JP2914566B1 - Spring making machine - Google Patents

Abstract

A tool is moved back and forth over a long distance. SOLUTION: A cutting tool unit 74 is provided on a machine frame 2R so as to be able to move back and forth, a casing 75 is provided so as to be able to advance and retreat with respect to a wire rod processing space 5, and a cutting tool 86 is attached. Cutting tool slide 85 and an actuator 87 provided on the casing 75.

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

The present invention relates to a spring making machine.

[0002]

2. Description of the Related Art Conventionally, the following types of spring manufacturing machines are known. That is, it has a machine frame having a vertical front wall, a wire rod processing space formed in front of the front wall of the machine frame, and a wire rod passage for guiding a wire fed toward the wire rod machining space and provided on the front wall. The final wire rod guide, and the final wire rod guide is rotatably provided on the front wall on the side opposite to the wire rod processing space.
At least one pair of wire feed rollers for feeding the wire while pressing it, and at least one bending die slide provided on the front wall so as to be able to advance and retreat with respect to the wire processing space,
At least one cutting tool slide provided on the front wall so as to be able to advance and retreat with respect to the wire rod processing space; and at least one forming tool slide provided on the front wall so as to be able to advance and retreat with respect to the wire rod processing space. The final wire guide, provided near the wire processing space side to be movable back and forth with respect to the front wall, and having a pitch tool mounting rod to which a pitch tool is mounted, the slide for bending die, It is known that one of the slides for the cutting tool and the slide for the forming tool is provided with a swingable back-and-forth swinging body and a bending die or a tool is attached to the swingable back-and-forth swinging body (registered utility model). No. 2,501,265, Patent No. 2,748,238
Reference). A conventional spring making machine swings a bending die or a tool back and forth, thereby giving a degree of freedom to the movement (actuation) of the bending die or the tool, thereby facilitating spring processing.

[0003]

Disadvantages of the prior art The conventional spring making machine has the following disadvantages. That is, since a bending die or a tool is attached to a front-rear swinging member provided to be able to swing back and forth on a slide, the bending dice or the tool can only take a distance of about several millimeters in the back-and-forth direction. When the length from the swing center to the tip of the bending die or the tool is increased to increase the longitudinal swinging distance of the bending die or the tool, there is a problem that rigidity and strength are reduced.

[0004]

The present invention employs the following means to solve the above-mentioned drawbacks. Invention 請 Motomeko 1, which has a machine frame having a vertical front wall, a forward-formed wire working space of the machine frame, a wire passage for guiding a wire to be fed toward the wire processing space A final wire guide provided on the front wall, at least one pair of wire feed rollers for rotatably provided on the front wall on a side opposite to the wire processing space of the final wire guide and for sending out the wire while nipping, A tool unit, which is located in at least one space that is open forward formed on the machine frame, wherein the tool unit is directly or indirectly movable back and forth on the machine frame;
The casing movably provided with respect to the wire processing space, and a slide tool is attached tool, Ru der having an actuating device of the slide tool provided in the casing.

[0005]

According to the present invention, the following effects can be obtained by the above configuration. According to the invention 請 Motomeko 1, since the tool unit is mounted for longitudinal movement on the machine frame, until now over long distances was impossible relationship must be kept rigidity tool Can be moved back and forth. Therefore, an unnecessary tool can be retracted so as not to be in the way during trial winding and the like, and the tool can be moved back and forth over a longer distance than before in the spring manufacturing. Movement (actuation)
Increasing the degree of freedom is, as a result, Ru der thing to open the Application to the development of a new spring processing.

[0006]

DESCRIPTION OF THE PREFERRED EMBODIMENTS The following describes the embodiments of the present onset Ming embodiment with reference to the drawings.

[0007] tail, in this description, before and 1 paper front side refers to the same back and later, the left side in FIG. 1 is the left, the right refers to the right side of the figure.

The spring making machine 1 has a base 4, a left machine frame 2L fixed to a left portion of the base 4, and a right machine frame 2R fixed to a right portion of the base 4. doing. The left frame 2L and the right frame 2R have a front wall 3 perpendicular to the front.
have. The left frame 2L and the right frame 2R
A rectangular space 52 is formed at least in the front, specifically, in the vertical direction as viewed from the front, which is open front and rear and upward. At least one of the left machine frame 2L and the right machine frame 2R is movable left and right with respect to the base 4 and can be fixed at a predetermined position so that the left and right width of the space 52 can be expanded. Is also good.

The front part of the space 52 in the middle in the height direction is
The wire processing space 5 is provided. A final wire guide 6 having a wire passage 53 (see FIG. 9) through which the wire fed to the wire processing space 5 passes is detachably provided on the front extension 3a of the front wall 3 of the left machine frame 2L. Have been. Note that the right end (tip) of the final wire guide 6 projects toward the space 52. Further, the final wire rod guide 6 is configured by combining a pair of components that are separated by an imaginary horizontal section line passing through the center of the horizontal wire passage 53. At least a pair of upper and lower pairs, specifically, a pair of upper and lower pairs, of the final wire guide 6, which presses out and sends out the wire to the front projecting portion 3 a of the front wall 3 of the left machine frame 2 </ b> L on the opposite side to the wire processing space 5. Six sets of wire feed rollers 7 are provided rotatably via their rotation shafts. 1 such that all the lower wire feed rollers 7 rotate clockwise in FIG. 1 and all the upper wire feed rollers 7 rotate counterclockwise.
The rotation axis (not shown) of the wire feed roller 7 is made to rotate in conjunction with an interlocking mechanism (not shown) using a gear train, and one rotation axis of the wire feed roller 7 is rotated by a motor (not shown). It is made to be made. The configuration of the wire feed mechanism described above is known (see Japanese Utility Model Publication No. 2-16824, Japanese Patent Publication).

A first bending die unit 9 is provided on the front wall 3 of the right machine frame 2R so as to face the final wire guide 6 with the wire processing space 5 interposed therebetween.
The first bending die unit 9 is attached to the wire processing space 5 by a mounting plate 16 mounted on the front wall 3 and a required guide rail 17 (see FIGS. 3 to 5) provided on the mounting plate 16. And a plate-shaped bending-die slide 18 slidably provided for sliding movement.
A swing plate 20 provided to be able to swing up and down by a rotating shaft 19 whose axis is oriented in the front-rear direction at 8, and a pivot member having a bracket member 21 provided on the swing plate 20 having its axis centered in the up-down direction. 22, a tool mounting body 23 provided to be able to swing back and forth, a bending die 24 provided on the tool mounting body 23, and a rocking plate 20 for moving the tool mounting body 23.
And a slide operating device 26 for operating the slide 18 for bending dies.

The slide operation device 26 includes a mounting plate 16.
The ball screw 29 is rotated by a forward / reversely rotatable motor 28 provided on the bending die, and a female screw 30 provided on the bending die slide 18 to which the ball screw 29 is screwed. With such a configuration, the bending die slide 18 can be operated by rotating the ball screw 29 in the normal and reverse directions.

The tool mounting body operating device 25 includes a forward / reverse rotatable motor 33 provided on the rocking plate 20 and a ball screw 34 rotated by the motor 33.
And a female screw body 35 screwed to the ball screw 34, and a slider 3 rotatably fitted to a shaft 36 provided on the female screw body 35 and having an axis parallel to the axis of the pivot 22.
7 and the tool mount 23 to which the slider 37 fits.
And a cam groove 38 formed in the groove. As shown in FIG. 3, the center line L of the cam groove 38 forms a predetermined acute angle α with the front wall 3. In addition, slider 37
Does not rattle in the width direction of the cam groove 38 (no play)
It has been made like that. With such a configuration, by moving the slider 37 in the direction of arrow B in FIG. 3, the tool mounting body 23, and thus the bending die 24, can swing back and forth about the pivot 22.

As shown in FIG. 4, a shaft 44 whose axis is oriented in the front-rear direction is provided on the projecting portion 43 of the rocking plate 20, and a slider 45 is rotatably fitted on the shaft 44. Is a cam groove 46 formed in the block 47
It is fitted in. The block 47 is fixed to the mounting plate 16. As shown in FIG. 2, the center line M of the cam groove 46 forms a predetermined acute angle β with the moving direction of the bending die slide 18. In addition, slider 45
Does not rattle in the width direction of the cam groove 46 (no play)
It has been made like that. With such a configuration, when the bending die slide 18 moves in a direction away from the wire rod processing space 5, the rocking plate 20 rotates counterclockwise about the rotation shaft 19 in FIG. On the other hand,
When the bending die slide 18 moves in the direction approaching the wire rod processing space 5, the rocking plate 20 is rotated in FIG.
It is made to rotate around the clock.

An upper second bending die unit 11 and a first bending die unit 9 are provided on the front wall 3 of the right machine frame 2R so as to face the final wire guide 6 with the wire processing space 5 interposed therebetween. It is provided so as to be located on the upper side. The upper second bending die unit 11
Is different from the first bending dice unit 9 in the following points, but the other structure is the same as that of the first bending dice unit 9. That is, in the first bending die unit 9, except for the rotating shaft 19, the bending die slide 18 and the swing plate 20
And the first bending die unit 9 is removed from the first bending die unit 9 except for a block 47 having a projection 43, a shaft 44, a slider 45, and a cam groove 46.

A mirror placed so that its mirror surface faces upward on an imaginary horizontal line including the center of the wire rod processing space 5 in a state that is the same as an image shown when the upper second bending die unit 11 is projected. The lower second bending die unit 11, which is used when the usage state of the spring manufacturing machine 1 is changed, that is, not used in the illustrated state, is provided below the front wall 3 of the right machine frame 2R. .

As shown in FIGS. 6 to 10, the right machine casing 2
A vertically moving plate 62 is provided on the left wall 61 of the R so as to be vertically movable by a vertically long guide body 63 (see FIG. 8). With such a configuration, the vertical moving plate 62 is
It is made to face the space 52. The vertical moving plate 62
Is moved up and down by an actuator 64. As shown in FIG. 7, the operating device 64 includes a bracket 6 provided on the inner surface of the left wall 61 of the right machine casing 2R.
6, a motor 67 rotatable forward / reversely provided with the rotation axis directed downward, a ball screw 68 having an axis fixed to the rotation axis of the motor 67 directed vertically,
The ball screw 68 is screwed together with a female screw body 69 fixed to the vertical moving plate 62 through an opening 70 formed in the left wall 61. The opening 70 is provided with the female screw body 6.
9 is made longer in the up-down direction so as to allow the up-down movement of 9. With such a configuration, the vertical moving plate 62 can be moved up and down by rotating the ball screw 68 in the normal and reverse directions.

The vertical moving plate 62 is provided with a pair of upper and lower guide rails 73 whose longitudinal direction is directed in the front-rear direction, and the upper cutting tool unit 7 along the guide rails 73.
4 is provided to be able to move back and forth. The cutting tool unit 74 is moved back and forth by an actuator 76. As shown in FIG. 6, the actuator 76 is provided on a casing 75 of the cutting tool unit 74 so that the rotation axis is directed forward, and the motor 77 is rotatable in forward and reverse directions, and is fixed to the rotation shaft of the motor 77. The ball screw 78 has an axial center oriented in the front-rear direction, and has a female screw body 79 screwed with the ball screw 78 and fixed to the vertical moving plate 62 through an opening 80 formed in the casing 75. . The opening 80 is elongated in the front-rear direction so as not to interfere with the female screw body 79 so as to allow the casing 75 to move back and forth. With such a configuration, the cutting tool unit 74 (a cutting tool 86 described later) can be moved back and forth by rotating the ball screw 78 in the forward and reverse directions.

On the front surface of the cutting tool unit 74, there are provided two guide rails 84 (FIG. 6) whose longitudinal directions are directed vertically.
The cutting tool slide 85 is provided along these guide rails 84 so as to be movable up and down, that is, slidably forward and backward with respect to the wire rod processing space 5. 86 is provided detachably. The cutting tool slide 85 is moved up and down by an actuator 87. As shown in FIG. 6, the operating device 87 includes a casing 75.
, A motor 89 rotatable forward and reverse, a rotating shaft 90 rotated by the motor 89 through a gear train, an eccentric shaft 91 provided on the rotating shaft 90, and a rotatable free shaft on the eccentric shaft 91. And a connecting rod 92 rotatably connected to the cutting tool slide 85 via a shaft 93. With such a configuration, by rotating the rotating shaft 90 and moving the center of the eccentric shaft 91 in a circular motion, the connecting rod 92 and thus the cutting tool slide 85 (the cutting tool 86) can be moved up and down.

As shown in FIGS. 6 and 10, a lower part of the front wall of the casing 75 is formed as a member holder 98 for holding a core bar 97. The member holder 98 is formed with a member insertion hole 99 penetrating in the front-rear direction, and an inclined surface 101 is formed at an upper portion of the inner surface of the member insertion hole 99 on the side of the entrance 100 (front side) toward the entrance 100. In addition, an inclined surface 1 that is upwardly inclined in a direction opposite to the entrance 100 side at the upper part of the inner surface of the inner part of the member insertion hole 98.
02 is formed, and a pair of wedge pieces 103, 104 facing the inclined surfaces 101, 102 and having inclined surfaces parallel or substantially parallel to the inclined surfaces 101, 102 are inserted into and removed from the member insertion hole 99. (Front-rear direction).

A screw hole 105 is formed in one wedge piece 103 with its axis oriented in the direction of insertion and removal of the core bar 97, and the other wedge piece 10 is concentric with the screw hole 105.
4, a shaft portion of the rotating shaft 107 is rotatably fitted to the wedge piece 104 having the through hole 106 by a pair of retaining rings 108 so as not to move in the axial direction. Wedge 103 with 105
A male screw portion 109 of the rotary shaft 107 is screwed into the shaft.

The wedge piece 103 is provided with a projection 111 as shown in FIG. 10, and this projection 111 is formed in a notch 112 formed on the front wall of the casing 75 by a predetermined amount in the front-rear direction (in the horizontal direction in FIG. 10). It is fitted so that it can move only. The rear end of the rotating shaft 107 is, as shown in FIG.
A spline portion 114 is formed.
Is fitted to a gear 115 rotatably fitted to the rear wall of the casing 75 so as to be movable back and forth within a predetermined length n.

The gear 115 is meshed with a gear 116 fitted on a rotating shaft of a motor 117 rotatable forward and backward provided on a rear wall of the casing 75.

With the above configuration, the core bar 97 can be clamped or the core bar 97 can be set in the unclamped state, as described in detail below. The state of FIG.
Is clamped, and a method of bringing the core bar 97 into the unclamped state will be described first. The rotating shaft 107 is rotated in a direction in which the male screw portion 109 comes out of the wedge piece 103 having the screw hole 105. Then, the wedge piece 103 or the wedge piece 104 having a weaker biting force into the member insertion hole 99 moves in a direction to come out of the member insertion hole 99. That is, when the biting force of the wedge piece 104 into the member insertion hole 99 is weak, the wedge piece 104 moves together with the rotating shaft 107 (the wedge piece 104 is configured not to move relative to the rotating shaft 107 in the front-rear direction). Move backward. Then, when the rotating shaft 107 is retracted by the length n,
No further retreat is possible. On the other hand, when the biting force of the wedge piece 103 into the member insertion hole 99 is weak, the wedge piece 1
When 03 moves forward and the projection 111 hits the front surface of the notch 112 (see FIG. 10), the wedge piece 103 cannot move forward any more. Then, when the movement of the wedge piece 104 or the wedge piece 103 which has previously moved in the direction of exiting from the member insertion hole 99 is regulated as described above, the rotation of the rotating shaft 107 further increases,
By rotating the wedge piece 9 out of the wedge piece 103 having the screw hole 105, the other wedge piece 104 or wedge piece 103 moves in the direction of coming out of the member insertion hole 99. That is, when the male screw portion 109 rotates in the direction of coming out of the wedge piece 103 having the screw hole 105, a force separating the wedge piece 103 and the wedge piece 104 from each other acts, so that the wedge piece 103 and the wedge piece 104 mutually move. The core bar 97 is separated, and the core bar 97 is set in an unclamped state.

On the other hand, wedge pieces 103 and 104
Is in the non-clamp state, when the male screw portion 109 is rotated in the direction of screwing into the wedge piece 103 having the screw hole 105, the wedge piece 103
And the wedge pieces 104 come close to each other, the wedge pieces 103 and 104 come into contact with the inclined surfaces 101 and 102, and a downward force acts on the wedge pieces 103 and 104, so that the wedge pieces 103 and Wedge pieces 104,
The core bar 97 is strongly clamped between the lower surface of the member insertion hole 99 and
It is held (clamped). In short, the core bar 97 is firmly held by the two wedges of the wedge piece 103 and the wedge piece 104.

As shown in FIG. 1, when the upper cutting tool unit 74 is projected by a mirror placed so that the mirror surface faces upward on a virtual horizontal line including the lower end of the upper cutting tool unit 74 (casing 75). A lower cutting tool unit 74 which is used when the usage state of the spring making machine 1 is changed in a state where it is the same as the image appearing, that is, is not used in the illustrated state, is provided on the vertical moving plate 62. ing. By raising the vertical moving plate 62 upward to a predetermined position, the state in which the lower cutting tool unit 74 is used can be changed. That is, the state of using the upper cutting tool unit 74 and the state of using the lower cutting tool unit 74 can be selectively switched by adjusting the vertical movement position of the vertical moving plate 62. The structure of the lower cutting tool unit 74 is the same as that of the upper cutting tool unit 74.

As is well known, a pitch tool mounting rod (not shown) to which a pitch tool (not shown) is mounted.
Is provided in the vicinity of the wire processing space 5 side of the final wire guide 6 so as to be movable back and forth with respect to the front wall 3 of the left machine frame 2L.

An auxiliary wire guide 50 is provided between the wire feed rollers 7, on the left side of the leftmost wire feed roller 7, and between the rightmost wire feed roller 7 and the final wire guide 6.

The manufacture of the spring itself is generally similar to a conventional spring making machine. It should be noted that the cutting tool unit 74 (the cutting tool 8)
6) can be moved back and forth.

[0029]

[Modifications and the like] Modifications and the like will be described below. (1) The first bending die unit 9 may be configured as the second bending die unit 11. (2) The spring manufacturing machine 1 shown in FIG.
The spring manufacturing machine according to the present invention also includes a spring manufacturing machine in a state in which the group of the wire feed rollers 7 and the group of the auxiliary wire guides 50 are positioned below the wire processing space 5 by being rotated counterclockwise. (3) At least one slide for bending dies may be used. It is sufficient that at least one cutting tool unit 74 is provided. (4) At least one pair of wire feed rollers 7 may be used. (5) The bending die 24 is one type of tool. (6) In the invention of claim 1 , the tool unit is not limited to the cutting tool unit 74. (7) In the invention of claim 1, without the tool unit via a vertical movement plate directly but it may also be so forwardly and rearwardly movably provided on the machine frame.

[Brief description of the drawings]

1 is a simplified front view of a form of implementation of the present invention.

FIG. 2 is an enlarged view of a part A of FIG. 1;

FIG. 3 is a sectional view taken along line III-III of FIG. 2;

FIG. 4 is a sectional view taken along line IV-IV of FIG. 2;

FIG. 5 is a sectional view taken along line VV of FIG. 2;

FIG. 6 is an enlarged sectional view taken along line VI-VI of FIG. 1;

FIG. 7 is a sectional view taken along line VII-VII of FIG. 6;

FIG. 8 is a partially broken view taken along the line VIII-VIII in FIG. 6;

FIG. 9 is a view taken on line IX-IX of FIG. 6;

[10] Ru line X-X enlarged sectional view der in Fig.

[Explanation of symbols]

 DESCRIPTION OF SYMBOLS 1 Spring manufacturing machine 2L Left machine frame 2R Right machine frame 3 Front wall 5 Wire processing space 6 Final wire guide 7 Wire feed roller 52 Space 74 Cutting tool unit (tool unit) 75 Casing 85 Slide for cutting tool (slide for tool) ) 86 cutting tool 87 actuator

──────────────────────────────────────────────────続 き Continued on the front page (58) Fields surveyed (Int. Cl. ⁶ , DB name) B21F 35/00 B21F 3/06 B21F 11/00 B21F 23/00

Claims (1)

(57) [Claims] 1. A machine frame having a vertical front wall, a wire processing space formed in front of the machine frame, a wire passage for guiding a wire fed toward the wire processing space, and a front wall having a wire passage. The final wire guide provided, and at least one pair of wire feed rollers that are rotatably provided on the front wall on the side opposite to the wire processing space of the final wire guide and that presses out and sends out the wire, and formed on the machine frame. And a tool unit located in at least one space opened forward.
A casing provided directly or indirectly on the machine frame so as to be able to move back and forth, a tool slide provided on the casing so as to be able to advance and retreat with respect to the wire rod processing space, and a tool attached, and a tool provided on the casing Spring making machine having an operating device for a slide for use .