JP2956588B2 - Embroidery body and manufacturing method thereof - Google Patents

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

The present invention relates to clothing, hats, shoes,
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an embroidery body, such as a bag, an embroidery telegram or the like, which can be created on a place where embroidery is to be performed without directly performing embroidery, and a method of manufacturing the embroidery body.

[0002]

2. Description of the Related Art Conventionally, embroidery processing on clothing or the like must be performed directly on the cloth, so that embroidery could not be performed without a cut piece of clothing such as a front body, a back body, and a pocket.

[0003] Therefore, before sewing a cut product, the embroidery is carried in. When the embroidery is completed, the embroidery is returned to the sewing. However, since the transport time and the embroidery processing period are involved, the work efficiency is reduced. And productivity was poor.

In order to perform embroidery with an embroidery machine, an interlining made of non-woven fabric is applied to a lining in order to prevent a pattern of embroidery from being broken by tension of an upper thread and a lower thread for knitting embroidery. Was reinforced.

[0005] However, the interlining and the lower thread of the embroidery are exposed on the lining of the garment, causing a sense of incongruity when worn and having a drawback that the wearing comfort is poor.

Also, in addition to cloth products such as clothing, for example, hats, shoes, bags, embroidery telegrams and the like cannot be embroidered if there is no place to be embroidered, and the work efficiency is low. In addition, the production of embroidery has been hindered by other conditions such as poor productivity and the material of the ground on which embroidery is to be applied.

[0007]

SUMMARY OF THE INVENTION The present invention relates to an embroidery body and a method for manufacturing the embroidery object, which enables the production of embroidery that does not require a place where embroidery is to be performed, thereby dramatically improving the productivity of the product to be embroidered. Is to be provided.

[0008]

SUMMARY OF THE INVENTION The present invention is based on the above-mentioned prior art, and in view of the problem that embroidery cannot be performed if there is no place to be embroidered , melt cutting can be performed with a predetermined strength and heat cut.
It has excellent heat melting properties and is also heat-pressed and adhered to adherends.
An embroidery forming step of performing embroidery on a base material that does not melt, an adhesive layer forming step of forming an adhesive layer having heat fusibility and a release paper layer on the back side of the base, and leaving the release paper along the embroidery shape A heat-cutting step of heat-cutting and removing an unembroidered base material and an adhesive layer, and a transparent heat-resistant sheet layer coated with a heat-resistant adhesive, using embroidery, a base material and an adhesive layer to release paper. An object of the present invention is to solve the above-mentioned drawback by making it possible to produce an embroidery body that does not require a place where embroidery is to be performed, by a method for manufacturing an embroidery body comprising a step of forming a heat-resistant sheet layer adhered on the layer.

[0009]

DESCRIPTION OF THE PREFERRED EMBODIMENTS Embodiments of the present invention will be described below with reference to the drawings. 1 is a clothing, hat, curtain, bag,
An embroidery body which is bonded to a product to be embroidered (hereinafter, referred to as an adherend) such as shoes, embroidery telegrams, paper, etc. by heating and pressing. The adhesive layer 4 and the release paper layer 5 having heat fusibility are formed on the back surface of the base material 3 and the embroidery 2 is formed along the shape of the embroidery 2 with the release paper layer 5 remaining. The uncoated base 3 and the adhesive layer 4 are removed by heat cutting, and the transparent heat-resistant sheet layer 6 coated with a heat-resistant adhesive is removed from the embroidery 2, the base 3 and the adhesive layer 4 through a release paper layer. 5 is adhered.

In the embroidery body 1, if the embroidery 2 has a single pattern, the release paper 5 and the heat-resistant sheet 6 may have the shape of the embroidery 2 or may have a larger area than the embroidery 2 pattern. In this case, the heat-resistant sheet 6 is adhered to the embroidery 2 and the release paper 5 around the embroidery 2.

It is assumed that a large number of patterns of the embroidery 2 are formed in a continuous state without any separation.

In the embroidery body 1, two or more embroidery 2
The embroidery 2 is positioned and arranged on the release paper 5 in the one in which the patterns are separated.

Therefore, the release paper 5 has an area where the pattern of the embroidery 2 can be arranged, and the heat-resistant sheet 6 is adhered on the embroidery 2 and the release paper 5.

Further, square grids may be printed on the heat-resistant sheet 6.

Next, a method of manufacturing the embroidery body 1 will be described. This manufacturing method includes an embroidery forming step A, an adhesive layer forming step B, a heat cutting step C, and a heat resistant sheet layer forming step D.
The manufacturing method is the same for one pattern and two or more patterns of the embroidery 2, and the following two or more embroidery patterns 2 are positioned on the release paper 5 A method for manufacturing the arranged embroidery body 1 will be described in detail.

First, in the embroidery forming step A, embroidery 2 of a desired pattern is performed on the substrate 3 corresponding to a desired pattern size by an embroidery machine, and the embroidery 2 is formed on the substrate 3.

When the embroidery 2 is applied to the base 3, the embroidery 2
The stabilization of the shape of the embroidery 2 causes two or more patterns of the embroidery 2 to be separated from each other on the surface of the substrate 3, and the embroidery 2 is positioned and arranged on the substrate 3. The lower thread for knitting embroidery 2 is exposed.

The substrate 3 is made of a material having a so-called heat-meltable property such as a synthetic resin or a synthetic fiber film which is melted and cut by a heating wire, for example, a synthetic resin or a synthetic fiber film. It is more preferable to use a thinner one. In short, it has strength and rigidity enough to hold the tension of the embroidery thread pierced by the embroidery machine. Has a melting temperature that does not cause melting when the embroidery 2 is heated and pressed.

The base 3 is not limited at all, such as a smooth base or a mesh base. However, when embroidery is performed on a mesh base, the tension of the embroidery thread is not improved, and the embroidery pattern and pattern are not embroidered. It is more preferable to use a mesh-like material because it can be kept clean.

In the next adhesive layer forming step B, an adhesive layer 4 having a hot-melt property such as a hot-melt adhesive is bonded and formed on the back surface of the substrate 3 on which the embroidery 2 has been applied. Is formed into a solid sheet at room temperature, is integrated with the substrate 3, and has a release paper layer 5 bonded and formed below the adhesive layer 4.

The adhesive 4 is applied in a molten state, and the release paper 5 is bonded to the adhesive 4 in the molten state, or a solid sheet having the release paper 5 already bonded is heated and pressed. Alternatively, a solid sheet is heat-pressed together with the release paper 5 to be integrally formed with the substrate 3.

If the material to be adhered is a cloth such as clothing, the adhesive 4 has a soft touch even when adhered thereto, and the embroidery 2
Although it is preferable that the adhesive has properties such that it is integrated with the adherend and does not have a sense of incongruity and is comfortable to wear, it is sufficient if the adhesive does not have such properties as long as it has a heat melting property.

In the subsequent heat-cutting step C, the outline of the outline of the shape of the embroidery 2 or the outline of the shape of the embroidery 2 is actually formed by the heat-cutting device while leaving the release paper layer 5. The base material 3 on which the embroidery 2 has not been applied and the adhesive layer 4 are cut and removed along a position slightly outside from.

Thus, the adhesive layer 4 is formed on the release paper layer 5.
Each of the embroidery patterns 2 applied to the base material 3 is positioned in a separated state.

In the final heat-resistant sheet layer forming step D, a heat-resistant sheet 6 having the same size as the release paper 5 is adhered to the surface of the embroidery 2.
In FIG. 2, the release paper 5 and the heat-resistant sheet 6 are separated from each other at a position other than the embroidery 2, but the embroidery 2 is actually in a contact state because it is thin.

The heat-resistant sheet 6 is formed by applying an adhesive having heat resistance enough to easily or temporarily bond the sheet on the embroidery 2 on the back of the heat-resistant transparent sheet.

Then, in order to adhere the embroidery 2 of the embroidery body 1 manufactured in the above four steps to the adherend, the release paper 5 is first peeled off.

In this state, the separated positioning of each embroidery 2 does not change, and its front side is held and adhered by the heat-resistant sheet 6, and the adhesive 4 formed on the back of the embroidery 2 is applied to the adherend. The adhesive 4 is heated and melted by heating and pressing the surface of the heat-resistant sheet 6 with a heated iron such as a pressing machine or an iron so that the embroidery 2 adheres to the adherend. Each embroidery 2 is integrated on the surface of the adherend in a state of being separated without displacement, and then the heat-resistant sheet 6 is peeled off from the embroidery 2.

At the time of heating and pressing through the heat-resistant sheet 6, only the adhesive 4 is heated and melted, and the adhesive of the heat-resistant sheet 6 and the base 3 are not melted.

Therefore, even if the heat-resistant sheet 6 is peeled off from the surface of the embroidery 2 after the embroidery 2 is adhered to the adherend, a part or all of the adhesive of the heat-resistant sheet 6 is peeled off from the heat-resistant sheet 6. It does not adhere to the surface of the embroidery 2.

Since the heat-resistant sheet 6 is transparent, by seeing through the pattern of the embroidery 2, the state of attachment to the adherend can be visually recognized before heating and pressing. The angle adjustment with respect to the adherend can be easily determined.

[0032]

In summary, the present invention provides a predetermined strength and heat.
It has heat melting properties that can be cut and cut by cutting , and
The embroidery 2 is applied to the base material 3 which does not melt during the heating and press bonding to the material, and an adhesive layer 4 and a release paper layer 5 having a heat melting property are formed on the back surface of the base material 3. 2
The base material 3 on which the embroidery 2 is not applied and the adhesive layer 4 are removed by heat cutting according to the shape of the embroidery 2, so that the embroidery 2 is interposed and integrated between the upper thread and the lower thread for knitting the embroidery.
This serves as a core of the embroidery 2 to prevent the embroidery 2 from being out of shape and to stabilize its shape. Therefore, the pattern of the embroidery 2 should be embroidered with a cloth or the like. There is no difference from the embroidery directly applied to the ground. Even if embroidery 2 is adhered to the adherend, as if embroidery was applied directly
There is no inferiority to conventional embroidery.

Also, the thread of the embroidery 2 is not exposed on the back of the attached adherend, and the lower thread of the embroidery 2 which is supposed to be exposed on the back of the embroidered ground in the conventional embroidery is the upper thread. At the same time, since it is adhered to the surface of the adherend, a volume appears in the unevenness of the embroidery 2 which is adhered, and the three-dimensional feeling is increased compared to the conventional embroidery.
The value of the product can be improved, and in particular, the appearance of cloth materials such as clothing is different from patches and appliques, and there is no part that hits the conventional interlining, so it is placed behind the conventional cloth. The discomfort and poor comfort due to the interlining can be eliminated.

Further, since the transparent heat-resistant sheet layer 6 coated with the heat-resistant adhesive is adhered on the release paper layer 5 via the embroidery 2, the base 3 and the adhesive layer 4, the embroidery 2 is applied to the adherend. At the time of bonding, by visually recognizing the pattern of the embroidery 2 by seeing through the heat-resistant sheet 6, the state of attachment to the adherend can be confirmed, and the embroidery 2 can be easily bonded. Even if the heat-resistant sheet 6 is peeled off from the surface of the embroidery 2 after being adhered to the dressing material, the adhesive of the heat-resistant sheet 6 may be partially or entirely peeled off from the heat-resistant sheet 6 and adhere to the surface of the embroidery 2. Also, the surface of the embroidery 2 is not sticky and does not lower its commercial value.

Further, according to the present invention, the conventional embroidery method can be applied to hats, curtains, bags, shoes, embroidery telegrams, and other members which could not be embroidered irrespective of the material to be embroidered. It can be easily and securely adhered to.

Further, since two or more embroidery patterns 2 separated from each other are applied to the base 3, even if two or more embroidery patterns separated from each other, for example, embroidery in which characters are arranged at intervals, It is possible to easily and easily adhere to the adherend in a state where the positional relationship is maintained without difficulty and no special technique, and the work efficiency can be greatly improved.

[0037] Further , the melt cutting is performed at a predetermined strength and heat cut.
It has heat melting property that can be cut off,
Embroidery forming process A for performing embroidery on the substrate 3 that does not melt when worn
And an adhesive layer forming step B of forming an adhesive layer 4 and a release paper layer 5 having a heat melting property on the back surface of the substrate 3, and the embroidery 2 is formed along the shape of the embroidery 2 leaving the release paper layer 5. A heat-cutting step C for heat-cutting and removing the untreated base 3 and the adhesive layer 4 and a transparent heat-resistant sheet layer 6 coated with a heat-resistant adhesive are applied to the embroidery 2, the base 3, and the adhesive layer 4. And a heat-resistant sheet layer forming step D, which adheres to the release paper 5 through the intermediary, so that the embroidery 2 can be created independently even without an adherend to which the embroidery 2 is to be applied.
It is not necessary to form embroidery on the cut product after the cut product such as pockets and front pants is formed, and it can be easily adhered to not only the cut product but also the sewn product. In addition, an embroidery body 1 that does not require a land on which embroidery is to be performed irrespective of adherends such as hats, curtains, bags, shoes, embroidery telegrams, etc.
Can be created, embroidery processing can be performed before the adherend is carried in, and the productivity of embroidery itself can be dramatically improved.

[0038] Therefore, in the past, clothing manufacturers have already shipped a large amount of embroidered products, so that garments with embroidery patterns that have not gained the reputation of the buyer must bear the risk. However, according to the present invention, it is not necessary to apply the embroidery 2 directly to the product to be embroidered regardless of the clothing, and only the embroidery pattern which has been well received by the buyer can be attached. It is possible to avoid planned production such as mass-producing the embroidery pattern or storing other embroidery patterns, and to avoid the conventional risks.

[Brief description of the drawings]

FIG. 1 is a plan view of an embroidery body according to the present invention.

FIG. 2 is a simplified diagram showing a method for manufacturing an embroidery body.

[Explanation of symbols]

 2 Embroidery 3 Base 4 Adhesive layer 5 Release paper layer 6 Heat resistant sheet layer A Embroidery forming step B Adhesive layer forming step C Heat cutting step D Heat resistant sheet layer forming step

Claims (3)

(57) [Claims] 1. Melt cutting with predetermined strength and heat cut
Possibility of heat melting , and furthermore, heat and pressure bonding to adherend
Embroidery is applied to a base material that does not sometimes melt , and an adhesive layer and a release paper layer having heat fusibility are formed on the back surface of the base, and the embroidery is not applied along the shape of the embroidery, leaving the release paper layer. Embroidery, characterized in that the base material and the adhesive layer are removed by heat cutting, and a transparent heat-resistant sheet layer coated with a heat-resistant adhesive is adhered to the release paper layer via the base material and the adhesive layer. body. 2. The embroidery body according to claim 1, wherein two or more embroideries separated from each other are applied to the substrate. 3. Melt cutting with predetermined strength and heat cut
Possibility of heat melting , and furthermore, heat and pressure bonding to adherend
An embroidery forming step of performing embroidery on a base material that does not melt sometimes , an adhesive layer forming step of forming an adhesive layer having heat fusibility and a release paper layer on the back surface of the base, A heat-cutting step of heat-cutting and removing the unembroidered base material and the adhesive layer, and peeling the transparent heat-resistant sheet layer coated with the heat-resistant adhesive through the embroidery, the base material and the adhesive layer. A method for manufacturing an embroidery body, comprising a step of forming a heat-resistant sheet layer adhered on a paper layer.