JP3011058B2 - Preform for stretch blow molding and molding method using the same - Google Patents

Preform for stretch blow molding and molding method using the same

Info

Publication number
JP3011058B2
JP3011058B2 JP7151725A JP15172595A JP3011058B2 JP 3011058 B2 JP3011058 B2 JP 3011058B2 JP 7151725 A JP7151725 A JP 7151725A JP 15172595 A JP15172595 A JP 15172595A JP 3011058 B2 JP3011058 B2 JP 3011058B2
Authority
JP
Japan
Prior art keywords
preform
bottle
thickness
trunk
tapered
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP7151725A
Other languages
Japanese (ja)
Other versions
JPH091639A (en
Inventor
信之 高草木
洋介 安田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toyo Seikan Kaisha Ltd
Original Assignee
Toyo Seikan Kaisha Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toyo Seikan Kaisha Ltd filed Critical Toyo Seikan Kaisha Ltd
Priority to JP7151725A priority Critical patent/JP3011058B2/en
Publication of JPH091639A publication Critical patent/JPH091639A/en
Application granted granted Critical
Publication of JP3011058B2 publication Critical patent/JP3011058B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/07Preforms or parisons characterised by their configuration
    • B29C2949/081Specified dimensions, e.g. values or ranges
    • B29C2949/0811Wall thickness
    • B29C2949/0817Wall thickness of the body
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/07Preforms or parisons characterised by their configuration
    • B29C2949/081Specified dimensions, e.g. values or ranges
    • B29C2949/0811Wall thickness
    • B29C2949/0818Wall thickness of the bottom
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/07Preforms or parisons characterised by their configuration
    • B29C2949/081Specified dimensions, e.g. values or ranges
    • B29C2949/082Diameter
    • B29C2949/0826Diameter of the body
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/07Preforms or parisons characterised by their configuration
    • B29C2949/081Specified dimensions, e.g. values or ranges
    • B29C2949/0829Height, length
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/07Preforms or parisons characterised by their configuration
    • B29C2949/081Specified dimensions, e.g. values or ranges
    • B29C2949/0829Height, length
    • B29C2949/0835Height, length of the body
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/07Preforms or parisons characterised by their configuration
    • B29C2949/081Specified dimensions, e.g. values or ranges
    • B29C2949/0849Curvature, e.g. radius
    • B29C2949/0856Curvature, e.g. radius of the bottom
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/07Preforms or parisons characterised by their configuration
    • B29C2949/0861Other specified values, e.g. values or ranges
    • B29C2949/0872Weight
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/20Preforms or parisons whereby a specific part is made of only one component, e.g. only one layer
    • B29C2949/22Preforms or parisons whereby a specific part is made of only one component, e.g. only one layer at neck portion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/20Preforms or parisons whereby a specific part is made of only one component, e.g. only one layer
    • B29C2949/24Preforms or parisons whereby a specific part is made of only one component, e.g. only one layer at flange portion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/20Preforms or parisons whereby a specific part is made of only one component, e.g. only one layer
    • B29C2949/26Preforms or parisons whereby a specific part is made of only one component, e.g. only one layer at body portion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/20Preforms or parisons whereby a specific part is made of only one component, e.g. only one layer
    • B29C2949/28Preforms or parisons whereby a specific part is made of only one component, e.g. only one layer at bottom portion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/30Preforms or parisons made of several components
    • B29C2949/3024Preforms or parisons made of several components characterised by the number of components or by the manufacturing technique
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/30Preforms or parisons made of several components
    • B29C2949/3032Preforms or parisons made of several components having components being injected

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【産業上の利用分野】本発明は、延伸ブロー成形用プリ
フォーム及びそれを用いる成形法に関するもので、より
詳細には、二軸延伸プラスチックボトルの製造に際して
原料樹脂の使用量を低減でき、製品となるプラスチック
ボトルの重量を減量でき、さらに底部の均一延伸薄肉化
が可能な延伸ブロー成形用プリフォーム及びこれを用い
る成形法に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a preform for stretch blow molding and a molding method using the same. The present invention relates to a stretch blow molding preform capable of reducing the weight of a plastic bottle as well as the uniform stretch and thinning of the bottom and a molding method using the same.

【0002】[0002]

【従来の技術】延伸ブロー成形プラスチックボトル、特
にポリエステルボトルは今日では一般化しており、その
優れた透明性と適度なガスバリヤー性とにより、液体洗
剤、シャンプー、化粧品、醤油、ソース等の液体商品の
外に、ビール、コーラ、サイダー等の炭酸飲料や、果
汁、ミネラルウオータ等の他の飲料容器に広く使用され
ている。
2. Description of the Related Art Stretch-blow molded plastic bottles, especially polyester bottles, have become popular today, and due to their excellent transparency and moderate gas barrier properties, liquid products such as liquid detergents, shampoos, cosmetics, soy sauce, and sauces. In addition, it is widely used for carbonated drinks such as beer, cola, and cider, and other drink containers such as fruit juice and mineral water.

【0003】ポリエステルボトルの成形に際しては、ポ
リエステルの射出成形により、最終容器より寸法のかな
り小さい且つポリエステルが非晶質である有底プリフォ
ームをその延伸温度においてブロー金型中で軸方向に引
張延伸すると共に、周方向にブロー延伸する方法が採用
されている。
[0003] In molding a polyester bottle, a bottomed preform, which is considerably smaller in size than the final container and in which the polyester is amorphous, is stretched axially in a blow mold at the stretching temperature by injection molding of the polyester. In addition, a method of performing blow stretching in the circumferential direction is employed.

【0004】この有底プリフォームの形状としては、ボ
トルの口頸部、例えば密封用開口端、蓋係合用ネジ及び
支持リング等からなる口頸部を有し且つ全体としての形
状が試験管状のものが一般的である。しかし、一方で
は、製品の強度、延伸度等を向上させるために、この有
底プリフォームの形状を改良することが試みられてきて
いる。
[0004] The shape of this preform having a bottom is such that the mouth and neck of the bottle, for example, a mouth and neck consisting of an opening end for sealing, a screw for engaging a lid, a support ring, and the like, and the overall shape is a test tube. Things are common. However, on the other hand, attempts have been made to improve the shape of the bottomed preform in order to improve the strength and the degree of stretching of the product.

【0005】例えば、特公昭62−54696号公報に
は、瓶胴部相当部の肉厚に対して、瓶底部相当部と瓶肩
部相当部との各肉厚を約80%程度乃至80%以下とし
た中間素材を該底部及び該肩部の延伸率が該胴部に比べ
てより大きくなるように二軸延伸することを特徴とする
合成樹脂二軸延伸瓶の成形方法が記載されている。この
方法により、底部及び肩部が十分に延伸された合成樹脂
二軸延伸瓶が得られることも記載されている。
For example, Japanese Patent Publication No. 62-54696 discloses that the thickness of a bottle bottom portion and a bottle shoulder portion is about 80% to 80% of the thickness of a bottle body portion. A method for forming a biaxially stretched synthetic resin bottle is described, in which the following intermediate material is biaxially stretched so that the stretch ratio of the bottom portion and the shoulder portion is larger than that of the body portion. . It is also described that a biaxially stretched synthetic resin bottle whose bottom and shoulders are sufficiently stretched can be obtained by this method.

【0006】また、特開平2−258214号公報に
は、内壁面を特定の形状としてなる有底のプラスチック
プリフォームが記載されており、このプリフォームを使
用してブロー成形することにより、安定性や強度に優れ
たプラスチックボトルが得られることが記載されてい
る。
Japanese Unexamined Patent Publication (Kokai) No. 2-258214 describes a plastic preform with a bottom having a specific inner wall surface. It is described that a plastic bottle having excellent strength and strength can be obtained.

【0007】更に、特開平3−26513号公報には、
口部、胴部及び底部を有する円筒状の二軸延伸ブロー成
形用予備成形体であって、該胴部に少なくとも薄肉の帯
状部分を有するものが記載されている。この予備成形体
を加熱すると薄肉の帯状部が厚肉の他の部分に比べ急速
に温度低下が起こるので、このことを利用して製品の特
定の部分を薄肉化することが可能となる旨が記載されて
いる。
Further, Japanese Patent Application Laid-Open No. 3-26513 discloses that
A cylindrical preform for biaxial stretch blow molding having a mouth portion, a body portion, and a bottom portion, which has at least a thin band portion in the body portion is described. When this preformed body is heated, the temperature of the thin strip portion decreases more rapidly than the other portions of the thick portion, and this fact can be used to reduce the thickness of a specific portion of the product. Has been described.

【0008】更にまた、特開平4−366604号公報
には、瓶体底部相当部と瓶体胴部相当部との間に環状の
段差部を設けることにより、該瓶体底部相当部を厚肉に
し若しくは薄肉にし又は胴部よりも細径に絞り込んだこ
とを特徴とする合成樹脂瓶体ブロー成形用予備成形体が
記載されている。このように底部相当部を厚肉にし若し
くは薄肉にし又は胴部よりも細径に絞り込んだ予備成形
体を条件に応じてブロー成形することにより、瓶体底部
の極端な偏肉及び局部薄肉化を防止できることが記載さ
れている。
Further, Japanese Patent Application Laid-Open No. Hei 4-366604 discloses that an annular stepped portion is provided between a portion corresponding to the bottom of the bottle and a portion corresponding to the body of the bottle so that the portion corresponding to the bottom of the bottle is thick. A preform for blow molding a synthetic resin bottle, characterized in that the preform is made thinner or thinner or narrowed down to a smaller diameter than the body. Extremely uneven thickness and local thinning of the bottom of the bottle body can be achieved by blowing the preformed body, which has a thicker or thinner portion corresponding to the bottom portion or narrowed down to a smaller diameter than the body portion, according to conditions. It states that it can be prevented.

【0009】[0009]

【発明が解決しようとする課題】一方、飲料用ポリエス
テルボトルの分野でも、特に、省資源化、コストダウ
ン、製品重量の減量及び減容等を目的として、新規成形
方法、新規ボトル形状等の開発、特に新規プリフォーム
形状が各容器製造メーカーにより試みられている。
On the other hand, in the field of polyester bottles for beverages, the development of new molding methods, new bottle shapes, etc., particularly for the purpose of resource saving, cost reduction, reduction of product weight and volume, etc. In particular, new preform shapes have been attempted by container manufacturers.

【0010】かかる目的を達成するために、プリフォー
ムの胴部肉厚を薄くすることが考えられるが、このアプ
ローチは、ボトル性能(例えば強度)、成形性、充填ラ
イン、搬送時の取り扱い等の観点から限界があり、かか
る限界を越えない範囲内で薄肉化を行わなければならな
い。また、プリフォームの口頸部、特にノズル部につい
ては規格があるため、プリフォームの口頸部の形状の変
更により原料樹脂及び製品の重量の減量を行うことは困
難である。
In order to achieve such an object, it is conceivable to reduce the wall thickness of the preform. However, this approach is not suitable for bottle performance (eg, strength), moldability, filling lines, handling during transportation, and the like. There is a limit from the viewpoint, and the thickness must be reduced within a range not exceeding the limit. In addition, since there is a standard for the neck and neck of the preform, particularly the nozzle, it is difficult to reduce the weight of the raw resin and the product by changing the shape of the neck and neck of the preform.

【0011】従って、本発明の目的は、二軸延伸プラス
チックボトルの製造に際して、原料樹脂の使用量を低減
でき、製品であるプラスチックボトルの重量を減量で
き、さらに底部の延伸薄肉化が良好なプラスチックボト
ルを製造し得る延伸ブロー成形用プリフォーム及び該プ
リフォームを使用するプラスチックボトルの成形法を提
供することにある。
Accordingly, an object of the present invention is to reduce the amount of raw material used in the production of a biaxially stretched plastic bottle, to reduce the weight of the plastic bottle as a product, and to further improve the plasticity of the bottom portion by stretching and thinning. An object of the present invention is to provide a stretch blow molding preform capable of producing a bottle and a method for molding a plastic bottle using the preform.

【0012】[0012]

【課題を解決するための手段】本発明者らは、鋭意検討
した結果、プラスチックボトルの底部、特に上底部の薄
肉化を行うことにより、即ちプリフォームの底部相当
部、特に上底部相当部の薄肉化を行うことにより、製品
のボトル性能等に影響を与えることなく上記目的を達成
できると考え、有底プリフォームの形状を種々検討し
た。その結果、前述した従来技術では到底実現できない
程の原料樹脂の減量をもたらすプリフォームの形状の開
発に成功し、本発明を完成するに至った。。
Means for Solving the Problems As a result of intensive studies, the present inventors have found that the bottom of a plastic bottle, especially the upper bottom, is made thinner, that is, the bottom equivalent of the preform, particularly the upper bottom equivalent, is reduced. It was thought that the above-mentioned object could be achieved without affecting the bottle performance of the product by reducing the thickness, and various shapes of the bottomed preform were examined. As a result, the present invention succeeded in developing a shape of a preform that can reduce the amount of raw material resin that could not be realized by the above-mentioned conventional technology, and completed the present invention. .

【0013】即ち、本発明によれば、胴部と胴部の一端
に設けられた口頚部と胴部の他端に設けられた閉塞底部
とを備えた延伸ブロー成形用プリフォームにおいて、前
記胴部は筒状乃至テーパー状であり且つ前記底部は実質
上半球状であって、内面側にあっては滑らかに接続され
ていると共に外面側にあっては底部に向けて外径及び厚
みの縮小するテーパー部を介して底部に接続され、該テ
ーパー部の外面の断面形状はストレートであり、胴部の
厚み(d)と底部の厚み(d)との比(d
)は1.1乃至1.5の範囲にあることを特徴とす
る延伸ブロー成形用プリフォームが提供される。本発明
のプリフォームにおいては、上記テーパー部のテーパー
角度(開き角度θの1/2)は2乃至12度の範囲にあ
ることが好ましい。
That is, according to the present invention, there is provided a preform for stretch blow molding comprising a trunk, a mouth-and-neck portion provided at one end of the trunk, and a closed bottom provided at the other end of the trunk. The portion is cylindrical or tapered and the bottom is substantially hemispherical, and is smoothly connected on the inner surface side, and is reduced in outer diameter and thickness on the outer surface side toward the bottom. connected to the bottom via a tapered portion which, 該Te
The outer surface of the cross-sectional shape of supermarkets portion is straight, the ratio of the trunk portion of the thickness (d 1) and the bottom of the thickness (d 2) (d 1 /
The preform for stretch blow molding is provided, wherein d 2 ) is in the range of 1.1 to 1.5. In the preform of the present invention, the taper angle of the tapered portion (1/2 of the opening angle θ) is preferably in the range of 2 to 12 degrees.

【0014】本発明によればまた、上記プリフォームを
延伸温度に加熱し、このプリフォームを、前記半球部が
底中央及び外径縮小テーパー部が底外周となるように、
軸方向に引っ張り延伸すると共に周方向にブロー延伸
し、ついで底中央を底打ちして、前記外径縮小テーパー
部を接地部及びそれより外周の底部分とすると共に、半
球部を接地部よりも内側の上底に成形することを特徴と
するプラスチック延伸ボトルの成形法が提供される。
According to the present invention, the preform is heated to a stretching temperature, and the preform is heated so that the hemispherical portion is at the bottom center and the outer diameter reducing taper portion is at the bottom periphery.
Pulling and stretching in the axial direction and blow-extending in the circumferential direction, and then bottoming out the bottom center, the outer diameter reducing taper portion as the ground contact portion and the bottom portion of the outer periphery thereof, and the hemispherical portion as compared to the contact portion. A method is provided for molding a plastic stretched bottle, characterized in that it is molded on the inner top.

【0015】[0015]

【作用】本発明は、延伸ブロー成形用プリフォームの底
部接続部近傍の胴部に、特定形状のテーパー状部分を設
けたことが特徴である。即ち、本発明のプリフォーム
は、前記実質上半球状の閉塞底部と円筒状の胴部とが、
内面側にあっては滑らかに接続されていると共に外面側
にあっては底部に向けて外径及び厚みの縮小するテーパ
ー部を介して底部に接続され、該テーパー部の外面の断
面形状はストレートであり、胴部の厚み(d )と底
部の厚み(d )との比(d /d )は1.1乃
至1.5、特に1.1乃至1.4の範囲にあることを顕
著な特徴とするものである。
The present invention is characterized in that a preform for stretch blow molding is provided with a tapered portion of a specific shape in a body near a bottom connecting portion. That is, the preform of the present invention, the substantially hemispherical closed bottom and the cylindrical body,
On the inner surface side, it is connected smoothly and on the outer surface side, it is connected to the bottom through a tapered portion whose outer diameter and thickness decrease toward the bottom , and the outer surface of the tapered portion is cut off.
Surface shape is straight, the ratio of the trunk portion of the thickness (d 1) and the bottom of the thickness (d 2) (d 1 / d 2) is 1.1 to 1.5, in particular 1.1 to 1.4 Is characterized by being in the range of

【0016】本発明においては、上記プリフォームを延
伸温度に加熱し、このプリフォームを、前記半球部が底
中央及び外径縮小テーパー部が底外周となるように、軸
方向に引っ張り延伸すると共に周方向にブロー延伸し、
ついで底中央を底打ちして、前記外径縮小テーパー部を
接地部及びそれより外周の底部分とすると共に、半球部
を接地部よりも内側の上底に成形する。
In the present invention, the preform is heated to a stretching temperature, and the preform is stretched in the axial direction so that the hemispherical portion is at the center of the bottom and the outer diameter reducing taper is at the outer periphery of the bottom. Blow stretching in the circumferential direction,
Then, the center of the bottom is bottomed, and the outer diameter reduction taper portion is used as a ground portion and a bottom portion on the outer periphery thereof, and the hemisphere portion is formed on the upper bottom inside the ground portion.

【0017】延伸ブロー成形用プリフォームにおいて、
前記胴部と前記底部との接続部を胴部から底部にかけて
次第に厚みが上記テーパー角度で減少するテーパー状と
したので、これを延伸したとき、単位断面積あたりの応
力が胴部から底部にかけて次第に大きくなる。このた
め、延伸の困難である底部中央部の十分且つ均一な延伸
及び薄肉化が可能となり、耐座屈強度等を低下させるこ
となく、上底部の均一な薄肉化がもたらされ、上底部の
重量目付を従来のそれの半分或いはそれ以下に減少させ
ることが可能となる。
In the preform for stretch blow molding,
Since the connecting portion between the trunk and the bottom is tapered so that the thickness gradually decreases at the taper angle from the trunk to the bottom, when this is stretched, the stress per unit cross-sectional area gradually increases from the trunk to the bottom. growing. Therefore, it is possible to sufficiently and uniformly stretch and reduce the thickness of the central portion of the bottom portion, which is difficult to stretch, without reducing the buckling resistance and the like, and to uniformly reduce the thickness of the upper bottom portion. The weight per unit area can be reduced to half or less of the conventional one.

【0018】上記テーパ部を、内面側にあっては滑らか
に接続されていると共に外面側にあっては底に向けて外
径の縮小する形状としたことは、プリフォームの成形性
の点でも、また、プリフォームの延伸成形性の点でも利
点をもたらす。即ち、樹脂の射出成形に際しては、テー
パー部を介して胴部、さらには口部への樹脂の流入が円
滑に行われるので、射出成形性が良好であり、また射出
型からの型抜きも良好である。また、テーパー部によ
り、延伸開始点が徐々に胴部に移行するので、延伸操作
も円滑に行うことができる。更に、射出型の外型は、一
般にスライドインサート、キャビティ、ゲートパッドの
3個の部品で構成されるが、本発明では、ゲートパッド
を上記のテーパー部を設けたものに変更するのみで、所
定形状のプリフォームを形成することができる。
The fact that the tapered portion has such a shape that it is smoothly connected on the inner surface side and whose outer diameter is reduced toward the bottom on the outer surface side is also advantageous in terms of moldability of the preform. In addition, there is an advantage in the stretch formability of the preform. In other words, during the injection molding of the resin, the resin can smoothly flow into the body, and further into the mouth via the tapered portion, so that the injection moldability is good, and the mold release from the injection mold is also good. It is. In addition, since the stretching start point gradually shifts to the body by the tapered portion, the stretching operation can be performed smoothly. Further, the outer mold of the injection mold is generally composed of three parts, a slide insert, a cavity, and a gate pad. However, in the present invention, only the gate pad is changed to the one provided with the above-described tapered portion, and the predetermined shape is obtained. A shaped preform can be formed.

【0019】最終プラスチックボトルの底部において、
底の外周に接地部を設け、底の中央に接地部よりも上方
に位置する上底を設ける理由は、底中央が多少変形して
もボトルの自立性が損なわれないようにするためである
が、接地部が変形すると自立性が損なわれることは自明
である。また、接地部があまりに薄肉化すると、この部
分がブロー成形時に破損したり、熱殺菌中に変形したり
する恐れがある。更に、設置部等の底外周部では、周方
向のブロー延伸倍率が大きくなるので、薄肉化傾向が大
きい。本発明では、外径縮小テーパー部を接地部及びそ
れより外周の底部分とすることにより、これらの部分の
過度の薄肉化を防止することができ、ボトルの自立安定
性を高めることができる。
At the bottom of the final plastic bottle,
The grounding portion is provided on the outer periphery of the bottom, and the upper bottom located above the grounding portion is provided at the center of the bottom so that even if the bottom center is slightly deformed, the independence of the bottle is not impaired. However, it is obvious that independence is impaired if the grounding portion is deformed. If the grounding portion is too thin, this portion may be damaged during blow molding or may be deformed during heat sterilization. Further, at the outer peripheral portion of the bottom such as the installation portion, the blow stretch ratio in the circumferential direction is large, so that there is a great tendency to reduce the thickness. In the present invention, since the outer diameter reducing taper portion is the ground portion and the bottom portion on the outer periphery thereof, excessive thinning of these portions can be prevented, and the self-standing stability of the bottle can be enhanced.

【0020】本発明において、プリフォームの胴部の厚
み(d1 )と底部の厚み(d2 )との比は(d1 /d
2 )が上記範囲にあることも重要であり、この比が上記
範囲よりも小さいと、上底の高度の延伸や薄肉化による
目付の低減が不満足となり、一方上記範囲よりも大きい
と、上底の膨出変形が大きくなり、強度も低下するよう
になる。また、テーパー部のテーパー角度が、上記範囲
よりも小さいと、上記の厚み比を達成することが困難と
なって、上底の高度の延伸や薄肉化による目付の低減が
不満足となり、一方上記範囲よりも大きいと、テーパ部
における応力集中が過大となって、円滑な延伸操作が困
難となる。
In the present invention, the ratio of the thickness (d 1 ) of the body portion of the preform to the thickness (d 2 ) of the bottom portion is (d 1 / d).
It is also important that 2 ) is in the above range. If this ratio is smaller than the above range, the reduction in the basis weight by high-stretching and thinning of the upper base becomes unsatisfactory. Swelling deformation increases, and the strength also decreases. Further, if the taper angle of the tapered portion is smaller than the above range, it is difficult to achieve the above thickness ratio, and the reduction in the basis weight due to high stretching and thinning of the upper bottom becomes unsatisfactory, while the above range is not satisfied. If it is larger than the above, stress concentration in the tapered portion becomes excessive, and it becomes difficult to perform a smooth stretching operation.

【0021】即ち、胴部の一部をテーパー状とし、これ
に接続する半球状底部を薄肉化したことにより原料樹脂
の使用量を減らすことが可能となると共に、底部が高延
伸且つ均一薄肉化されるので強度等のボトル性能が良好
なプラスチックボトルが得られる。
That is, a part of the body is tapered, and the hemispherical bottom connected to the body is made thinner, so that the amount of the raw material resin used can be reduced, and the bottom is made highly stretched and uniformly thinned. Therefore, a plastic bottle having good bottle performance such as strength can be obtained.

【0022】[0022]

【発明の好適態様】本発明を添付図面に示す具体例に基
づいて以下詳細に説明する。本発明のプリフォームの例
を示す図1及び図2において、このプリフォームは熱可
塑性樹脂の射出成形で製造される。例えば、ポリエチレ
ンテレフタレートの射出成形及び過冷却により実質上非
晶質の状態で製造される。このプリフォームは、大別し
て口頸部1、胴部2、閉塞底部3及び胴部と閉塞底部と
を接続するテーパー部4からなっている。
Preferred embodiments of the present invention will be described below in detail with reference to the accompanying drawings. 1 and 2, which show an example of the preform of the present invention, this preform is manufactured by injection molding of a thermoplastic resin. For example, it is manufactured in a substantially amorphous state by injection molding and supercooling of polyethylene terephthalate. This preform is roughly divided into a mouth and neck portion 1, a body portion 2, a closed bottom portion 3, and a tapered portion 4 connecting the body portion and the closed bottom portion.

【0023】口頸部1は密封用開口端5、蓋係合用ネジ
6及び支持リング7を備えている。口頸部1は、非晶質
の状態で存在しても、或いは、その剛性や耐熱性を付与
するために、熱処理により結晶化(白化)されていても
よい。
The mouth and neck 1 is provided with an opening end 5 for sealing, a screw 6 for engaging a lid, and a support ring 7. The mouth and neck 1 may exist in an amorphous state, or may be crystallized (whitened) by a heat treatment to impart its rigidity and heat resistance.

【0024】胴部2は、全体として筒状乃至底に向けて
径の縮小するテーパー状であり、一般に型抜けの良好な
ように、0.3乃至2度程度の小さいテーパー角を有し
ていることが望ましい。胴部3は、口頸部の下端部8に
滑らかに接続され、次第に厚み(外径)が増大してほぼ
一定の厚みd1 となっている。この厚みd1 は、プラス
チックボトルの容積や形状及び用途によっても相違する
が、一般に2.5乃至6mm、特に3乃至4.5mmの
範囲にある。胴部2の長さは、容器の大きさによるのは
当然であるが、テーパー部をも含めて、一般に60乃至
200mm、特に90乃至140mmの範囲にある。
The body 2 has a tapered shape in which the diameter is reduced toward the bottom as a whole, and has a small taper angle of about 0.3 to 2 degrees so that the mold can be easily removed. Is desirable. Barrel 3 is smoothly connected to the lower end portion 8 of the neck is substantially constant thickness d 1 gradually increases the thickness (outer diameter). The thickness d 1 varies depending on the volume, shape, and use of the plastic bottle, but is generally in the range of 2.5 to 6 mm, particularly 3 to 4.5 mm. The length of the body 2 naturally depends on the size of the container, but generally ranges from 60 to 200 mm, particularly from 90 to 140 mm, including the tapered portion.

【0025】閉塞底部3は、実質上半球状であって、そ
の厚みd2 は半球の全体にわたってほぼ一定であり、プ
ラスチックボトルの容積や形状及び用途によっても相違
するが、一般に2.5乃至4.5mm、特に3乃至4m
mの範囲にある。閉塞底部3の内径Rは、胴部2と滑ら
かに接続するものであり、胴部2の内径によっても相違
するが、一般に6乃至16mm、特に7乃至10mmの
範囲が適当である。
The closed bottom 3 is substantially hemispherical, and its thickness d 2 is substantially constant over the entire hemisphere, and generally varies from 2.5 to 4 depending on the volume, shape and use of the plastic bottle. 0.5mm, especially 3-4m
m. The inner diameter R of the closed bottom portion 3 is to be smoothly connected to the body portion 2 and varies depending on the inner diameter of the body portion 2. However, in general, a range of 6 to 16 mm, particularly 7 to 10 mm is appropriate.

【0026】胴部2と閉塞底部3とは、プリフォームの
内面9にあっては滑らかに接続されていると共に、プリ
フォームの外面にあっては底に向けて外径の縮小するテ
ーパー部4を介して接続されている。ここで、胴部2の
厚み(d)と閉塞底部の厚み(d)との比(d
)は一般に1.1乃至1.5の範囲、特に1.1乃
至1.4の範囲にあるのがよく、且つテーパー部のテー
パー角度は一般に2乃至12度の範囲、特に3乃至10
度の範囲である。
The body 2 and the closed bottom 3 are smoothly connected on the inner surface 9 of the preform, and the tapered portion 4 whose outer diameter decreases toward the bottom on the outer surface of the preform. Connected through. The ratio between the thickness of the body portion 2 (d 1) and the closed bottom of the thickness (d 2) (d 1 /
d 2 ) is generally in the range of 1.1 to 1.5, particularly 1.1 to 1.4, and the taper angle of the tapered portion is generally in the range of 2 to 12 degrees, especially 3 to 10 degrees.
Range of degrees.

【0027】テーパー部4の外面の断面形状は、ストレ
ート(直線)である。この場合、接続部10及び接続部
11には一定の曲率半径(R1)の曲率部を設けてもよ
い。この曲率半径(R1)は10mm以下が適当であ
る。
The cross section of the outer surface of the tapered portion 4 is straight . In this case, the connecting portion 10 and the connecting portion 11 may be provided with a curvature portion having a constant radius of curvature (R1). The radius of curvature (R1) is suitably 10 mm or less.

【0028】テーパー部4と半球状の閉塞底部3とは、
図1に示すとおり、直接接続されていても、また図2に
示すとおり、両者の間には、厚みが一定で長さの短いス
トレート部分12が設けられていてもよい。このストレ
ート部分12の長さは、底部厚みd2 の1倍以下、特に
0.5倍以下であるのが好ましい。
The tapered part 4 and the hemispherical closed bottom part 3
As shown in FIG. 1, it may be directly connected, or as shown in FIG. 2, a straight portion 12 having a constant thickness and a short length may be provided between the two. The length of the straight portion 12 is 1 times or less of the bottom thickness d 2, in particular is preferably 0.5 times or less.

【0029】本発明のプリフォーム成形用プラスチック
としては、成形可能な熱可塑性樹脂であれば任意のもの
を用いることができる。このような樹脂として、ポリエ
チレンテレフタレート(PET)、ポリブチレンテレフ
タレート(PBT)、ポリエチレンナフタレート等の熱
可塑性ポリエステル;ポリカーボネート類;アクリル−
ブタジエン−スチレン共重合体(ABS樹脂);ポリア
セタール樹脂;ナイロン6、ナイロン66、それらの共
重合ナイロン等のナイロン類;ポリメチルメタクリレー
ト等のアクリル樹脂;アイソタクチック・ポリプロピレ
ン;ポリスチレン等の他、低−、中−、或いは高−密度
ポリエチレン、エチレン−プロピレン共重合体、エチレ
ン−ブテン−1共重合体、スチレン−ブタジエン熱可塑
性エラストマー等を挙げることができる。これらのプラ
スチックには、製品の品質を損なわない範囲内で種々の
添加剤、例えば着色剤、紫外線吸収剤、離型剤、滑剤、
核剤等を配合することができる。
As the plastic for preform molding of the present invention, any thermoplastic resin that can be molded can be used. Such resins include thermoplastic polyesters such as polyethylene terephthalate (PET), polybutylene terephthalate (PBT), and polyethylene naphthalate; polycarbonates;
Butadiene-styrene copolymer (ABS resin); polyacetal resin; nylons such as nylon 6, nylon 66, and their copolymerized nylons; acrylic resins such as polymethyl methacrylate; isotactic polypropylene; -, Medium- or high-density polyethylene, ethylene-propylene copolymer, ethylene-butene-1 copolymer, styrene-butadiene thermoplastic elastomer and the like. These plastics, various additives within a range that does not impair the quality of the product, such as a coloring agent, an ultraviolet absorber, a release agent, a lubricant,
A nucleating agent and the like can be blended.

【0030】特に、熱可塑性樹脂としてポリエステルを
使用するのが好ましく、この場合、そのポリエステルの
固有粘度(η)はボトル成形用グレードでよく、0.6
5dl/g以上、特に0.70乃至0.90dl/gの
範囲にあり、且つジエチレングリコール単位の含有量が
1.60重量%以下、特に1.50重量%以下の範囲内
にあるものが好適に使用される。
In particular, it is preferable to use a polyester as the thermoplastic resin. In this case, the intrinsic viscosity (η) of the polyester may be a bottle molding grade,
Those having a content of 5 dl / g or more, particularly 0.70 to 0.90 dl / g, and a diethylene glycol unit content of 1.60% by weight or less, particularly 1.50% by weight or less are suitable. used.

【0031】本発明によるプリフォームは、射出成形法
により製造される。この射出成形に用いる金型を示す図
3において、この金型は、プリフォームの内面を規定す
るコア金型20並びにプリフォームの外面を規定するス
ライドインサート金型21、キャビティ金型22及びゲ
ートパッド23から成る。スライドインサート金型21
は、主としてプリフォームの口頸部を成形するものであ
ると共に、これを通してコア金型20をキャビティ内に
スライドさせながら挿入し且つ引き出すものである。キ
ャビティ金型22は、プリフォームの胴部を形成させる
ものであり、スライドインサート金型21及びキャビテ
ィ金型22の形状はそれ自体公知のものである。
The preform according to the present invention is manufactured by an injection molding method. In FIG. 3 showing a mold used for the injection molding, the mold includes a core mold 20 for defining the inner surface of the preform, a slide insert mold 21 for defining the outer surface of the preform, a cavity mold 22, and a gate pad. 23. Slide insert mold 21
Is mainly for molding the mouth and neck of the preform, through which the core mold 20 is inserted and withdrawn while sliding into the cavity. The cavity mold 22 forms the body of the preform. The shapes of the slide insert mold 21 and the cavity mold 22 are known per se.

【0032】ゲートパッド23は、プリフォームのテー
パー部及び閉塞底部を形成すると共に、樹脂をキャビテ
ィ内に射出させるためのゲート24を備えているもので
ある。
The gate pad 23 forms a taper portion and a closed bottom portion of the preform, and has a gate 24 for injecting resin into the cavity.

【0033】上記装置を使用すると、ゲートパッド23
を図3に示す形状のものに変更するのみで、上底重量を
顕著に減少させたボトル製造用のプリフォームを製造す
ることが可能となる。
Using the above device, the gate pad 23
By simply changing the shape shown in FIG. 3, it is possible to manufacture a preform for manufacturing a bottle in which the upper bottom weight is significantly reduced.

【0034】得られたプリフォームの口部に耐熱性、剛
性を与えるため、プリフォームの段階で口頸部を熱処理
により結晶化させ、白化させてもよく、また後述の二軸
延伸ブロー成形によりプリフォームをボトルに成形後、
得られたプラスチックボトルの口頸部を結晶化させ、白
化させてもよい。
In order to impart heat resistance and rigidity to the mouth of the obtained preform, the mouth and neck may be crystallized by heat treatment at the preform stage and may be whitened. After molding the preform into a bottle,
The mouth and neck of the obtained plastic bottle may be crystallized and whitened.

【0035】上記プリフォームを延伸温度に加熱し、こ
のプリフォームを、前記半球部が底中央及び外径縮小テ
ーパー部が底外周となるように、軸方向に引っ張り延伸
すると共に周方向にブロー延伸し、ついで底中央を底打
ちして、前記外径縮小テーパー部を接地部及びそれより
外周の底部分とすると共に、半球部を接地部よりも内側
の上底に成形する。
The preform is heated to a stretching temperature, and the preform is stretched in the axial direction such that the hemispherical portion is at the bottom center and the outer diameter reducing taper portion is at the bottom outer periphery, and is also blow stretched in the circumferential direction. Then, the center of the bottom is bottomed, and the outer diameter reduction taper portion is formed as a ground contact portion and a bottom portion of the outer periphery thereof, and the hemisphere portion is formed on the upper bottom inside the ground contact portion.

【0036】延伸ブロー成形に先だって、プリフォーム
を、熱風、赤外線ヒーター、高周波誘導加熱等の手段で
延伸適性温度まで予備加熱する。その温度範囲は、85
乃至120℃、特に95乃至110℃の範囲にあるのが
よい。
Prior to stretch blow molding, the preform is preheated to a suitable stretching temperature by means such as hot air, an infrared heater, or high-frequency induction heating. Its temperature range is 85
The temperature is preferably in the range of from 120 to 120 ° C, particularly from 95 to 110 ° C.

【0037】このプリフォームを、それ自体公知の延伸
ブロー成形機中に供給し、金型内にセットして、延伸棒
の押し込みにより軸方向に引張延伸すると共に、流体の
吹き込みにより周方向へブロー延伸し、最後に底部を底
打ち金型で底打ちして上底を形成する。この際、前述し
た作用により、上底になる部分を軽量化させつつ、十分
に延伸させて、所望の強度を得ることができる。
The preform is supplied to a known stretch blow molding machine, set in a mold, and stretched in the axial direction by pushing a stretching rod, and is blown in the circumferential direction by blowing a fluid. After stretching, the bottom is finally bottomed with a bottoming die to form an upper bottom. At this time, by the above-described operation, the desired strength can be obtained by sufficiently stretching the upper bottom portion while reducing the weight thereof.

【0038】最終容器における延伸倍率は、面積倍率で
8乃至12倍が適当であり、この内でも、軸方向延伸倍
率を1.8乃至2.7倍とし、周方向延伸倍率を3.0
乃至4.5倍とするのがよい。また、接地部からの上底
中心部の高さは、10乃至18mmが適当である。
The stretching ratio in the final container is suitably from 8 to 12 times in area ratio. Among them, the stretching ratio in the axial direction is 1.8 to 2.7 times and the stretching ratio in the circumferential direction is 3.0.
It is good to make it 4.5 times. The height of the center of the upper bottom from the grounding portion is suitably 10 to 18 mm.

【0039】本発明の方法で製造されるボトルの一例を
示す図4(正面図)、図5(側面図)、図6(平面
図)、図7(底面図)、図8(A−A断面図)、図9
(B−B断面図)、図10(C−C断面図)、図11
(D−D断面図)において、このボトルは、口頸部3
0、台錐状の肩部31、上胴部32、下胴部33及び底
部34から成る。
FIG. 4 (front view), FIG. 5 (side view), FIG. 6 (plan view), FIG. 7 (bottom view), FIG. 8 (AA) showing an example of a bottle manufactured by the method of the present invention. Sectional view), FIG.
(BB sectional view), FIG. 10 (CC sectional view), FIG.
In (D-D sectional view), this bottle is
0, a frustum-shaped shoulder 31, an upper body 32, a lower body 33, and a bottom 34.

【0040】底部34は、接地部35と接地部から上に
盛り上がった上底36とから形成されており、プリフォ
ームの径縮小テーパ部(4)が接地部35となり、プリ
フォームの薄肉化された半球状底部(3)が上底36と
なっている。この上底36には、底の補強の目的でリブ
37が放射状に設けられていることが理解されるべきで
ある。
The bottom portion 34 is formed of a grounding portion 35 and an upper bottom 36 which rises upward from the grounding portion, and the tapered portion (4) of the preform whose diameter is reduced becomes the grounding portion 35, so that the thickness of the preform is reduced. The hemispherical bottom (3) is the upper bottom 36. It should be understood that the upper bottom 36 is provided with radial ribs 37 for the purpose of reinforcing the bottom.

【0041】ボトルの口頸部30はプリフォームの口頸
部(1)と同じ形状及び寸法であり、肩部31はプリフ
ォームの口頸部下部(8)或いは更に肉厚の増大部(8
a)から形成されている。
The neck and neck portion 30 of the bottle has the same shape and dimensions as the neck and neck portion (1) of the preform, and the shoulder portion 31 has a lower portion of the neck and neck portion (8) of the preform or a thicker portion (8).
a).

【0042】ボトルの上胴部32及び下胴部33には、
減圧変形吸収用のパネル部(ミラー部)38がリブ39
を介して形成されている。また、上胴部32と下胴部3
3との間には、補強用の周状凹ビード40が形成されて
いる。
The upper body 32 and the lower body 33 of the bottle include:
The panel portion (mirror portion) 38 for absorbing the reduced pressure deformation is a rib 39
Is formed through. In addition, the upper trunk 32 and the lower trunk 3
3, a circumferential concave bead 40 for reinforcement is formed.

【0043】本発明の方法で製造されるボトルの他の例
を示す図12(正面図)、図13(側面図)、図14
(平面図)、図15(底面図)、図16(A−A断面
図)、図17(B−B断面図)において、このボトル
は、口頸部30、台錐状の肩部31、上胴部32、下胴
部33及び底部34から成ることは、図4乃至11の場
合と同様であるが、この例では上底36はドーム状に膨
出して形成されている。
FIGS. 12 (front view), 13 (side view), and FIG. 14 show another example of a bottle manufactured by the method of the present invention.
In FIG. 15 (bottom view), FIG. 15 (bottom view), FIG. 16 (AA cross section), and FIG. 17 (BB cross section), the bottle has a mouth-neck portion 30, a frustum-shaped shoulder 31, The upper body portion 32, the lower body portion 33, and the bottom portion 34 are the same as those in FIGS. 4 to 11, but in this example, the upper bottom 36 is formed to bulge in a dome shape.

【0044】また、上胴部32には補強用の周状の凹ビ
ード41が小間隔をおいて多数配置され、下胴部33に
はパネル部38がリブ39を介して設けられているが、
このパネル部38にも細かな凹凸ビード42が形成され
ている。
A large number of circumferential concave beads 41 for reinforcement are arranged on the upper body 32 at small intervals, and a panel 38 is provided on the lower body 33 via a rib 39. ,
The panel portion 38 is also formed with fine uneven beads 42.

【0045】これら何れの例でも、プリフォームの径縮
小テーパ部(4)から接地部35を形成し、プリフォー
ムの薄肉化された半球状底部(3)から十分に延伸され
た上底36を形成したため、底部の強度を十分に高く維
持し且つ容器の自立安定性を保持しながら、底部の重量
を低減し、素材コストを低くし、容器を軽量化すること
ができる。
In each of these examples, the ground contact portion 35 is formed from the diameter-reduced tapered portion (4) of the preform, and the upper base 36 sufficiently extended from the thinned hemispherical bottom portion (3) of the preform is formed. Due to the formation, the weight of the bottom portion can be reduced, the material cost can be reduced, and the container can be reduced in weight while maintaining the strength of the bottom portion sufficiently high and maintaining the self-standing stability of the container.

【0046】[0046]

【実施例】本発明を次の例により説明する。The present invention will be described with reference to the following examples.

【0047】実施例1 図3に示したのと同様な射出型を使用し、ポリエチレン
テレフタレートの射出成形により、図1に示す形状で、
下記の寸法を有するプリフォームを製造した。 全長 152mm 口頸部開口内径 20mm 胴部テーパー角 1゜ 胴部厚み 4.5mm 底部厚み 3.6mm 底部内面曲率半径 9mm 開口部から厚み縮小テーパー部の開始端までの距離 128mm 厚み縮小テーパー部のテーパー角 8゜ プリフォーム重量 57g
Example 1 The same injection mold as that shown in FIG. 3 was used, and polyethylene terephthalate was injection-molded into the shape shown in FIG.
A preform having the following dimensions was produced. Total length 152mm Mouth / neck opening inner diameter 20mm Body taper angle 1 ゜ Body thickness 4.5mm Bottom thickness 3.6mm Bottom inner surface radius of curvature 9mm Distance from opening to start end of thickness reduction taper 128mm Taper of thickness reduction taper Square 8mm Preform weight 57g

【0048】上記プリフォームを105℃の温度に予備
加熱し、公知の二軸延伸ブロー成形機により、縦延伸倍
率2.1倍及び横延伸倍率4.4倍で延伸ブロー成形
し、図12乃至17に示す形状のボトルに成形した。
The preform was preheated to a temperature of 105 ° C. and stretch blow-molded by a known biaxial stretch blow molding machine at a longitudinal stretch ratio of 2.1 times and a transverse stretch ratio of 4.4 times. It was molded into a bottle having the shape shown in FIG.

【0049】比較のため、厚み縮小テーパー部を設け
ず、底部厚みが胴部厚みと同一の4.5mmであるプリ
フォームを使用して、同様のボトルを成形した。
For comparison, a similar bottle was formed using a preform having a thickness of 4.5 mm, which is the same as the thickness of the body, without the thickness reduction taper portion.

【0050】得られたボトルについて、上底を切り出
し、その重量を測定したところ、比較ボトルの上底は1
0.2gであるのに対して、本実施例のボトルのそれは
5.5gであった。また、耐熱性ボトルに必要な45k
g以上の圧縮強度が得られ、自立性も極めて満足のいく
ものであった。
The upper bottom of the obtained bottle was cut out and its weight was measured.
In comparison with 0.2 g, the bottle of this example weighed 5.5 g. In addition, 45k necessary for heat-resistant bottle
g or more, and the self-sustainability was extremely satisfactory.

【0051】実施例2 図3に示したのと同様な射出型を使用し、ポリエチレン
テレフタレートの射出成形により、図2に示す形状で、
下記の寸法を有するプリフォームを製造した。 全長 158mm 口頸部開口内径 21mm 胴部テーパー角 1.1゜ 胴部厚み 4.5mm 底部厚み 3.6mm 底部内面曲率半径 9mm 開口部から厚み縮小テーパー部の開始端までの距離 137mm 厚み縮小テーパー部のテーパー角 10゜ テーパー部下ストレート部分の長さ 2mm プリフォーム重量 65g
Example 2 The same injection mold as that shown in FIG. 3 was used, and polyethylene terephthalate was injection-molded into the shape shown in FIG.
A preform having the following dimensions was produced. Total length 158mm Mouth / neck opening inner diameter 21mm Body taper angle 1.1 ゜ Body thickness 4.5mm Bottom thickness 3.6mm Bottom inner surface radius of curvature 9mm Distance from opening to start end of thickness reduction taper 137mm Thickness reduction taper Taper angle 10mm Length of straight part under taper part 2mm Preform weight 65g

【0052】上記プリフォームの口頸部のみを加熱し
て、口部結晶化を行った。このプリフォームを105℃
の温度に予備加熱し、公知の二軸延伸ブロー成形機によ
り、縦延伸倍率2.1倍及び横延伸倍率4.4倍で延伸
ブロー成形し、図4乃至11に示す形状のボトルに成形
した。
The mouth was crystallized by heating only the mouth and neck of the preform. This preform is 105 ° C
, And stretch blow-molded with a known biaxial stretch blow molding machine at a longitudinal stretch ratio of 2.1 times and a transverse stretch ratio of 4.4 times to form bottles having the shapes shown in FIGS. .

【0053】比較のため、厚み縮小テーパー部を設け
ず、底部厚みが胴部厚みと同一の4.5mmであるプリ
フォームを使用して、同様のボトルを成形した。
For comparison, a similar bottle was formed using a preform having a thickness of 4.5 mm, which is the same as the thickness of the body portion, without the thickness reduction taper portion.

【0054】得られたボトルについて、上底を切り出
し、その重量を測定したところ、比較ボトルの上底は1
0.2gであるのに対して、本実施例のボトルのそれは
5.5gであった。また、ウーロン茶を85℃で熱間充
填し、密封したところ、容器底部の膨出変形がなく、自
立性も極めて満足のいくものであった。
The upper bottom of the obtained bottle was cut out and its weight was measured.
In comparison with 0.2 g, the bottle of this example weighed 5.5 g. In addition, when oolong tea was hot-filled at 85 ° C. and sealed, there was no swelling deformation of the container bottom, and the self-sustainability was extremely satisfactory.

【0055】[0055]

【発明の効果】本発明によれば、プリフォームの胴部と
底部との接続部近傍に特定寸法の厚み縮小テーパー部を
設け、プリフォームの厚み縮小テーパ部からボトルの接
地部を形成し、プリフォームの薄肉化された半球状底部
から十分に延伸された上底を形成したため、底部の強度
を十分に高く維持し且つ容器の自立安定性を保持しなが
ら、底部の重量を低減し、素材コストを低くし、容器を
軽量化することができる。
According to the present invention, a thickness reducing taper portion having a specific size is provided near a connecting portion between a body portion and a bottom portion of a preform, and a ground contact portion of a bottle is formed from the thickness reducing taper portion of the preform. Since the upper bottom which is sufficiently extended from the thinned hemispherical bottom of the preform is formed, the weight of the bottom is reduced while maintaining the strength of the bottom sufficiently high and maintaining the self-standing stability of the container. The cost can be reduced and the container can be reduced in weight.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明のプリフォームの一例を示す断面図であ
る。
FIG. 1 is a sectional view showing an example of a preform of the present invention.

【図2】本発明のプリフォームの他の例を示す断面図で
ある。
FIG. 2 is a sectional view showing another example of the preform of the present invention.

【図3】本発明のプリフォームの射出型の一例を示す一
部断面図である。
FIG. 3 is a partial sectional view showing an example of an injection mold of a preform of the present invention.

【図4】本発明の方法で製造されるボトルの一例を示す
正面図である。
FIG. 4 is a front view showing an example of a bottle manufactured by the method of the present invention.

【図5】図4のボトルの側面図である。FIG. 5 is a side view of the bottle of FIG. 4;

【図6】図4のボトルの平面図である。FIG. 6 is a plan view of the bottle of FIG. 4;

【図7】図4のボトルの底面図である。FIG. 7 is a bottom view of the bottle of FIG.

【図8】図4のボトルのA−A断面図である。FIG. 8 is a cross-sectional view taken along the line AA of the bottle of FIG.

【図9】図4のボトルのB−B断面図である。FIG. 9 is a sectional view of the bottle of FIG. 4 taken along line BB.

【図10】図4のボトルのC−C断面図である。FIG. 10 is a sectional view taken along the line CC of the bottle of FIG.

【図11】図4のボトルのD−D断面図である。FIG. 11 is a sectional view taken along the line DD of the bottle of FIG. 4;

【図12】本発明の方法で製造されるボトルの他の例を
示す正面図である。
FIG. 12 is a front view showing another example of the bottle manufactured by the method of the present invention.

【図13】図12のボトルの側面図である。FIG. 13 is a side view of the bottle of FIG.

【図14】図12のボトルの平面図である。FIG. 14 is a plan view of the bottle of FIG.

【図15】図12のボトルの底面図である。FIG. 15 is a bottom view of the bottle of FIG.

【図16】図12のボトルのA−A断面図である。FIG. 16 is a cross-sectional view taken along the line AA of the bottle of FIG.

【図17】図12のボトルのB−B断面図である。FIG. 17 is a cross-sectional view taken along the line BB of the bottle of FIG.

【符号の説明】[Explanation of symbols]

1 口頸部 2 胴部 3 閉塞底部 4 テーパー部 5 密封用開口端 6 蓋係合用ネジ 7 支持リング 8 プリフォームの口頸部の下端部 9 プリフォームの内面 10 大径の接続部 11 小径の接続部 12 ストレート部分 20 コア金型 21 スライドインサート金型 22 キャビティ金型 23 ゲートパッド 24 ゲート 30 ボトルの口頸部 31 台錐状の肩部 32 上胴部 33 下胴部 34 底部 35 接地部 36 上底 37 補強リブ 38 パネル部(ミラー部) 39 リブ 40 周状凹ビード 41 周状の凹ビード 42 凹凸ビード DESCRIPTION OF SYMBOLS 1 Mouth and neck part 2 Body part 3 Closed bottom part 4 Tapered part 5 Sealing open end 6 Screw for lid engagement 7 Support ring 8 Lower end of mouth and neck part of preform 9 Inner surface of preform 10 Large diameter connection part 11 Small diameter Connection 12 Straight part 20 Core mold 21 Slide insert mold 22 Cavity mold 23 Gate pad 24 Gate 30 Bottle neck and neck 31 Truncated shoulder 32 Upper torso 33 Lower torso 34 Bottom 35 Grounding 36 Upper bottom 37 Reinforcing rib 38 Panel part (mirror part) 39 Rib 40 Circular concave bead 41 Circular concave bead 42 Irregular bead

Claims (3)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】 胴部と胴部の一端に設けられた口頚部と
胴部の他端に設けられた閉塞底部とを備えた延伸ブロー
成形用プリフォームにおいて、 前記胴部は筒状乃至テーパー状であり且つ前記底部は実
質上半球状であって、内面側にあっては滑らかに接続さ
れていると共に外面側にあっては底部に向けて外径及び
厚みの縮小するテーパー部を介して底部に接続され、該テーパー部の外面の断面形状はストレートであり、 胴部の厚み(d)と底部の厚み(d)との比(d
/d)は1.1乃至1.5の範囲にあることを特徴と
する延伸ブロー成形用プリフォーム。
1. A stretch blow molding preform comprising a trunk, a mouth and neck provided at one end of the trunk, and a closed bottom provided at the other end of the trunk, wherein the trunk is cylindrical or tapered. And the bottom portion is substantially hemispherical, and is smoothly connected on the inner surface side, and is connected to the outer surface side via a tapered portion whose outer diameter and thickness are reduced toward the bottom portion. connected to the bottom, the cross-sectional shape of the outer surface of the tapered portion is straight, the ratio of the trunk portion of the thickness (d 1) and the bottom of the thickness (d 2) (d 1
/ D 2 ) is in the range of 1.1 to 1.5.
【請求項2】 前記テーパー部のテーパー角度が2乃至
12度の範囲にある請求項1記載の延伸ブロー成形用プ
リフォーム。
2. The stretch blow molding preform according to claim 1, wherein a taper angle of the tapered portion is in a range of 2 to 12 degrees.
【請求項3】 請求項1又は2記載のプリフォームを延
伸温度に加熱し、このプリフォームを、前記半球部が底
中央及び外径縮小テーパー部が底外周となるように、軸
方向に引っ張り延伸すると共に周方向にブロー延伸し、
ついで底中央を底打ちして、前記外径縮小テーパー部を
接地部及びそれより外周の底部分とすると共に、半球部
を接地部よりも内側の上底に成形することを特徴とする
プラスチック延伸ボトルの成形法。
3. The preform according to claim 1 or 2 is heated to a stretching temperature, and the preform is stretched in the axial direction such that the hemispherical portion has a bottom center and an outer diameter reducing taper portion has a bottom outer periphery. Stretch and blow stretch in the circumferential direction,
Then, the center of the bottom is bottomed, and the outer diameter reduction taper portion is used as a ground portion and a bottom portion of the outer periphery thereof, and a hemisphere portion is formed on the upper bottom inside the ground portion. Bottle molding method.
JP7151725A 1995-06-19 1995-06-19 Preform for stretch blow molding and molding method using the same Expired - Fee Related JP3011058B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP7151725A JP3011058B2 (en) 1995-06-19 1995-06-19 Preform for stretch blow molding and molding method using the same

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP7151725A JP3011058B2 (en) 1995-06-19 1995-06-19 Preform for stretch blow molding and molding method using the same

Publications (2)

Publication Number Publication Date
JPH091639A JPH091639A (en) 1997-01-07
JP3011058B2 true JP3011058B2 (en) 2000-02-21

Family

ID=15524929

Family Applications (1)

Application Number Title Priority Date Filing Date
JP7151725A Expired - Fee Related JP3011058B2 (en) 1995-06-19 1995-06-19 Preform for stretch blow molding and molding method using the same

Country Status (1)

Country Link
JP (1) JP3011058B2 (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010036394A (en) * 2008-08-01 2010-02-18 Dainippon Printing Co Ltd Preform and plastic bottle
JP2010042546A (en) * 2008-08-11 2010-02-25 Dainippon Printing Co Ltd Preform and plastic bottle
JP2011506131A (en) * 2007-12-05 2011-03-03 フイナ・テクノロジー・インコーポレーテツド Preform design for injection stretch blow molding

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Publication number Priority date Publication date Assignee Title
JP4222462B2 (en) * 2001-02-20 2009-02-12 金森藤平商事株式会社 Preform for heat-resistant PET bottle
US8597748B2 (en) * 2008-09-02 2013-12-03 Graham Packaging Company, L.P. Preform for making plastic container
US7926243B2 (en) 2009-01-06 2011-04-19 Graham Packaging Company, L.P. Method and system for handling containers
US8962114B2 (en) 2010-10-30 2015-02-24 Graham Packaging Company, L.P. Compression molded preform for forming invertible base hot-fill container, and systems and methods thereof
FR2974070B1 (en) * 2011-04-13 2013-05-17 Sidel Participations IMPROVEMENT IN THE BACKGROUND OF PREFORMS
GB2524728B (en) 2014-03-28 2016-08-31 Gr8 Eng Ltd Injection molded preform and manufacture thereof
US10556374B2 (en) * 2014-12-15 2020-02-11 Husky Injection Molding Systems Ltd. Method for converting a design of an original preform and a related mold stack for the molding thereof
US20240017472A1 (en) * 2020-11-18 2024-01-18 Nissei Asb Machine Co., Ltd. Method and apparatus for manufacturing resin container

Cited By (3)

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Publication number Priority date Publication date Assignee Title
JP2011506131A (en) * 2007-12-05 2011-03-03 フイナ・テクノロジー・インコーポレーテツド Preform design for injection stretch blow molding
JP2010036394A (en) * 2008-08-01 2010-02-18 Dainippon Printing Co Ltd Preform and plastic bottle
JP2010042546A (en) * 2008-08-11 2010-02-25 Dainippon Printing Co Ltd Preform and plastic bottle

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