JP2906114B2 - Roof structure and molding method - Google Patents

Roof structure and molding method

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Publication number
JP2906114B2
JP2906114B2 JP6298844A JP29884494A JP2906114B2 JP 2906114 B2 JP2906114 B2 JP 2906114B2 JP 6298844 A JP6298844 A JP 6298844A JP 29884494 A JP29884494 A JP 29884494A JP 2906114 B2 JP2906114 B2 JP 2906114B2
Authority
JP
Japan
Prior art keywords
roofing material
roofing
roof
molding
width
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP6298844A
Other languages
Japanese (ja)
Other versions
JPH08135098A (en
Inventor
政夫 鈴木
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Individual
Original Assignee
Individual
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Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to JP6298844A priority Critical patent/JP2906114B2/en
Publication of JPH08135098A publication Critical patent/JPH08135098A/en
Application granted granted Critical
Publication of JP2906114B2 publication Critical patent/JP2906114B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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  • Roof Covering Using Slabs Or Stiff Sheets (AREA)

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【産業上の利用分野】本発明は、鋼板等の板材の長手方
向に山部及び谷部を成型した屋根材の構造および成型方
法に関し、特に、工場、体育館、倉庫、スーパーマーケ
ット等の大型の建築物の屋根を葺くのに好適な屋根材の
構造とその成型方法に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a structure and a method of forming a roof material in which peaks and valleys are formed in a longitudinal direction of a plate material such as a steel plate, and particularly to a large-scale building such as a factory, a gymnasium, a warehouse, and a supermarket. The present invention relates to a structure of a roofing material suitable for roofing an object and a method of molding the same.

【0002】[0002]

【従来の技術】従来より、鋼板の長手方向に山部及び谷
部を成型した屋根材は、様々な建築物の屋根葺きに用い
られている。この種の屋根材は、コイル状に巻き取られ
たストリップをアンコイラーを介して巻きほぐして適宜
長に切断し、成型装置に供給することで所定の形状の山
部および谷部を有する屋根材を得ている。そして、この
屋根材は、屋根の葺き方向(屋根材の横方向)に複数枚
並設して屋根を葺いている。
2. Description of the Related Art Conventionally, roofing materials in which peaks and valleys are formed in the longitudinal direction of a steel sheet have been used for roofing various buildings. This type of roofing material is obtained by unwinding a coiled strip through an uncoiler, cutting it into appropriate lengths, and supplying the molding device with a roofing material having peaks and valleys of a predetermined shape. It has gained. A plurality of such roofing materials are arranged side by side in the roofing direction (lateral direction of the roofing material) and the roofing is performed.

【0003】一般に、屋根材の成型方法は大きく分けて
2種類に分類される。1つは工場で屋根材を成型するも
ので工場成型と呼ばれる。この場合、工場成型による屋
根材は短尺や中尺のものであり、成型した屋根材の運搬
上の理由から、その長さは約20mが限度とされてい
る。工場成型による屋根材は、トレーラの行けるところ
であればどこへでも運搬できるという利点がある反面、
その長さ上の制約から体育館等の大型の建築物の屋根葺
きには不向きとされている。
[0003] In general, methods of molding roofing materials are roughly classified into two types. One is to mold roofing material at the factory, which is called factory molding. In this case, the roofing material formed by the factory is short or medium-sized, and the length of the roofing material is limited to about 20 m for transportation reasons. Roofing by factory molding has the advantage that it can be transported anywhere that a trailer can go,
Due to its length, it is not suitable for roofing large buildings such as gymnasiums.

【0004】つまり、この種の屋根材は、例えば図9に
示されるような断面形状をしているので、屋根の葺き方
向には何枚でも並設することができる。しかし、複数
枚、例えば2枚の短尺や中尺の屋根材30,30の長さ
方向への継ぎ合わせても、これらは全く同形状(寸法)
であるから、第1の屋根材30表面に表れる平面寸法と
第2の屋根材裏面30に表れる平面寸法に屋根材30の
厚み分の違いが生じるので、両者30,30は完全に重
ね合せることができず、重合箇所に隙間31が生じてし
まう。
That is, since this kind of roofing material has a sectional shape as shown in FIG. 9, for example, any number of roofing materials can be juxtaposed in the roofing direction. However, even if a plurality of, for example, two short or medium-sized roofing materials 30 are joined in the longitudinal direction, they have exactly the same shape (dimension).
Therefore, there is a difference in the plane dimension appearing on the front surface of the first roofing material 30 and the plane dimension appearing on the back surface 30 of the second roofing material by the thickness of the roofing material 30. And the gap 31 is generated at the overlapping portion.

【0005】しかしながら、屋根材30は風雨に直接晒
されるものであり、この重合個所に隙間31が生じてい
ると雨水の浸入を招き、屋根材30の錆びや雨漏り或は
強風による剥離等、屋根の耐久性に課題を残すことにな
る。従って、上記した工場成型による屋根材は、専ら、
一般住宅を始めとする小型乃至中型の建築物の屋根葺き
に用いられているのが現状である。
[0005] However, the roofing material 30 is directly exposed to the wind and rain. If the gap 31 is formed in this overlapping portion, rainwater infiltration is caused, and the roofing material 30 is rusted, leaks from the roof, or peels off due to strong wind. This leaves a challenge in the durability of steel. Therefore, the roof material made by the factory molding described above is exclusively
At present, it is used for roofing small and medium-sized buildings such as ordinary houses.

【0006】一方、建設現場で屋根材を成型するもので
現場成型と呼ばれる。この現場成型には、地上成型とス
テージ成型がある。地上成型は、建設現場にアンコイラ
ーや定尺切断機を含む成型装置を設置して対象建築物の
屋根の長さに応じた屋根材を成型し、大型クレーンを使
って成型された屋根材を吊り上げて移動し、積み重ねら
れて保管される。次いで、大型クレーンで屋根材を屋根
の高さまで吊り上げ、屋根の葺き方向に屋根材を並設し
て屋根を葺いている。また、ステージ成型は、建設中の
建築物の側近に屋根と略同じ高さのステージを仮設し、
このステージ上に成型装置等を設置して対象建築物の屋
根の長さに応じた屋根材を成型し、屋根材を1本成型す
る毎に成型装置等を屋根の葺き方向に移動させて、順次
屋根材を成型して屋根葺きを行うものである。
On the other hand, a roof material is molded at a construction site and is called on-site molding. This on-site molding includes ground molding and stage molding. For ground molding, a molding device including an uncoiler and a fixed-size cutting machine is installed at the construction site to form a roofing material corresponding to the roof length of the target building, and a large crane is used to lift the molded roofing material. To be moved, stacked and stored. Next, the roofing material is lifted to the height of the roof by a large crane, and the roofing material is juxtaposed in the roofing direction, and the roof is roofed. In addition, stage molding is to temporarily install a stage approximately the same height as the roof near the building under construction,
A molding device is installed on this stage to form a roofing material according to the length of the roof of the target building, and each time one roofing material is molded, the molding device is moved in a roofing direction, Roofing is performed by sequentially molding roofing materials.

【0007】このような現場成型による屋根材は、10
0mを超えるような長尺の屋根材も容易に成型すること
が可能であり、工場や体育館等の大型の建築物の屋根葺
きに好適であるとされている。しかし、この現場成型
は、成型装置等を設置する加工場所を確保する必要があ
り、敷地一杯に建築物を建てた場合など、成型加工場所
が確保できないときには屋根の施工が非常に困難とな
る。また、地上成型とステージ成型とを問わず施工には
大型重機の使用が必須であり、施工コストが非常に高く
ついてしまう。さらに、このように大掛かりな施工作業
は常に危険が付いてまわり、施工上の安全対策も十分に
配慮する必要がある。
[0007] Such a roofing material formed by in-situ molding is 10
It is said that a long roof material having a length of more than 0 m can be easily formed and is suitable for roofing of a large building such as a factory or a gym. However, in this in-situ molding, it is necessary to secure a processing place for installing a molding device and the like, and when a molding processing place cannot be secured, for example, when a building is fully built, it is very difficult to construct a roof. Further, regardless of the ground molding and the stage molding, the use of a large heavy machine is essential for the construction, and the construction cost is extremely high. Furthermore, such a large-scale construction work always involves danger, and it is necessary to give due consideration to safety measures during construction.

【0008】[0008]

【発明が解決しようとする課題】本発明は、上記した従
来の課題を解決するために開発されたものであり、その
目的とするところは、短尺や中尺のものでも大型の建築
物の屋根を容易に葺くことができる屋根材の構造と、そ
の成型方法を提供することにある。
The object of the invention is to solve the present invention has been developed in order to solve the conventional problems described above, it is an object of the present invention, the roof of a large building, even those of short and medium length It is an object of the present invention to provide a structure of a roofing material that can be easily roofed and a method of molding the same.

【0009】[0009]

【課題を解決するための手段】上記の目的を達成するた
め、本発明は、長手方向に山部と谷部を成型した適宜長
さの板材からなる屋根材の長手方向の端部と両側部とを
連設して構成する屋根材の構造において、第1の屋根材
の山部の上部表面と第2の屋根材の山部の上部裏面の巾
方向の距離を長さ方向に沿って同一に形成し、かつ第1
の屋根材の谷部の表面と第2の屋根材の谷部の裏面の巾
方向の距離を長さ方向に沿って同一に形成すると共に、
第1の屋根材の両側部に形成した傾斜部の上縁部を屋根
材の側部外方に折曲させて嵌着溝を形成し、この嵌着溝
の外縁部を上方に延設して係止溝を折曲形成し、この係
止溝の外縁部に断面略S字形状の馳折部を形成すると共
に、第1の屋根材の両側部に並設した第1の屋根材同志
の馳折部を内接させるように下向き略コ字形状のカバー
部材を嵌着し、このカバー部材の両縁部を内方に折曲し
た嵌着片を前記嵌着溝に係合して第1の屋根材の両側部
同志を連結し、更に、第2の屋根材の両側部に形成した
傾斜部の上縁部を屋根材の側部内方に折曲させて嵌着溝
を形成し、この嵌着溝の外縁部を上方に延設して係止溝
を折曲形成し、この係止溝の外縁部に断面略S字形状の
馳折部を形成すると共に、第2の屋根材の両側部に並設
した第2の屋根材同志の馳折部を内接させるように下向
き略コ字形状のカバー部材を嵌着し、このカバー部材の
両縁部を内方に折曲した嵌着片を前記第2の屋根材の嵌
着溝に係合して第2の屋根材同志を連結し、また、第1
の屋根材の傾斜部と第1の屋根材のカバー部材を内側に
すると共に、第2の屋根材の傾斜部と第2の屋根材のカ
バー部材を外側に重合させて第1の屋根材と第2の屋根
材の長手方向の端部を重合連設するように構成した。
SUMMARY OF THE INVENTION In order to achieve the above object, the present invention is directed to a roof material made of a sheet material of an appropriate length formed with ridges and valleys in the longitudinal direction and longitudinal ends and both side portions. in the structure of roofing material be configured consecutively provided the door, first roofing material
The width of the upper surface of the mountain and the upper back surface of the mountain of the second roofing material
The same distance along the length direction and the first distance
Of the front surface of the valley of the roofing material and the back surface of the valley of the second roofing material
While forming the same distance along the length direction,
The upper edge of the inclined portion formed on both sides of the first roofing material is bent outwardly of the side of the roofing material to form a fitting groove, and the outer edge of the fitting groove extends upward. To form an engaging groove having a substantially S-shaped cross section at the outer edge of the engaging groove, and the first roofing material arranged side by side on both sides of the first roofing material. A downwardly substantially U-shaped cover member is fitted so that the bent portion is inscribed, and a fitting piece having both edges of the cover member bent inward is engaged with the fitting groove to form the first member. Are connected to each other, and the upper edges of the slopes formed on both sides of the second roofing material are bent inward into the sides of the roofing material to form fitting grooves. An outer edge of the fitting groove is extended upward to form a locking groove, and a bent portion having a substantially S-shaped cross section is formed at the outer edge of the locking groove. The second roofing material juxtaposed to the section A downwardly substantially U-shaped cover member is fitted so as to inscribe the desired portion, and a fitting piece obtained by bending both edges of the cover member inward is fitted to the second roof material. The second roofing material is connected to each other by engaging the groove,
The slope of the roof material and the cover member of the first roof material are set to the inside, and the slope of the second roof material and the cover member of the second roof material are superimposed on the outside to form the first roof material. The end of the second roofing material in the longitudinal direction was configured so as to be overlapped.

【0010】[0010]

【0011】また、上記した本発明の構成を得るため
に、任意長の鋼板を成型装置に供給し、この成型装置内
のローラーシャフトに設けられた適宜個数の圧延ローラ
ーによって、この鋼板に所定の形状の山部および谷部を
成型して屋根材を得る屋根材の成型方法において、各圧
延ローラーは、その幅を自在に調整することができると
共に、圧延ローラー間の幅を自在に調整することで、屋
根材に成型される山部および谷部の幅を任意に変更する
ことを特徴とする方法を採用している。
Further, in order to obtain the above-described configuration of the present invention, a steel sheet of an arbitrary length is supplied to a forming apparatus, and a predetermined number of rolling rollers provided on a roller shaft in the forming apparatus apply a predetermined number of rolling rollers to the steel sheet. In the method for molding a roofing material, which obtains a roofing material by molding a peak portion and a valley portion of a shape, each rolling roller can freely adjust its width and freely adjust the width between the rolling rollers. Thus, a method characterized by arbitrarily changing the widths of the peaks and valleys formed in the roofing material is adopted.

【0012】この場合、成型装置内のローラーシャフト
に適宜数の大径の圧延ローラーと小径の圧延ローラを設
け、大径の圧延ローラーに複数枚の山部幅変更板を設け
ると共に、小径の圧延ローラに複数枚の谷部幅変更板を
設け、第1の屋根材を成型した後に大径の圧延ローラー
に設けられた山部幅変更板を増やし、一方、小径の圧延
ローラーに設けられた谷部幅変更板を減らすことで、第
nの屋根材裏面の平面寸法を第n-1の屋根材表面の平
面寸法と略同一に成型し、順次、後端部に隣接する第n
の屋根材を成型するのが好ましい。
In this case, an appropriate number of large-diameter rolling rollers and small-diameter rolling rollers are provided on a roller shaft in the molding apparatus, and a plurality of peak-width changing plates are provided on the large-diameter rolling rollers, and a small-diameter rolling roller is provided. A plurality of valley width changing plates are provided on the roller, and after forming the first roofing material, the number of ridge width changing plates provided on the large-diameter rolling roller is increased, while the valley provided on the small-diameter rolling roller is increased. By reducing the width change plate, the plane dimensions of the back surface of the n-th roofing material are molded to be approximately the same as the plane dimensions of the surface of the n-1th roofing material, and the n-th roof material is sequentially adjacent to the rear end.
Is preferably molded.

【0013】[0013]

【作用】以上のように構成された本発明は、図6および
図7の理論構成図に示されるように、第1の屋根材の端
部に第2の屋根材の端部を重ね合せ、第2の屋根材の端
部に第3の屋根材の端部を重ね合せ、という具合に隣接
する端部同士を長手方向に順次重ね合せた場合に、各屋
根材の表面と裏面は略同寸法に成型され互いに完全に重
合一致する形状であるから、各屋根材の重合箇所に隙間
が生じることがない。なお、図6および図7に示した理
論構成図では、第1乃至第4の屋根材1〜4で示してい
るが、本発明の屋根材は第1乃至第nに至る複数の屋根
材の隣接する端部同士を長手方向に順次重ね合せても、
各屋根材の重合箇所に隙間が生じることがない。
According to the present invention constructed as described above, the ends of the second roofing material are superimposed on the ends of the first roofing material, as shown in the theoretical configuration diagrams of FIGS. When the edges of the third roofing material are superimposed on the edges of the second roofing material, and the adjacent edges are sequentially superimposed in the longitudinal direction, the front and back surfaces of each roofing material are substantially the same. Since they are formed into dimensions and have shapes that completely overlap each other, no gap is generated at the overlapping portion of each roofing material. In the theoretical configuration diagrams shown in FIGS. 6 and 7, although the first to fourth roofing materials 1 to 4 are shown, the roofing material of the present invention includes a plurality of first to nth roofing materials. Even if adjacent ends are sequentially overlapped in the longitudinal direction,
There is no gap at the overlapping portion of each roofing material.

【0014】また、複数枚並設された各屋根材は、保持
部材を介して建築構造物の梁材に固着されるが、各屋根
材の相隣る馳折部には、この屋根材と略同じ長さのカバ
ー部材を嵌着するので、屋根材の固着部分が雨に晒され
ることがなく、この部位に錆びが発生することがない。
さらに、本発明の屋根材の馳折部を断面略S字形状とし
たので、各屋根材を屋根葺き方向に並設して両者をカバ
ー部材等で嵌着した際に、嵌着部位に空間部が形成され
るため、この部位が雨に晒されても毛細管現象によって
雨水が屋根材の奥部に浸入することがない。しかも、屋
根材の馳折部にカバー部材を嵌着するこによって、各屋
根材は一体的に結合されるので美観的に優れたものを得
ることができる。
Each of the plurality of roof materials arranged side by side is fixed to a beam of a building structure via a holding member, and adjacent roof portions of each roof material are substantially similar to this roof material. Since the cover members having the same length are fitted, the fixed portion of the roof material is not exposed to rain, and no rust is generated at this portion.
Furthermore, since the toughened portion of the roofing material of the present invention has a substantially S-shaped cross section, when each roofing material is juxtaposed in the roofing direction and both are fitted by a cover member or the like, a space portion is formed at the fitting site. Is formed, so that even if this part is exposed to rain, rainwater does not infiltrate into the depth of the roofing material due to capillary action. In addition, since the roof members are integrally joined by fitting the cover member to the ridge of the roof material, an aesthetically superior one can be obtained.

【0015】このような形状の屋根材は、成型装置内の
ローラーシャフトに設けられた適宜個数の圧延ローラー
の幅を自在に調整すると共に、前記圧延ローラー間の幅
を自在に調整する方法で得られる。例えば、第1乃至第
n(nは2以上の整数)の屋根材の厚みtは同一である
から、図6において、第1の屋根材を成型すると幅W1
の山部が成型されると共に、幅W2の谷部が成型され
る。
A roof material having such a shape can be obtained by a method in which the width of an appropriate number of rolling rollers provided on a roller shaft in a molding apparatus is freely adjusted, and the width between the rolling rollers is freely adjusted. Can be For example, since the thickness t of the roofing material of the first to n (n is an integer of 2 or more) are the same, in FIG. 6, the width W 1 when molding a first roofing material
Along with the mountain portion is molded of, valley portion of the width W 2 is molded.

【0016】次いで、第2の屋根材の成型は、第1の屋
根材を成型した後に、成型装置の圧延ローラーの幅と圧
延ローラー間の幅を調整し、第2の屋根材の山部の幅W
1を屋根材の厚み2t分増やしてW1+2tとすると共
に、谷部の幅W2を屋根材の厚み2t分減らしてW2-2
tとすることで、第2の屋根材の裏面は第1の屋根材の
表面と完全に重合一致するように成型される。つまり、
第2以降の屋根材の成型は、山部の幅W1を屋根材の厚
み2t分づつ順次増やすと共に、谷部の幅W2を屋根材
の厚み2t分づつ順次減らして行くことで、長手方向に
相隣る屋根材の端部同士は、常に隙間なく完全に重合一
致するようになる。
Next, in the molding of the second roofing material, after the first roofing material is molded, the width of the rolling rollers of the molding device and the width between the rolling rollers are adjusted, and the peak of the second roofing material is formed. Width W
1 together with the W 1 + 2t increased thickness 2t partial roofing, the width W 2 of the valley reducing the thickness 2t partial roofing W 2 -2
By setting t, the back surface of the second roofing material is molded so as to completely overlap with the surface of the first roofing material. That is,
Molding of the second and subsequent roofing materials, the width W 1 sequentially with increasing thickness 2t minute increments roofing at the crest, the width W 2 of the valley that are sequentially reduced thickness 2t minute increments roofing, longitudinal The ends of the roofing materials that are adjacent in the direction always overlap completely without any gap.

【0017】従って、これら重合箇所から雨水が浸入し
て雨漏を起こしたり、浸入した雨水によって屋根材に錆
びが発生したり、或は強風によって重合箇所から屋根材
が剥離する等の心配がなく、現場成型による屋根材と同
等の耐久性を得ることができる。これにより、本発明の
構成によれば、工場成型による短尺や中尺の屋根材でも
工場、体育館等の大型の建築物の屋根を葺くことができ
る。
Therefore, there is no need to worry that rainwater enters from these superposed portions to cause a rain leak, rust is generated on the roofing material by the penetrated rainwater, or the roofing material is separated from the superposed portions by the strong wind. In addition, the same durability as the roofing material formed by in-situ molding can be obtained. Thus, according to the configuration of the present invention, the roof of a large building such as a factory or a gymnasium can be roofed even with a short or medium-sized roof material formed by a factory.

【0018】さらに、本発明の屋根材は構造が簡単であ
り、その成型方法も容易であるから安価に提供すること
ができる。しかも、上記した方法によって第1乃至第n
の屋根材が成型されるので、各屋根材を積み重ねても嵩
張ることがなく、保管や運搬が楽に行える。
Further, the roofing material of the present invention has a simple structure and is easy to mold, so that it can be provided at a low cost. Moreover, the first to n-th steps are performed by the above-described method.
The roofing material is molded, so that even if each roofing material is stacked, it does not become bulky and can be easily stored and transported.

【0019】[0019]

【実施例】以下に本発明における屋根材の構造および成
型方法の一実施例を図面に従って説明する。図1は、本
発明を適用した屋根材によって葺いた屋根Aを示し、特
に、第1の屋根材(以下「屋根材1」という)と第2の
屋根材(以下「屋根材2」という)の重合部分を示して
いる。屋根材1は、図1から理解できるように、例えば
中央に山部1aが成型された対称形に成型されており、
山部1aの両側部には谷部1b,1bが成型され、さら
に、屋根材1の両側部に成型された傾斜部1c,1cに
は、例えば断面形状が略S字形状の馳折部1d,1dが
成型され適宜の弾性力が与えられている。この場合、屋
根材1の長さは数m〜20m程度であり、その板厚は
0.6mm〜1.2mm程度である。
BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a perspective view showing an embodiment of a roofing material structure and a molding method according to the present invention. FIG. 1 shows a roof A roofed by a roofing material to which the present invention is applied, and in particular, a first roofing material (hereinafter referred to as “roofing material 1”) and a second roofing material (hereinafter “roofing material 2”). Shows the polymerized portion of As can be understood from FIG. 1, the roofing material 1 is formed in a symmetrical shape in which a peak 1 a is formed in the center, for example.
The valleys 1b, 1b are molded on both sides of the peak 1a, and the slopes 1c, 1c molded on both sides of the roofing material 1 have, for example, a torn portion 1d, having a substantially S-shaped cross section. 1d is molded and given an appropriate elastic force. In this case, the length of the roofing material 1 is about several m to 20 m, and its plate thickness is about 0.6 mm to 1.2 mm.

【0020】この屋根材1は、建築構造物の屋根部を構
成する梁材5に固着される。固着手段は様々なものを適
用することができるが、本実施例では、例えば図2およ
び図3に示されるような構造Bとした。つまり、横方向
に並設された屋根材1,1の相隣る馳折部1d,1dに成
型した係止溝1e,1eに保持部材6の保持片6a,6a
を係止させ、この保持部材6は建築構造物の屋根部を構
成する梁材5にボルト7等で固着された、例えば略コ字
形状のタイトフレーム8に固着ボルト9で固着される構
造となっている。
The roofing material 1 is fixed to a beam 5 constituting a roof of a building structure. Various fixing means can be applied. In this embodiment, the fixing means has a structure B as shown in FIGS. 2 and 3, for example. That is, the holding pieces 6a, 6a of the holding member 6 are inserted into the locking grooves 1e, 1e formed in the adjacent bent portions 1d, 1d of the roof materials 1, 1 arranged side by side in the horizontal direction.
The holding member 6 is fixed to a beam member 5 constituting a roof of a building structure by a bolt 7 or the like, and is fixed to a substantially U-shaped tight frame 8 by a fixing bolt 9. Has become.

【0021】そして、屋根材1,1の相隣る馳折部1d,
1dには、カバー部材1gが嵌着される。このため、前
記した馳折部1d,1dには嵌着溝1f,1fが成型され
ると共に、カバー部材1gには嵌着片1h,1hが成型
される。この場合、馳折部1d,1dは断面略S字形状
に成型したので、馳折部1d,1dにカバー部材1gを
嵌着したときに、カバー部材1gの裏面に空間部16,
16が形成され、嵌着部分からの毛細管現象による雨水
の侵入を防いでいる。
Then, the adjacent torn portions 1d, 1d, of the roofing material 1, 1
A cover member 1g is fitted to 1d. For this reason, fitting grooves 1f, 1f are formed in the above-mentioned bent portions 1d, 1d, and fitting pieces 1h, 1h are formed in the cover member 1g. In this case, since the flutes 1d, 1d were formed in a substantially S-shaped cross section, when the cover 1g was fitted to the flutes 1d, 1d, the space 16, 16 on the back surface of the cover 1g.
16 are formed to prevent rainwater from entering the fitting portion due to capillary action.

【0022】また、カバー部材1gによって、タイトフ
レーム6やボルト類7,9が外部に露出しないので、こ
れらの部位がみだりに錆びることがない。なお、本実施
例で用いたカバー部材1gは、各図に示されるように、
屋根材1の山部1aと略同形状を呈しており、その長さ
および板厚は屋根材1と同じである。また、カバー部材
1gは、図示はしないが、屋根材1の一側部に一体に成
型してもよい。
Further, since the tight frame 6 and the bolts 7 and 9 are not exposed to the outside by the cover member 1g, these parts do not rust unnecessarily. Note that the cover member 1g used in the present embodiment is, as shown in each figure,
It has substantially the same shape as the peak 1a of the roofing material 1, and its length and plate thickness are the same as those of the roofing material 1. Although not shown, the cover member 1g may be formed integrally with one side of the roofing material 1.

【0023】このようにして、所定枚数の屋根材1が横
方向に並設された後に、屋根材2の施工が行われる。屋
根材2も、図1から理解できるように、例えば中央に山
部2aが成型された対称形に成型されており、山部2a
の両側部には谷部2b,2bが成型され、さらに、屋根
材2の両側部に成型された傾斜部2c,2cには馳折部
2d,2dが成型され、屋根材1と同様に断面形状が略
S字形状に成型され適宜の弾性力が与えれている。この
場合、屋根材2の長さは数m〜20m程度であり、その
板厚は屋根材1と同じである。
After the predetermined number of roofing materials 1 are arranged side by side in this way, the roofing material 2 is constructed. As can be understood from FIG. 1, the roof material 2 is also formed in a symmetrical shape with a peak 2a formed in the center, for example.
The valleys 2b, 2b are molded on both sides of the roofing material, and the ridges 2d, 2d are molded on the inclined parts 2c, 2c molded on both sides of the roofing material 2. Are molded into a substantially S-shape and given an appropriate elastic force. In this case, the length of the roofing material 2 is about several m to 20 m, and the thickness thereof is the same as that of the roofing material 1.

【0024】この屋根材2は、建築構造物の屋根部を構
成する梁材11に固着される。固着手段は前述の屋根材
1,1の固着手段と同一であり、図4に示されるような
構造Cとした。つまり、横方向に並設された屋根材2,
2の相隣る馳折部2d,2dに成型した係止溝2e,2e
に保持部材12の保持片12a,12aを係止させ、こ
の保持部材12は建築構造物の屋根部を構成する梁材1
1にボルト13等で固着された、例えば略コ字形状のタ
イトフレーム14に固着ボルト15で固着される構造と
なっている。
The roof member 2 is fixed to a beam member 11 constituting a roof of a building structure. The fixing means is the same as the fixing means for the roof materials 1, 1 described above, and has a structure C as shown in FIG. In other words, the roofing materials 2,
The locking grooves 2e, 2e formed in the two adjacent bent portions 2d, 2d
The holding pieces 12a, 12a of the holding member 12 are locked to the beam member 1 constituting the roof of the building structure.
1 is fixed to a substantially U-shaped tight frame 14 fixed with bolts 13 or the like with fixing bolts 15.

【0025】前記と同様に、屋根材2,2の相隣る馳折
部2d,2dには、カバー部材2gが嵌着される。この
ため、前記した馳折部2d,2dには嵌着溝2f,2fが
成型されると共に、カバー部材2gには嵌着片2h,2
hが成型される。この場合、馳折部2d,2dは断面略
S字形状に成型したので、馳折部2d,2dにカバー部
材2gを嵌着したときに、カバー部材2gの裏面に空間
部17,17が形成され、嵌着部分からの毛細管現象に
よる雨水の侵入を防いでいる。
In the same manner as described above, the cover member 2g is fitted to the adjacent bent portions 2d of the roofing materials 2,2. For this reason, fitting grooves 2f, 2f are formed in the above-mentioned bent portions 2d, 2d, and fitting pieces 2h, 2f are formed in the cover member 2g.
h is molded. In this case, since the flutes 2d, 2d are formed in a substantially S-shaped cross section, when the cover 2g is fitted to the flutes 2d, 2d, the spaces 17, 17 are formed on the back surface of the cover 2g. This prevents rainwater from entering the fitting part due to capillary action.

【0026】また、カバー部材1gによって、タイトフ
レーム6やボルト類7,9が外部に露出しないので、こ
れらの部位がみだりに錆びることがない。なお、本実施
例で用いたカバー部材2gは、各図に示されるように、
屋根材2の山部2aと略同形状を呈しており、その長さ
および板厚は屋根材2と同じである。また、カバー部材
2gは、図示はしないが、屋根材2の一側部に一体に成
型してもよい。
Further, since the tight frame 6 and the bolts 7 and 9 are not exposed to the outside by the cover member 1g, these parts do not rust unnecessarily. In addition, the cover member 2g used in this embodiment is, as shown in each figure,
It has substantially the same shape as the peak 2a of the roofing material 2, and its length and plate thickness are the same as those of the roofing material 2. Although not shown, the cover member 2g may be formed integrally with one side of the roofing material 2.

【0027】本実施例において、屋根材1の後に屋根材
2を葺く場合、屋根材1の後端部表面と屋根材2の前端
部裏面を適宜幅で重ね合せ、図5に示されるような構造
Dとしている。この場合、屋根材1,2の重合箇所から
雨水が浸入することがないように、屋根材1の表面に表
れる寸法(形状)と屋根材2の裏面に表れる寸法(形
状)とを略同一にすることで、両者1,2の端部同士を
重ね合せた際に、この重合箇所に隙間が生じることがな
い。つまり、屋根材1以降に設けられる第nの屋根材
(nは2以上の整数)の裏面に表れる寸法を、その前端
部と重ね合せる第n-1の屋根材表面に表れる寸法と略
同一に成型することで、屋根材は何枚でも長手方向に重
ね合せて繋ぐことができる。
In this embodiment, when the roofing material 2 is roofed after the roofing material 1, the rear end surface of the roofing material 1 and the front end back surface of the roofing material 2 are overlapped with an appropriate width, as shown in FIG. Structure D. In this case, the dimension (shape) appearing on the surface of the roofing material 1 and the dimension (shape) appearing on the back surface of the roofing material 2 are substantially the same so that rainwater does not enter from the overlapping portion of the roofing materials 1 and 2. By doing so, when the ends of the two 1 and 2 are overlapped with each other, no gap is generated in the overlapping portion. That is, the dimension appearing on the back surface of the n-th roofing material (n is an integer of 2 or more) provided after the roofing material 1 is substantially the same as the dimension appearing on the surface of the n-1th roofing material superimposed on the front end thereof. By molding, any number of roofing materials can be overlapped and connected in the longitudinal direction.

【0028】上記した屋根材1乃至第nの屋根材は、次
の示す方法によって成型される。屋根材1乃至第nは、
図示はしていないが、例えばコイル状に巻き取られたス
トリップをアンコイラーを介して巻きほぐして数m〜2
0m程度に切断して鋼板を得て、この鋼板を成型装置2
0に供給することで、所定の形状の山部および谷部を有
する屋根材と、カバー部材を得ている。
The above-mentioned roofing materials 1 to n are molded by the following method. Roofing materials 1 to n
Although not shown, for example, a strip wound in a coil shape is unwound through an uncoiler to have several m to 2 m.
The steel sheet is cut by about 0 m to obtain a steel sheet.
By supplying 0, a roof material having a peak and a valley of a predetermined shape and a cover member are obtained.

【0029】この成型装置の概略を図8に示す。成型装
置20には、鋼板の直交方向にローラーシャフト21が
設けられており、このローラーシャフト21には、鋼板
に所定の立体形状を与える圧延ローラーが設けられてい
る。この圧延ローラーは、大径の圧延ローラー22と小
径の圧延ローラー23が適宜数づつ設けられており、例
えば大径の圧延ローラー22は山部1a,2aや傾斜部
1cを成型し、一方、小径の圧延ローラー23は谷部1
b,2bを成型する。従って、屋根材1,2に成型される
形状は、圧延ローラー22,23の形状および個数で決
定される。なお、ローラーシャフト21は図示しない電
動機に連動し、適宜のトルクで回転が与えられる。
FIG. 8 shows an outline of the molding apparatus. The molding device 20 is provided with a roller shaft 21 in a direction perpendicular to the steel plate, and the roller shaft 21 is provided with a rolling roller for giving a predetermined three-dimensional shape to the steel plate. This rolling roller is provided with an appropriate number of large-diameter rolling rollers 22 and small-diameter rolling rollers 23. For example, the large-diameter rolling roller 22 molds the peaks 1a, 2a and the inclined portion 1c. Roller 23 of the valley 1
b and 2b are molded. Therefore, the shape to be molded into the roofing materials 1 and 2 is determined by the shape and the number of the rolling rollers 22 and 23. The roller shaft 21 is rotated by an appropriate torque in conjunction with an electric motor (not shown).

【0030】本実施例の成型装置20は、前記したよう
な構造の屋根材1,2を形成するために、各圧延ローラ
ー22,23の幅を自在に調整する方法を採用してい
る。具体的には、成型装置20内のローラーシャフト2
1に設けられた大径の圧延ローラー22に複数枚の山部
幅変更板22aを設けると共に、大径の圧延ローラー2
2間に在る小径の圧延ローラー23に複数枚の谷部幅変
更板23aを設けた構成としている。
The forming apparatus 20 of this embodiment employs a method of freely adjusting the width of each of the rolling rollers 22 and 23 in order to form the roof materials 1 and 2 having the above-described structure. Specifically, the roller shaft 2 in the molding device 20
1 is provided with a plurality of peak-width changing plates 22a on the large-diameter rolling roller 22;
A configuration in which a plurality of valley width changing plates 23a are provided on a small-diameter rolling roller 23 located between the two.

【0031】山部幅変更板22aと谷部幅変更板23a
は、大径の圧延ローラー22や小径の圧延ローラー23
と略同径の円盤状で、それぞれ着脱自在となっている。
なお、本実施例の山部幅変更板22aと谷部幅変更板2
3aの板厚は、成型装置を通す鋼板の板厚tに対し、略
2倍の2tとしている。
The peak width changing plate 22a and the valley width changing plate 23a
Is a large-diameter rolling roller 22 or a small-diameter rolling roller 23.
It has a disk shape that is approximately the same diameter as the one, and is detachable.
In addition, the peak width changing plate 22a and the valley width changing plate 2 of the present embodiment.
The thickness of 3a is set to 2t, which is approximately twice the thickness t of the steel sheet passed through the forming apparatus.

【0032】これにより、屋根材1を所定枚数成型した
後に大径の圧延ローラー22の山部幅変更板22aを1
枚増やし、一方、小径の圧延ローラー23の谷部幅変更
板23aを1枚減らすことで、屋根材2の裏面の寸法を
屋根材1の表面の寸法と略同一に成型することができ
る。また、屋根材3以降についても同様に、大径の圧延
ローラー22の山部幅変更板22aを1づつ枚増やすと
共に、小径の圧延ローラー23の谷部幅変更板23aを
1枚づつ減らすことで、第nの屋根板を順次成型するこ
とができる。
Thus, after a predetermined number of the roofing materials 1 are formed, the peak width changing plate 22a of the large-diameter
By increasing the number of sheets and reducing the number of the valley width changing plates 23a of the small-diameter rolling roller 23 by one, the size of the back surface of the roofing material 2 can be substantially the same as the size of the surface of the roofing material 1. Similarly, for the roof material 3 and thereafter, the number of the ridge width changing plates 22a of the large-diameter rolling roller 22 is increased by one and the number of the valley width changing plates 23a of the small-diameter rolling roller 23 is reduced by one. , N-th roof slab can be sequentially molded.

【0033】本実施例では、図1に示されるように、各
屋根材1,2には1条の山部1a,2aの両側部に谷部1
b,1b,2b,2bを成型しているが、実施する際には
任意条数の山部と谷部を成型することができる。また、
山部や谷部の形状も任意形状で実施でき、各屋根材の適
宜位置に補強リブ等を成型してもよい。また、図示はし
ていないが、カバー部材1g,2gの成型についても同
様に、ローラの幅を順次変更して成型し、カバー部材1
gとカバー部材2gの重合箇所に隙間ができないように
している。
In the present embodiment, as shown in FIG. 1, each roofing material 1 and 2 has a valley 1 on both sides of a single mountain 1a and 2a.
Although b, 1b, 2b, and 2b are molded, an arbitrary number of peaks and valleys can be molded at the time of implementation. Also,
The shapes of the peaks and valleys can also be implemented in any shape, and reinforcing ribs or the like may be molded at appropriate positions on each roofing material. Although not shown in the drawings, the cover members 1g and 2g are similarly formed by sequentially changing the width of the rollers and forming the cover members 1g and 2g.
A gap is not formed between the overlapping portion of the cover member 2g and the cover member 2g.

【0034】次に、本実施例の作用を説明する。複数枚
並設された各屋根材1,2は、保持部材6,12を介して
建築構造物の梁材5,11に固着されるが、各屋根材1,
2の相隣る馳折部1d,1dおよび2d,2dには、この
屋根材1,2と略同じ長さのカバー部材1g,2gを嵌着
するので、屋根材1,2の固着部分が雨に晒されること
がなく、この部位に錆びが発生することがない。
Next, the operation of this embodiment will be described. The plurality of roof materials 1 and 2 arranged side by side are fixed to beams 5 and 11 of the building structure via holding members 6 and 12.
The cover members 1g and 2g having substantially the same length as the roofing materials 1 and 2 are fitted to the adjacent ribs 1d and 1d and 2d and 2d, respectively. No rust occurs at this part.

【0035】さらに、本実施例の屋根材1,2の馳折部
1d,2dを断面略S字形状としたので、各屋根材1,2
を屋根葺き方向に並設して相隣る馳折部1d,1dおよ
び2d,2dをカバー部材1g,2gで嵌着した際に、嵌
着部位に空間部16,17が形成されるため、嵌着部位
が雨に晒されても毛細管現象によって雨水が屋根材1,
2の奥部に浸入することがない。しかも、横方向に並設
された相隣る屋根材1,2の馳折部1d,1dおよび2
d,2dにカバー部材1g,2gを嵌着するこによって、
各屋根材1,2は一体的に結合されるので美観的に優れ
たものを得ることができる。
Further, since the torn portions 1d and 2d of the roofing materials 1 and 2 of this embodiment have a substantially S-shaped cross section, each of the roofing materials 1 and 2 can be used.
When the adjacent ribs 1d, 1d and 2d, 2d are fitted with the cover members 1g, 2g by juxtaposing them in the roofing direction, the spaces 16, 17 are formed at the fitting sites. Even if the landing site is exposed to rain, the rainwater will cause the roofing material 1,
2 does not penetrate into the back. Moreover, the toe portions 1d, 1d and 2 of the adjacent roof materials 1, 2 arranged side by side in the horizontal direction
By fitting cover members 1g and 2g to d and 2d,
Since the respective roofing materials 1 and 2 are integrally joined, an aesthetically superior one can be obtained.

【0036】本実施例の屋根材1,2は、成型装置20
内のローラーシャフト21に設けられた適宜個数の大径
の圧延ローラー22の幅を自在に調整すると共に、小径
の圧延ローラー23の幅を自在に調整する方法で得られ
る。例えば、図6および図7に示すように、屋根材1〜
4の厚みtは同一であるから、成型装置20で屋根材1
を成型すると幅W1の山部1aが成型されると共に、幅
2の谷部1bが成型される。
The roofing materials 1 and 2 of this embodiment are
The width of the appropriate number of large-diameter rolling rollers 22 provided on the inner roller shaft 21 is freely adjusted, and the width of the small-diameter rolling roller 23 is freely adjusted. For example, as shown in FIG. 6 and FIG.
4 have the same thickness t.
With the mountain portion 1a of the molding width W 1 is molded, trough portion 1b of the width W 2 is molded.

【0037】次いで、屋根材2の成型は、屋根材1を成
型した後に、成型装置20の大径の圧延ローラー22の
幅と小径の圧延ローラー23の幅を調整し、屋根材2の
山部2aの幅を屋根材1の厚み2t分増やしてW1+2t
とすると共に、谷部2bの幅を屋根材1の厚み2t分減
らしてW2-2tとすることで、屋根材2の裏面は屋根材
1の表面と完全に重合一致するように成型される。
Next, the roofing material 2 is formed by molding the roofing material 1 and then adjusting the width of the large-diameter rolling roller 22 and the width of the small-diameter rolling roller 23 of the molding device 20 to obtain the crest of the roofing material 2. The width of 2a is increased by 2t of the thickness of the roofing material 1, and W 1 + 2t
At the same time, the width of the valley 2b is reduced by the thickness 2t of the roofing material 1 to W 2 -2t, so that the back surface of the roofing material 2 is molded so as to completely overlap with the surface of the roofing material 1. .

【0038】従って、屋根材3の成型は、山部3aの幅
を屋根材2の厚み2t分増やして(W1+2t)+2tと
すると共に、谷部3bの幅を屋根材2の厚み2t分減ら
して(W2-2t)-2tとするとで成型され、さらに、
屋根材4の成型も同様に、山部4aの幅を屋根材3の厚
み2t分増やして((W1+2t)+2t)+2tとすると
共に、谷部4bの幅を屋根材3の厚み2t分減らして
((W2-2t)-2t)-2tとすることで成型される。
Accordingly, when molding the roofing material 3, the width of the peak 3a is increased by 2t of the thickness of the roofing material 2 to (W 1 + 2t) + 2t, and the width of the valley 3b is increased by the thickness of the roofing material 2. reduce 2t fraction (W 2 -2t) is molded -2t and result in further
Similarly molded roof material 4, the width of the crest 4a Increase thickness 2t partial roofing 3 with ((W 1 + 2t) + 2t) + a 2t, the width of the valleys 4b roofing 3 It is molded by a reduced thickness 2t min ((W 2 -2t) -2t) -2t.

【0039】つまり、成型装置20の大径の圧延ローラ
ー22の幅と小径の圧延ローラー23の幅を調整するこ
とで、第nの屋根材裏面に表れる寸法を第n-1の屋根
材表面に表れる寸法と略同一に成型している。これによ
り、図4に示されるように、屋根材の長手方向に相隣る
屋根材の端部同士は、常に隙間なく完全に重合一致する
ようになる。なお、図示はしていないが、各カバー部材
の成型についても同様に、ローラの幅を順次変更して成
型する。これにより、各カバー部材の重合箇所に隙間が
できることがない。
That is, by adjusting the width of the large-diameter rolling roller 22 and the width of the small-diameter rolling roller 23 of the molding device 20, the dimension appearing on the back surface of the n-th roofing material can be adjusted to the surface of the n-1th roofing material. It is molded almost the same size as it appears. As a result, as shown in FIG. 4, the ends of the roofing materials adjacent to each other in the longitudinal direction of the roofing material are always completely overlapped with no gap. Although not shown, each cover member is formed by sequentially changing the width of the roller. As a result, no gap is formed in the overlapping portion of each cover member.

【0040】[0040]

【発明の効果】以上の説明で明らかなように、本発明の
屋根材の構造および成型方法によると、以下に示すよう
な優れた効果を奏することができる。つまり、長手方向
に隣接する屋根材の端部同士の重合箇所から雨水が浸入
して雨漏を起こしたり、浸入した雨水によって屋根材に
錆びが発生したり、或は強風によって重合箇所から屋根
材が剥離する等の心配がなく、現場成型による一体もの
の屋根材と同等の耐久性と美観を得ることができる。こ
れにより、工場成型による短尺や中尺の屋根材でも工
場、倉庫、体育館等の大型の建築物の屋根を葺くことが
できる。
As apparent from the above description, according to the roofing material structure and the molding method of the present invention, the following excellent effects can be obtained. In other words, rainwater infiltrates from the overlap portion between the ends of the roof material adjacent in the longitudinal direction, causing rain leakage, rusting of the roof material due to the infiltrated rainwater, or the roof material from the overlap portion due to strong wind There is no fear of peeling off, and the same durability and aesthetic appearance as a one-piece roofing material formed by on-site molding can be obtained. As a result, roofs of large buildings such as factories, warehouses, and gymnasiums can be roofed even with short or medium-sized roof materials formed by factory molding.

【0041】従って、大型建築物の屋根を葺く場合で
も、従来のような現場成型を必要としないので、屋根葺
きに関わる施工コストが低く抑えられ、また、その施工
に当って大型重機を必要としないので安全に屋根葺き作
業が行える。さらに、本発明の屋根材は構造が簡単であ
り、その成型方法も容易であるから安価に提供すること
ができる。しかも、本発明の屋根材は、複数枚積み重ね
ても嵩張ることがなく、保管や運搬が楽に行える等の効
果を有するものである。
Therefore, even when the roof of a large building is to be roofed, since the conventional on-site molding is not required, the construction cost related to the roofing can be kept low, and large heavy equipment is required for the construction. The roofing work can be done safely. Further, the roofing material of the present invention has a simple structure and its molding method is easy, so that it can be provided at low cost. Moreover, the roofing material of the present invention does not become bulky even when a plurality of the roofing materials are stacked, and has effects such as easy storage and transportation.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明を適用した一実施例を示す一部切欠き斜
視図である。
FIG. 1 is a partially cutaway perspective view showing an embodiment to which the present invention is applied.

【図2】図1におけるB部分の構造を示す部分断面図で
ある。
FIG. 2 is a partial sectional view showing a structure of a portion B in FIG.

【図3】図1におけるB部分の構造を示す一部切欠き分
解斜視図である。
FIG. 3 is an exploded perspective view, partly cut away, showing a structure of a portion B in FIG. 1;

【図4】図1におけるC部分の構造を示す部分断面図で
ある。
FIG. 4 is a partial sectional view showing a structure of a portion C in FIG. 1;

【図5】図1におけるD部分の構造を示す部分断面図で
ある。
FIG. 5 is a partial sectional view showing a structure of a portion D in FIG. 1;

【図6】本発明の理論的構成を示す概念図である。FIG. 6 is a conceptual diagram showing a theoretical configuration of the present invention.

【図7】本発明の理論的構成を示す概念図である。FIG. 7 is a conceptual diagram showing a theoretical configuration of the present invention.

【図8】成型装置の構成を示す概略図である。FIG. 8 is a schematic diagram showing a configuration of a molding device.

【図9】従来の屋根材の端部同士を長手方向に重合した
状態を示す部分断面図である。
FIG. 9 is a partial cross-sectional view showing a state in which ends of a conventional roofing material are overlapped in the longitudinal direction.

【符号の説明】[Explanation of symbols]

1 第1の屋根材 1a 山部 1b 谷部 1d 馳折部 1g カバー部材 2 第2の屋根材 2a 山部 2b 谷部 2d 馳折部 2g カバー部材 5 梁材 6 第1の保持部材 8 タイトフレーム 11 梁材 12 第2の保持部材 14 タイトフレーム 20 成型装置 21 ローラーシャフト 22 大径の圧延ローラー 22a 山部幅変更板 23 小径の圧延ローラー 23a 谷部幅変更板 DESCRIPTION OF SYMBOLS 1 1st roof material 1a mountain part 1b valley part 1d ridge part 1g cover member 2 2nd roof material 2a hill part 2b valley part 2d ridge part 2g cover member 5 beam member 6 first holding member 8 tight frame 11 beam Material 12 Second holding member 14 Tight frame 20 Molding device 21 Roller shaft 22 Large diameter rolling roller 22a Peak width changing plate 23 Small diameter rolling roller 23a Valley width changing plate

Claims (3)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】 長手方向に山部と谷部を成型した適宜長
さの板材からなる屋根材の長手方向の端部と両側部とを
連設して構成する屋根材の構造において、第1の屋根材
の山部の上部表面と第2の屋根材の山部の上部裏面の巾
方向の距離を長さ方向に沿って同一に形成し、かつ第1
の屋根材の谷部の表面と第2の屋根材の谷部の裏面の巾
方向の距離を長さ方向に沿って同一に形成すると共に、
第1の屋根材の両側部に形成した傾斜部の上縁部を屋根
材の側部外方に折曲させて嵌着溝を形成し、この嵌着溝
の外縁部を上方に延設して係止溝を折曲形成し、この係
止溝の外縁部に断面略S字形状の馳折部を形成すると共
に、第1の屋根材の両側部に並設した第1の屋根材同志
の馳折部を内接させるように下向き略コ字形状のカバー
部材を嵌着し、このカバー部材の両縁部を内方に折曲し
た嵌着片を前記嵌着溝に係合して第1の屋根材の両側部
同志を連結し、 更に、第2の屋根材の両側部に形成した傾斜部の上縁部
を屋根材の側部内方に折曲させて嵌着溝を形成し、この
嵌着溝の外縁部を上方に延設して係止溝を折曲形成し、
この係止溝の外縁部に断面略S字形状の馳折部を形成す
ると共に、第2の屋根材の両側部に並設した第2の屋根
材同志の馳折部を内接させるように下向き略コ字形状の
カバー部材を嵌着し、このカバー部材の両縁部を内方に
折曲した嵌着片を前記第2の屋根材の嵌着溝に係合して
第2の屋根材同志を連結し、 また、第1の屋根材の傾斜部と第1の屋根材のカバー部
材を内側にすると共に、第2の屋根材の傾斜部と第2の
屋根材のカバー部材を外側に重合させて第1の屋根材と
第2の屋根材の長手方向の端部を重合連設したことを特
徴とする屋根材の構造。
1. A structure of the roofing material to be configured by interconnects the longitudinal end portion and both side portions of the roofing material made of plate material of appropriate that molded longitudinally peaks and troughs length, first Roofing material
The width of the upper surface of the mountain and the upper back surface of the mountain of the second roofing material
The same distance along the length direction and the first distance
Of the front surface of the valley of the roofing material and the back surface of the valley of the second roofing material
While forming the same distance along the length direction,
The upper edge of the inclined portion formed on both sides of the first roofing material is bent outwardly of the side of the roofing material to form a fitting groove, and the outer edge of the fitting groove extends upward. To form an engaging groove having a substantially S-shaped cross section at the outer edge of the engaging groove, and the first roofing material arranged side by side on both sides of the first roofing material. A downwardly substantially U-shaped cover member is fitted so that the bent portion is inscribed, and a fitting piece having both edges of the cover member bent inward is engaged with the fitting groove to form the first member. The upper edge of the slope formed on both sides of the second roofing material is bent into the side of the roofing material to form a fitting groove. The outer edge of the fitting groove extends upward to bend the locking groove,
A bent portion having a substantially S-shaped cross section is formed at an outer edge portion of the locking groove, and the bent portion of the second roof material arranged side by side on the both sides of the second roof material is substantially downwardly directed so as to be inscribed therein. A U-shaped cover member is fitted, and fitting pieces obtained by bending both edges of the cover member inwardly are engaged with the fitting grooves of the second roof material to form second roof materials. In addition, the inclined portion of the first roofing material and the cover member of the first roofing material are set inside, and the inclined portion of the second roofing material and the cover member of the second roofing material are overlapped outward. A structure of a roofing material, wherein longitudinal ends of the first roofing material and the second roofing material are overlapped and connected.
【請求項2】 任意長の鋼板を成型装置に供給し、この
成型装置内のローラーシャフトに設けられた適宜個数の
圧延ローラーによって、この鋼板に所定の形状の山部お
よび谷部を成型して屋根材を得る屋根材の成型方法にお
いて、各圧延ローラーは、その幅を自在に調整すること
ができると共に、前記圧延ローラー間の幅を自在に調整
することで、屋根材に成型される山部および谷部の幅を
任意に変更することを特徴とする屋根材の成型方法。
2. A steel plate having an arbitrary length is supplied to a forming device.
The appropriate number of rollers provided on the roller shaft in the molding device
Rolled rollers apply this shape to the steel plate with
And valley molding to obtain roofing material
And the width of each rolling roller can be adjusted freely.
And the width between the rolling rollers can be adjusted freely.
The width of the peaks and valleys that are molded into the roofing material
A method for molding a roofing material, which is arbitrarily changed.
【請求項3】 成型装置内のローラーシャフトに適宜数
の大径の圧延ローラ ーと小径の圧延ローラを設け、大径
の圧延ローラーに複数枚の山部幅変更板を設けると共
に、小径の圧延ローラに複数枚の山部幅変更板を設け、
第1の屋根材を成型した後に大径の圧延ローラーに設け
られた山部幅変更板を増やし、一方、小径の圧延ローラ
ーに設けられた谷部幅変更板を減らすことで、第nの屋
根材裏面の平面寸法を第n−1の屋根材表面の平面寸法
と略同一に成型し、順次、後端部に隣接する第nの屋根
材を成型する請求項2記載の屋根材の成型方法。
3. An appropriate number of roller shafts in a molding device
The rolling roller over the small-diameter rolling roller with a large diameter is provided, the large-diameter
Rolling roller with multiple peak width change plates
In addition, a plurality of peak width change plates are provided on a small-diameter rolling roller,
After molding the first roofing material, it is installed on a large-diameter rolling roller.
Roller with small diameter
By reducing the valley width change plate provided in the
The plane dimension of the back of the root material is the plane dimension of the n-1th roofing material surface
And the n-th roof adjacent to the rear end
The method for molding a roofing material according to claim 2, wherein the material is molded.
JP6298844A 1994-11-08 1994-11-08 Roof structure and molding method Expired - Lifetime JP2906114B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP6298844A JP2906114B2 (en) 1994-11-08 1994-11-08 Roof structure and molding method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP6298844A JP2906114B2 (en) 1994-11-08 1994-11-08 Roof structure and molding method

Publications (2)

Publication Number Publication Date
JPH08135098A JPH08135098A (en) 1996-05-28
JP2906114B2 true JP2906114B2 (en) 1999-06-14

Family

ID=17864945

Family Applications (1)

Application Number Title Priority Date Filing Date
JP6298844A Expired - Lifetime JP2906114B2 (en) 1994-11-08 1994-11-08 Roof structure and molding method

Country Status (1)

Country Link
JP (1) JP2906114B2 (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112081319B (en) * 2020-09-25 2022-06-03 中冶建工集团重庆钢结构有限公司 Installation method of profiling metal roof panel

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JP2602551B2 (en) * 1989-06-13 1997-04-23 山一電機工業株式会社 Contact with bypass piece
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Also Published As

Publication number Publication date
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