JP2952542B2 - Towel fabric and its manufacturing method - Google Patents

Description

DETAILED DESCRIPTION OF THE INVENTION

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a towel woven fabric having a pile portion on a woven fabric surface on which a pattern showing a pattern based on translucent printing (tathenacene) is formed, and a method for producing the same. Here, the printing process is
It means that yarns to be the warp of a woven fabric are aligned in a sheet form, sent, and printed.

2. Description of the Related Art A double-sided towel is woven by using a warp-printed pile warp, and a towel patterning method for symmetrically displaying a pattern based on the warp-printing on both sides of a pile is disclosed in Japanese Patent Publication No. Sho 58.
-39936. Although this method has the advantage that the printing pattern can be simultaneously displayed in the same place on both sides, it has the following disadvantages.

[0003] That is, assuming that a pattern also includes a character pattern as described in the above-mentioned publication, many characters are bilaterally asymmetrical in character distribution. In other words, the reverse of the character distribution appears on the reverse side, and the characters on the reverse side do not form the body of the character, losing practical value. This is problematic for towels that frequently use characters and patterns.

According to the description of the above-mentioned publication, the pile warp is pasted by a warp sizing machine and wound around a beam before printing, and the yarn sheet fed from the beam is printed. Although this method is said to be applied, this method has the effect of solidifying the thread sheet by gluing to make it one sheet, stabilizing the shape, and preventing the pattern from being lost in the printing, but on the other hand, the thread is glued with glue As a result, there is a disadvantage that the dye hardly penetrates, the dyeing on the yarn is poor, and the discoloration by washing with water is severe.

[0005] The present invention aims to eliminate the disadvantages of the prior art in a towel fabric using a warp-printed pile warp so that a character pattern can be used in a hand-printed pattern without any inconvenience. And to improve the dyeing performance of the printing process.

[Means for Solving the Problems] Means employed in the present invention to solve the above problems are as follows. Pile warp yarns that have not been glued are aligned in a sheet form with a warping comb, and transferred, for example, by providing dancer rolls before and after the printing machine without disturbing the yarn rows, and printing is performed on this yarn sheet. Apply. The pattern to be printed has a size in which the pattern to be displayed on the woven fabric is stretched vertically at a magnification corresponding to the yarn shortening rate due to the pile formation. The pattern of the present invention includes a character pattern. After performing necessary processing such as baking, washing, soaping, and gluing, it is wound around a weaving beam. The following two types of towel fabrics are woven using a towel loom.

As shown in FIG. 1, a pile warp (1) subjected to the warp printing, a pile warp (2) not separately subjected to the warp printing, and a ground warp (3), (4) As shown in FIGS. 3 to 5, a pile portion showing a pattern (6) based on warp printing is formed on a woven fabric surface by weaving a towel fabric with a weft (5) and performing warp printing on the pile warp. The pile part of the woven pattern (7) or the non-pattern (8) is formed on the opposite side of the pile part by pile warp not subjected to warp printing.

As shown in FIG. 2, a towel fabric is woven with the pile warp (1), the ground warp (3), (4), and the weft (5) subjected to the warp printing, and the warp printing is performed. As shown in FIG. 6, a pile portion of a loop pile showing a pattern (6) based on warp printing is formed on the woven fabric surface, and no pile is provided on the opposite surface of the pile portion, as shown in FIG. Represents the ground organization (9).

[Operation] Since the pile warp aligned in a sheet form is sent without disturbing the yarn row, it is not necessary to integrate the yarns of the yarn sheet by gluing, and printing is performed on a pasteless yarn sheet. As a result, the penetration and dyeing of the dye became extremely good, and the dyeing performance of the print was improved.

It is the same as the method described in the above-mentioned publication that a vertically long pattern printed on a yarn sheet is shortened by forming a pile and appears on a woven fabric at a predetermined size.

By forming a woven or non-patterned pile portion on the opposite side of the pile portion showing the pattern based on the trans-printing without using the trans-printing, a ground texture having no pile is revealed. As a result, unlike the towels described in the above-mentioned publication, the print pattern does not appear in the same place on the front and back.

[Example] A flat screen printing machine is used for printing a yarn sheet. In the printing process, in order to prevent disturbance of the yarn row that causes pattern collapse, the yarn row is arranged with a warping comb, and dancer rolls are provided before and after the printing machine where printing is performed intermittently for each repeat. Thus, the tension can be maintained without the slack of the transferred yarn sheet. Also, use the sizing tank of the warp sizing and warping device to wash the thread sheet after printing, pass it through a warping comb, wind it up into a dyeing beam, and perform soaping, washing, etc. while wound on the beam. Ensure that the process does not disturb the thread row. The pile warp that has been printed in this way is glued alone or together with a pile warp that is not subjected to warp printing using a warp sizing and warping device, and is wound around a weaving beam.

For pile warp yarns not subjected to warp printing, dyed yarns or undyed yarns or both are used. A towel fabric is woven with a warp-printed pile warp, a non-worked pile warp, and a ground warp and a weft, and a pile of the warp-printed pile warp is used for almost all of one side or both sides of the fabric. Formed in the part. On the other side of the pile,
A woven or unpatterned pile portion is formed by the dyed yarn and / or the undyed yarn. The woven pattern is usually a striped pattern.

FIG. 3 shows a towel in which a pile portion of a printing pattern (6) is formed on one part of the front surface and a pile portion of a woven pattern (7) is formed on the back surface. In FIG. 4, the pile portions of the non-pattern (6) and the non-pattern (8) are formed on one part of the front surface, and the pile portions of the non-pattern (8) and the non-pattern (6) are formed on their back surfaces, respectively. Show towel. FIG. 5 shows a towel in which the pile portion of the printing pattern (6) is formed on almost the entire surface and the pile portion of the woven pattern (7) is formed on the back surface.

FIG. 6 shows a towel woven from a warp-printed pile warp, ground warp and weft, and has a warp-printed pattern (6) on the surface.
The pile structure of the loop pile is formed, and a ground structure (9) having no pile is shown on each of the back surfaces thereof.

According to the present invention, in a towel fabric,
On the opposite side of the pile part of the stamping pattern formed on the fabric side,
Since a woven or unpatterned pile portion is formed or a ground structure having no pile appears, the inconvenience that the printed character pattern of the pile appears reversely on both sides in the towel described in the above-mentioned publication is completely eliminated. It has been eliminated.

According to the present invention, since the stamping pile is formed only on one side at the same place of the towel, the area occupied by the stamping pile is halved as compared with the towel described in the above-mentioned publication in which the stamping pile is formed on both sides. Thus, at the same pile density, the cost of the printing process is significantly reduced.

Since the present invention succeeded in applying a pattern-free printing to a transferred non-sewn yarn sheet, it is necessary to prevent the pattern loss as in the printing method described in the above-mentioned publication. By gluing, it is no longer necessary to integrate the yarn sheets, and the dyeing performance in the printing process has been remarkably improved.

[Brief description of the drawings]

FIG. 1 is a schematic view showing an example of the structure of the towel fabric according to claim 1. FIG. 2 is a schematic view showing an example of the structure of the towel woven fabric according to the second embodiment. FIG. 3 is an explanatory view of one example of the towel fabric according to claim 1, wherein a is a front view and b is a back view. FIG. 4 is an explanatory view of an example of the towel fabric according to claim 1, wherein a is a front view and b is a back view. FIG. 5 is an explanatory view of an example of the towel woven fabric according to claim 1, wherein a is a front view and b is a back view. FIG. 6 is an explanatory view of one example of the towel fabric according to claim 2, wherein a is a front view and b is a back view. [Description of Signs] 1 ... Pile warp subjected to warp printing, 2 ... Pile warp not subjected to warp printing, 3,4 ... ground warp, 5 ... weft, 6 ...
Printed pattern, 7: Woven pattern, 8: No pattern, 9: Ground structure.

Claims (4)

(57) [Claims] 1. A towel woven fabric comprising a pile warp, a ground warp and a weft, wherein a pile portion showing a pattern based on warp printing is formed on a fabric surface by a warp-printed pile warp formed by printing a yarn sheet. A towel fabric characterized in that a woven or unpatterned pile portion is formed on a surface opposite to the pile portion by a pile warp not subjected to warp printing. 2. In a towel fabric woven with a pile warp, a ground warp and a weft, a pattern based on warp printing is exhibited by a warp-printed pile warp formed by printing a yarn sheet.
A towel fabric, wherein a pile portion of a loop pile is formed on a fabric surface, and a ground structure having no pile appears on a surface opposite to the pile portion. 3. A warp-free pile warp yarn is aligned in a sheet form by a warping comb, and is transferred without disturbing the yarn row by, for example, providing a dancer roll before and after the printing machine. On the yarn sheet, the pattern to be revealed on the woven fabric was printed in a vertically elongated size at a magnification corresponding to the yarn shortening rate due to pile formation, and required processing such as baking, washing, soaping, gluing etc. was performed Then, the pile warp is wound on a weaving beam, and the warp-printed pile warp, the separately prepared pile warp not subjected to the warp-printing, the ground warp, and the weft are used to weave a towel fabric and then the warp-printed pile warp is performed. By forming a pile portion showing a pattern based on warp printing on the woven fabric surface, and forming a woven or unpatterned pile portion on the opposite surface of the pile portion with a pile warp not subjected to warp printing. Features and Method of manufacturing a towel fabrics that. 4. A warp-free pile warp yarn is aligned in a sheet form by a warping comb, and is transferred without disturbing the yarn row by a method such as providing dancer rolls before and after a printing machine. On the yarn sheet, the pattern to be revealed on the woven fabric was printed in a vertically elongated size at a magnification corresponding to the yarn shortening rate due to pile formation, and required processing such as baking, washing, soaping, gluing etc. was performed Then, it is wound on a weaving beam, and the warp-printed pile warp, ground warp and weft are used to weave a towel woven fabric, and the pile portion of the loop pile, which shows the pattern based on the warp-printing, is formed on the fabric surface. And producing a ground texture having no pile on the opposite surface of the pile portion.