JP2989764B2 - Method of manufacturing oilless bearing and mold for manufacturing oilless bearing - Google Patents

Method of manufacturing oilless bearing and mold for manufacturing oilless bearing

Info

Publication number
JP2989764B2
JP2989764B2 JP7216418A JP21641895A JP2989764B2 JP 2989764 B2 JP2989764 B2 JP 2989764B2 JP 7216418 A JP7216418 A JP 7216418A JP 21641895 A JP21641895 A JP 21641895A JP 2989764 B2 JP2989764 B2 JP 2989764B2
Authority
JP
Japan
Prior art keywords
cylindrical
mold
core
notch
solid lubricant
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP7216418A
Other languages
Japanese (ja)
Other versions
JPH0957424A (en
Inventor
將史 大庭
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SHIGUMA SEISAKUSHO KK
Original Assignee
SHIGUMA SEISAKUSHO KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by SHIGUMA SEISAKUSHO KK filed Critical SHIGUMA SEISAKUSHO KK
Priority to JP7216418A priority Critical patent/JP2989764B2/en
Publication of JPH0957424A publication Critical patent/JPH0957424A/en
Application granted granted Critical
Publication of JP2989764B2 publication Critical patent/JP2989764B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Sliding-Contact Bearings (AREA)
  • Molds, Cores, And Manufacturing Methods Thereof (AREA)

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、使用中に焼き付き
を防止するためのオイルの供給を必要としないオイルレ
ス軸受、オイルレス軸受の製造方法、及びオイルレス軸
受製造用鋳型に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an oilless bearing which does not require oil supply to prevent seizure during use, a method of manufacturing an oilless bearing, and a mold for manufacturing an oilless bearing.

【0002】[0002]

【従来の技術】上下一対のプラスチック金型、プレス金
型による樹脂成形においては、上下一方の金型を固定
し、他方の金型を上下動して成形している。この可動側
のプラスチック金型、プレス金型は、樹脂成形品の正確
性を期するため、可動側の金型の両端を金属製のシャフ
トに嵌合する金属製の軸受に固定し、この軸受をシャフ
ト上を摺動させて行っている。この軸受がシャフト上を
摺動すると、軸受とシャフトとの摩擦熱が生じ、軸受と
シャフトとが焼き付くという問題がある。軸受とシャフ
トが焼き付くと、軸受がシャフト上を摺動しなくなって
しまう。
2. Description of the Related Art In resin molding using a pair of upper and lower plastic dies and press dies, one of the upper and lower dies is fixed, and the other die is moved up and down. In order to ensure the accuracy of the resin molded product, the movable mold and the press mold are fixed at both ends of the movable mold to a metal bearing fitted to a metal shaft. Is made to slide on the shaft. When the bearing slides on the shaft, frictional heat is generated between the bearing and the shaft, causing a problem that the bearing and the shaft are seized. If the bearing and the shaft seize, the bearing will not slide on the shaft.

【0003】従来は、この軸受にオイルを供給すること
によって軸受とシャフトの焼き付きを防止していた。し
かし、プラスチック金型、プレス金型による樹脂成形を
行っている場合、軸受にオイルを供給するには、作業を
一旦中止してオイルを供給しなければならない。そこ
で、近年、使用中に焼き付きを防止するためのオイルの
供給を必要としないオイルレス軸受が開発されている。
このオイルレス軸受は、金属で円筒状に形成し、円筒外
側面から内側面に貫通する穴を形成し、この穴内に例え
ば、二硫化モリブデンの固体潤滑剤を圧入、流し込み、
接着剤で固定する等の方法で取り付けている。
Conventionally, seizure between the bearing and the shaft has been prevented by supplying oil to the bearing. However, when resin molding is performed using a plastic mold or a press mold, in order to supply oil to the bearing, it is necessary to temporarily stop the operation and supply oil. Therefore, in recent years, oilless bearings that do not require the supply of oil for preventing seizure during use have been developed.
This oil-less bearing is formed of metal in a cylindrical shape, forms a hole penetrating from the outer surface of the cylinder to the inner surface, for example, press-fits and pours a solid lubricant of molybdenum disulfide into the hole,
It is attached by a method such as fixing with an adhesive.

【0004】[0004]

【発明が解決しようとする課題】このように円筒に外側
面から内側面に貫通する穴を複数個形成し、この穴に二
硫化モリブデンの固体潤滑剤を圧入、流し込み、接着剤
で固定する等の方法で取り付けているため、使用中に脱
落したり、抉れた状態になりやすく、潤滑剤としての作
用が損なわれることがある。
In this manner, a plurality of holes are formed in the cylinder from the outer surface to the inner surface, and a solid lubricant of molybdenum disulfide is press-fitted, poured, and fixed with an adhesive. Because of the method described above, it may easily fall off or become hollow during use, and the function as a lubricant may be impaired.

【0005】本発明の目的は、摺動面に潤滑剤の被膜を
均一に形成でき、熱衝撃性及び耐薬品性が高く、熱に強
く、熱膨張率が小さく使用中に脱落したり、固体潤滑剤
がえぐれた状態になることがないようにすることにあ
る。
An object of the present invention is to form a lubricant film uniformly on a sliding surface, to have high thermal shock resistance and chemical resistance, to be resistant to heat, to have a small coefficient of thermal expansion, to fall off during use, The purpose of the present invention is to prevent the lubricant from being scooped.

【0006】[0006]

【課題を解決するための手段】請求項1に記載の発明
は、軸方向一端の周端部に複数個の切欠きを形成しCO
2 法などの固化方法で砂を固化して円柱体を形成し,円
板状に形成し軸方向一端の周端部に前記円柱体に形成さ
れた切欠きの位置に対向する位置にそれぞれ切欠きを形
成すると共に、軸方向他端の周端部に軸方向一端に形成
する切欠きの位置と位相差をもって複数個の切欠きを形
成しCO2 法などの固化方法で砂を固化して中間体を形
成し,前記2つの円柱体の間に前記複数個の中間体を周
端部に形成される切欠きが互いに合わさるように重ね合
わせて接着し,前記円柱体の切欠きと前記中間体の切欠
きによって形成される有底孔に固体潤滑剤を挿入接着し
て中子を形成し,大径の円柱状にくり貫いた筒状本体形
成部と該筒状本体形成部の両端に前記中子の径と同一の
径の円柱状にくり貫いた巾木を収納する巾木収納部とを
形成し,上下2つに分割してなる鋳型の巾木収納部に前
記中子の両端部を渡すように嵌合せしめて前記中子を鋳
型に収納し,前記鋳型の筒状本体形成部内に熔湯を注入
し、前記中子の外周面に取り付けた固体潤滑剤を筒状本
体の内壁面に鋳ぐるみ,熔湯が冷却固化した後、鋳型を
開いて筒状本体を取り出し、該筒状本体の筒部に収納さ
れている中子を崩し、筒状本体の内壁面より内側に突出
している前記固体潤滑剤を削り落すことによって成形す
るようにしたものである。このように形成することによ
り、容易にオイルレス軸受を製造するための中子を製造
することができ、容易にオイルレス軸受を製造すること
ができる。
According to a first aspect of the present invention, a plurality of notches are formed in a peripheral end portion at one end in the axial direction.
The sand is solidified by a solidification method such as method 2 to form a columnar body, formed into a disk shape, and cut at the circumferential end of one end in the axial direction at positions opposite to the notches formed in the cylindrical body. Along with forming the notch, a plurality of notches are formed at the peripheral end of the other end in the axial direction with the position and phase difference of the notch formed at one end in the axial direction, and the sand is solidified by a solidifying method such as a CO 2 method. An intermediate body is formed, and the plurality of intermediate bodies are overlapped and bonded between the two cylindrical bodies so that the notches formed at the peripheral ends thereof are aligned with each other. A solid lubricant is inserted into and adhered to the bottomed hole formed by the notch of the body to form a core, and a large-diameter cylindrical main body forming section and both ends of the cylindrical main body forming section are formed. Forming a baseboard storage section for storing a baseboard that has been cut into a cylindrical shape having the same diameter as that of the core; The core is housed in the mold by fitting both ends of the core into the baseboard accommodating portion of the split mold so as to pass over the both ends, and molten metal is poured into the cylindrical main body forming portion of the mold. After the solid lubricant attached to the outer peripheral surface of the child is cast into the inner wall surface of the cylindrical main body and the molten metal is cooled and solidified, the mold is opened, the cylindrical main body is taken out, and stored in the cylindrical portion of the cylindrical main body. The solid lubricant that has collapsed and the solid lubricant that protrudes inward from the inner wall surface of the cylindrical main body is formed by shaving off the solid lubricant. By forming in this manner, a core for easily manufacturing an oilless bearing can be manufactured, and an oilless bearing can be easily manufactured.

【0007】請求項2に記載の発明は、固体潤滑剤を、
黒鉛で構成したものである。このように固体潤滑剤とし
てこのような黒鉛で構成することにより、熱に強く、熱
による膨脹率が小さくでき、耐熱衝撃性、耐薬品性を高
くすることができる。
According to a second aspect of the present invention, a solid lubricant is provided.
It is composed of graphite. By using such graphite as a solid lubricant in this way, it is strong against heat, can have a small expansion rate due to heat, and can have high thermal shock resistance and chemical resistance.

【0008】請求項3に記載の発明は、固体潤滑剤を、
円柱状のピン形状に形成したものである。このように円
柱形状のピン状にすることによって、軸受け内壁面とシ
ャフトの間に均一に固体潤滑剤(黒鉛)の被膜を形成す
ることができる。
According to a third aspect of the present invention, a solid lubricant is provided.
It is formed in a columnar pin shape. By forming the columnar pin in this manner, a solid lubricant (graphite) coating can be uniformly formed between the inner wall surface of the bearing and the shaft.

【0009】請求項4に記載の発明は、円柱体の切欠き
と中間体の切欠きによって形成される中子の有底孔を、
中心線に向かって周端部を等間隔に分けて外周面に形成
したものである。このように構成することによって、ど
の固体潤滑剤も軸受内壁面において常に円形を保つこと
ができ、均一に軸受け内壁面とシャフトの間に固体潤滑
剤(黒鉛)の被膜を形成することができる。
According to a fourth aspect of the present invention, the bottomed hole of the core formed by the notch of the cylindrical body and the notch of the intermediate body is provided.
The peripheral end is formed on the outer peripheral surface at equal intervals toward the center line. With this configuration, any solid lubricant can always maintain a circular shape on the bearing inner wall surface, and a solid lubricant (graphite) coating can be uniformly formed between the bearing inner wall surface and the shaft.

【0010】請求項5に記載の発明は、中子の有底孔
を、相隣り合う形成位置が段差をもって規則正しく形成
したものである。したがって、軸受内壁面のほぼ全体
に、均一に固体潤滑剤(黒鉛)の被膜を形成することが
できる。
According to a fifth aspect of the present invention, the bottomed holes of the core are formed regularly at adjacent formation positions with steps. Therefore, a coating of the solid lubricant (graphite) can be uniformly formed on almost the entire inner wall surface of the bearing.

【0011】請求項6に記載の発明は、切欠きを形成す
る半円柱状の突起を中心線に向かって周端上を等間隔に
複数個配列した第1の板部材と、該第1の板部材の前記
突起の一部に嵌合する凹部を形成すると共に前記突起の
一部を覆って円柱体の外径を規制する中空状の第1の枠
部材とによって構成された円柱体形成型と,切欠きを形
成する半円柱状の突起を中心線に向かって周端上を等間
隔に複数個配列した第2の板部材と、該第2の板部材の
突起の一部に嵌合する凹部を一端に形成し、中間体の外
径及び厚さを規制し中空状に形成すると共に、他端に前
記一端の凹部形成位置と円周方向にずれた位置から切欠
きを形成する半円柱状の突起を中心線に向かって突き出
して、他端の周端上を等間隔に複数個配列してなる中間
体形成型と,によって構成される中子取と,軸受の外形
を型取り、両端に巾木を形成してなる主型と,前記主型
を砂に埋没させて、砂をCO2 法、シェルモールド法な
どの固化方法で固化して大径の半円柱状にくり貫いた筒
状本体形成部と該筒状本体形成部の両端に筒状本体形成
部より小径の半円柱状にくり貫いた巾木を収納する巾木
収納部とを形成してなる上鋳型と、砂をCO2 法、シェ
ルモールド法などの固化方法で固化して大径の半円柱状
にくり貫いた筒状本体形成部と該筒状本体形成部の両端
に筒状本体形成部より小径の半円柱状にくり貫いた巾木
を収納する巾木収納部とを形成してなる下鋳型によって
構成してなる鋳型と,によって構成してなるものであ
る。このように中子を円柱体形成型と中間体形成型の2
つの型を用いて構成しているため、中子の外周面に容易
に固体潤滑剤を取り付けることができ、オイルレス軸受
を容易に製造することができる。
According to a sixth aspect of the present invention, there is provided a first plate member in which a plurality of semi-cylindrical projections forming notches are arranged at equal intervals on a peripheral end toward a center line; A columnar body forming die formed by a hollow first frame member that forms a concave portion fitted to a part of the projection of the plate member and covers a part of the projection to regulate the outer diameter of the columnar body; A second plate member in which a plurality of semi-cylindrical protrusions forming notches are arranged at equal intervals on the peripheral end toward the center line, and fitted to a part of the protrusions of the second plate member A concave portion is formed at one end, the intermediate body is formed in a hollow shape by regulating the outer diameter and thickness, and a cutout is formed at the other end from a position which is circumferentially shifted from the concave portion forming position of the one end. An intermediate-forming mold in which a plurality of cylindrical protrusions are protruded toward the center line and a plurality of the protrusions are arranged at equal intervals on the other circumferential end. When core box consisting Te, templating the outer shape of the bearing, the main type obtained by forming a core print at both ends, the main mold by buried in sand, sand CO 2 method, such as shell mold method A cylindrical main body forming portion solidified by a solidifying method and penetrated into a large-diameter semi-cylindrical shape, and a baseboard hollowed into a semi-cylindrical shape smaller in diameter than the cylindrical main body forming portion at both ends of the cylindrical main body forming portion. An upper mold formed with a baseboard storage portion to be formed, a cylindrical main body forming portion formed by solidifying sand by a solidifying method such as a CO 2 method or a shell molding method and penetrating into a large-diameter semi-cylindrical shape; A mold formed by a lower mold formed at both ends of the main body forming part with a baseboard storage part for storing a baseboard penetrating into a semi-cylindrical shape having a smaller diameter than the cylindrical main body forming part. It is. As described above, the core is formed into two types, ie, the cylindrical body forming type and the intermediate body forming type.
Since it is configured using two molds, a solid lubricant can be easily attached to the outer peripheral surface of the core, and an oilless bearing can be easily manufactured.

【0012】請求項7に記載の発明は、円柱体形成型
を、第1の枠部材を2つに分割可能に構成したもので、
中間体形成型は、第2の枠部材を2つに分割可能に構成
したものである。したがって、中子を容易に形成するこ
とができる。
According to a seventh aspect of the present invention, the cylindrical body forming die is configured so that the first frame member can be divided into two.
The intermediate forming die is configured so that the second frame member can be divided into two. Therefore, the core can be easily formed.

【0013】[0013]

【0014】[0014]

【0015】[0015]

【0016】[0016]

【発明の実施の形態】以下、本発明の実施の形態につい
て説明する。図1には、本発明に係るオイルレス軸受の
実施の形態が示されている。図において、1はオイルレ
ス軸受で、円筒状に形成される金属筒2の内壁面には、
複数個の有底孔3が形成されている。この有底孔3のそ
れぞれには、円板状の固体潤滑剤4が埋め込まれてい
る。この固体潤滑剤4は、具体的には、黒鉛(グラファ
イト)で、炭素の同素体の1つで、6炭素環が二次元的
に連なった層が積み重なった層状構造をもつ六方晶系の
結晶で、天然にも、産状によってウロコ状黒鉛、土状黒
煙などと呼ばれるものが産出するが、無定形炭素を25
00〜3000℃に加熱(黒鉛化)して得られる人造黒
鉛(完全な黒鉛構造にするためには3000℃以上の加
熱が必要)が主である。固体潤滑剤としてこのような黒
鉛で構成することにより、熱に強く、熱による膨脹率が
小さく、耐熱衝撃性、耐薬品性が高くすることができ
る。
Embodiments of the present invention will be described below. FIG. 1 shows an embodiment of an oilless bearing according to the present invention. In the figure, reference numeral 1 denotes an oilless bearing, and on the inner wall surface of a metal cylinder 2 formed in a cylindrical shape,
A plurality of bottomed holes 3 are formed. Each of the bottomed holes 3 has a disk-shaped solid lubricant 4 embedded therein. The solid lubricant 4 is, specifically, graphite (graphite), one of the allotropes of carbon, and is a hexagonal crystal having a layered structure in which six carbon rings are stacked two-dimensionally. Naturally, what is called scale-like graphite or earthy-smoke is produced depending on the nature of production.
Artificial graphite obtained by heating (graphitizing) to 00 to 3000 ° C. (heating to 3000 ° C. or higher is necessary to obtain a complete graphite structure) is mainly used. By using such graphite as a solid lubricant, it is possible to enhance resistance to heat, a small coefficient of expansion due to heat, and high thermal shock resistance and chemical resistance.

【0017】図2には、本発明に係るオイルレス軸受の
製造方法の実施の形態が示されている。図において、5
は砂をCO2 法、シェルモールド法などの固化方法で固
化して円柱状に形成される中子で、円筒状のオイルレス
軸受1の中空部を形成するためのものである。この中子
5は、巾木を形成しCO2 法、シェルモールド法などの
固化方法で砂を固化して形成する円柱体6と、円板状に
形成しCO2 法、シェルモールド法などの固化方法で砂
を固化して形成する複数個(本実施の態様においては4
個)の中間体7とによって構成されている。8は中子5
の外周面に形成されている有底孔9(図5参照)に嵌合
されている円柱形状のピン状に形成された固体潤滑剤で
ある。10は鋳型で、上鋳型11と下鋳型12とによっ
て構成されている。この上鋳型11と下鋳型12に中子
5を収納し、鋳型10に熔湯を注入することによってオ
イルレス軸受1は形成される。
FIG. 2 shows an embodiment of a method of manufacturing an oilless bearing according to the present invention. In the figure, 5
Is a core formed by solidifying sand by a solidifying method such as a CO 2 method or a shell mold method, and is for forming a hollow portion of the cylindrical oilless bearing 1. The core 5 has a cylindrical body 6 formed by forming a baseboard and solidifying sand by a solidifying method such as a CO 2 method or a shell mold method, and a cylindrical body 6 formed in a disk shape by a CO 2 method or a shell mold method. A plurality of pieces (4 in this embodiment) formed by solidifying sand by a solidification method
) Intermediate 7. 8 is the core 5
Is a solid lubricant formed into a cylindrical pin shape and fitted into a bottomed hole 9 (see FIG. 5) formed on the outer peripheral surface of the solid lubricant. Reference numeral 10 denotes a mold, which includes an upper mold 11 and a lower mold 12. The oilless bearing 1 is formed by storing the core 5 in the upper mold 11 and the lower mold 12 and injecting the molten metal into the mold 10.

【0018】次に、図3〜図6を用いてオイルレス軸受
1の製造方法を説明する。図3において、13は円柱体
形成型で、中子5の円柱体6を製造するためのものであ
る。14は板部材で、略中心部に円形に半円柱状の突起
15を中心線に向かって等間隔に複数個配列されてい
る。16は枠部材で、中空状に形成されており、右枠部
材17と左枠部材18の2つに分割可能に構成されてい
る。右枠部材17の一方の面(図3における下面側)の
中空部側には板部材14の前記突起15の一部に嵌合す
る凹部19が形成されており、左枠部材18の一方の面
(図3における下面側)の中空部側には板部材14の前
記突起15の一部に嵌合する凹部20が形成されてい
る。この右枠部材17と左枠部材18とによって構成さ
れる枠部材16は、板部材14の突起15の一部を覆っ
て円柱体6の外径を規制し中子5の円柱体6を形成する
ためのものである。この枠部材16は、本実施の形態と
して図面に示した外側の形状が方形状になっているが、
これは枠部材16を板部材14の上にセットする際にセ
ットし易くするためのもので、円形、6角形、8角形
等、その形状はどのようなものであっても良い。
Next, a method of manufacturing the oilless bearing 1 will be described with reference to FIGS. In FIG. 3, reference numeral 13 denotes a cylindrical body forming die for manufacturing the cylindrical body 6 of the core 5. Reference numeral 14 denotes a plate member in which a plurality of semi-cylindrical projections 15 are arranged in a substantially central portion at equal intervals toward the center line. Reference numeral 16 denotes a frame member, which is formed in a hollow shape, and is configured to be dividable into a right frame member 17 and a left frame member 18. On the hollow side of one surface (the lower surface side in FIG. 3) of the right frame member 17, a concave portion 19 that fits into a part of the projection 15 of the plate member 14 is formed. A concave portion 20 that fits into a part of the protrusion 15 of the plate member 14 is formed on the hollow side of the surface (the lower surface side in FIG. 3). The frame member 16 constituted by the right frame member 17 and the left frame member 18 covers a part of the projection 15 of the plate member 14 and regulates the outer diameter of the cylinder 6 to form the cylinder 6 of the core 5. It is for doing. Although the outer shape of the frame member 16 shown in the drawings in the present embodiment is a square shape,
This is to facilitate setting when the frame member 16 is set on the plate member 14, and may have any shape such as a circle, a hexagon, and an octagon.

【0019】21は板部材14の上に設けられた規制枠
で、右枠部材17と左枠部材18を板部材14の上にセ
ットした時に右枠部材17と左枠部材18とが隙間なく
合わさるようにすると共に右枠部材17と左枠部材18
とが動かないように位置決め固定するためのものであ
る。中子5の円柱体6の製造は、板部材14の規制枠2
1内に右枠部材17と左枠部材18を嵌合し、右枠部材
17の凹部19と左枠部材18の凹部20を板部材14
の突起15に嵌合して枠部材16を形成する。しかる
後、枠部材16内に砂を挿入し、CO2 法、シェルモー
ルド法などの固化方法で砂を固化して図5に示す如き円
柱体6を形成する。この円柱体6の一方には、板部材1
4に設けられた半円柱状の突起15によって切欠22が
形成される。また、この円柱体6の他方は巾木に相当す
る部分であり、中子5の両端部に用いられる円柱体は、
円柱体形成型13によって成形される円柱体6が用いら
れる。
Reference numeral 21 denotes a regulating frame provided on the plate member 14, and when the right frame member 17 and the left frame member 18 are set on the plate member 14, the right frame member 17 and the left frame member 18 have no gap. The right frame member 17 and the left frame member 18
This is for positioning and fixing so as not to move. The production of the cylindrical body 6 of the core 5 is performed by the regulation frame 2 of the plate member 14.
1, the right frame member 17 and the left frame member 18 are fitted, and the concave portion 19 of the right frame member 17 and the concave portion 20 of the left frame member 18 are
To form a frame member 16. Thereafter, sand is inserted into the frame member 16 and the sand is solidified by a solidifying method such as a CO 2 method or a shell mold method to form a cylindrical body 6 as shown in FIG. The plate member 1 is attached to one of the cylindrical bodies 6.
The notch 22 is formed by the semi-cylindrical projection 15 provided on the fourth. The other side of the cylindrical body 6 is a part corresponding to a baseboard, and the cylindrical bodies used at both ends of the core 5 are:
The cylindrical body 6 formed by the cylindrical body forming die 13 is used.

【0020】図4には、中間体形成型23が示されてい
る。24は板部材で、略中心部に円形に半円柱状の突起
25を中心線に向かって等間隔に複数個配列されてい
る。26は中子5の中間体7を形成する厚さを有する枠
部材で、中空状に形成されており、右枠部材27と左枠
部材28の2つに分割可能に構成されている。すなわ
ち、枠部材26の厚みによって中間体7の厚さが決定さ
れる。この枠部材26の厚さは、中子5の外周面に取り
付けられる固体潤滑剤4の軸方向の取付間隔によって決
定されるものである。この右枠部材27の一方の面(図
4における下面)の中空部側には、板部材24の突起2
5の一部に嵌合する凹部29が板部材24の突起25に
合わせて形成されており、右枠部材27の他方の面(図
4における上面)には、中間体7に有底孔9(図5参
照)を形成するために、凹部29の形成されている位置
とずれた相隣り合わせた凹部29の略中間位置に半円柱
状の突起30が中心線に向かって等間隔に複数個配列さ
れている。また、この左枠部材28の一方の面(図4に
おける下面)の中空部側には、板部材24の突起25の
一部に嵌合する凹部31が板部材24の突起25に合わ
せて形成されており、左枠部材28の他方の面(図4に
おける上面)には、中間体7に有底孔9(図5参照)を
形成するために、凹部31の形成されている位置とずれ
た相隣り合わせた凹部31の略中間位置に半円柱状の突
起32が中心線に向かって等間隔に複数個配列されてい
る。
FIG. 4 shows an intermediate forming mold 23. Reference numeral 24 denotes a plate member in which a plurality of semicircular columnar projections 25 are arranged at substantially equal intervals at regular intervals toward the center line. Reference numeral 26 denotes a frame member having a thickness for forming the intermediate body 7 of the core 5, formed in a hollow shape, and configured to be divided into two, a right frame member 27 and a left frame member 28. That is, the thickness of the intermediate body 7 is determined by the thickness of the frame member 26. The thickness of the frame member 26 is determined by the mounting interval in the axial direction of the solid lubricant 4 mounted on the outer peripheral surface of the core 5. The protrusion 2 of the plate member 24 is provided on the hollow portion side of one surface (the lower surface in FIG. 4) of the right frame member 27.
5 is formed so as to fit with the projection 25 of the plate member 24, and the other surface (the upper surface in FIG. 4) of the right frame member 27 is provided with the bottomed hole 9 in the intermediate body 7. In order to form (see FIG. 5), a plurality of semi-cylindrical projections 30 are arranged at equal intervals toward the center line at substantially the middle positions of the adjacent concave portions 29 which are shifted from the positions where the concave portions 29 are formed. Have been. On the hollow side of one surface (the lower surface in FIG. 4) of the left frame member 28, a concave portion 31 that fits a part of the projection 25 of the plate member 24 is formed in accordance with the projection 25 of the plate member 24. The other surface (the upper surface in FIG. 4) of the left frame member 28 is shifted from the position where the concave portion 31 is formed in order to form the bottomed hole 9 (see FIG. 5) in the intermediate body 7. A plurality of semi-cylindrical projections 32 are arranged at regular intervals toward the center line at a substantially intermediate position between the adjacent concave portions 31.

【0021】この右枠部材27と左枠部材28とによっ
て構成される枠部材26は、板部材24の突起25の一
部を覆って中間体7の外径を規制し、中子5の中間体7
を形成するためのものである。この枠部材26は、本実
施の形態として図面に示した外側の形状が方形状になっ
ているが、これは枠部材26を板部材24の上にセット
する際にセットし易くするためのもので、円形、6角
形、8角形等、その形状はどのようなものであっても良
い。この枠部材26は、本実施の形態として図面に示し
た外側の形状が方形状になっているが、これは枠部材2
6を板部材24の上にセットする際にセットし易くする
ためのもので、円形、6角形、8角形等、その形状はど
のようなものであっても良い。
The frame member 26 constituted by the right frame member 27 and the left frame member 28 covers a part of the projection 25 of the plate member 24 and regulates the outer diameter of the intermediate body 7. Body 7
Is formed. The outer shape of the frame member 26 shown in the drawings in the present embodiment is square, but this is for facilitating setting when the frame member 26 is set on the plate member 24. The shape may be any shape such as a circle, a hexagon, and an octagon. The outer shape of the frame member 26 shown in the drawings in the present embodiment is a square shape.
This is for facilitating setting when setting the plate 6 on the plate member 24, and may have any shape such as a circle, a hexagon, and an octagon.

【0022】33は板部材24の上に設けられた規制枠
で、右枠部材27と左枠部材28を板部材24の上にセ
ットした時に右枠部材27と左枠部材28とが隙間なく
合わさるようにすると共に右枠部材27と左枠部材28
とが動かないように位置決め固定するためのものであ
る。中子5の中間体7の製造は、板部材24の規制枠3
3内に右枠部材27と左枠部材28を嵌合し、右枠部材
27の凹部29と左枠部材28の凹部31を板部材24
の突起25に嵌合して枠部材26を形成する。しかる
後、枠部材26内に砂を挿入し、CO2 法、シェルモー
ルド法などの固化方法で砂を固化して図5に示す如き中
間体7を形成する。この中間体7の一方の面の周端に
は、板部材24に設けられた半円柱状の突起25によっ
て切欠34が形成される。また、中間体7の他方の面の
周端には、右枠部材27及び左枠部材28に設けられた
半円柱状の突起30、32によって切欠35が形成され
る。この切欠34と切欠35との位置関係は、切欠34
が互いに相隣り合う2つの切欠35の間に(切欠35が
互いに相隣り合う2つの切欠34の間に)位置するよう
に設けられている。
Reference numeral 33 denotes a regulating frame provided on the plate member 24. When the right frame member 27 and the left frame member 28 are set on the plate member 24, the right frame member 27 and the left frame member 28 have no gap. The right frame member 27 and the left frame member 28
This is for positioning and fixing so as not to move. The production of the intermediate body 7 of the core 5
3, the right frame member 27 and the left frame member 28 are fitted into each other, and the concave portion 29 of the right frame member 27 and the concave portion 31 of the left frame member 28 are attached to the plate member 24.
To form a frame member 26. Thereafter, sand is inserted into the frame member 26, and the sand is solidified by a solidifying method such as a CO 2 method or a shell mold method to form an intermediate 7 as shown in FIG. A cutout 34 is formed at the peripheral end of one surface of the intermediate body 7 by a semi-columnar projection 25 provided on the plate member 24. A cutout 35 is formed at the peripheral end of the other surface of the intermediate body 7 by semi-cylindrical projections 30 and 32 provided on the right frame member 27 and the left frame member 28. The positional relationship between the notch 34 and the notch 35
Are provided between two notches 35 adjacent to each other (the notches 35 are located between two notches 34 adjacent to each other).

【0023】中子5の中間体7の製造は、まず、板部材
24の規制枠33内に右枠部材27の凹部29が板部材
24に設けられた半円柱状の突起25に嵌合するよう
に、左枠部材28の凹部31が板部材24に設けられた
半円柱状の突起25に嵌合するように、嵌め込んで枠部
材16を形成する。しかる後、枠部材26内に砂を挿入
し、CO2 法、シェルモールド法などの固化方法で砂を
固化して図5に示す如き中間体7を形成する。この中間
体7は、その一方の面の外周端部に、板部材24に設け
られた半円柱状の突起25によって形成された切欠34
が、その他方の面の外周端部に、右枠部材27及び左枠
部材28に設けられた半円柱状の突起30、32によっ
て形成された切欠35が形成される。この中間体形成型
23によって製造される中間体7は、その一方の面の外
周端部に形成された切欠34の位置と、他方の面の外周
端部に形成された切欠35との位置がずれて形成される
ため、中間体7の重ね合わせる面を交互に変えることに
よって同一の中間体7を用いて製造することができる。
この円柱体形成型13と中間体形成型23とによって中
子取が構成されている。
In manufacturing the intermediate body 7 of the core 5, first, the concave portion 29 of the right frame member 27 is fitted into the semi-cylindrical projection 25 provided on the plate member 24 in the regulating frame 33 of the plate member 24. As described above, the frame member 16 is formed by fitting the concave portion 31 of the left frame member 28 into the semi-cylindrical protrusion 25 provided on the plate member 24. Thereafter, sand is inserted into the frame member 26, and the sand is solidified by a solidifying method such as a CO 2 method or a shell mold method to form an intermediate 7 as shown in FIG. This intermediate body 7 has a notch 34 formed by a semi-cylindrical projection 25 provided on the plate member 24 at the outer peripheral end of one surface thereof.
However, a notch 35 formed by semi-cylindrical projections 30 and 32 provided on the right frame member 27 and the left frame member 28 is formed at the outer peripheral end of the other surface. The position of the notch 34 formed on the outer peripheral end of one surface of the intermediate 7 manufactured by the intermediate forming die 23 and the position of the notch 35 formed on the outer peripheral end of the other surface are determined. Since it is formed shifted, it can be manufactured using the same intermediate 7 by alternately changing the overlapping surface of the intermediate 7.
The core forming die 13 and the intermediate forming die 23 constitute a core take-out.

【0024】図3によって中子5の円柱体6を製造し、
図4によって中子5の中間体7を製造すると、これを図
5に示す如く、円柱体6に中間体7を合わせ接着剤で接
着する。この円柱体6に中間体7を合わせる場合、円柱
体6の切欠22と中間体7の切欠34とが合わさって、
有底孔9が形成されるように接合する。円柱体6に接合
した中間体7に、さらに中間体7を合わせ接着剤で接着
する。この中間体7に次の中間体7を合わせる場合、中
間体7の切欠34と中間体7の切欠35とが合わさっ
て、有底孔9が形成されるように接合する。同様な要領
で中間体7を次々に繋ぎ合わせて、軸受けの長さに合う
だけの重ね、最終端に円柱体6を合わせ接着剤で接着接
合する。この中間体7に円柱体6を合わせる場合、中間
体7の切欠34と円柱体6の切欠22とが合うように接
合し、有底孔9が形成されるように接合する。
The column 6 of the core 5 is manufactured according to FIG.
When the intermediate body 7 of the core 5 is manufactured as shown in FIG. 4, the intermediate body 7 is bonded to the cylindrical body 6 with an adhesive as shown in FIG. When the intermediate 7 is fitted to the column 6, the notch 22 of the column 6 and the notch 34 of the intermediate 7
It joins so that the bottomed hole 9 may be formed. The intermediate body 7 is further bonded to the intermediate body 7 joined to the columnar body 6 with an adhesive. When the next intermediate 7 is combined with the intermediate 7, the notch 34 of the intermediate 7 and the notch 35 of the intermediate 7 are joined so that the bottomed hole 9 is formed. In the same manner, the intermediate bodies 7 are successively joined, overlapped so as to match the length of the bearing, and the columnar body 6 was fitted to the final end and bonded with an adhesive. When the cylindrical body 6 is fitted to the intermediate body 7, the notch 34 of the intermediate body 7 and the notch 22 of the cylindrical body 6 are joined so that the notch 34 of the intermediate body 7 is fitted to the intermediate body 7 so that the bottomed hole 9 is formed.

【0025】このように円柱体6、中間体7、中間体
7、中間体7、中間体7、円柱体6と重ね合わせて互い
を接着することによって図6に示す如き中子5が製造で
きる。この図6に示す如き中子5は、円柱体6の切欠2
2と、中間体7の切欠34、35とによって中子5の外
周面に有底孔9が形成される。この有底孔9には、円柱
形状のピン状に形成された固体潤滑剤8を接着剤で接着
取り付ける。固体潤滑剤8の長さは、有底孔9よりも長
く形成されており、固体潤滑剤8を接着剤で取り付けた
場合、固体潤滑剤8は、外部に突出した状態となってい
る。この固体潤滑剤8を中子5の外周面に形成されてい
る有底孔9に挿着した状態が、図2に示されている中子
5である。
As described above, the core 5 as shown in FIG. 6 can be manufactured by overlapping the cylindrical body 6, the intermediate body 7, the intermediate body 7, the intermediate body 7, the intermediate body 7, and the cylindrical body 6 and bonding them together. . The core 5 as shown in FIG.
2 and the notches 34 and 35 of the intermediate body 7 form a bottomed hole 9 in the outer peripheral surface of the core 5. The solid lubricant 8 formed in a cylindrical pin shape is bonded to the bottomed hole 9 with an adhesive. The length of the solid lubricant 8 is formed longer than the bottomed hole 9, and when the solid lubricant 8 is attached with an adhesive, the solid lubricant 8 is in a state of protruding outside. The state in which the solid lubricant 8 is inserted into the bottomed hole 9 formed on the outer peripheral surface of the core 5 is the core 5 shown in FIG.

【0026】このように製造された中子5を鋳型10に
収納し、鋳型10に熔湯を注入することによってオイル
レス軸受を製造する。鋳型10は図7に示す如く構成さ
れている。図において、鋳型10は、箱型に形成される
上鋳型11と下鋳型12を上下2つに分割できるように
構成されている。この鋳型10を製造する場合、まず、
下鋳型12に砂を入れ主型36を主型36が軸線に沿っ
て半分まで収納し、CO2法、シェルモールド法などの
固化方法で砂を固化する。主型36は、図7に示す如
く、円柱状に形成される本体37と、この本体37の両
端部に、本体37の円柱外径よりも小さい径に円柱状に
形成され中子を収納した場合に中子を支える部分となる
巾木38とによって構成されており、図7に示す如く軸
上に2つに分割可能に形成されている。そして、この主
型36の本体37の径と、主型36の巾木38の径との
差が軸受の肉厚になる。
The core 5 manufactured as described above is housed in a mold 10 and a molten metal is poured into the mold 10 to manufacture an oilless bearing. The mold 10 is configured as shown in FIG. In the drawing, a mold 10 is configured such that an upper mold 11 and a lower mold 12 formed in a box shape can be divided into upper and lower two parts. When manufacturing the mold 10, first,
Sand is put into the lower mold 12, and the main mold 36 is housed half way along the axis of the main mold 36, and the sand is solidified by a solidifying method such as a CO 2 method or a shell mold method. As shown in FIG. 7, the main mold 36 has a main body 37 formed in a columnar shape, and a core formed in a columnar shape with a diameter smaller than the outer diameter of the columnar body of the main body 37 at both ends of the main body 37. In this case, it is constituted by a baseboard 38 serving as a part for supporting the core, and is formed so as to be dividable into two on the shaft as shown in FIG. The difference between the diameter of the main body 37 of the main mold 36 and the diameter of the baseboard 38 of the main mold 36 becomes the thickness of the bearing.

【0027】同様に上鋳型11に砂を入れ主型36を主
型36が軸線に沿って半分まで収納し、CO2 法、シェ
ルモールド法などの固化方法で砂を固化する。図7に示
す如く、上鋳型11、下鋳型12から主型36を取り除
くと、上鋳型11、下鋳型12には、主型36を型取っ
た中空部39、40がそれぞれ形成される。この上鋳型
11の中空部39には、大径の円柱状にくり貫いた筒状
本体形成部41と、この筒状本体形成部41の両端に主
型36の巾木38の径と同一の径(中子5の径と同一の
径)の円柱状にくり貫いた円柱体5の巾木部を収納する
巾木収納部42が形成されている。また、下鋳型12の
中空部40には、上鋳型11同様、筒状本体形成部43
と、円柱体5の巾木部を収納する巾木収納部44が形成
されている。
Similarly, sand is put into the upper mold 11, and the main mold 36 is housed halfway along the axis of the main mold 36, and the sand is solidified by a solidifying method such as a CO 2 method or a shell mold method. As shown in FIG. 7, when the main mold 36 is removed from the upper mold 11 and the lower mold 12, hollow portions 39 and 40 in which the main mold 36 is molded are formed in the upper mold 11 and the lower mold 12, respectively. In the hollow portion 39 of the upper mold 11, a cylindrical main body forming portion 41 having a large diameter and having a hollow cylindrical shape, and both ends of the cylindrical main body forming portion 41 having the same diameter as the diameter of the baseboard 38 of the main mold 36. A skirting board storage portion 42 for storing the skirting board portion of the cylindrical body 5 having a diameter (the same diameter as the diameter of the core 5) is formed. Further, similarly to the upper mold 11, the hollow body 40 of the lower mold 12 has a cylindrical main body forming portion 43.
And a baseboard storage section 44 for storing the baseboard section of the columnar body 5.

【0028】この鋳型10の中空部39に図2に図示の
如く、外周面に固体潤滑剤8を接着剤で取り付け固体潤
滑剤8が中子5の外周面より突出した状態の中子5を収
納し、上鋳型11と下鋳型12を合わせ、鋳型10に熔
湯を注入すると、中子5の外周面を覆い、中子5の外周
面より突出している固体潤滑剤8をくるむように熔湯が
充満する。その後、この熔湯が冷えて凝固すると、凝固
する際に体積が収縮し、熔湯がくるみ込んだ固体潤滑剤
8を硬く固定する(鋳ぐるむ)。このように鋳ぐるむこ
とによって固体潤滑剤8が軸受の内壁面内に確実に埋め
込まれる。
As shown in FIG. 2, a solid lubricant 8 is attached to the outer peripheral surface of the mold 10 with an adhesive as shown in FIG. When the molten metal is poured into the mold 10 by combining the upper mold 11 and the lower mold 12 and covering the outer peripheral surface of the core 5, the molten metal is wrapped around the solid lubricant 8 protruding from the outer peripheral surface of the core 5. Is full. Thereafter, when the melt cools and solidifies, the volume shrinks when the melt solidifies, so that the solid lubricant 8 in which the melt is embedded is fixed firmly (casting). The solid lubricant 8 is reliably buried in the inner wall surface of the bearing by casting.

【0029】冷却固化した後、鋳型10から鋳造品を取
り出し、砂で構成された中子5を崩し、砂を排除する
と、円筒状に形成された軸受45が、図8に示す如く、
取り出される。この軸受45は、円筒状に形成される金
属筒46の中空部47を構成する内面に固体潤滑剤8が
突出した状態となっている。この中空部47に突出した
固体潤滑剤8を削り落すことによって図1に示す如きオ
イルレス軸受1が製造される。
After cooling and solidification, the cast product is taken out of the mold 10, the core 5 made of sand is broken, and the sand is removed. As shown in FIG.
Taken out. The bearing 45 has a state in which the solid lubricant 8 protrudes from the inner surface of the hollow portion 47 of the metal cylinder 46 formed in a cylindrical shape. The oilless bearing 1 as shown in FIG. 1 is manufactured by shaving off the solid lubricant 8 projecting into the hollow portion 47.

【0030】[0030]

【発明の効果】請求項1に記載の発明によれば、容易に
オイルレス軸受を製造するための中子を製造することが
でき、筒状本体の内壁面に固体潤滑剤を埋め込んで形成
するため、シャフトと軸受け内壁面とが内壁面に埋め込
まれた固体潤滑剤を押さえ込むことになり、使用中に固
体潤滑剤が脱落したり、固体潤滑剤がえぐれてしまうこ
とを防止することができる。
According to the first aspect of the present invention, a core for easily manufacturing an oilless bearing can be manufactured, and a solid lubricant is embedded in the inner wall surface of the cylindrical main body. Therefore, the shaft and the inner wall surface of the bearing hold down the solid lubricant embedded in the inner wall surface, so that it is possible to prevent the solid lubricant from falling off during use and the solid lubricant from being clogged.

【0031】請求項2に記載の発明によれば、熱に強
く、熱による膨脹率が小さくでき、耐熱衝撃性、耐薬品
性を高くすることができる。
According to the second aspect of the present invention, it is strong against heat, can have a small expansion rate due to heat, and can have high thermal shock resistance and chemical resistance.

【0032】請求項3に記載の発明によれば、軸受け内
壁面とシャフトの間に均一に固体潤滑剤(黒鉛)の被膜
を形成することができる。
According to the third aspect of the present invention, a solid lubricant (graphite) film can be uniformly formed between the inner wall surface of the bearing and the shaft.

【0033】請求項4に記載の発明によれば、どの固体
潤滑剤も軸受内壁面において常に円形を保つことがで
き、均一に固体潤滑剤(黒鉛)の被膜を形成することが
できる。
According to the fourth aspect of the invention, any solid lubricant can always maintain a circular shape on the inner wall surface of the bearing, and a uniform coating of the solid lubricant (graphite) can be formed.

【0034】請求項5に記載の発明によれば、軸受内壁
面のほぼ全体に、均一に固体潤滑剤(黒鉛)の被膜を形
成することができる。
According to the fifth aspect of the present invention, a solid lubricant (graphite) coating can be uniformly formed on substantially the entire inner wall surface of the bearing.

【0035】請求項6に記載の発明によれば、中子の外
周面に容易に固体潤滑剤を取り付けることができ、オイ
ルレス軸受を容易に製造することができる。
According to the sixth aspect of the invention, the solid lubricant can be easily attached to the outer peripheral surface of the core, and the oilless bearing can be easily manufactured.

【0036】請求項7に記載の発明によれば、中子を容
易に形成することができる。
According to the seventh aspect of the present invention, the core can be easily formed.

【0037】[0037]

【0038】[0038]

【0039】[0039]

【図面の簡単な説明】[Brief description of the drawings]

【図1】本願実施の形態に係るオイルレス軸受の一部破
断全体斜視図である。
FIG. 1 is a partially cutaway perspective view of an oilless bearing according to an embodiment of the present invention.

【図2】本願実施の形態に係るオイルレス軸受の製造方
法を示す全体斜視図である。
FIG. 2 is an overall perspective view showing a method of manufacturing the oilless bearing according to the embodiment of the present application.

【図3】図2に図示の中子の円柱体を製造するための円
柱体形成型の組み立て全体斜視図である。
FIG. 3 is an overall perspective view of a cylindrical body forming die for manufacturing the core cylindrical body shown in FIG. 2;

【図4】図2に図示の中子の中間体を製造するための中
間体形成型の組み立て全体斜視図である。
FIG. 4 is an overall perspective view of an assembly of an intermediate forming die for manufacturing the core intermediate shown in FIG. 2;

【図5】図2に図示の中子の組み立て全体斜視図であ
る。
FIG. 5 is an overall perspective view of the core shown in FIG. 2;

【図6】図2に図示の中子を組み立てた状態を示す全体
斜視図である。
6 is an overall perspective view showing a state where the core shown in FIG. 2 is assembled.

【図7】図2に図示の鋳型を主型を用いて製造する工程
を説明するための図である。
FIG. 7 is a view for explaining a step of manufacturing the mold shown in FIG. 2 using a main mold.

【図8】円柱体形成型と中間体形成型と鋳型を用いて製
造した軸受の一部破断全体斜視図である。
FIG. 8 is a partially broken whole perspective view of a bearing manufactured using a cylindrical body forming mold, an intermediate body forming mold, and a mold.

【符号の説明】[Explanation of symbols]

1…………………………………………………オイルレス
軸受 2…………………………………………………金属筒 3…………………………………………………有底孔 4…………………………………………………固体潤滑剤 5…………………………………………………中子 6…………………………………………………円柱体 7…………………………………………………中間体 8…………………………………………………固体潤滑剤 9…………………………………………………有底孔 10………………………………………………鋳型 11………………………………………………上鋳型 12………………………………………………下鋳型 13………………………………………………円柱体形成
型 14………………………………………………板部材 15………………………………………………突起 16………………………………………………枠部材 17………………………………………………右枠部材 18………………………………………………左枠部材 19………………………………………………凹部 20………………………………………………凹部 21………………………………………………規制枠 22………………………………………………切欠 23………………………………………………中間体形成
型 24………………………………………………板部材 25………………………………………………突起 26………………………………………………枠部材 27………………………………………………右枠部材 28………………………………………………左枠部材 29………………………………………………凹部 30………………………………………………突起 31………………………………………………凹部 32………………………………………………突起 33………………………………………………規制枠 34………………………………………………切欠 35………………………………………………切欠 36………………………………………………主型 37………………………………………………本体 38………………………………………………巾木 39………………………………………………中空部 40………………………………………………中空部 41………………………………………………筒状本体形
成部 42………………………………………………巾木収納部 43………………………………………………筒状本体形
成部 44………………………………………………巾木収納部 45………………………………………………軸受 46………………………………………………金属筒 47………………………………………………中空部
1 ……………………… Oilless bearings 2 …………………………………………………………………………………………………………………… ………………………………………………………………………… Solid lubricant 5 …………… ………………………………………………………………………………………………………………………………………… 7 ………………………………………………………………………… Solid lubricant 9 ………………………………………………… Bottom hole 10 ……………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………. ………………………………………………………………………………………………………………………………………………………………. ............ board Member 15 ... Projection 16 ... Frame member 17 ... ……………… Right frame member 18 …………………………………… Left frame member 19 ………………………… ... Recesses 20......... ……………………… Notch 23 ……………………………………………………………………………………………………………………………………… …………………………………………………………………………… Projection 26 …………………………………………………………… Frame member 27 ……………………… Right frame member 28 ………………………………………………………………………………………………………………………………………………………………………………………………………………………… …………………………… Recessed part 30 …………………………………………… Projection 31 …………………… ………… Recess 32 …………………………… Protrusion 33 ………………………………………………………………………………………………………………………………………………………… …………………………… Notch 35 ………………………………………… Notch 36 ……………………………. ……………………………………………………………………………………… Body 38 …………………………………………………………………………… Tree 39 ………………………… Hollow part 40 ………………………………… Hollow part 41 …………… …………………………………………………………………………………………………………………… Baseboard storage section 43 …………… … ………………………………………………………………………………………………………………… Baseboard storage section 45 …………………………… …… Bearing 46 …………………………………………………………………………………………………… Hollow section

フロントページの続き (58)調査した分野(Int.Cl.6,DB名) B22D 19/00 B22C 9/10 B22C 9/22 F16C 33/10 Continuation of the front page (58) Field surveyed (Int. Cl. 6 , DB name) B22D 19/00 B22C 9/10 B22C 9/22 F16C 33/10

Claims (7)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】 軸方向一端の周端部に複数個の切欠きを
形成しCO2 法などの固化方法で砂を固化して円柱体を
形成し,円板状に形成し軸方向一端の周端部に前記円柱
体に形成された切欠きの位置に対向する位置にそれぞれ
切欠きを形成すると共に、軸方向他端の周端部に軸方向
一端に形成する切欠きの位置と位相差をもって複数個の
切欠きを形成しCO2 法などの固化方法で砂を固化して
中間体を形成し,前記2つの円柱体の間に前記複数個の
中間体を周端部に形成される切欠きが互いに合わさるよ
うに重ね合わせて接着し,前記円柱体の切欠きと前記中
間体の切欠きによって形成される有底孔に固体潤滑剤を
挿入接着して中子を形成し, 大径の円柱状にくり貫いた筒状本体形成部と該筒状本体
形成部の両端に前記中子の径と同一の径の円柱状にくり
貫いた巾木を収納する巾木収納部とを形成し,上下2つ
に分割してなる鋳型の巾木収納部に前記中子の両端部を
渡すように嵌合せしめて前記中子を鋳型に収納し, 前記鋳型の筒状本体形成部内に熔湯を注入し、前記中子
の外周面に取り付けた固体潤滑剤を筒状本体の内壁面に
鋳ぐるみ, 熔湯が冷却固化した後、鋳型を開いて筒状本体を取り出
し、該筒状本体の筒部に収納されている中子を崩し、筒
状本体の内壁面より内側に突出している前記固体潤滑剤
を削り落すことによって成形するオイルレス軸受の製造
方法。
1. A plurality of notches are formed at a peripheral end of one end in the axial direction, sand is solidified by a solidifying method such as a CO 2 method to form a columnar body, formed into a disk shape, and formed into a disk shape. A notch is formed at a position opposite to the position of the notch formed in the cylindrical body at the peripheral end, and the position of the notch formed at one end in the axial direction is different from the position of the notch formed at one end in the axial direction at the other end in the axial direction. To form a plurality of notches and solidify the sand by a solidifying method such as a CO 2 method to form an intermediate, and the plurality of intermediates are formed at the peripheral end between the two cylindrical bodies. The cores are formed by superimposing and adhering the notches so that they are aligned with each other, inserting a solid lubricant into the bottomed hole formed by the notch of the columnar body and the notch of the intermediate body, and forming a core. A cylindrical main body forming portion formed in a cylindrical shape and a column having the same diameter as the core at both ends of the cylindrical main body forming portion. A baseboard storage section for storing the pierced baseboard is formed, and the core is fitted into the baseboard storage section of the mold divided into upper and lower parts so as to pass both ends of the core. After the molten metal is poured into the cylindrical body forming portion of the mold, the solid lubricant attached to the outer peripheral surface of the core is cast on the inner wall surface of the cylindrical body, and the molten metal is cooled and solidified. Opening the mold, taking out the tubular body, breaking the core housed in the tubular portion of the tubular body, and shaping off the solid lubricant projecting inward from the inner wall surface of the tubular body. Method of manufacturing oilless bearings.
【請求項2】 上記固体潤滑剤は、黒鉛である請求項1
に記載のオイルレス軸受の製造方法。
2. The solid lubricant according to claim 1, wherein said solid lubricant is graphite.
3. The method for producing an oilless bearing according to item 1.
【請求項3】 上記固体潤滑剤は、円柱形状のピン状に
形成したものである請求項1又は2に記載のオイルレス
軸受の製造方法。
3. The method for manufacturing an oilless bearing according to claim 1, wherein the solid lubricant is formed in a cylindrical pin shape.
【請求項4】 上記円柱体の切欠きと中間体の切欠きに
よって形成される上記中子の有底孔は、中心線に向かっ
て周端部を等間隔に分けて外周面に形成したものである
請求項1、2又は3に記載のオイルレス軸受の製造方
法。
4. The bottomed hole of the core formed by the notch of the columnar body and the notch of the intermediate body is formed on the outer peripheral surface by dividing a peripheral end part at equal intervals toward a center line. The method for manufacturing an oilless bearing according to claim 1, 2, or 3.
【請求項5】 上記中子の有底孔は、相隣り合う形成位
置が段差をもって規則正しく形成されたものである請求
項1、2、3又は4に記載のオイルレス軸受の製造方
法。
5. The method of manufacturing an oilless bearing according to claim 1, wherein the bottomed holes of the core are formed such that adjacent formation positions are regularly formed with a step.
【請求項6】 切欠きを形成する半円柱状の突起を中心
線に向かって周端上を等間隔に複数個配列した第1の板
部材と、該第1の板部材の前記突起の一部に嵌合する凹
部を形成すると共に前記突起の一部を覆って円柱体の外
径を規制する中空状の第1の枠部材とによって構成され
た円柱体形成型と, 切欠きを形成する半円柱状の突起を中心線に向かって周
端上を等間隔に複数個配列した第2の板部材と、該第2
の板部材の突起の一部に嵌合する凹部を一端に形成し、
中間体の外径及び厚さを規制し中空状に形成すると共
に、他端に前記一端の凹部形成位置と円周方向にずれた
位置から切欠きを形成する半円柱状の突起を中心線に向
かって突き出して、他端の周端上を等間隔に複数個配列
してなる中間体形成型と, によって構成される中子取と, 軸受の外形を型取り、両端に巾木を形成してなる主型
と, 前記主型を砂に埋没させて、砂をCO2 法などの固化方
法で固化して大径の半円柱状にくり貫いた筒状本体形成
部と該筒状本体形成部の両端に筒状本体形成部より小径
の半円柱状にくり貫いた巾木を収納する巾木収納部とを
形成してなる上鋳型と、砂をCO2 法などの固化方法で
固化して大径の半円柱状にくり貫いた筒状本体形成部と
該筒状本体形成部の両端に筒状本体形成部より小径の半
円柱状にくり貫いた巾木を収納する巾木収納部とを形成
してなる下鋳型によって構成してなる鋳型と, によって構成してなるオイルレス軸受製造用鋳型。
6. A first plate member in which a plurality of semi-cylindrical protrusions forming notches are arranged at equal intervals on a peripheral end toward a center line, and one of the protrusions of the first plate member is provided. Forming a notch formed with a hollow first frame member that forms a concave portion that fits into the portion and covers a part of the protrusion to regulate the outer diameter of the cylindrical body; and forms a notch. A second plate member in which a plurality of semi-cylindrical projections are arranged at equal intervals on the peripheral end toward the center line;
A concave portion that fits into a part of the projection of the plate member is formed at one end,
A semi-cylindrical projection that defines a notch at the other end and a circumferentially shifted position from the concave portion forming position at the one end while regulating the outer diameter and thickness of the intermediate body and forming a hollow shape at the other end. The outer shape of the bearing, which is formed by an intermediate body forming die which protrudes toward the other end and is arranged at equal intervals on the other circumferential end, and the outer shape of the bearing are formed, and a baseboard is formed at both ends. A main body formed by immersing the main mold in sand, solidifying the sand by a solidification method such as a CO 2 method, and forming a cylindrical main body formed into a semi-cylindrical shape having a large diameter; The upper mold is formed at both ends of the base with a baseboard storage section for storing a baseboard that has been cut into a semi-cylindrical shape with a smaller diameter than the cylindrical body formation section, and the sand is solidified by a solidification method such as CO 2 method And a cylindrical body forming portion which is hollowed into a semi-cylindrical shape having a large diameter, and a semi-cylindrical shape having a smaller diameter than the cylindrical body forming portion at both ends of the cylindrical body forming portion A mold for producing an oil-less bearing, comprising: a mold formed by a lower mold having a baseboard storage portion for storing a baseboard that has been mounted.
【請求項7】 上記円柱体形成型は、第1の枠部材を2
つに分割可能に構成したもので、中間体形成型は、第2
の枠部材を2つに分割可能に構成したものである請求項
6に記載のオイルレス軸受製造用鋳型。
7. The method according to claim 7, wherein the first frame member is formed of two columns.
It is constructed so that it can be divided into two parts.
7. The mold according to claim 6, wherein the frame member is configured to be divided into two.
JP7216418A 1995-08-24 1995-08-24 Method of manufacturing oilless bearing and mold for manufacturing oilless bearing Expired - Fee Related JP2989764B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP7216418A JP2989764B2 (en) 1995-08-24 1995-08-24 Method of manufacturing oilless bearing and mold for manufacturing oilless bearing

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP7216418A JP2989764B2 (en) 1995-08-24 1995-08-24 Method of manufacturing oilless bearing and mold for manufacturing oilless bearing

Publications (2)

Publication Number Publication Date
JPH0957424A JPH0957424A (en) 1997-03-04
JP2989764B2 true JP2989764B2 (en) 1999-12-13

Family

ID=16688261

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Application Number Title Priority Date Filing Date
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Country Link
JP (1) JP2989764B2 (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004340248A (en) * 2003-05-15 2004-12-02 Daido Metal Co Ltd Sliding member
JP4819178B1 (en) 2010-10-27 2011-11-24 株式会社タカノ Lubricating member and manufacturing method thereof
KR101140227B1 (en) * 2011-07-11 2012-04-27 주식회사 대금지오웰 Manufacturing method for bush by casting and bush manufactured by thereof
CN106351955A (en) * 2016-08-31 2017-01-25 海安县恒益滑动轴承有限公司 Coiling shaft half bushing and production technology thereof
CN109530655B (en) * 2018-11-20 2020-06-23 三峡大学 Copper-based graphite self-lubricating composite part for low-speed heavy load and manufacturing method thereof
CN115013437A (en) * 2022-06-29 2022-09-06 中国地质大学(北京) Long-life ultralow-friction solid lubrication sliding bearing assembly for spacecraft

Also Published As

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