JP3015930B2 - Discharge device for storage material in hopper - Google Patents
Discharge device for storage material in hopperInfo
- Publication number
- JP3015930B2 JP3015930B2 JP5338768A JP33876893A JP3015930B2 JP 3015930 B2 JP3015930 B2 JP 3015930B2 JP 5338768 A JP5338768 A JP 5338768A JP 33876893 A JP33876893 A JP 33876893A JP 3015930 B2 JP3015930 B2 JP 3015930B2
- Authority
- JP
- Japan
- Prior art keywords
- hopper
- plate
- screw conveyor
- storage
- discharge
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Landscapes
- Filling Or Emptying Of Bunkers, Hoppers, And Tanks (AREA)
- Auxiliary Methods And Devices For Loading And Unloading (AREA)
Description
【0001】[0001]
【産業上の利用分野】本発明は、粉状物、或いは各種の
ダスト、スラッジ、汚泥、生ゴミ、オガクズ、チップ、
オカラ、粉炭等を貯蔵、搬送するホッパー内貯蔵材料の
排出装置に関する。BACKGROUND OF THE INVENTION The present invention relates to powdery substances or various kinds of dust, sludge, sludge, garbage, sawdust, chips,
The present invention relates to a discharge device for a storage material in a hopper that stores and transports okara, pulverized coal, and the like.
【0002】[0002]
【従来の技術】一般に粉状物或いは各種のダスト、スラ
ッジ等を貯蔵、搬送するために貯蔵ホッパーとその排出
装置がある。この貯蔵ホッパー及び排出装置は貯蔵ホッ
パー内で、粉状物或いは各種のダスト、スラッジ等が棚
掛け或いは貯蔵ホッパー詰まり等を生じ、排出量の変
動、排出不能を招く。そこで、従来よりこれ等の問題点
を解消するために、例えば、実開昭50−127177
号公報のように貯蔵ホッパー下部内の排出装置の上部に
空気を吹込み貯蔵材料をエアー流動して安定して排出す
る機構、或いは特開昭50−111165号公報、実開
昭54−74482号公報、実開昭55−56287号
公報等に示すように、貯蔵ホッパー内に設けた稼働片を
交互に動かすか、貯蔵ホッパー内に延出したストンボッ
クスにより棚掛け或いは貯蔵ホッパー詰まりを解消する
か、貯蔵ホッパー周壁に嵌合孔を分散して、この嵌合孔
にホッパー内に押出し素子を出没作動させる等の棚掛
け、ホッパー詰まり防止が提案されている。2. Description of the Related Art Generally, there is a storage hopper and a discharge device for storing and transporting powdery substances, various kinds of dust, sludge, and the like. In the storage hopper and the discharge device, powdery substances, various kinds of dust, sludge, and the like are shelved in the storage hopper and clog the storage hopper. In order to solve these problems, for example, Japanese Utility Model Laid-Open No.
Japanese Patent Application Laid-Open No. Sho 50-111165, Japanese Patent Application Laid-Open No. Sho 54-74482, discloses a mechanism in which air is blown into an upper portion of a discharge device in a lower portion of a storage hopper to stably discharge a storage material by flowing air. As disclosed in Japanese Unexamined Patent Publication (Kokai) No. 55-56287, the operating pieces provided in the storage hopper are alternately moved, or shelving or clogging of the storage hopper is eliminated by a stone box extending into the storage hopper. It has been proposed to prevent the hopper from clogging by dispersing fitting holes in the peripheral wall of the storage hopper, and allowing the extruding element to move into and out of the hopper in the fitting holes.
【0003】[0003]
【発明が解決しようとする課題】しかしながら、前述し
た従来の装置、エアー流動では棚掛け、ホッパー詰まり
の防止は不十分であり、しかも材料に脈動を生じ、排出
量が変動する。また、ストンボックス、ホッパー内に押
出し素子を出没させる手段では、特に、排出装置がスク
リューコンベア、パドルスクリューコンベア、リボンス
クリューコンベア(以下単にスクリューコンベアと称す
る)の場合は、貯蔵ホッパー内材料の一部に押圧による
圧密状態を招来するために、材料によっては逆に棚掛
け、ホッパー詰まりを助長することが考えられる。ま
た、貯蔵材料のスクリューコンベアの流れ込み量の変
動、スクリューコンベアの螺旋羽根に搬送材料が付着あ
るいは羽根間一部に充満する等から、搬送、搬出量に変
動を生じる等の問題点がある。本発明は、これら従来の
貯蔵材料の排出装置では解決できない貯蔵材料の棚掛
け、ホッパー詰まりの確実な防止とスクリューコンベア
の付着、充満を抑制して貯蔵材料の安定した排出を行う
とともに、貯蔵ホッパー自体の安息角をその材料の安息
角よりも小さくでき、ホッパー容量を大きくすることが
できるホッパー内貯蔵材料の排出装置を提供することに
ある。However, with the above-mentioned conventional apparatus and air flow, the prevention of shelving and clogging of the hopper is insufficient, and the material pulsates and the discharge amount fluctuates. In addition, in the means for causing the extruding element to protrude and retract in the ston box and the hopper, particularly when the discharging device is a screw conveyor, a paddle screw conveyor, or a ribbon screw conveyor (hereinafter simply referred to as a screw conveyor), a part of the material in the storage hopper is used. In order to cause a consolidation state due to the pressing, it is conceivable that some materials may be reversely shelved to promote clogging of the hopper. In addition, there is a problem that the amount of conveyance and unloading varies due to a change in the amount of the storage material flowing into the screw conveyor, the adhesion of the conveyance material to the spiral blades of the screw conveyor, or a partial filling between the blades. SUMMARY OF THE INVENTION The present invention provides a storage material shelves that cannot be solved by these conventional storage material discharge devices, reliably prevents hopper clogging, adheres a screw conveyor, suppresses charging, and stably discharges storage materials. It is an object of the present invention to provide a discharge device for a storage material in a hopper, which can make its own angle of repose smaller than the angle of repose of the material and can increase the hopper capacity.
【0004】[0004]
【課題を解決するための手段】本発明者等は前述した従
来装置の問題点を解決するために、先にホッパー貯蔵材
料の排出方法及び装置(特願平4−34443号)を発
案し、極めて優れた効果を達成した。その後更に継続し
て材料の排出状況を鋭意研究した結果、本発明に至った
ものであり、貯蔵ホッパー下部に少なくとも1箇の排出
スクリューコンベアを設け、この貯蔵ホッパーの底板上
に前記排出スクリューコンベアを指向した摺動自在な押
込み板を設けるとともに、前記貯蔵ホッパーの底板と前
記押込み板の支持部との間に堆積した材料を掻き上げる
掻上突起を、適宜間隔を有して、該押込み板の支持部に
一体的に設けたホッパー内貯蔵材料の排出装置にある。
また、押込み板及び掻上突起の形状は例えば押込み板に
あっては、三角形、長方形、一端部を切落した異形矩形
等を用い、材料にスクリューコンベア方向の押出し力を
付与できる形状であれば良い。更に掻上突起についても
ホッパー底板と押込み板の支持部の間に堆積した材料を
掻上げ得るもので、例えば板状突起、L型、V型、矩形
等の形状を有するものを用いる事ができる。In order to solve the above-mentioned problems of the conventional apparatus, the present inventors have previously devised a method and apparatus for discharging hopper storage material (Japanese Patent Application No. 4-34443). A very good effect has been achieved. As a result of further intensive studies on the discharge state of the material after that, the present invention has been achieved, and at least one discharge screw conveyor is provided below the storage hopper, and the discharge screw conveyor is disposed on the bottom plate of the storage hopper. Along with providing an oriented slidable pushing plate, a scraping protrusion for scraping up the material deposited between the bottom plate of the storage hopper and the supporting portion of the pushing plate is provided at appropriate intervals, and In the discharge device for the storage material in the hopper provided integrally with the support portion.
In addition, the shape of the push-in plate and the raking protrusion is, for example, in the case of the push-in plate, a triangle, a rectangle, a deformed rectangle with one end cut off, or the like, as long as the material can apply an extrusion force in the screw conveyor direction. good. Further, the scraping-up projections can scrape up the material deposited between the hopper bottom plate and the support portion of the push-in plate, and for example, plate-like projections, L-shaped, V-shaped, and rectangular shapes can be used. .
【0005】[0005]
【作用】以上の如く構成された排出装置は、先づ貯蔵ホ
ッパー内材料を排出スクリューコンベアで排出するが、
材料の粘性及び圧密化によって棚掛け、スクリューコン
ベアの空洞化、ロール化現象を生じる。この現象を防止
すために、進退装置により押込み板を一定間隔、或いは
必要に応じて摺動する。この押込み板の摺動によって材
料は所定の押圧状態で排出スクリューコンベアに押込ま
れ、螺旋羽根間に確実に切込まれつつ排出される。この
排出作用は押出し方向が、スクリューの軸芯方向となる
程好ましい結果が得られる。更に、貯蔵ホッパー底板と
押込み板の支持部に堆積した材料は、掻上突起によって
押込み板を定位置に摺動する毎に掻上げられる。この結
果、先づ第1は貯蔵材料の押込み時に該材料に排出スク
リューコンベア方向の押圧力と、同時に掻き上げられた
材料による直上方向への押圧力が作用し、この両方の材
料流動によって押込み効率が大幅に向上できる。また、
第2は貯蔵ホッパーの底板と支持部及び押込み板のレベ
ルに堆積した材料が、底板近傍から順次上方へ掻き上げ
流動するため貯蔵ホッパー下部での付着や固着がなく、
この掻き上げに伴い前記の押込み板部の堆積も解消され
ると同時に貯蔵材料に押上げ力が付与され棚掛け及び空
押込み等が防止できる。The discharge device configured as described above discharges the material in the storage hopper first by the discharge screw conveyor.
Due to the viscosity and consolidation of the material, shelving, cavitation and rolling of the screw conveyor occur. In order to prevent this phenomenon, the push-in plate is slid at regular intervals or as required by the reciprocating device. Due to the sliding of the pushing plate, the material is pushed into the discharge screw conveyor in a predetermined pressing state, and is discharged while being surely cut between the spiral blades. This discharge effect is more preferable as the extrusion direction is closer to the axis of the screw. Further, the material deposited on the support of the storage hopper bottom plate and the push plate is scraped up each time the push plate is slid into place by the scraping projections. As a result, firstly, when the stored material is pushed in, the pushing force in the direction of the discharge screw conveyor and the pushing force in the upward direction due to the scraped material act on the material at the same time. Can be greatly improved. Also,
The second is that the material deposited on the bottom plate, the support portion and the pushing plate of the storage hopper is sequentially lifted upward from the vicinity of the bottom plate and flows, so that there is no adhesion or sticking at the lower portion of the storage hopper,
With the scraping, the accumulation of the pushing plate portion is eliminated, and at the same time, a pushing force is applied to the storage material, so that shelving and empty pushing can be prevented.
【0006】[0006]
【実施例】図1は本発明によるホッパー内貯蔵材料の排
出装置の断面図を示し、図2は図1のA−A断面図を示
し、図3は図2のB−B断面図を示す。先づ、貯蔵ホッ
パー1の中央下部に排出スクリューコンベア2が設けて
あり、貯蔵ホッパー1の底板3に適宜間隙をもって押込
み板4とこの押込み板4を摺動するシリンダーの如き進
退装置5が設けてある。1 is a sectional view of an apparatus for discharging stored material in a hopper according to the present invention, FIG. 2 is a sectional view taken along line AA of FIG. 1, and FIG. 3 is a sectional view taken along line BB of FIG. . First, a discharge screw conveyor 2 is provided at the lower center of the storage hopper 1, and a push plate 4 and an advance / retreat device 5 such as a cylinder that slides the push plate 4 are provided on a bottom plate 3 of the storage hopper 1 with an appropriate gap. is there.
【0007】この押込み板4は押込み板4の支持部6に
固定され、しかも該支持部6には浮上り防止板7、7′
が設けられており、底板3に一体に設けたガイド8、
8′に嵌合して摺動自在な機構にしてある。この浮上り
防止板7、7′及びガイド8、8′は図2の構造に限ら
ず、押込み板4と支持部6を摺動自在に係止するもので
あれば一般的な構造を用いる事ができる。The push plate 4 is fixed to a support portion 6 of the push plate 4, and the support portion 6 has floating prevention plates 7, 7 '.
Are provided, and a guide 8 provided integrally with the bottom plate 3,
8 'to make it slidable. The lifting prevention plates 7, 7 'and the guides 8, 8' are not limited to the structure shown in FIG. 2, and any general structure may be used as long as the pushing plate 4 and the support portion 6 are slidably locked. Can be.
【0008】また、図3の(a)及び(b)に示すよう
に押込み板4の支持部6には掻上突起9、9′が設けて
あり、この掻上突起も図(a)(b)形状に限ることな
く、支持部6と底板3の間隙部の材料を掻き上げできる
一般的な突起であれば、そのいずれをも用いる事ができ
る。この様に構成された排出装置において、図3(a)
では押込み板4を高さ100mm、長さ100mmの三
角形で、700mmの間隔で且つ底板3との間隙を80
〜150mmとし、掻上突起9、9′を押込み板4の端
から100mmの位置で突起を40〜70mmとした。
また図3(b)は同一シリンダーで押込み層厚みを薄く
して単位面積当たりの押込み力を大きくするために押込
み板4の高さを32mmとし、他は同一条件とし、掻き
上げ突起9、9′を掻き上げ率の向上のためにくの字形
とし、高さは60〜130mmとして摺動を行った。Further, as shown in FIGS. 3 (a) and 3 (b), the supporting portion 6 of the pressing plate 4 is provided with scraping projections 9 and 9 ', which are also shown in FIGS. b) The shape is not limited to a shape, and any general protrusion that can scrape up the material in the gap between the support portion 6 and the bottom plate 3 can be used. In the discharge device configured as described above, FIG.
In the figure, the pushing plate 4 is a triangle having a height of 100 mm and a length of 100 mm, and a gap of 700 mm and a gap of 80 mm from the bottom plate 3.
The protrusions 9 and 9 'were set at a distance of 100 to 70 mm from the end of the pressing plate 4 to 40 to 70 mm.
FIG. 3 (b) shows that the height of the pressing plate 4 is set to 32 mm in order to reduce the thickness of the pressing layer and increase the pressing force per unit area in the same cylinder, and the other conditions are the same. ′ Was formed in a V-shape to improve the scraping rate, and the sliding was performed with a height of 60 to 130 mm.
【0009】その結果、いずれの場合も支持部6と底板
3の間の堆積が生じず、常に材料の順次、流動置換が行
われ、付着や固着が皆無であった。更に摺動時に掻き上
げられた材料による盛り上がりが生起され排出スクリュ
ーコンベア方向の押込み力と盛上がり力の両作用によ
り、より厚い層の流動押込みが達成された。また摺動返
り時においても材料の盛り上がり力の付与により棚掛け
の防止と次回押込み時の空押込み等が完全に防止でき
た。As a result, in any case, no accumulation was caused between the support portion 6 and the bottom plate 3, and the material was constantly subjected to the flow replacement, and there was no adhesion or sticking. Further, a swelling due to the material scraped up at the time of sliding is generated, and both the pushing force and the swelling force in the direction of the discharge screw conveyor achieve the flow pushing of a thicker layer. Also at the time of sliding return, the application of the swelling force of the material prevented the shelving and completely prevented the empty press at the next press.
【0010】[0010]
【発明の効果】以上の発明から明らかなように、本発明
のホッパー内貯蔵材料の排出装置によって、棚掛けの解
消、排出スクリューコンベアの空洞化の防止、排出スク
リューコンベアのロール化の防止が図れ、安定した材料
の排出と貯蔵ホッパーの大幅な容量拡大ができる等の優
れた効果が得られた。また摺動部の材料堆積の防止と、
この材料の掻き上げにより、押込み効率の向上及びより
優れた棚掛け、空押しの防止が図れた。As is apparent from the above invention, the device for discharging storage material in the hopper according to the present invention can eliminate shelving, prevent the discharge screw conveyor from being hollow, and prevent the discharge screw conveyor from being rolled. Excellent effects were obtained, such as stable material discharge and a large capacity increase of the storage hopper. In addition, prevention of material accumulation on sliding parts,
By scraping up the material, it was possible to improve the pushing-in efficiency, more excellent shelving, and prevent empty pushing.
【図1】本発明によるホッパー内貯蔵材料の排出装置の
断面図である。FIG. 1 is a cross-sectional view of a device for discharging storage material in a hopper according to the present invention.
【図2】図1のA−A断面図である。FIG. 2 is a sectional view taken along line AA of FIG.
【図3】図2のB−B断面図である。FIG. 3 is a sectional view taken along line BB of FIG. 2;
1:貯蔵ホッパー、2:排出スクリューコンベア、3:
底板、4:押込み板、5:進退装置、6:支持部、7:
浮上り防止板、7′:浮上り防止板、8:ガイド、
8′:ガイド、9:掻上突起、9′:掻上突起1: storage hopper, 2: discharge screw conveyor, 3:
Bottom plate, 4: push-in plate, 5: retraction device, 6: support, 7:
Floating prevention plate, 7 ': Floating prevention plate, 8: Guide,
8 ': Guide, 9: Raised protrusion, 9': Raised protrusion
フロントページの続き (72)発明者 瀬川 裕治 神奈川県横浜市中区錦町12番地 三菱重 工業株式会社 横浜製作所内 (72)発明者 吉田 季男 神奈川県横浜市中区錦町12番地 三菱重 工業株式会社 横浜製作所内 (72)発明者 近藤 洋一 福岡県北九州市戸畑区牧山新町6番8号 株式会社近藤合金機械内 (56)参考文献 特開 昭50−71061(JP,A) 実開 昭61−110641(JP,U) 実公 昭34−12337(JP,Y1) (58)調査した分野(Int.Cl.7,DB名) B65G 65/30 - 65/48 B65D 88/68 Continued on the front page (72) Inventor Yuji Segawa 12 Nishikicho, Naka-ku, Yokohama-shi, Kanagawa Prefecture Mitsubishi Heavy Industries, Ltd. Inside Yokohama Works (72) Inventor Kio Yoshida 12 Nishikicho, Naka-ku, Yokohama-shi, Kanagawa Prefecture Mitsubishi Heavy Industries, Ltd. Inside Yokohama Works (72) Inventor Yoichi Kondo 6-8, Makiyama Shinmachi, Tobata-ku, Kitakyushu-shi, Fukuoka Prefecture Inside Kondo Alloy Machinery Co., Ltd. (56) References JP-A-50-71061 (JP, A) JP-A-61-110641 (JP, U) J. 34-12337 (JP, Y1) (58) Fields investigated (Int. Cl. 7 , DB name) B65G 65/30-65/48 B65D 88/68
Claims (1)
出スクリューコンベアを設け、この貯蔵ホッパーの底板
上に前記排出スクリューコンベアを指向した摺動自在な
押込み板を設けるとともに、前記貯蔵ホッパーの底板と
前記押込み板の支持部との間に堆積した材料を掻き上げ
る掻上突起を、適宜間隔を有して、該押込み板の支持部
に一体的に設けたことを特徴とするホッパー内貯蔵材料
の排出装置。At least one discharge screw conveyor is provided at a lower portion of the storage hopper, and a slidable push plate facing the discharge screw conveyor is provided on a bottom plate of the storage hopper. Discharging of the storage material in the hopper, characterized in that the protrusions for scraping up the material deposited between the support portion of the push-in plate and the support portion of the push-in plate are provided at appropriate intervals and are integrally provided on the support portion of the push-in plate. apparatus.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP5338768A JP3015930B2 (en) | 1993-12-01 | 1993-12-01 | Discharge device for storage material in hopper |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP5338768A JP3015930B2 (en) | 1993-12-01 | 1993-12-01 | Discharge device for storage material in hopper |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH07157095A JPH07157095A (en) | 1995-06-20 |
JP3015930B2 true JP3015930B2 (en) | 2000-03-06 |
Family
ID=18321286
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP5338768A Expired - Lifetime JP3015930B2 (en) | 1993-12-01 | 1993-12-01 | Discharge device for storage material in hopper |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP3015930B2 (en) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP6008529B2 (en) * | 2012-03-26 | 2016-10-19 | 日立造船株式会社 | Flux filling device for submerged arc welding equipment for thick plate |
CN110562615A (en) * | 2019-09-18 | 2019-12-13 | 北京国电龙源环保工程有限公司 | Large-scale material storage bin and arch breaking device thereof |
CN112191486B (en) * | 2020-09-21 | 2021-10-15 | 广西现代立新农业科技有限公司 | Stifled structure is prevented to feeder hopper of seed sieve separator for wisdom agricultural |
-
1993
- 1993-12-01 JP JP5338768A patent/JP3015930B2/en not_active Expired - Lifetime
Also Published As
Publication number | Publication date |
---|---|
JPH07157095A (en) | 1995-06-20 |
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