JP2976095B2 - Diamond wire saw - Google Patents
Diamond wire sawInfo
- Publication number
- JP2976095B2 JP2976095B2 JP7171094A JP17109495A JP2976095B2 JP 2976095 B2 JP2976095 B2 JP 2976095B2 JP 7171094 A JP7171094 A JP 7171094A JP 17109495 A JP17109495 A JP 17109495A JP 2976095 B2 JP2976095 B2 JP 2976095B2
- Authority
- JP
- Japan
- Prior art keywords
- beads
- outer peripheral
- wire saw
- peripheral surface
- bead
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D61/00—Tools for sawing machines or sawing devices; Clamping devices for these tools
- B23D61/18—Sawing tools of special type, e.g. wire saw strands, saw blades or saw wire equipped with diamonds or other abrasive particles in selected individual positions
- B23D61/185—Saw wires; Saw cables; Twisted saw strips
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Processing Of Stones Or Stones Resemblance Materials (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Description
【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION
【０００１】[0001]
【発明の属する技術分野】この発明は、石材、コンクリ
ート、建材その他の切断を行うダイヤモンドワイヤーソ
ー、特にそのダイヤモンドビーズと固定材の構造に関す
るものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a diamond wire saw for cutting stones, concrete, building materials and the like, and more particularly to a structure of diamond beads and a fixing member.
【０００２】[0002]
【従来の技術】この種のダイヤモンドワイヤーソーは、
図６、図７に示すように、金属製リング１の外周面に、
ダイヤモンド砥粒２を金属等のボンド３でもって分散固
定したビーズ４を、ワイヤーロープ５の長さ方向に所要
間隔をおいて嵌め、その各ビーズ４間にゴム、プラスチ
ックス等の固定材６をスリーブ状に被覆して、ビーズ４
をワイヤーロープ５に固定したものである。2. Description of the Related Art This kind of diamond wire saw is
As shown in FIGS. 6 and 7, on the outer peripheral surface of the metal ring 1,
Beads 4 in which diamond abrasive grains 2 are dispersed and fixed with a bond 3 such as a metal are fitted at a required interval in the length direction of the wire rope 5, and a fixing material 6 such as rubber, plastics or the like is inserted between the beads 4. Sleeve 4
Is fixed to the wire rope 5.
【０００３】このダイヤモンドワイヤーソーにおいて、
図６に示すように、矢印方向への走行時、石材等の被切
削物へのビーズ４の喰い込みをよくするため、固定材６
外周面とビーズ４の外周面との間に段差ｔを設けてい
る。In this diamond wire saw,
As shown in FIG. 6, when traveling in the direction of the arrow, the fixing material 6
A step t is provided between the outer peripheral surface and the outer peripheral surface of the beads 4.
【０００４】[0004]
【発明が解決しようとする課題】上記従来のダイヤモン
ドワイヤーソーは、空気中においては、２０〜２５ｍ／
ｓの速さで走行させて切削を行っているが、水中におい
て使用すると、４〜５ｍ／ｓの速さでしか走行させ得な
い（表１参照）。これ以上速く、走行させようとすれ
ば、駆動機を大型化せねばならないうえに、ワイヤーロ
ープ５にも高張力が働いて断線してしまう。この速く走
行し得ない理由は、水中では抵抗が大きく、それゆえ、
ダイヤモンドワイヤーソーに高張力が働くことと考え
る。The above-mentioned conventional diamond wire saw has a diameter of 20 to 25 m / air in air.
Although the cutting is performed while traveling at a speed of s, when used underwater, the vehicle can only travel at a speed of 4 to 5 m / s (see Table 1). If the vehicle is to be run faster than this, the size of the driving machine must be increased, and the wire rope 5 is also broken by high tension. The reason for not being able to drive fast is that the resistance is high in water and therefore
It is considered that high tension works on the diamond wire saw.
【０００５】この抵抗を軽減する工夫として、図７に示
すように、ビーズ４と固定材６の外周面の高さを面一と
することが考えられる。しかし、この種のビーズ４は、
初期状態では、サンドブラスト加工をしただけでダイヤ
モンド砥粒２が、ボンド３表面より０．１ｍｍ程度しか
突出しておらず、使用初期には、ビーズ４（ダイヤモン
ド砥粒２）の被切削材への喰い付きが悪い。すなわち、
ビーズ４が滑る。As a device for reducing the resistance, as shown in FIG. 7, it is conceivable to make the heights of the outer peripheral surfaces of the beads 4 and the fixing member 6 flush. However, this kind of beads 4
In the initial state, the diamond abrasive grains 2 protrude only about 0.1 mm from the surface of the bond 3 only by sand blasting. Bad stick. That is,
Bead 4 slips.
【０００６】この発明は、水中使用時における走行抵抗
を軽減するとともに、初期時の喰い付きを向上させるこ
とを課題とする。SUMMARY OF THE INVENTION It is an object of the present invention to reduce running resistance during underwater use and to improve initial biting.
【０００７】[0007]
【課題を解決するための手段】上記課題を解決するため
に、この発明は、水中で使用することを前提とし、請求
項１記載発明は、ダイヤモンド砥粒をボンド中に分散固
定したビーズを、ワイヤーロープの長さ方向に所要間隔
をおいて固定し、その各ビーズ間の前記ワイヤーロープ
外周に樹脂等からなる固定材を被覆した上述の周知のダ
イヤモンドワイヤーソーであって、上記固定材の外周面
を面一にするとともに、その外周面と上記ビーズの外周
面とは前者が後者より低い段差となって、その段差は
０．５ｍｍ以下である構成としたのである。段差は必ず
形成されている必要があり、このため、０ｍｍ、すなわ
ち、固定材とビーズの両外周面が面一の場合は含まれな
い。Means for Solving the Problems In order to solve the above problems, the present invention is premised on use in water, and the invention according to claim 1 uses beads in which diamond abrasive grains are dispersed and fixed in a bond. The known diamond wire saw, wherein the wire rope is fixed at required intervals in the length direction of the wire rope and the outer periphery of the wire rope between the beads is coated with a fixing material made of resin or the like, wherein the outer periphery of the fixing material is The surface was made flat, and the outer peripheral surface and the outer peripheral surface of the beads had a lower step than the latter, and the step was 0.5 mm or less. The step must be formed without fail, and therefore does not include 0 mm, that is, the case where both outer peripheral surfaces of the fixing material and the beads are flush.
【０００８】請求項２記載の発明は、上記構成におい
て、上記各ビーズ外周面における上記ワイヤーロープの
走行方向の前側端に接する上記固定材を盛り上げて前記
ビーズ外周面と面一にした構成としたのである。According to a second aspect of the present invention, in the above structure, the fixing material in contact with the front end of the wire rope in the running direction of the wire rope on the outer peripheral surface of each bead is raised to be flush with the outer peripheral surface of the bead. It is.
【０００９】[0009]
【作用】この構成の発明に係るダイヤモンドワイヤーソ
ーは、従来と同様に走行させて石材等を切削する。この
とき、固定材とビーズの両外周面の段差が、従来では一
般的に１．２５ｍｍ程度であったものが、０．５ｍｍ以
下としているため、水中での使用においては、顕著な走
行抵抗の軽減が図られ、走行速度の向上を図り得る。使
用につれて、ビーズ表面が摩耗し（ボンドが摩耗し）、
ビーズと固定材の両外周面が面一となれば、走行抵抗は
より軽減されて、走行速度は向上し得る（表１参照）。The diamond wire saw according to the present invention travels in the same manner as in the prior art and cuts a stone or the like. At this time, the step between the outer peripheral surfaces of the fixing material and the beads is generally about 1.25 mm in the past, but is 0.5 mm or less. Reduction can be achieved, and the traveling speed can be improved. With use, the bead surface wears (bond wears),
If the outer peripheral surfaces of the beads and the fixing material are flush with each other, the running resistance can be further reduced and the running speed can be improved (see Table 1).
【００１０】また、ビーズと固定材の両外周面に段差を
形成しているため、使用初期においてもその段差の存在
により、ビーズ端縁が石材等に確実に喰い付き、円滑な
切削を行い得る。Further, since a step is formed on both the outer peripheral surfaces of the bead and the fixing material, the edge of the bead is surely bitten by a stone or the like due to the presence of the step even in an early stage of use, so that smooth cutting can be performed. .
【００１１】ここで、この種のダイヤモンドワイヤーソ
ーに使用されるビーズのダイヤモンド砥粒は、粒度：♯
４０のものが多く、その粒径は０．５ｍｍのものが大部
分である。このため、ビーズと固定材の両外周面が面一
になった状態では、ボンドの摩耗によって、ダイヤモン
ド砥粒が一層分なくなって、ビーズ外周面の発刃の自生
作用がなされており、その砥粒の突出状態は切味におい
て、安定した状態となっている。このため、ビーズと固
定材の両外周面が面一になっても切削性に支障はない。Here, the diamond abrasive grains of the beads used in this type of diamond wire saw have a particle size of:
Most of them have a particle diameter of 0.5 mm. For this reason, in a state where both outer peripheral surfaces of the bead and the fixing material are flush with each other, the diamond abrasive grains are further reduced due to abrasion of the bond, and the spontaneous action of the cutting of the outer peripheral surface of the bead is performed. The protruding state of the grains is stable in sharpness. For this reason, even if both outer peripheral surfaces of the bead and the fixing material are flush, there is no problem in the machinability.
【００１２】固定材のビーズ端縁側を盛り上げたもの
は、その固定材の存在によってビーズの喰い付きが抑制
され、初期の喰い付きがよすぎる場合には有効である。
また、ビーズ端面の異常摩耗もその固定材の盛り上がり
によって緩和される。The fixing material in which the edge of the bead is raised is effective when the biting of the beads is suppressed by the presence of the fixing material and the initial biting is too good.
Also, abnormal wear of the end face of the bead is reduced by the swelling of the fixing material.
【００１３】[0013]
【発明の実施の形態】図１に示すように、従来と同様、
ビーズ４をワイヤーロープ５の長さ方向所要間隔に嵌
め、固定材６を、そのビーズ４間にスリーブ状に被覆す
るとともにビーズ４（金属製リング１）とワイヤ−ロ−
プ５の間に圧入する。ビーズ４は、金型内の中心に金属
製リング１を入れ、その周りに金属ボンド３及びダイヤ
モンド砥粒２を充填し、それらを焼結して得る。焼結後
には、サンドブラストを行って、砥粒２をボンド３外面
から突出させる。いわゆる目立しを行う。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS As shown in FIG.
The beads 4 are fitted at required intervals in the length direction of the wire rope 5, the fixing material 6 is covered in a sleeve shape between the beads 4, and the beads 4 (metal ring 1) and the wire rope
Press in between step 5. The beads 4 are obtained by placing a metal ring 1 in the center of a mold, filling a metal bond 3 and diamond abrasive grains 2 therearound, and sintering them. After sintering, sandblasting is performed so that the abrasive grains 2 protrude from the outer surface of the bond 3. Perform so-called stand-out.
【００１４】固定材６は、ゴム、プラスチックを射出成
形して被覆する。このとき、図５ａに示すように、固定
材６とビーズ４の外周面に段差ｔを形成し、その段差ｔ
は０．５ｍｍ以下とする。この状態では、ビーズ４表面
は、サンドブラストによって、砥石２が０．１ｍｍ程度
突出している。The fixing material 6 is formed by injection molding rubber or plastic. At this time, as shown in FIG. 5A, a step t is formed on the outer peripheral surfaces of the fixing member 6 and the beads 4, and the step t is formed.
Is 0.5 mm or less. In this state, the grindstone 2 projects about 0.1 mm from the surface of the beads 4 by sandblasting.
【００１５】この初期状態で、切削作用を行うと、段差
ｔの存在によって、ビーズ４端縁が石材等に円滑に喰い
付いて切削作用を行う。使用につれて、ボンド３が摩耗
して、図５ｂに示すように、固定材６とビーズ４（ボン
ド３）の外周面が面一となった状態では、砥粒２が脱落
したり、新たな砥粒２が顔をだす、発刃の自生作用がな
されて、円滑な切削作用が続行される。In the initial state, when a cutting operation is performed, the edge of the bead 4 smoothly bites into a stone or the like due to the presence of the step t, thereby performing the cutting operation. As shown in FIG. 5b, when the bonding material 3 is worn and the outer peripheral surfaces of the fixing material 6 and the beads 4 (bond 3) are flush with each other, the abrasive grains 2 may fall off or a new abrasive may be used. The grain 2 makes a face, and the blade is spontaneously generated, and a smooth cutting operation is continued.
【００１６】段差ｔの構造には、図２に示すように固定
材６をビーズ４の両端に盛り上げて、その盛り上げを所
要長さｌ設けたり、図３に示すように一方のみを盛り上
げたり、図４に示すように傾斜面とすることができる。In the structure of the step t, as shown in FIG. 2, the fixing material 6 is raised at both ends of the beads 4, and the raised portion is provided with a required length l, as shown in FIG. As shown in FIG. 4, it can be an inclined surface.
【００１７】[0017]
【実施例】図１に示した構成において、ワイヤーロープ
５：径４．７６ｍｍの綱撚線、ダイヤモンド砥粒２：♯
４０、ボンド３：Ｃｏ−Ｃｕ−Ｓｎ合金、ビーズ４（ボ
ンド３）径：１０．５ｍｍ、ビーズ４取付ピッチ：３０
ｍｍ、段差ｔ：０．５ｍｍとしたものを製作し、それを
水中内で使用した結果を表１に示す。比較例１〜３とし
て、段差ｔがないもの（比較例１）、及び段差ｔが１．
２５ｍｍのもの（比較例２）を使用した結果、並びに段
差ｔが１．２５ｍｍのものを空気中で使用した場合（比
較例３）を同表に示す。この結果により、実施例のもの
が、従来（比較例２）のものに比べ、走行速度におい
て、向上していることが窺える。因みに、ワイヤーソー
１ｍ当り、従来品では切削量０．２ｍ2 で寿命となって
いたが、実施例では同０．５ｍ2 まで有効であった。DESCRIPTION OF THE PREFERRED EMBODIMENTS In the structure shown in FIG. 1, wire rope 5: rope stranded wire having a diameter of 4.76 mm, diamond abrasive grains 2: ♯
40, bond 3: Co-Cu-Sn alloy, diameter of beads 4 (bond 3): 10.5 mm, mounting pitch of beads 4: 30
Table 1 shows the results of manufacturing a product having a height of 0.5 mm and a step height of 0.5 mm and using the same in water. As Comparative Examples 1 to 3, there is no step t (Comparative Example 1), and the step t is 1.
The same table shows the result of using a 25 mm (Comparative Example 2) and the case of using a 1.25 mm step t in air (Comparative Example 3). From this result, it can be seen that the example of the present invention is improved in running speed as compared with the conventional example (Comparative Example 2). By the way, per m of the wire saw, the cutting life of the conventional product was 0.2 m < 2 >, but the working example was effective up to 0.5 m < 2 >.
【００１８】[0018]
【表１】 [Table 1]
【００１９】なお、この発明に係るダイヤモンドワイヤ
ーソーは、空気中において使用しても支障がないことは
勿論である。It is needless to say that the diamond wire saw according to the present invention can be used in air without any problem.
【００２０】[0020]
【発明の効果】この発明は以上のように構成したので、
水中使用時における走行抵抗を軽減できるとともに、初
期時の喰い付きを向上させることができる。このため、
水中での作業性を向上し得る。The present invention is configured as described above.
The running resistance during underwater use can be reduced, and the initial biting can be improved. For this reason,
Workability in water can be improved.
【図１】一実施例の要部切断概略正面図FIG. 1 is a schematic front view of a main part cut according to an embodiment;
【図２】他の実施例の要部概略正面図FIG. 2 is a schematic front view of a main part of another embodiment.
【図３】他の実施例の要部概略正面図FIG. 3 is a schematic front view of a main part of another embodiment.
【図４】他の実施例の要部概略正面図FIG. 4 is a schematic front view of a main part of another embodiment.
【図５】同実施例の作用説明図FIG. 5 is an operation explanatory view of the embodiment.
【図６】従来例の要部切断正面図FIG. 6 is a cutaway front view of a main part of a conventional example.
【図７】従来例の作用説明図FIG. 7 is a diagram illustrating the operation of a conventional example.
１ 金属製リング ２ ダイヤモンド砥粒 ３ ボンド ４ ビーズ ５ ワイヤーロープ ６ 固定材 ｔ 段差 DESCRIPTION OF SYMBOLS 1 Metal ring 2 Diamond abrasive grain 3 Bond 4 Bead 5 Wire rope 6 Fixing material t Step
Claims (2)
固定したビーズ４を、ワイヤーロープ５の長さ方向に所
要間隔をおいて固定し、その各ビーズ４間の前記ワイヤ
ーロープ５外周に樹脂等からなる固定材６を被覆した水
中用ダイヤモンドワイヤーソーであって、 上記固定材６の外周面を面一にするとともに、その外周
面と上記ビーズ４の外周面とは前者が後者より低い段差
ｔとなって、その段差ｔは０．５ｍｍ以下であることを
特徴とするダイヤモンドワイヤーソー。1. Beads (4) in which diamond abrasive grains (2) are dispersed and fixed in a bond (3) are fixed at predetermined intervals in the length direction of a wire rope (5). water coated fixing member 6 made of such
An intermediate diamond wire saw, wherein the outer peripheral surface of the fixing member 6 is flush with the outer peripheral surface of the bead 4, and the outer peripheral surface of the fixing member 6 has a lower step t than the latter, and the step t is A diamond wire saw having a diameter of 0.5 mm or less.
ヤーロープ５の走行方向の前側端に接する上記固定材６
を盛り上げて前記ビーズ４外周面と面一にしたことを特
徴とする請求項１記載のダイヤモンドワイヤーソー。2. The fixing member 6 in contact with a front end of the wire rope 5 in the running direction on the outer peripheral surface of each bead 4.
2. The diamond wire saw according to claim 1, wherein the beads are raised to be flush with the outer peripheral surface of the beads 4.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP7171094A JP2976095B2 (en) | 1995-07-06 | 1995-07-06 | Diamond wire saw |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP7171094A JP2976095B2 (en) | 1995-07-06 | 1995-07-06 | Diamond wire saw |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH0919917A JPH0919917A (en) | 1997-01-21 |
| JP2976095B2 true JP2976095B2 (en) | 1999-11-10 |
Family
ID=15916883
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP7171094A Expired - Fee Related JP2976095B2 (en) | 1995-07-06 | 1995-07-06 | Diamond wire saw |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP2976095B2 (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| BR112012011706B1 (en) * | 2009-11-17 | 2020-09-01 | Nv Bekaert Sa | SAWING ROPE AND METHOD TO PRODUCE A SAWING ROPE |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0570907U (en) * | 1991-01-28 | 1993-09-24 | 三菱マテリアル株式会社 | Wire saw |
-
1995
- 1995-07-06 JP JP7171094A patent/JP2976095B2/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| JPH0919917A (en) | 1997-01-21 |
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