JP2936895B2 - Insulated wire - Google Patents

Insulated wire

Info

Publication number
JP2936895B2
JP2936895B2 JP4159384A JP15938492A JP2936895B2 JP 2936895 B2 JP2936895 B2 JP 2936895B2 JP 4159384 A JP4159384 A JP 4159384A JP 15938492 A JP15938492 A JP 15938492A JP 2936895 B2 JP2936895 B2 JP 2936895B2
Authority
JP
Japan
Prior art keywords
diisocyanate
insulated wire
mol
component
acid
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP4159384A
Other languages
Japanese (ja)
Other versions
JPH05225830A (en
Inventor
裕紀 松浦
勇夫 上岡
幸一 岩田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sumitomo Electric Industries Ltd
Original Assignee
Sumitomo Electric Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Family has litigation
First worldwide family litigation filed litigation Critical https://patents.darts-ip.com/?family=26486204&utm_source=google_patent&utm_medium=platform_link&utm_campaign=public_patent_search&patent=JP2936895(B2) "Global patent litigation dataset” by Darts-ip is licensed under a Creative Commons Attribution 4.0 International License.
Application filed by Sumitomo Electric Industries Ltd filed Critical Sumitomo Electric Industries Ltd
Priority to JP4159384A priority Critical patent/JP2936895B2/en
Priority to EP19920119826 priority patent/EP0543409B1/en
Priority to ES92119826T priority patent/ES2092000T3/en
Priority to DE1992612281 priority patent/DE69212281T2/en
Priority to SG1996001583A priority patent/SG46245A1/en
Priority to MYPI92002127A priority patent/MY108173A/en
Priority to TW81109331A priority patent/TW253969B/zh
Priority to CN92114612A priority patent/CN1073264C/en
Priority to US07/978,975 priority patent/US5356708A/en
Publication of JPH05225830A publication Critical patent/JPH05225830A/en
Publication of JP2936895B2 publication Critical patent/JP2936895B2/en
Application granted granted Critical
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【産業上の利用分野】本発明は、たとえばモータのコア
に捲き付けられる、耐加工性にすぐれた絶縁電線に関す
るものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an insulated electric wire which is wound around a motor core and has excellent processing resistance.

【0002】[0002]

【従来の技術】近年、機器の小型化、軽量化の傾向に伴
い、モータについても、より小型、軽量で、しかも高性
能のものが要求されるようになってきた。この要求に答
えるには、モータのコアにより多くの絶縁電線を捲き付
ける必要があるが、コアのスロット内に絶縁電線を強引
に詰め込むことになり、捲線工程で絶縁被膜に損傷を生
じる危険性がある。そして、絶縁被膜に損傷が生じる
と、レアー不良やアース不良等が発生し、モータの電気
特性に不具合を生じるという問題がある。
2. Description of the Related Art In recent years, with the trend of miniaturization and weight reduction of equipment, a motor having a smaller size, lighter weight and higher performance has been required. To meet this requirement, it is necessary to wind more insulated wires around the motor core, but the insulated wires will be forced into the slots in the core, and there is a risk of damaging the insulation coating during the winding process. is there. When the insulating coating is damaged, there is a problem that a layer failure, a ground failure, and the like occur, which causes a problem in electric characteristics of the motor.

【0003】そこで、通常は、ポリアミドイミド系の塗
料の塗布、焼付けにより形成された、機械的強度にすぐ
れた絶縁被膜を有する絶縁電線が、上記用途に使用され
ている。なお、ポリアミドイミドとしては、下記式(I
I)で表されるジフェニルメタン−4,4′−ジイソシ
アネートとトリメリット酸無水物との反応生成物が、一
般的に使用される(たとえば特公昭44−19274号
公報、特公昭45−27611号公報等参照)。
[0003] Therefore, an insulated wire having an insulating film with excellent mechanical strength, usually formed by applying and baking a polyamideimide-based paint, is used for the above-mentioned applications. As the polyamideimide, the following formula (I)
The reaction product of diphenylmethane-4,4'-diisocyanate and trimellitic anhydride represented by I) is generally used (for example, JP-B-44-19274 and JP-B-45-27611). Etc.).

【0004】[0004]

【化2】 Embedded image

【0005】[0005]

【発明が解決しようとする課題】しかし、最近ではさら
に小型、軽量で性能の良いモータが要求され、それに対
応すべく、絶縁電線の捲線量がさらに増大する傾向にあ
り、ポリアミドイミド系の絶縁被膜でも損傷を生じるこ
とが多くなってきた。そこで、絶縁被膜の損傷を少しで
も減少させるために、たとえば有機または無機の潤滑剤
等を塗料に配合して、絶縁被膜の表面に潤滑性を付与す
ることが検討されているが、この方法では、絶縁被膜の
損傷を根本的に解決することはできない。
However, recently, there has been a demand for a motor having a smaller size, a lighter weight and a higher performance, and in order to cope with the demand, a winding amount of the insulated wire has been further increased. However, damage has been increasing. Therefore, in order to reduce the damage of the insulating film as much as possible, for example, it has been studied to add an organic or inorganic lubricant or the like to the paint to impart lubricity to the surface of the insulating film. However, damage to the insulating film cannot be fundamentally solved.

【0006】絶縁被膜の機械的強度をさらに向上すれば
損傷の発生を減少できるが、単に機械的強度を向上させ
たのでは、被膜が剛直で可撓性に劣るものとなり、電線
を曲げた際に割れたり剥離したりしやすくなって、絶縁
電線の加工性が悪化するという問題がある。本発明は、
以上の事情に鑑みてなされたものであって、可撓性にす
ぐれ、しかも損傷し難い絶縁被膜を有し、耐加工性にす
ぐれた絶縁電線を提供することを目的としている。
[0006] Although the occurrence of damage can be reduced by further improving the mechanical strength of the insulating coating, simply increasing the mechanical strength results in a coating that is rigid and inferior in flexibility, and is not suitable for bending an electric wire. There is a problem that the wire is easily broken or peeled, and the workability of the insulated wire is deteriorated. The present invention
It is an object of the present invention to provide an insulated electric wire which has excellent flexibility, has an insulating coating which is not easily damaged, and has excellent work resistance.

【0007】[0007]

【課題を解決するための手段および作用】上記課題を解
決するため、本発明者らは、ポリアミドイミドの構造に
ついて検討を行い、その結果、下記一般式(I):
Means for Solving the Problems and Actions In order to solve the above problems, the present inventors have studied the structure of polyamideimide, and as a result, the following general formula (I):

【0008】[0008]

【化3】 Embedded image

【0009】[上記式中R,Rは、同一または異な
って、水素原子、アルキル基、アルコキシ基またはハロ
ゲン原子を示す。]で表される芳香族ジイソシアネート
化合物を、原料としてのジイソシアネート成分中に含有
させて、ポリアミドイミドの構造中にビフェニル部分を
導入すると、当該絶縁被膜の弾性率が向上して、可撓性
にすぐれ、しかも、損傷し難い絶縁被膜を形成できるこ
とを見出した。そして、上記一般式(I)で表される芳
香族ジイソシアネート化合物の含有割合についてさらに
検討を行った結果、本発明を完成するに至った。
[In the above formula, R 1 and R 2 are the same or different and each represent a hydrogen atom, an alkyl group, an alkoxy group or a halogen atom. When the aromatic diisocyanate compound represented by the formula (1) is contained in a diisocyanate component as a raw material, and a biphenyl moiety is introduced into the structure of the polyamideimide, the elastic modulus of the insulating coating is improved and the insulating coating is excellent in flexibility. In addition, it has been found that an insulating film that is hardly damaged can be formed. Further, the content of the aromatic diisocyanate compound represented by the general formula (I) was further studied, and as a result, the present invention was completed.

【0010】すなわち本発明の絶縁電線は、少なくとも
ジイソシアネート成分と酸成分とを原料とするポリアミ
ドイミド系塗料の塗布、焼付けにより形成された絶縁被
膜を有する絶縁電線において、原料としてのジイソシア
ネート成分が、上記一般式(I)で表される芳香族ジイ
ソシアネート化合物を30〜80モル%の範囲内で含有
することを特徴とする。
That is, an insulated wire according to the present invention is an insulated wire having an insulating coating formed by applying and baking a polyamide-imide-based paint using at least a diisocyanate component and an acid component as raw materials, wherein the diisocyanate component as a raw material is as described above. It is characterized by containing the aromatic diisocyanate compound represented by the general formula (I) in a range of 30 to 80 mol%.

【0011】ポリアミドイミド系塗料の原料の一つであ
るジイソシアネート成分のうち、一般式(I)で表され
る芳香族ジイソシアネート化合物の具体例としては、た
とえばビフェニル−4,4′−ジイソシアネート、ビフ
ェニル−3,3′−ジイソシアネート、ビフェニル−
3,4′−ジイソシアネート、3,3′−ジクロロビフ
ェニル−4,4′−ジイソシアネート、2,2′−ジク
ロロビフェニル−4,4′−ジイソシアネート、3,
3′−ジブロモビフェニル−4,4′−ジイソシアネー
ト、2,2′−ジブロモビフェニル−4,4′−ジイソ
シアネート、3,3′−ジメチルビフェニル−4,4′
−ジイソシアネート、2,2′−ジメチルビフェニル−
4,4′−ジイソシアネート、2,3′−ジメチルビフ
ェニル−4,4′−ジイソシアネート、3,3′−ジエ
チルビフェニル−4,4′−ジイソシアネート、2,
2′−ジエチルビフェニル−4,4′−ジイソシアネー
ト、3,3′−ジメトキシビフェニル−4,4′−ジイ
ソシアネート、2,2′−ジメトキシビフェニル−4,
4′−ジイソシアネート、2,3′−ジメトキシビフェ
ニル−4,4′−ジイソシアネート、3,3′−ジエト
キシビフェニル−4,4′−ジイソシアネート、2,
2′−ジエトキシビフェニル−4,4′−ジイソシアネ
ート、2,3′−ジエトキシビフェニル−4,4′−ジ
イソシアネート等があげられる。これらは単独で、ある
いは2種以上混合して使用される。
Specific examples of the aromatic diisocyanate compound represented by the general formula (I) among the diisocyanate components which are one of the raw materials of the polyamideimide-based paint include, for example, biphenyl-4,4'-diisocyanate, biphenyl- 3,3'-diisocyanate, biphenyl-
3,4'-diisocyanate, 3,3'-dichlorobiphenyl-4,4'-diisocyanate, 2,2'-dichlorobiphenyl-4,4'-diisocyanate, 3,
3'-dibromobiphenyl-4,4'-diisocyanate, 2,2'-dibromobiphenyl-4,4'-diisocyanate, 3,3'-dimethylbiphenyl-4,4 '
-Diisocyanate, 2,2'-dimethylbiphenyl-
4,4'-diisocyanate, 2,3'-dimethylbiphenyl-4,4'-diisocyanate, 3,3'-diethylbiphenyl-4,4'-diisocyanate, 2,
2'-diethylbiphenyl-4,4'-diisocyanate, 3,3'-dimethoxybiphenyl-4,4'-diisocyanate, 2,2'-dimethoxybiphenyl-4,
4'-diisocyanate, 2,3'-dimethoxybiphenyl-4,4'-diisocyanate, 3,3'-diethoxybiphenyl-4,4'-diisocyanate, 2,
2'-diethoxybiphenyl-4,4'-diisocyanate, 2,3'-diethoxybiphenyl-4,4'-diisocyanate and the like can be mentioned. These may be used alone or as a mixture of two or more.

【0012】上記各芳香族ジイソシアネート化合物の中
でも、入手のしやすさやコスト等の点で、下記式(I
a)で表される3,3′−ジメチルビフェニル−4,
4′−ジイソシアネートが、本発明に最も好適に使用さ
れる。
Among the above aromatic diisocyanate compounds, from the viewpoint of availability, cost, etc., the following formula (I)
3,3'-dimethylbiphenyl-4 represented by a)
4'-Diisocyanate is most preferably used in the present invention.

【0013】[0013]

【化4】 Embedded image

【0014】一般式(I)で表される芳香族ジイソシア
ネート化合物とともにジイソシアネート成分中に含まれ
る他のジイソシアネートとしては、たとえばジフェニル
メタン−4,4′−ジイソシアネート、ジフェニルメタ
ン−3,3′−ジイソシアネート、ジフェニルメタン−
3,4′−ジイソシアネート、ジフェニルエーテル−
4,4′−ジイソシアネート、ベンゾフェノン−4,
4′−ジイソシアネート、ジフェニルスルホン−4,
4′−ジイソシアネート、トリレン−2,4−ジイソシ
アネート、トリレン−2,6−ジイソシアネート、m−
キシリレンジイソシアネート、p−キシリレンジイソシ
アネート等、従来公知の種々のジイソシアネート化合物
があげられる。これらは単独で、あるいは2種以上混合
して使用される。
The other diisocyanate contained in the diisocyanate component together with the aromatic diisocyanate compound represented by the general formula (I) includes, for example, diphenylmethane-4,4'-diisocyanate, diphenylmethane-3,3'-diisocyanate, diphenylmethane-
3,4'-diisocyanate, diphenyl ether-
4,4'-diisocyanate, benzophenone-4,
4'-diisocyanate, diphenylsulfone-4,
4'-diisocyanate, tolylene-2,4-diisocyanate, tolylene-2,6-diisocyanate, m-
Various conventionally known diisocyanate compounds such as xylylene diisocyanate and p-xylylene diisocyanate are exemplified. These may be used alone or as a mixture of two or more.

【0015】上記各ジイソシアネート化合物の中でも、
入手のしやすさやコスト等の点で、前記式(II)で表
されるジフェニルメタン−4,4′−ジイソシアネート
が、好適に使用される。上記ジイソシアネート成分とと
もにポリアミドイミド系塗料を構成する酸成分として
は、トリメリット酸、トリメリット酸無水物、トリメリ
ット酸クロライド、または、トリメリット酸の誘導体の
うちの三塩基酸等があげられる。とくに、入手のしやす
さやコスト等の点で、下記式(III)で表されるトリ
メリット酸無水物が、好適に使用される。
Among the above diisocyanate compounds,
The diphenylmethane-4,4'-diisocyanate represented by the formula (II) is preferably used in terms of availability, cost, and the like. Examples of the acid component constituting the polyamideimide-based coating material together with the diisocyanate component include trimellitic acid, trimellitic anhydride, trimellitic acid chloride, and tribasic acids among trimellitic acid derivatives. In particular, trimellitic anhydride represented by the following formula (III) is preferably used in terms of availability, cost, and the like.

【0016】[0016]

【化5】 Embedded image

【0017】また酸成分中には、テトラカルボン酸無水
物や二塩基酸、たとえば、ピロメリット酸二無水物、ビ
フェニルテトラカルボン酸二無水物、ベンゾフェノンテ
トラカルボン酸二無水物、ジフェニルスルホンテトラカ
ルボン酸二無水物、テレフタル酸、イソフタル酸、スル
ホテレフタル酸、ジクエン酸、2,5−チオフェンジカ
ルボン酸、4,5−フェナントレンジカルボン酸、ベン
ゾフェノン−4,4′−ジカルボン酸、フタルジイミド
ジカルボン酸、ビフェニルジカルボン酸、2,6−ナフ
タレンジカルボン酸、ジフェニルスルホン−4,4′−
ジカルボン酸、アジピン酸等を、一部添加することもで
きる。
The acid components include tetracarboxylic anhydrides and dibasic acids such as pyromellitic dianhydride, biphenyltetracarboxylic dianhydride, benzophenonetetracarboxylic dianhydride, and diphenylsulfonetetracarboxylic acid. Dianhydride, terephthalic acid, isophthalic acid, sulfoterephthalic acid, dicitric acid, 2,5-thiophenedicarboxylic acid, 4,5-phenanthenedicarboxylic acid, benzophenone-4,4'-dicarboxylic acid, phthaldiimide dicarboxylic acid, biphenyldicarboxylic acid Acid, 2,6-naphthalenedicarboxylic acid, diphenylsulfone-4,4'-
A part of dicarboxylic acid, adipic acid and the like may be added.

【0018】前記一般式(I)で表される芳香族ジイソ
シアネート化合物の、ジイソシアネート成分中に占める
割合が30〜80モル%の範囲内に限定されるのは、以
下の理由による。つまり、一般式(I)で表される芳香
族ジイソシアネート化合物の割合が30モル%未満で
は、当該芳香族ジイソシアネート化合物の添加効果が得
られず、絶縁被膜が損傷しやすいものとなってしまう。
一方、一般式(I)で表される芳香族ジイソシアネート
化合物の割合が80モル%を超えると、絶縁被膜が剛直
で可撓性に劣り、割れたり剥離したりしやすいものとな
ってしまう。
The ratio of the aromatic diisocyanate compound represented by the general formula (I) in the diisocyanate component is limited to the range of 30 to 80 mol% for the following reason. That is, when the proportion of the aromatic diisocyanate compound represented by the general formula (I) is less than 30 mol%, the effect of adding the aromatic diisocyanate compound is not obtained, and the insulating coating is likely to be damaged.
On the other hand, when the proportion of the aromatic diisocyanate compound represented by the general formula (I) exceeds 80 mol%, the insulating coating is rigid and inferior in flexibility, and easily breaks or peels.

【0019】なお、一般式(I)で表される芳香族ジイ
ソシアネート化合物の、ジイソシアネート成分中に占め
る割合は、上記の範囲内でもとくに、30〜60モル%
の範囲内であるのが好ましい。一般式(I)で表される
芳香族ジイソシアネート化合物の、ジイソシアネート成
分中に占める割合が60〜80モル%である場合には、
絶縁被膜の可撓性を維持するため、酸成分中に、下記式
(IV):
The proportion of the aromatic diisocyanate compound represented by the general formula (I) in the diisocyanate component is within the above range, especially 30 to 60 mol%.
Is preferably within the range. When the proportion of the aromatic diisocyanate compound represented by the general formula (I) in the diisocyanate component is 60 to 80 mol%,
In order to maintain the flexibility of the insulating coating, the following formula (IV) is contained in the acid component:

【0020】[0020]

【化6】 Embedded image

【0021】で表されるイソフタル酸等の、分子中に折
れ曲がり構造を有する酸を、好ましくは5〜40モル%
の範囲内、より好ましくは10〜30モル%の範囲内で
含有させるのがよい。分子中に折れ曲がり構造を有する
酸としては、上記イソフタル酸の他、o−フタル酸、ベ
ンゾフェノンジカルボン酸、ジフェニルスルフオンジカ
ルボン酸、ジフェニルメタンジカルボン酸等があげられ
る。
An acid having a bent structure in the molecule, such as isophthalic acid represented by
And more preferably in the range of 10 to 30 mol%. Examples of the acid having a bent structure in the molecule include o-phthalic acid, benzophenonedicarboxylic acid, diphenylsulfondicarboxylic acid, and diphenylmethanedicarboxylic acid, in addition to the above-mentioned isophthalic acid.

【0022】原料としての酸成分中に上記酸を含有させ
ると、ポリアミドイミドの構造中に、上記酸に起因する
屈曲部分が生じて、絶縁被膜の可撓性が向上する。な
お、上記分子中に折れ曲がり構造を有する酸の割合が5
モル%未満では可撓性向上の効果が十分に得られないお
それがあり、逆に40モル%を超えると、一般式(I)
で表される芳香族ジイソシアネート化合物の添加による
弾性率向上の効果が阻害され、絶縁被膜が損傷しやすい
ものとなるおそれがある。
When the above acid is contained in the acid component as a raw material, a bent portion due to the above acid is generated in the structure of the polyamideimide, and the flexibility of the insulating film is improved. The ratio of the acid having a bent structure in the molecule is 5%.
If the amount is less than mol%, the effect of improving flexibility may not be sufficiently obtained, whereas if it exceeds 40 mol%, the general formula (I)
The effect of improving the elastic modulus by the addition of the aromatic diisocyanate compound represented by formula (1) is impaired, and the insulating coating may be easily damaged.

【0023】上記ジイソシアネート成分と酸成分とか
ら、本発明に使用されるポリアミドイミド系塗料を製造
するには、たとえば、略化学量論量のジイソシアネート
成分と酸成分とを適当な有機溶媒中で共重合させる、従
来のポリアミドイミド系塗料と同様の製造方法を採用す
ることができる。より詳細には、一般式(I)で表され
る芳香族ジイソシアネート化合物を前記の割合で配合し
たジイソシアネート成分を、略等モル量の酸成分ととも
に、適当な有機溶媒中で0〜180℃の温度で1〜24
時間反応させると、上記芳香族ジイソシアネート化合物
を含むジイソシアネート成分と酸成分との共重合体であ
るポリアミドイミドが、有機溶媒中に溶解または分散し
たポリアミドイミド系塗料が得られる。
In order to produce a polyamideimide-based coating material used in the present invention from the above-mentioned diisocyanate component and acid component, for example, a substantially stoichiometric amount of diisocyanate component and acid component are mixed in a suitable organic solvent. A production method similar to that of a conventional polyamideimide-based coating material to be polymerized can be employed. More specifically, a diisocyanate component in which the aromatic diisocyanate compound represented by the general formula (I) is blended in the above-described ratio is mixed with an acid component in an approximately equimolar amount in a suitable organic solvent at a temperature of 0 to 180 ° C. From 1 to 24
When the reaction is performed for a time, a polyamideimide-based coating material in which polyamideimide, which is a copolymer of a diisocyanate component containing an aromatic diisocyanate compound and an acid component, is dissolved or dispersed in an organic solvent is obtained.

【0024】また、本発明に使用されるポリアミドイミ
ド系塗料としては、一般式(I)で表される芳香族ジイ
ソシアネート化合物と酸成分とを原料として製造したポ
リアミドイミド系塗料と、上記芳香族ジイソシアネート
化合物以外のジイソシアネート化合物と酸成分とを原料
として製造したポリアミドイミド系塗料とを配合したも
のも使用可能である。この場合には、原料としての全ジ
イソシアネート成分中の、一般式(I)で表される芳香
族ジイソシアネート化合物の割合が30〜80モル%の
範囲内になるように、両塗料の配合割合を調整すればよ
い。
The polyamide-imide paint used in the present invention includes a polyamide-imide paint prepared by using an aromatic diisocyanate compound represented by the general formula (I) and an acid component as raw materials; A mixture of a diisocyanate compound other than the compound and a polyamideimide-based coating material produced using an acid component as a raw material can also be used. In this case, the mixing ratio of both paints is adjusted so that the ratio of the aromatic diisocyanate compound represented by the general formula (I) in the total diisocyanate component as a raw material falls within the range of 30 to 80 mol%. do it.

【0025】なお、本発明に使用されるポリアミドイミ
ド系塗料には、さらに必要に応じて、顔料、染料、無機
または有機のフィラー、潤滑剤等の各種添加剤を添加し
てもよい。本発明の絶縁電線は、上記ポリアミドイミド
系塗料を電線の表面に塗布し、焼付けて絶縁被膜を形成
することで製造される。
The polyamide-imide paint used in the present invention may further contain various additives such as pigments, dyes, inorganic or organic fillers and lubricants, if necessary. The insulated wire of the present invention is manufactured by applying the polyamideimide-based paint to the surface of the wire and baking to form an insulating film.

【0026】絶縁被膜の膜厚については本発明ではとく
に限定されず、電線のサイズ等に応じて、従来と同程度
の膜厚に形成することができる。絶縁被膜の下層には、
当該絶縁被膜および電線との密着性のよい材料からなる
下地層を設けることもできる。下地層としては、ポリウ
レタン系、ポリエステル系、ポリエステルイミド系、ポ
リエステルアミドイミド系、ポリアミドイミド系、ポリ
イミド系等、従来公知の種々の絶縁塗料の塗布、焼付け
により形成される絶縁膜があげられる。中でも、電線や
絶縁被膜との密着性、或いは、被膜の機械的強度等の観
点から、ジフェニルメタン−4,4′−ジイソシアネー
トとトリメリット酸無水物とを含むポリアミドイミド系
塗料の塗布、焼付けにより形成される下地層が好まし
い。
The thickness of the insulating coating is not particularly limited in the present invention, and can be formed to a thickness similar to that of the related art according to the size of the electric wire and the like. Under the insulation coating,
A base layer made of a material having good adhesion to the insulating coating and the electric wire may be provided. Examples of the base layer include insulating films formed by applying and baking various conventionally known insulating paints such as polyurethane, polyester, polyesterimide, polyesteramideimide, polyamideimide, and polyimide. Above all, from the viewpoint of adhesion to electric wires and insulating coatings or mechanical strength of the coatings, it is formed by applying and baking a polyamideimide paint containing diphenylmethane-4,4'-diisocyanate and trimellitic anhydride. The underlying layer is preferred.

【0027】下地層の膜厚についても本発明ではとくに
限定されないが、被膜の機械的強度等を考慮すれば、絶
縁被膜と下地層との膜厚の比が1/10〜10/1の範
囲内であることが好ましい。絶縁被膜の上層には、絶縁
被膜の表面に潤滑性を付与すべく、表面潤滑層を設けて
もよい。
The thickness of the underlayer is not particularly limited in the present invention. However, in consideration of the mechanical strength of the film, the ratio of the thickness of the insulating film to the thickness of the underlayer is in the range of 1/10 to 10/1. Is preferably within the range. A surface lubricating layer may be provided as an upper layer of the insulating coating in order to impart lubricity to the surface of the insulating coating.

【0028】表面潤滑層としては、流動パラフィン、固
形パラフィンといったパラフィン類の塗膜も使用できる
が、耐久性等を考慮すると、各種ワックス、ポリエチレ
ン、フッ素樹脂、シリコーン樹脂等の潤滑剤をバインダ
ー樹脂で結着した表面潤滑層がより好ましい。
As the surface lubricating layer, a coating film of paraffins such as liquid paraffin and solid paraffin can be used. However, in consideration of durability and the like, a lubricant such as various waxes, polyethylene, fluororesin, silicone resin or the like is used as a binder resin. A bound surface lubrication layer is more preferred.

【0029】[0029]

【実施例】以下に、本発明の絶縁電線を、実施例並びに
比較例に基づいて説明する。比較例1 温度計、冷却管、塩化カルシウム充填管、攪拌器、窒素
吹き込み管を取り付けたフラスコ中に、上記窒素吹き込
み管から毎分150mlの窒素ガスを流しながら、10
8.6gのトリメリット酸無水物(以下「TMA」とい
う)と、29.9gの3,3′−ジメチルビフェニル−
4,4′−ジイソシアネート(以下「TODI」とい
う)と、113.1gのジフェニルメタン−4,4′−
ジイソシアネート(以下「MDI」という)とを投入し
た。TODIの全ジイソシアネート中に占める割合は2
0モル%であった。
DESCRIPTION OF THE PREFERRED EMBODIMENTS An insulated wire according to the present invention will be described below based on examples and comparative examples. COMPARATIVE EXAMPLE 1 While flowing nitrogen gas at a rate of 150 ml / min from the above nitrogen blowing tube into a flask equipped with a thermometer, a cooling tube, a calcium chloride filled tube, a stirrer, and a nitrogen blowing tube, 10
8.6 g of trimellitic anhydride (hereinafter referred to as “TMA”) and 29.9 g of 3,3′-dimethylbiphenyl-
4,4'-diisocyanate (hereinafter referred to as "TODI") and 113.1 g of diphenylmethane-4,4'-
Diisocyanate (hereinafter referred to as "MDI") was charged. The ratio of TODI to total diisocyanate is 2
It was 0 mol%.

【0030】つぎに、上記フラスコ中に637gのN−
メチル−2−ピロリドンを入れ、攪拌器で攪拌しつつ8
0℃で3時間加熱し、さらに、3時間かけて140℃ま
で昇温した後、140℃で1時間加熱した。そして、1
時間経過した段階で加熱を止め、放冷して、濃度25%
のポリアミドイミド系塗料を得た。このポリアミドイミ
ド系塗料を、直径1.0mmの銅線表面に、常法によっ
て塗布、焼付けして、膜厚35μmの絶縁被膜を有する
絶縁電線を作製した。
Next, 637 g of N-
Add methyl-2-pyrrolidone and stir with an agitator.
The mixture was heated at 0 ° C. for 3 hours, further heated to 140 ° C. over 3 hours, and then heated at 140 ° C. for 1 hour. And 1
After the time has passed, stop heating and allow to cool to 25% concentration
Was obtained. This polyamide-imide-based coating material was applied to the surface of a copper wire having a diameter of 1.0 mm and baked by a conventional method to prepare an insulated wire having an insulating coating having a thickness of 35 μm.

【0031】実施例1 ポリアミドイミド系塗料作製時のTODIおよびMDI
の仕込み量を、TODI=59.7g、MDI=84.
8g、TODIの全ジイソシアネート中に占める割合を
40モル%としたこと以外は、上記比較例1と同様にし
て絶縁電線を作製した。
Example 1 TODI and MDI at the time of preparing a polyamideimide paint
Of TODI = 59.7 g, MDI = 84.
An insulated wire was produced in the same manner as in Comparative Example 1 , except that 8 g of TODI was 40 mol% of the total diisocyanate.

【0032】実施例2 ポリアミドイミド系塗料作製時のTODIおよびMDI
の仕込み量を、TODI=74.7g、MDI=70.
7g、TODIの全ジイソシアネート中に占める割合を
50モル%としたこと以外は、上記比較例1と同様にし
て絶縁電線を作製した。
Example 2 TODI and MDI at the time of preparing a polyamideimide-based paint
Of TODI = 74.7 g, MDI = 70.
An insulated wire was produced in the same manner as in Comparative Example 1 except that 7 g of the TODI in the total diisocyanate was 50 mol%.

【0033】実施例3 ポリアミドイミド系塗料作製時のTODIおよびMDI
の仕込み量を、TODI=89.6g、MDI=56.
6g、TODIの全ジイソシアネート中に占める割合を
60モル%としたこと以外は、上記比較例1と同様にし
て絶縁電線を作製した。
Example 3 TODI and MDI at the time of preparing a polyamideimide-based paint
Of TODI = 89.6 g, MDI = 56.
An insulated wire was produced in the same manner as in Comparative Example 1 except that 6 g of TODI was 60 mol% of the total diisocyanate.

【0034】実施例4 ポリアミドイミド系塗料作製時のTODIおよびMDI
の仕込み量を、TODI=112.0g、MDI=3
5.3g、TODIの全ジイソシアネート中に占める割
合を75モル%としたこと以外は、上記比較例1と同様
にして絶縁電線を作製した。
Example 4 TODI and MDI at the time of preparing a polyamideimide-based paint
Of TODI = 112.0 g, MDI = 3
An insulated wire was produced in the same manner as in Comparative Example 1 except that 5.3 g and the proportion of TODI in the total diisocyanate was 75 mol%.

【0035】比較例2 ポリアミドイミド系塗料作製時にTODIを仕込まず、
MDIを141.4g仕込んだこと以外は、上記比較例
と同様にして絶縁電線を作製した。比較例3 ポリアミドイミド系塗料作製時にMDIを仕込まず、T
ODIを149.3g仕込んだこと以外は、上記比較例
と同様にして絶縁電線を作製した。
Comparative Example 2 TODI was not charged at the time of preparing a polyamide-imide paint,
Comparative Example 1 except that 141.4 g of MDI was charged.
In the same manner as in Example 1 , an insulated wire was produced. Comparative Example 3 MDI was not charged at the time of preparing a polyamide-imide paint,
The above comparative example except that 149.3 g of ODI was charged.
In the same manner as in Example 1 , an insulated wire was produced.

【0036】実施例5 直径1.0mmの銅線表面に、ジフェニルメタン−4,
4′−ジイソシアネートとTMAとを含む市販のポリア
ミドイミド系塗料(日立化成社製の品番HI−400)
を常法によって塗布、焼付けして、膜厚17μmの下地
層を形成した。つぎにこの下地層上に、実施例2で使用
したのと同じポリアミドイミド系塗料を常法によって塗
布、焼付けして、膜厚18μmの絶縁被膜を形成し、絶
縁電線を作製した。
Example 5 Diphenylmethane-4,
Commercially available polyamide-imide paint containing 4'-diisocyanate and TMA (part number HI-400 manufactured by Hitachi Chemical Co., Ltd.)
Was applied and baked in a conventional manner to form a 17 μm-thick underlayer. Next, the same polyamide-imide paint as used in Example 2 was applied and baked on the underlayer by a conventional method to form an 18 µm-thick insulating film, thereby producing an insulated wire.

【0037】実施例6 直径1.0mmの銅線表面に、ポリエステルイミド系塗
料(日触スケネクタディー社製の商品名アイソミッド4
0−SH)を常法によって塗布、焼付けして、膜厚10
μmの下地層を形成した。つぎにこの下地層上に、実施
例2で使用したのと同じポリアミドイミド系塗料を常法
によって塗布、焼付けして、膜厚25μmの絶縁被膜を
形成し、絶縁電線を作製した。
Example 6 A polyesterimide-based paint (Isomid 4 manufactured by Nisshin Schenectady Co., Ltd.) was coated on the surface of a copper wire having a diameter of 1.0 mm.
0-SH) is applied and baked in a conventional manner to give a film thickness of 10
A μm underlayer was formed. Next on the underlying layer, implemented
The same polyamideimide paint as used in Example 2 was applied and baked in a conventional manner to form an insulating film having a thickness of 25 μm, thereby producing an insulated wire.

【0038】上記各実施例、比較例の絶縁電線につい
て、以下の各試験を行った。 外観評価 上記各実施例、比較例の絶縁電線の外観を、目視にて観
察した。 弾性率測定 実施例、比較例の絶縁電線から銅線をエッチング除去
し、残った絶縁被膜(長さ6cm)を、引張試験機を用
いて、チャック間隔3cm、引張速度1mm/分の条件
で引張試験し、得られたS−Sカーブがら弾性率(kg
/mm)を求めた。
The following tests were performed on the insulated wires of the above Examples and Comparative Examples. Appearance evaluation The appearance of the insulated wires of each of the above examples and comparative examples was visually observed. Elastic modulus measurement The copper wire was removed by etching from the insulated wires of Examples and Comparative Examples, and the remaining insulating film (length 6 cm) was pulled using a tensile tester at a chuck interval of 3 cm and a pulling speed of 1 mm / min. The elastic modulus (kg
/ Mm 2 ).

【0039】可撓性試験 実施例、比較例の絶縁電線に、直径1mmのものから1
mmずつ段階的に直径が大きくなる複数の丸棒を順次あ
てがって、電線を丸棒の外形に対応させて曲げた際の、
絶縁被膜の割れや剥離を観察し、絶縁被膜に異状が見ら
れなかった最小の丸棒の直径d(mm)を記録した。
Flexibility test The insulated wires of Examples and Comparative Examples are
When a plurality of round bars whose diameter gradually increases in steps of mm are sequentially applied, and the wire is bent in accordance with the outer shape of the round bar,
Cracking and peeling of the insulating film were observed, and the diameter d (mm) of the smallest round bar in which no abnormality was found in the insulating film was recorded.

【0040】急伸切断試験 実施例、比較例の絶縁電線を両端から急速に引っ張り、
急伸させて切断した後、切断部分における、被膜の銅線
からの浮き量(mm)を測定した。 ピアノ線損傷荷重測定 実施例、比較例の絶縁電線に直交させてピアノ線を重ね
合わせ、ピアノ線に種々の重さの荷重をかけた状態でピ
アノ線を引抜き、絶縁被膜が損傷する荷重を記録した。
Rapid Extension Cutting Test The insulated wires of Examples and Comparative Examples were rapidly pulled from both ends.
After sharply extending and cutting, the floating amount (mm) of the coating from the copper wire in the cut portion was measured. Piano wire damage load measurement Piano wires are superimposed perpendicularly to the insulated wires of Examples and Comparative Examples, and the piano wires are pulled out with various loads applied to the piano wires, and the load at which the insulation coating is damaged is recorded. did.

【0041】以上の結果を表1に示す。Table 1 shows the above results.

【0042】[0042]

【表1】 [Table 1]

【0043】上記表1の結果より、ジイソシアネート成
分としてTODIを含有しない比較例2、およびTOD
Iの含有割合が30モル%未満であった比較例1の絶縁
電線では、絶縁被膜の弾性率が低く、また、ピアノ線損
傷荷重測定の結果より、絶縁被膜が損傷し易いことが判
った。一方、ジイソシアネート成分が100%TODI
である比較例3の絶縁電線では、可撓性試験の結果よ
り、絶縁被膜の可撓性が悪く、また、急伸切断試験の結
果より、絶縁被膜が銅線から剥離し易いことが判った。
From the results shown in Table 1 above, Comparative Example 2 containing no TODI as a diisocyanate component , and TOD
In the insulated wire of Comparative Example 1 in which the content ratio of I was less than 30 mol%, the elastic modulus of the insulating coating was low, and the result of the piano wire damage load measurement showed that the insulating coating was easily damaged. On the other hand, the diisocyanate component is 100% TODI
In the insulated wire of Comparative Example 3 , it was found from the result of the flexibility test that the flexibility of the insulating film was poor, and from the result of the rapid stretching test, the insulating film was easily peeled from the copper wire.

【0044】これに対し実施例1〜6の絶縁電線は何れ
も、損傷し難く、しかも、可撓性にすぐれるとともに、
銅線から剥離し難い絶縁被膜を有することが判った。ま
た、上記各実施例の結果より、TODIの割合が高くな
る程、絶縁被膜の弾性率が向上し、かつ、絶縁被膜が損
傷し難くなるが、絶縁被膜の可撓性や密着性は、TOD
Iの割合が低い程好ましく、両特性のバランスを考慮す
ると、TODIの割合が30〜60モル%の範囲内にあ
実施例1〜3がとくに優れたものであることが判っ
た。
On the other hand, all of the insulated wires of Examples 1 to 6 are hardly damaged and have excellent flexibility.
It was found to have an insulating coating that was difficult to peel off from the copper wire. Further, from the results of the above examples, the higher the proportion of TODI, the higher the elastic modulus of the insulating coating and the more difficult it is for the insulating coating to be damaged.
It was found that the lower the proportion of I, the better, and considering the balance between the two properties, Examples 1 to 3 , in which the proportion of TODI was in the range of 30 to 60 mol%, were particularly excellent.

【0045】さらに、TODIの割合が同じ実施例2
実施例5,6の結果を比較すると、実施例5,6はいず
れも、実施例2に比べて急伸切断試験による絶縁被膜の
浮き量が小さいことから、下地層を形成することで、他
の特性をそのまま維持しつつ、被膜の密着性をさらに向
上できることが判った。 一方向摩耗試験 前記実施例2および比較例2の絶縁電線について、JI
S C−3003「エナメル銅線及びエナメルアルミニ
ウム線試験方法」に所載の測定方法により、絶縁被膜の
一方向摩耗量を測定した。
Further, the second embodiment has the same TODI ratio as the second embodiment.
Comparing the results of Examples 5 and 6 , all of Examples 5 and 6 show that the floating amount of the insulating film in the rapid elongation cutting test is smaller than that of Example 2 , so that the formation of the underlying layer It was found that the adhesion of the film could be further improved while maintaining the characteristics as they were. One-way abrasion test For the insulated wires of Example 2 and Comparative Example 2 , JI
The unidirectional wear amount of the insulating coating was measured by the measuring method described in SC-3003 “Testing method for enameled copper wire and enameled aluminum wire”.

【0046】絶縁破壊電圧測定 前記実施例2および比較例2の絶縁電線について、JI
S C−3003「エナメル銅線及びエナメルアルミニ
ウム線試験方法」に所載の二個より法により、絶縁被膜
の絶縁破壊電圧を測定した。以上の結果を表2に示す。
なお、表中各欄の括弧内は、それぞれのデータの標準偏
差値を表している。
Measurement of dielectric breakdown voltage The insulated wires of Example 2 and Comparative Example 2 were measured by JI
The dielectric breakdown voltage of the insulating film was measured by the method described in SC-3003 “Test method for enameled copper wire and enameled aluminum wire”. Table 2 shows the above results.
The values in parentheses in the respective columns in the table represent the standard deviation values of the respective data.

【0047】[0047]

【表2】 [Table 2]

【0048】上記表2の結果より、実施例2の絶縁電線
における絶縁被膜は、従来品である比較例2の絶縁電線
における絶縁被膜と同レベルの耐圧性を有する上、この
比較例2における絶縁被膜に比べて耐摩耗性にすぐれた
ものであることが判った。比較例4 比較例2 で作製した、ジイソシアネート成分としてMD
Iのみを含むポリアミドイミド系塗料と、比較例3で作
製した、ジイソシアネート成分としてTODIのみを含
むポリアミドイミド系塗料とを、原料段階でのTODI
とMDIとのモル比がTODI/MDI=20/80と
なるように配合し、十分に攪拌混合してポリアミドイミ
ド系塗料を作製した。そして、このポリアミドイミド系
塗料を使用して、前記比較例1と同様にして絶縁電線を
作製した。
[0048] From the results of Table 2, the insulating film in the insulated wire of Example 2, on the insulated wire of Comparative Example 2 is a conventional having a pressure resistance of the insulating coating and the same level, this
It was found that the abrasion resistance was superior to that of the insulating film in Comparative Example 2 . Comparative Example 4 MD prepared as a diisocyanate component in Comparative Example 2
The polyamide-imide paint containing only I and the polyamide-imide paint containing only TODI as a diisocyanate component prepared in Comparative Example 3 were mixed with TODI at the raw material stage.
And MDI were mixed at a molar ratio of TODI / MDI = 20/80, and sufficiently stirred and mixed to prepare a polyamideimide-based paint. Then, an insulated wire was produced in the same manner as in Comparative Example 1 using this polyamideimide-based paint.

【0049】実施例7 比較例2 で作製した、ジイソシアネート成分としてMD
Iのみを含むポリアミドイミド系塗料と、比較例3で作
製した、ジイソシアネート成分としてTODIのみを含
むポリアミドイミド系塗料とを、原料段階でのTODI
とMDIとのモル比がTODI/MDI=50/50と
なるように配合したこと以外は、上記比較例4と同様に
して絶縁電線を作製した。
Example 7 MD prepared as a diisocyanate component in Comparative Example 2
The polyamide-imide paint containing only I and the polyamide-imide paint containing only TODI as a diisocyanate component prepared in Comparative Example 3 were mixed with TODI at the raw material stage.
An insulated wire was produced in the same manner as in Comparative Example 4 except that the molar ratio of MDI to MDI was TODI / MDI = 50/50.

【0050】実施例8 比較例2 で作製した、ジイソシアネート成分としてMD
Iのみを含むポリアミドイミド系塗料と、比較例3で作
製した、ジイソシアネート成分としてTODIのみを含
むポリアミドイミド系塗料とを、原料段階でのTODI
とMDIとのモル比がTODI/MDI=75/25と
なるように配合したこと以外は、上記比較例4と同様に
して絶縁電線を作製した。
Example 8 MD prepared as a diisocyanate component in Comparative Example 2
The polyamide-imide paint containing only I and the polyamide-imide paint containing only TODI as a diisocyanate component prepared in Comparative Example 3 were mixed with TODI at the raw material stage.
An insulated wire was produced in the same manner as in Comparative Example 4 except that the molar ratio of MDI to MDI was TODI / MDI = 75/25.

【0051】上記各実施例、比較例の絶縁電線につい
て、前記外観評価、弾性率測定、可撓性試験、急伸切断
試験およびピアノ線損傷荷重測定の各試験を行った。結
果を表3に示す。
With respect to the insulated wires of each of the above Examples and Comparative Examples , the above-described tests of appearance evaluation, elastic modulus measurement, flexibility test, rapid extension cutting test, and piano wire damage load measurement were performed. Table 3 shows the results.

【0052】[0052]

【表3】 [Table 3]

【0053】上記表3の結果より、比較例4、実施例
7、実施例8はそれぞれ、TODIの割合が同じ比較例
1、実施例2、実施例4(表1参照)とほぼ同じ特性を
示し、このことから、ポリアミドイミド系塗料を、TO
DIを含むものと含まないものの混合により製造して
も、共重合により製造された塗料とほぼ同じ結果が得ら
れることが判った。実施例9 ポリアミドイミド系塗料作製時のTODIおよびMDI
の仕込み量を、TODI=135.8g、MDI=4
2.9g、TODIの全ジイソシアネート中に占める割
合を75モル%とするとともに、酸成分としてTMAと
イソフタル酸(以下「IPA」という)とを使用し、T
MAおよびIPAの仕込み量を、TMA=127.7
g、IPA=3.7g、IPΛの全酸成分中に占める割
合を3モル%としたこと以外は、前記比較例1と同様に
して絶縁電線を作製した。
From the results shown in Table 3 above, Comparative Example 4, Example
7 and Example 8 are comparative examples having the same TODI ratio, respectively.
1, Example 2 and Example 4 exhibit almost the same characteristics as those of Table 1 (see Table 1).
It was found that even when the mixture was prepared by mixing the one containing DI and the one not containing DI, almost the same result as that of the paint produced by copolymerization was obtained. Example 9 TODI and MDI at the time of preparing a polyamideimide-based paint
Of TODI = 135.8 g, MDI = 4
2.9 g, the proportion of TODI in the total diisocyanate was 75 mol%, and TMA and isophthalic acid (hereinafter referred to as “IPA”) were used as acid components.
The amount of MA and IPA charged was set to TMA = 127.7.
g, IPA = 3.7 g, and an insulated wire was produced in the same manner as in Comparative Example 1 , except that the ratio of IPA to the total acid component was 3 mol%.

【0054】実施例10 ポリアミドイミド系塗料作製時のTMAおよびIPAの
仕込み量を、TMA=105.3g、IPA=22.8
g、IPAの全酸成分中に占める割合を20モル%とし
たこと以外は、上記実施例9と同様にして絶縁電線を作
製した。実施例11 ポリアミドイミド系塗料作製時のTMAおよびIPAの
仕込み量を、TMA=72.4g、IPΛ=51.2
g、IPAの全酸成分中に占める割合を45モル%とし
たこと以外は、上記実施例9と同様にして絶縁電線を作
製した。
Example 10 The preparation amounts of TMA and IPA at the time of preparing a polyamideimide-based coating material were as follows: TMA = 105.3 g, IPA = 22.8
g, an insulated wire was produced in the same manner as in Example 9 except that the ratio of IPA to the total acid component was 20 mol%. Example 11 The preparation amounts of TMA and IPA at the time of preparing a polyamideimide-based coating material were as follows: TMA = 72.4 g, IPΛ = 51.2
g, an insulated wire was produced in the same manner as in Example 9 except that the ratio of IPA to the total acid component was 45 mol%.

【0055】上記各実施例の絶縁電線について、前記外
観評価、弾性率測定、可撓性試験、急伸切断試験および
ピアノ線損傷荷重測定の各試験を行った。結果を、TO
DIの割合が同じで、IPAの割合が0モル%である
施例4の結果と併せて表4に示す。
With respect to the insulated wires of each of the above examples, the above-described tests of the appearance evaluation, the elastic modulus measurement, the flexibility test, the rapid extension cutting test, and the piano wire damage load measurement were performed. The result, TO
Proportion of DI is the same, the actual proportion of IPA is 0 mol%
The results are shown in Table 4 together with the results of Example 4 .

【0056】[0056]

【表4】 [Table 4]

【0057】上記表4の結果より、酸成分中にIPAを
含有させても、含有させないものとほぼ同程度の特性を
有する絶縁電線を形成できることがわかった。またIP
Aの割合を、3モル%を超え、45モル%未満の範囲内
にすると、他の特性はそのまま維持しつつ、絶縁被膜の
弾性率と可撓性を向上できることが判った。また、上記
各実施例の結果より、IPAの割合が3モル%では特性
にあまり変化が見られず、IPAの割合が45モル%で
は、絶縁被膜が僅かに損傷し易くなるので、両特性のバ
ランスを考慮すると、IPAの割合が5〜40モル%の
範囲内にある実施例10がとくに優れたものであること
が判った。
From the results shown in Table 4, it was found that even if IPA was contained in the acid component, an insulated wire having almost the same properties as those not containing IPA could be formed. Also IP
When the proportion of A is more than 3 mol% and less than 45 mol%, it has been found that the elastic modulus and flexibility of the insulating coating can be improved while maintaining other properties as they are. Further, from the results of the above examples, when the proportion of IPA was 3 mol%, there was little change in the characteristics, and when the proportion of IPA was 45 mol%, the insulating coating was slightly easily damaged. In consideration of the balance, it was found that Example 10 in which the proportion of IPA was in the range of 5 to 40 mol% was particularly excellent.

【0058】実施例12 実施例2 で作製した絶縁電線の絶縁被膜上に、焼付型水
溶性潤滑塗料(東芝ケミカル社製の品番TEC−960
1を常法によって塗布、焼付けして表面潤滑層を形成し
たこと以外は、上記実施例2と同様にして絶縁電線を作
製した。実施例13 比較例2 で作製したポリアミドイミド系塗料100重量
部に、潤滑剤としてのポリテトラフルオロエチレン20
重量部を添加して表面潤滑層用の塗料を作製し、これ
を、実施例2で作製した絶縁電線の絶縁被膜上に常法に
よって塗布、焼付けして表面潤滑層を形成したこと以外
は、上記実施例2と同様にして絶縁電線を作製した。
Example 12 A baking type water-soluble lubricating paint (product number TEC-960 manufactured by Toshiba Chemical Co., Ltd.) was applied on the insulating film of the insulated wire prepared in Example 2.
An insulated wire was produced in the same manner as in Example 2 except that No. 1 was applied and baked in a conventional manner to form a surface lubricating layer. Example 13 Polytetrafluoroethylene 20 as a lubricant was added to 100 parts by weight of the polyamideimide-based paint prepared in Comparative Example 2.
A coating for a surface lubricating layer was prepared by adding parts by weight, and this was applied and baked on the insulating film of the insulated wire prepared in Example 2 by a conventional method, except that a surface lubricating layer was formed. An insulated wire was produced in the same manner as in Example 2 above.

【0059】上記各実施例の絶縁電線について、前記外
観評価、弾性率測定、可撓性試験、急伸切断試験および
ピアノ線損傷荷重測定の各試験を行った。結果を、TO
DIの割合が同じで、絶縁被膜上に表面潤滑層を形成し
ていない実施例2の結果と併せて表5に示す。
With respect to the insulated wires of each of the above examples, the above-described tests of the appearance evaluation, the measurement of the elastic modulus, the flexibility test, the rapid extension cutting test, and the measurement of the damage load of the piano wire were performed. The result, TO
Table 5 shows the results together with the results of Example 2 in which the ratio of DI was the same and the surface lubricating layer was not formed on the insulating film.

【0060】[0060]

【表5】 [Table 5]

【0061】上記表5の結果より、絶縁被膜上に表面潤
滑層を形成すると、他の特性はそのまま維持しつつ、絶
縁被膜をさらに損傷し難くできることが判った。
From the results shown in Table 5, it was found that, when the surface lubricating layer was formed on the insulating film, the other characteristics could be maintained and the insulating film could be hardly damaged.

【0062】[0062]

【発明の効果】本発明の絶縁電線によれば、ポリアミド
イミドの構造中にビフェニル部分を導入して、絶縁被膜
の弾性率を向上させることで、可撓性にすぐれ、しか
も、損傷し難い絶縁被膜を形成することができる。した
がって、本発明の絶縁電線は耐加工性にすぐれており、
たとえばモータの捲線に使用する場合には、コアへの捲
線量を従来より増大させても、捲線工程で絶縁被膜に損
傷を生じるおそれがなく、より小型、軽量で性能の良い
モータの要求に対応することができる。
According to the insulated wire of the present invention, the biphenyl moiety is introduced into the structure of the polyamideimide to improve the elastic modulus of the insulating film, so that the insulation is excellent in flexibility and hardly damaged. A coating can be formed. Therefore, the insulated wire of the present invention has excellent processing resistance,
For example, when used in motor windings, even if the winding dose to the core is increased, there is no risk of damage to the insulating coating during the winding process, and the demand for smaller, lighter, and higher-performance motors is met. can do.

フロントページの続き (51)Int.Cl.6 識別記号 FI C08G 18/76 C08G 18/76 73/14 73/14 (56)参考文献 特開 昭58−80325(JP,A) 特開 昭59−127313(JP,A) 特開 昭58−78319(JP,A) 特公 昭49−13308(JP,B1) (58)調査した分野(Int.Cl.6,DB名) H01B 7/02 C09D 179/08 H01B 3/30 Continuation of the front page (51) Int.Cl. 6 Identification symbol FI C08G 18/76 C08G 18/76 73/14 73/14 (56) References JP-A-58-80325 (JP, A) JP-A-59-1983 127313 (JP, A) JP-A-58-78319 (JP, A) JP-B-49-13308 (JP, B1) (58) Fields investigated (Int. Cl. 6 , DB name) H01B 7/02 C09D 179 / 08 H01B 3/30

Claims (7)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】少なくともジイソシアネート成分と酸成分
とを原料とするポリアミドイミド系塗料の塗布、焼付け
により形成された絶縁被膜を有する絶縁電線において、
原料としてのジイソシアネート成分が、下記一般式
(I): 【化1】 [上記式中R,Rは、同一または異なって、水素原
子、アルキル基、アルコキシ基またはハロゲン原子を示
す。]で表される芳香族ジイソシアネート化合物を30
〜80モル%の範囲内で含有することを特徴とする絶縁
電線。
An insulated wire having an insulating coating formed by applying and baking a polyamide-imide-based paint using at least a diisocyanate component and an acid component as raw materials,
The diisocyanate component as a raw material has the following general formula (I): [In the above formula, R 1 and R 2 are the same or different and each represent a hydrogen atom, an alkyl group, an alkoxy group, or a halogen atom. 30 aromatic diisocyanate compound represented by]
An insulated electric wire characterized by being contained in the range of up to 80 mol%.
【請求項2】原料としてのジイソシアネート成分におけ
る、一般式(I)で表される芳香族ジイソシアネートの
含有割合が30〜60モル%である請求項一記載の絶縁
電線。
2. The insulated wire according to claim 1, wherein the content of the aromatic diisocyanate represented by the general formula (I) in the diisocyanate component as a raw material is 30 to 60 mol%.
【請求項3】原料としてのジイソシアネート成分におけ
る、一般式(I)で表される芳香族ジイソシアネートの
含有割合が60〜80モル%であるとともに、酸成分
が、分子中に折れ曲がり構造を有する酸を、5〜40モ
ル%の範囲内で含有する請求項1記載の絶縁電線。
3. The diisocyanate component as a raw material, wherein the content of the aromatic diisocyanate represented by the general formula (I) is 60 to 80 mol%, and the acid component is an acid having a bent structure in the molecule. The insulated wire according to claim 1, which is contained within a range of 5 to 40 mol%.
【請求項4】ポリアミドイミド系塗料が、一般式(I)
で表される芳香族ジイソシアネートと、上記以外のジイ
ソシアネートと、酸成分とを共重合させて製造される請
求項1記載の絶縁電線。
4. The polyamide-imide-based coating composition of the formula (I)
The insulated wire according to claim 1, wherein the insulated wire is produced by copolymerizing an aromatic diisocyanate represented by the formula, a diisocyanate other than the above, and an acid component.
【請求項5】ポリアミドイミド系塗料が、一般式(I)
で表される芳香族ジイソシアネートと酸成分とを原料と
して製造されたポリアミドイミド系塗料と、上記以外の
ジイソシアネートと酸成分とを原料として製造されたポ
リアミドイミド系塗料との混合物である請求項1記載の
絶縁電線。
5. The polyamide-imide-based coating composition of the formula (I)
A mixture of a polyamideimide-based coating material produced using an aromatic diisocyanate and an acid component represented by the following formula, and a polyamideimide-based coating material produced using other diisocyanate and an acid component as raw materials. Insulated wires.
【請求項6】絶縁被膜の下層に、ジフェニルメタン−
4,4′−ジイソシアネートとトリメリット酸無水物と
を含むポリアミドイミド系塗料の塗布、焼付けにより形
成された下地層を有する請求項1記載の絶縁電線。
6. A method according to claim 6, wherein diphenylmethane-
2. The insulated wire according to claim 1, further comprising a base layer formed by applying and baking a polyamide-imide-based paint containing 4,4'-diisocyanate and trimellitic anhydride.
【請求項7】絶縁被膜の上層に表面潤滑層を有する請求
項1記載の絶縁電線。
7. The insulated wire according to claim 1, further comprising a surface lubricating layer on the insulating coating.
JP4159384A 1991-11-22 1992-06-18 Insulated wire Expired - Lifetime JP2936895B2 (en)

Priority Applications (9)

Application Number Priority Date Filing Date Title
JP4159384A JP2936895B2 (en) 1991-11-22 1992-06-18 Insulated wire
EP19920119826 EP0543409B1 (en) 1991-11-22 1992-11-20 Insulated wire
ES92119826T ES2092000T3 (en) 1991-11-22 1992-11-20 INSULATED WIRE.
DE1992612281 DE69212281T2 (en) 1991-11-22 1992-11-20 Insulated wire
SG1996001583A SG46245A1 (en) 1991-11-22 1992-11-20 Insulated wire
TW81109331A TW253969B (en) 1991-11-22 1992-11-21
MYPI92002127A MY108173A (en) 1991-11-22 1992-11-21 Insulated wire
CN92114612A CN1073264C (en) 1991-11-22 1992-11-21 Insulated wire
US07/978,975 US5356708A (en) 1991-11-22 1992-11-23 Insulated wire

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
JP30757491 1991-11-22
JP3-307574 1991-11-22
JP4159384A JP2936895B2 (en) 1991-11-22 1992-06-18 Insulated wire

Publications (2)

Publication Number Publication Date
JPH05225830A JPH05225830A (en) 1993-09-03
JP2936895B2 true JP2936895B2 (en) 1999-08-23

Family

ID=26486204

Family Applications (1)

Application Number Title Priority Date Filing Date
JP4159384A Expired - Lifetime JP2936895B2 (en) 1991-11-22 1992-06-18 Insulated wire

Country Status (1)

Country Link
JP (1) JP2936895B2 (en)

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1982002203A1 (en) * 1980-12-22 1982-07-08 Suenobu Koreyoshi Process for producing polyurethane polymer
EP0977209B8 (en) * 1998-02-13 2006-11-15 The Furukawa Electric Co., Ltd. Insulated wire
JP5028814B2 (en) * 2005-10-28 2012-09-19 日立化成工業株式会社 Aromatic resin composition, heat-resistant paint comprising the aromatic resin composition as a paint component, and sliding part coating paint binder
JP4934624B2 (en) * 2008-03-28 2012-05-16 古河電気工業株式会社 Insulated wire
CN102002317A (en) 2009-08-31 2011-04-06 日立卷线株式会社 Polyamide-imide resin based insulating varnish and insulated wire covered with same

Also Published As

Publication number Publication date
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