a lower melting point than the upper layer resin and containing the ionomer.
A resin film of 0μ was laminated on both sides of the steel sheet. The elongation of the film measured by peeling after lamination was 450%.

【0037】この両面にポリエステル樹脂皮膜を有する
鋼板を、図1に示すような易開缶蓋を作成するに当た
り、図2に示すように、開口片の形状寸法と対応し、肩
半径が0.5mmである上下金型A5,6をもって蓋本
体の要所をプレスによって押圧加工することにより、開
口片2に相当する部分を上方に押出し成形した。
When a steel plate having a polyester resin film on both sides is formed into an easy-open can lid as shown in FIG. 1, as shown in FIG. A portion corresponding to the opening piece 2 was extruded upward by pressing a key portion of the lid body with a press using upper and lower dies A5 and A6 of 5 mm.

【0038】この際、開口片2と蓋本体1とを結ぶ連片
7は、押圧によりなだらかな板厚変化を有する薄肉部を
形成するように加工した。
At this time, the connecting piece 7 connecting the opening piece 2 and the lid main body 1 was processed so as to form a thin portion having a gentle change in plate thickness by pressing.

【0039】次いで図3に示すように、加工された蓋主
体1を凸部13を有する下金型B11上へ、連片7と凸
部13が重なるように載せ、凹溝12を有する上型B1
0で押圧した。
Next, as shown in FIG. 3, the processed lid main body 1 is placed on a lower mold B11 having a convex portion 13 so that the continuous piece 7 and the convex portion 13 overlap with each other. B1
Pressed at zero.

【0040】この操作により、図4に示すようになだら
かな板厚変化を有する連片7は、概ね中間部からV字状
に下向きに折られて、凹溝12内へ突入する。かくし
て、蓋本体1の下面における開口片2の周縁には、断面
V字状をなす薄肉の切断案内線4が形成される。
As a result of this operation, the continuous piece 7 having a gradual change in plate thickness as shown in FIG. 4 is bent downward in a V-shape from a substantially middle portion and protrudes into the concave groove 12. Thus, a thin cutting guide line 4 having a V-shaped cross section is formed at the peripheral edge of the opening piece 2 on the lower surface of the lid main body 1.

【0041】本実施例における最薄部の鋼板厚みは48
μであった。樹脂皮膜も鋼板同様に成形され、最薄肉部
表面に残留した膜厚は両面とも約8μであった。
In the present embodiment, the thickness of the thinnest steel plate is 48
μ. The resin film was formed in the same manner as the steel plate, and the film thickness remaining on the surface of the thinnest portion was about 8 μm on both surfaces.

【0042】このようにして成形加工された易開缶蓋
は、開口片の引きちぎり力の測定による開缶性の評価
と、缶内外面の樹脂皮膜の破壊程度を調べる通電試験に
供された。開缶性(取っ手を引起こす力および開口片を
引きちぎる力)は1.7kg以下と優れ、樹脂皮膜の通
電値は内面側0.3mA、外面側0.4mAで実用的に
十分満足出来るものであった。又、破断された切断案内
溝の切り口周辺には肉眼的に目立ったフェザーは認めら
れなかった。
The easy-open can lid thus formed was subjected to an evaluation of the openability by measuring the tearing force of the opening piece and an electric current test for examining the degree of destruction of the resin film on the inner and outer surfaces of the can. . The can openability (the force to raise the handle and the force to tear off the opening piece) is excellent at 1.7 kg or less. there were. Further, there was no visually noticeable feather around the cut end of the broken cutting guide groove.

【0043】実施例2 実施例1と同一のめっき鋼板上に、50μの変性ポリプ
ロピレン−ポリエチレン共重合樹脂フィルムを接着層と
して20μのナイロン6フィルムを鋼板両面に積層し
た。樹脂皮膜の厚みは70μであった。積層後に剥離し
て測定した皮膜の伸びは350%であった。
Example 2 A 20 μm nylon 6 film was laminated on both sides of the same steel plate as in Example 1 using a 50 μm modified polypropylene-polyethylene copolymer resin film as an adhesive layer. The thickness of the resin film was 70 μ. The elongation of the film measured by peeling after lamination was 350%.

【0044】この両面に樹脂皮膜を有する鋼板を、肩半
径が0.2mmである上下金型A5,6を用いて、図2
に示すように、押圧加工することにより、開口片2に相
当する部分を上方に押出し成形した。
A steel plate having a resin film on both sides is formed by using upper and lower molds A5 and A6 having a shoulder radius of 0.2 mm as shown in FIG.
As shown in (1), a portion corresponding to the opening piece 2 was extruded upward by pressing.

【0045】この際、開口片2の周縁部と蓋本体1と連
片7は、押圧によりなだらかな板厚変化を有する薄肉部
を形成するように加工した。
At this time, the peripheral portion of the opening piece 2, the lid main body 1 and the connecting piece 7 were processed so as to form a thin portion having a gentle change in plate thickness by pressing.

【0046】次いで図5に示すように、開口片2の連片
7の両側に相当する部分に凸部18を有する下型C15
上へ、蓋本体1を下向拡開傾斜の状態のまま載せ、下金
型C15の凸部18に対応する凹部17を有する上型C
14で押圧した。
Next, as shown in FIG. 5, a lower mold C15 having convex portions 18 at portions corresponding to both sides of the connecting piece 7 of the opening piece 2 is provided.
The upper die C having the concave portion 17 corresponding to the convex portion 18 of the lower die C15 is placed on the lid main body 1 while the lid main body 1 is placed in the state of the downwardly expanding inclination.
Pressed at 14.

【0047】この操作により、開口案内溝の内側と外側
にビードを形成し、このビード部を除いて蓋本体1と開
口片2が同一高さとなった。本体1の上面における開口
片2の周縁には、薄肉の切断案内線4が形成される。
By this operation, beads were formed inside and outside the opening guide groove, and the lid main body 1 and the opening piece 2 became the same height except for this bead portion. A thin cutting guide line 4 is formed on the upper surface of the main body 1 at the periphery of the opening piece 2.

【0048】本実施例では、最薄肉部の鋼板厚みは55
μになるように調整した。樹脂皮膜も鋼板同様に成形さ
れ、最薄肉部表面に残留した膜厚は両面とも約15μで
あった。
In the present embodiment, the thickness of the steel plate at the thinnest portion is 55
Adjusted to μ. The resin film was formed in the same manner as the steel plate, and the film thickness remaining on the surface of the thinnest portion was about 15 μm on both surfaces.

【0049】開缶性は1.8kg以下で問題なく開缶さ
れ、樹脂皮膜の通電値は内面側0.2mA、外面側0.
2mAで実用的に十分満足出来るものであった。又、破
断された切断案内溝の切り口周辺には肉眼的に目立った
フェザーは認められなかった。
The can openability was 1.8 kg or less and the can was opened without any problem. The energization value of the resin film was 0.2 mA on the inner surface and 0.1 mA on the outer surface.
2 mA was practically satisfactory. Further, there was no visually noticeable feather around the cut end of the broken cutting guide groove.

【0050】実施例3 板厚0.280mm、5182合金系H39のアルミニ
ウム板の表面に、クロム酸を主体とする処理浴中にて電
解後処理を行い、金属クロム12mg/m2 およびその
上層に水和酸化クロム12mg/m2 (Crとして)を
有するクロメート皮膜を形成させた。水洗・乾燥後、こ
のアルミニウム板を加熱し、異なった融点を有する2層
構造ポリエステル樹脂で、上層が厚み20μのアイオノ
マーを含有し、下層が厚み20μの上層樹脂より低融点
で、全厚み40μの樹脂フィルムを該アルミニウム板の
両面に積層した。積層後に剥離して測定した皮膜の伸び
は200%であった。
Example 3 The surface of an aluminum plate made of alloy of type H39 having a thickness of 0.280 mm and having a thickness of 0.280 mm was subjected to an electrolytic post-treatment in a treatment bath mainly composed of chromic acid to form 12 mg / m 2 of metallic chromium and an upper layer thereof. A chromate film having a hydrated chromium oxide of 12 mg / m 2 (as Cr) was formed. After washing and drying, this aluminum plate is heated and the upper layer contains a 20 μm thick ionomer with a two-layer polyester resin having different melting points, the lower layer has a lower melting point than the 20 μm thick upper layer resin, and a total thickness of 40 μm. Resin films were laminated on both sides of the aluminum plate. The elongation of the film measured by peeling after lamination was 200%.

【0051】この両面に樹脂皮膜を有するアルミニウム
板を、肩半径が0.6mmである上下金型A5,6を用
いて、実施例1と同様の加工を行った。本実施例では、
最薄肉部のアルミニウム板厚みは95μになるように調
整した。樹脂皮膜もアルミニウム板同様に成形され、最
薄肉部表面に残留した膜厚は約14μであった。
An aluminum plate having a resin film on both sides was processed in the same manner as in Example 1 by using upper and lower dies A5 and A6 each having a shoulder radius of 0.6 mm. In this embodiment,
The thickness of the thinnest aluminum plate was adjusted to be 95 μm. The resin film was formed in the same manner as the aluminum plate, and the film thickness remaining on the surface of the thinnest portion was about 14 μm.

【0052】開缶性は1.7kg以下で問題なく開缶さ
れ、樹脂皮膜の通電値は内面側0.3mA、外面側0.
3mAで実用的に十分満足出来るものであった。又、破
断された切断案内溝の切り口周辺には肉眼的に目立った
フェザーは認められなかった。
The can opening property was 1.7 kg or less and the can was opened without any problem. The energization value of the resin film was 0.3 mA on the inner surface and 0.1 mA on the outer surface.
3 mA was practically satisfactory. Further, there was no visually noticeable feather around the cut end of the broken cutting guide groove.

【0053】実施例4 実施例3と同一のアルミニウム板の表面に、熱硬化ポリ
エステル塗料を塗布、焼付けした。塗装皮膜の厚みは1
5μで、積層後に剥離して測定した皮膜の伸びは120
%であった。
Example 4 The same aluminum plate as in Example 3 was coated with a thermosetting polyester paint and baked. The thickness of the paint film is 1
The elongation of the film measured at 5 µm after peeling after lamination is 120
%Met.

【0054】この両面に樹脂皮膜を有するアルミニウム
板を、肩半径が0.8mmである上下金型A5,6を用
いて、実施例1と同様の加工を行った。本実施例では、
最薄肉部のアルミニウム板厚みは100μになるように
調整した。樹脂皮膜もアルミニウム板同様に成形され、
最薄肉部表面に残留した膜厚は約6μであった。
An aluminum plate having a resin film on both sides was processed in the same manner as in Example 1 using upper and lower dies A5 and A6 each having a shoulder radius of 0.8 mm. In this embodiment,
The thickness of the thinnest part of the aluminum plate was adjusted to 100 μ. The resin film is molded in the same way as an aluminum plate,
The thickness remaining on the surface of the thinnest portion was about 6 μm.

【0055】開缶性は1.8kg以下で問題なく開缶さ
れ、樹脂皮膜の通電値は内面側0.8mA、外面側0.
9mAで実用的に十分満足出来るものであった。又、破
断された切断案内溝の切り口周辺には肉眼的に目立った
フェザーは認められなかった。
The can openability was 1.8 kg or less and the can was opened without any problem. The energization value of the resin film was 0.8 mA on the inner surface and 0.1 mA on the outer surface.
9 mA was satisfactory enough for practical use. Further, there was no visually noticeable feather around the cut end of the broken cutting guide groove.

【0056】比較例1 実施例1と同一のめっき鋼板上に、異なった融点を有す
る2層構造ポリエステル樹脂で、上層が厚み20μ、下
層が厚み20μで、下層樹脂は上層樹脂より低融点でア
イオノマーを含有する全厚み40μの樹脂フィルムを該
鋼板の両面に積層した。積層後に剥離して測定した皮膜
の伸びは350%であった。
Comparative Example 1 On the same plated steel sheet as in Example 1, a two-layer polyester resin having a different melting point was used. The upper layer had a thickness of 20 μm, the lower layer had a thickness of 20 μm, and the lower layer resin had a lower melting point than the upper layer resin. Was laminated on both sides of the steel sheet. The elongation of the film measured by peeling after lamination was 350%.

【0057】この両面に樹脂皮膜を有する鋼板を、肩半
径が0.08mmである上下金型A5,6を用いて、実
施例1と同様の加工を行った。本比較例では、最薄肉部
の鋼板厚みは57μになるように調整した。
A steel plate having a resin film on both sides was processed in the same manner as in Example 1 by using upper and lower dies A5 and A6 each having a shoulder radius of 0.08 mm. In this comparative example, the thickness of the steel plate at the thinnest part was adjusted to be 57 μm.

【0058】開缶性は1.8kg以下で問題なく開缶さ
れたが、樹脂皮膜の通電値は内面側104.8mA、外
面側95.6mAと非常に大きな値を示し、切断案内部
の樹脂皮膜に多くの欠陥発生が認められ、肩半径が小さ
過ぎても実用的に使用できるものができなかった。
The can openability was 1.8 kg or less, and the can was opened without any problem. However, the energization value of the resin film was very large at 104.8 mA on the inner surface and 95.6 mA on the outer surface. Many defects were found in the film, and even if the shoulder radius was too small, a practically usable one could not be obtained.

【0059】比較例2 実施例1と同一のめっき鋼板上に、異なった融点を有す
る2層構造ポリエステル樹脂で、上層が厚み20μ、下
層が厚み20μで、下層樹脂は上層樹脂より低融点でア
イオノマーを含有する全厚み40μの樹脂フィルムを該
鋼板の両面に積層した。積層後に剥離して測定した皮膜
の伸びは310%であった。
Comparative Example 2 On the same plated steel sheet as in Example 1, a two-layer polyester resin having a different melting point, the upper layer having a thickness of 20 μm, the lower layer having a thickness of 20 μm, and the lower resin having a lower melting point than the upper resin was an ionomer. Was laminated on both sides of the steel sheet. The elongation of the film measured by peeling after lamination was 310%.

【0060】この両面に樹脂皮膜を有する鋼板を、肩半
径が1.2mmである上下金型A5,6を用いて、実施
例1と同様の加工を行った。本比較例では、最薄肉部の
鋼板厚みは57μになるように調整した。樹脂皮膜も鋼
板同様に成形され、最薄肉部表面に残留した膜厚は約6
μであった。
A steel plate having a resin film on both sides was processed in the same manner as in Example 1 by using upper and lower molds A5 and A6 each having a shoulder radius of 1.2 mm. In this comparative example, the thickness of the steel plate at the thinnest part was adjusted to be 57 μm. The resin film is formed in the same manner as a steel plate, and the film thickness remaining on the thinnest part surface is about 6
μ.

【0061】開缶性は2.0kg以下と優れ、樹脂皮膜
の通電値は内面側1.2mA、外面側1.4mAで実用
可能と判断されたが、開口時に破断された切断案内溝の
切り口周辺には膜残りが激しく、外観的な不快感を与
え、肩半径が大き過ぎても実用性に問題が残った。
The openability was excellent at 2.0 kg or less, and the current value of the resin film was 1.2 mA on the inner surface and 1.4 mA on the outer surface. There was severe film residue around the periphery, giving an uncomfortable appearance. Even if the shoulder radius was too large, there was still a problem in practicality.

【0062】比較例3 実施例3と同一のアルミニウム板の表面に、熱硬化ポリ
エステル塗料を塗布、焼付けした。塗装皮膜の厚みは8
μで、積層後に剥離して測定した皮膜の伸びは120%
であった。
Comparative Example 3 The same aluminum plate as in Example 3 was coated with a thermosetting polyester paint and baked. The thickness of the paint film is 8
μ, the elongation of the film measured after peeling after lamination is 120%
Met.

【0063】この両面に樹脂皮膜を有するアルミニウム
板を、肩半径が0.5mmである上下金型A5,6を用
いて、実施例1と同様の加工を行った。本比較例では、
最薄肉部のアルミニウム板厚みは100μになるように
調整した。
An aluminum plate having a resin film on both sides was processed in the same manner as in Example 1 by using upper and lower molds A5 and A6 each having a shoulder radius of 0.5 mm. In this comparative example,
The thickness of the thinnest part of the aluminum plate was adjusted to 100 μ.

【0064】開缶性は1.8kg以下で問題なく開缶さ
れ、樹脂皮膜の通電値は内面側100.8mA、外面側
112.9mAで非常に大きな値を示し、切断案内部の
樹脂皮膜に多くの欠陥発生が認められ、実用的に使用で
きるものでなかった。
The can openability was 1.8 kg or less, and the can was opened without any problem. The current value of the resin film was very large at 100.8 mA on the inner surface and 112.9 mA on the outer surface, and the resin film of the cutting guide portion was very large. Many defects were observed and were not practically usable.

【0065】比較例4 実施例1と同一のめっき鋼板上に、60μの変性ポリプ
ロピレン−ポリエチレン共重合樹脂フィルムを接着層と
して60μのナイロン6フィルムを鋼板両面に積層し
た。樹脂皮膜の厚みは120μであった。積層後に剥離
して測定した皮膜の伸びは450%であった。
Comparative Example 4 A 60 μm nylon 6 film was laminated on both sides of the same steel plate as in Example 1 using a 60 μm modified polypropylene-polyethylene copolymer resin film as an adhesive layer. The thickness of the resin film was 120 μ. The elongation of the film measured by peeling after lamination was 450%.

【0066】この両面に樹脂皮膜を有する鋼板を、肩半
径が0.5mmである上下金型A5,6を用いて、実施
例1と同様の加工を行った。本比較例では、最薄肉部の
鋼板厚みは55μになるように調整した。樹脂皮膜も鋼
板同様に成形され、最薄肉部表面に残留した膜厚は両面
とも約26μであった。
A steel plate having a resin film on both surfaces was processed in the same manner as in Example 1 by using upper and lower dies A5 and A6 each having a shoulder radius of 0.5 mm. In this comparative example, the thickness of the steel plate at the thinnest portion was adjusted to be 55 μm. The resin film was formed in the same manner as the steel plate, and the film thickness remaining on the surface of the thinnest portion was about 26 μm on both surfaces.

【0067】成形された製品の開缶性(取っ手を引起こ
す力および開口片を引きちぎる力)は2.0kg以下と
優れ、樹脂皮膜の通電量は1.5mA程度で耐食性面で
は実用性があるものと判断されたが、開口時に破断され
た切断案内溝の切り口周辺には膜残りが激しく、外観的
な不快感を与え、実用性に問題が残った。
The openability of the molded product (the force for raising the handle and the force for tearing off the opening piece) is excellent at 2.0 kg or less, and the amount of electricity supplied to the resin film is about 1.5 mA, which is practical in terms of corrosion resistance. However, it was found that the film was severely left around the cut edge of the cutting guide groove that was broken at the time of opening, giving an uncomfortable appearance, and there was a problem in practicality.

【0068】比較例5 実施例3と同一のアルミニウム板の表面に、異なった融
点を有する2層構造ポリエステル樹脂で、上層が厚み2
0μ、下層が厚み20μで、下層樹脂は上層樹脂より低
融点でアイオノマーを含有する全厚み40μの樹脂フィ
ルムを該アルミニウム板の両面に積層した。積層後に剥
離して測定した皮膜の伸びは85%であった。
Comparative Example 5 On the surface of the same aluminum plate as in Example 3, a two-layer polyester resin having a different melting point and an upper layer having a thickness of 2
A resin film having a thickness of 0 µm, a lower layer having a thickness of 20 µm, and a lower layer resin having a lower melting point than the upper layer resin and having a total thickness of 40 µm containing an ionomer was laminated on both sides of the aluminum plate. The elongation of the film measured by peeling after lamination was 85%.

【0069】この両面に樹脂皮膜を有するアルミニウム
板を、肩半径が0.5mmである上下金型A5,6を用
いて、実施例1と同様の加工を行った。本比較例では、
最薄肉部のアルミニウム板厚みは100μになるように
調整した。
An aluminum plate having a resin film on both sides was processed in the same manner as in Example 1 by using upper and lower molds A5 and A6 each having a shoulder radius of 0.5 mm. In this comparative example,
The thickness of the thinnest part of the aluminum plate was adjusted to 100 μ.

【0070】開缶性は1.8kg以下で問題なく開缶さ
れ、樹脂皮膜の通電値は内面側104.8mA、外面側
98.9mAで非常に大きな値を示し、切断案内部の樹
脂皮膜に多くの欠陥発生が認められ、実用的に使用でき
るものでなかった。
The can openability was 1.8 kg or less and the can was opened without any problem. The energization value of the resin film was very large at 104.8 mA on the inner surface and 98.9 mA on the outer surface. Many defects were observed and were not practically usable.

【0071】[0071]

【発明の効果】以上述べたごとく、本発明による易開缶
性蓋の製造方法は、樹脂フィルムを鋼板あるいはアルミ
ニウムにラミネートして得られる素材を使用して、尖鋭
刃を使用しない押圧による薄肉部形成法により切断案内
溝を形成する方法を採用することによって、製造工程に
おいて、一切塗装を行うこと無くして、従来技術の大き
な問題であった加工用工具寿命の問題、耐食性面での不
安等を全く皆無にすることが出来る。
As described above, the method for manufacturing an easily-openable lid according to the present invention uses a material obtained by laminating a resin film on a steel plate or aluminum, and presses the thin portion by pressing without using a sharp blade. By adopting the method of forming the cutting guide groove by the forming method, there is no need to perform any painting in the manufacturing process, and the major problems of the prior art, such as the problem of the tool life of the machining tool and the uneasiness of the corrosion resistance, etc. It can be completely eliminated.

【0072】特に、スチール製易開缶蓋が実用化されれ
ば、“モノメタル缶”化が可能になることより、近年の
地球環境問題に対応するリサイクルに適した商品を市場
に提供することが可能である。もとより、鋼板そのもの
は経済性に優れた存在であり、缶胴と缶蓋共に鋼板製と
することにより、経済性により優れ、資源としての再利
用を行いやすい商品となることが期待される。
In particular, if a steel easy-open can lid is put to practical use, it will be possible to convert it into a “monometal can”, thereby providing the market with products suitable for recycling in response to recent global environmental problems. Is possible. Naturally, the steel sheet itself is excellent in economic efficiency, and it is expected that by using steel plates for both the can body and the can lid, the product will be more economical and easy to reuse as resources.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明による缶蓋の例の斜視図。FIG. 1 is a perspective view of an example of a can lid according to the present invention.

【図2】本発明の実施例を工程順に示す縦断面図。FIG. 2 is a longitudinal sectional view showing an embodiment of the present invention in the order of steps.

【図3】本発明の実施例を工程順に示す縦断面図。FIG. 3 is a longitudinal sectional view showing an embodiment of the present invention in the order of steps.

【図4】本発明の実施例を工程順に示す縦断面図。FIG. 4 is a longitudinal sectional view showing an embodiment of the present invention in the order of steps.

【図5】切断案内溝の両側にビードを形成する状態を示
す縦断面図。
FIG. 5 is a longitudinal sectional view showing a state where beads are formed on both sides of a cutting guide groove.

【図6】従来技術による断面V字型の切断案内溝を示す
部分拡大図。
FIG. 6 is a partially enlarged view showing a cutting guide groove having a V-shaped cross section according to the related art.

【符号の説明】[Explanation of symbols]

1…蓋本体 2…開口片 4…切断案内線 5…上金型A 6…下金型A 7…連片 8…上金型R部 9…下金型R部 10…上金型B 11…下金型B 12…凹溝 13…凸部 14…上金型C 15…下金型C 16…ビード 17…凹部 18…凸部 REFERENCE SIGNS LIST 1 lid body 2 opening piece 4 cutting guide line 5 upper mold A 6 lower mold A 7 continuous piece 8 upper mold R section 9 lower mold R section 10 upper mold B 11 ... lower mold B 12 ... concave groove 13 ... convex part 14 ... upper mold C 15 ... lower mold C 16 ... bead 17 ... concave part 18 ... convex part

───────────────────────────────────────────────────── フロントページの続き (56)参考文献 特開 平1−124551(JP,A) 特開 平4−91834(JP,A) 特開 昭58−171339(JP,A) (58)調査した分野(Int.Cl.7,DB名) B21D 51/44 ──────────────────────────────────────────────────続 き Continuation of the front page (56) References JP-A-1-124551 (JP, A) JP-A-4-91834 (JP, A) JP-A-58-171339 (JP, A) (58) Field (Int.Cl. 7 , DB name) B21D 51/44

Claims (2)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】 開口片形状を構成する切断案内溝形成用
上下金型の肩半径が、0.1〜1.0mmである金型を
用い、上下金型の該肩半径部分にて、厚さ10〜100
μ、破断伸び100%以上の樹脂皮膜を両面に有する鋼
板あるいはアルミニウム板を押圧加工成形し、加工最薄
部の金属厚みを加工前の金属厚みの1/2以下に薄くす
ることにより切断案内溝を形成することを特徴とする易
開缶性蓋の製造方法。
An upper and lower mold for forming a cutting guide groove forming an opening piece has a shoulder radius of 0.1 to 1.0 mm. 10 to 100
Cutting guide groove by pressing and forming a steel plate or an aluminum plate having a resin film with a μ, elongation at break of 100% or more on both sides, and reducing the metal thickness of the thinnest part to 1/2 or less of the metal thickness before processing. Forming a readily openable lid.
【請求項2】 鋼板あるいはアルミニウム板の両面に存
在する樹脂皮膜が、ポリエチレン、ポリプロピレン、ポ
リアミド、ポリエステル、アイオノマー等の熱可塑性樹
脂の1種または2種以上から構成されることを特徴とす
る請求項1記載の易開缶性蓋の製造方法。
2. A resin film present on both surfaces of a steel plate or an aluminum plate, comprising one or more of thermoplastic resins such as polyethylene, polypropylene, polyamide, polyester, and ionomer. 2. The method for producing an easily openable lid according to 1.
JP4329703A 1992-12-09 1992-12-09 Method for producing easy-open lid Expired - Fee Related JP3027059B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP4329703A JP3027059B2 (en) 1992-12-09 1992-12-09 Method for producing easy-open lid

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP4329703A JP3027059B2 (en) 1992-12-09 1992-12-09 Method for producing easy-open lid

Publications (2)

Publication Number Publication Date
JPH06170472A JPH06170472A (en) 1994-06-21
JP3027059B2 true JP3027059B2 (en) 2000-03-27

Family

ID=18224325

Family Applications (1)

Application Number Title Priority Date Filing Date
JP4329703A Expired - Fee Related JP3027059B2 (en) 1992-12-09 1992-12-09 Method for producing easy-open lid

Country Status (1)

Country Link
JP (1) JP3027059B2 (en)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1996026026A1 (en) * 1995-02-22 1996-08-29 Nippon Steel Corporation Easily openable metallic can lid of superior openability and method of manufacturing same
RU2675124C2 (en) * 2013-09-16 2018-12-17 Абб Аг Method for embossing and cutting into workpieces, and embossing tool

Also Published As

Publication number Publication date
JPH06170472A (en) 1994-06-21

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