JP2892225B2 - Spiral coil manufacturing equipment - Google Patents

Spiral coil manufacturing equipment

Info

Publication number
JP2892225B2
JP2892225B2 JP4192593A JP19259392A JP2892225B2 JP 2892225 B2 JP2892225 B2 JP 2892225B2 JP 4192593 A JP4192593 A JP 4192593A JP 19259392 A JP19259392 A JP 19259392A JP 2892225 B2 JP2892225 B2 JP 2892225B2
Authority
JP
Japan
Prior art keywords
wire
coil
sandwiching
winding
sandwiching member
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP4192593A
Other languages
Japanese (ja)
Other versions
JPH0636960A (en
Inventor
武夫 川嶋
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
MOSUTETSUKU KK
Original Assignee
MOSUTETSUKU KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by MOSUTETSUKU KK filed Critical MOSUTETSUKU KK
Priority to JP4192593A priority Critical patent/JP2892225B2/en
Publication of JPH0636960A publication Critical patent/JPH0636960A/en
Application granted granted Critical
Publication of JP2892225B2 publication Critical patent/JP2892225B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【産業上の利用分野】本発明は、平角線等の線材を用い
て渦巻形状のコイルを製造する装置に関するものであ
る。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an apparatus for manufacturing a spiral coil using a wire such as a rectangular wire.

【0002】[0002]

【従来の技術】一般に、電子回路や電気回路を構成する
各種部品回路の一つに、インダクタンスを利用したノイ
ズフィルタ、共振フィルタ等の部品回路があり、それら
部品回路には構成部品の一つとしてコイルが用いられて
いる。このコイルにはつる巻形状(横並列巻き形状)、
あるいは渦巻形状などのコイルがあり、又コイルを形成
する線材としては丸形状、あるいは平角形状などが用い
られる。従来、それらの線材からコイルを製造する方法
は色々な方法が工夫されている。特に平角形状の幅方向
の寸法が、厚み方向の寸法より、n倍も大きい平角線材
での、薄い寸法面をコイルの内径と外径方向に面した、
縦巻の渦巻形状には、巻線が出来ないので、それに代わ
って例えば、板形状の部材をプレスなどで螺旋状に打ち
抜き渦巻形状のコイルに形成する方法が用いられてい
る。
2. Description of the Related Art In general, one of various component circuits constituting an electronic circuit or an electric circuit is a component circuit such as a noise filter or a resonance filter using an inductance. A coil is used. This coil has a vine winding shape (horizontal parallel winding shape),
Alternatively, there is a coil having a spiral shape or the like, and a round material, a rectangular shape, or the like is used as a wire forming the coil. Conventionally, various methods have been devised for producing a coil from these wires. In particular, in the width direction of the rectangular shape, the dimension in the width direction of the rectangular wire rod is n times larger than the thickness direction, with the thin dimensional surface facing the inner and outer radial directions of the coil.
Since a winding cannot be formed in a vertically wound spiral shape, a method in which a plate-shaped member is spirally punched by a press or the like to form a spiral-shaped coil, for example, is used instead.

【0003】[0003]

【発明が解決しようとする課題】しかしながら、以上の
ような方法では、プレスにより打ち抜かれた渦巻形状の
コイルの切断面は、金属表面が露出するため絶縁処理の
工程を必要とし、又、コイル内側端部にリード線を接合
する必要があるため、製造するのに工数が多くかかりコ
ストが高くつくという課題がある。
However, in the above-described method, the cut surface of the spiral coil cut out by the press requires an insulating process because the metal surface is exposed, and the inside of the coil is also required. Since it is necessary to join a lead wire to the end, there is a problem that the number of steps and the cost are high for manufacturing.

【0004】本発明は、従来のこのような課題を考慮
し、渦巻形状のコイルを簡単に低コストで製造できる渦
巻コイル製造装置を提供することを目的とするものであ
る。
SUMMARY OF THE INVENTION An object of the present invention is to provide a spiral coil manufacturing apparatus capable of easily manufacturing a spiral coil at low cost in consideration of the conventional problems as described above.

【0005】[0005]

【課題を解決するための手段】請求項1の本発明は、作
成すべきコイルの線材を挟むために移動可能に対向して
設けられ、その対向する面の一方に前記線材の一端固定
用線材固定部が設けられた一対の挟み部材と、前記挟み
部材の少なくとも一方の対向面に、周辺縁が前記作成す
べきコイルの最内側形状の一部又は全部をなすように、
前記線材の太さに対応する所定の高さに突出形成された
巻付け案内部材と、前記挟み部材を移動させる移動手段
とを備え、前記巻付け案内部材は、螺旋形状であること
を特徴とする渦巻コイル製造装置である。
According to a first aspect of the present invention, there is provided a wire rod which is movably opposed to sandwich a wire rod of a coil to be formed, and which is fixed to one of the opposed surfaces on one end of the wire rod. A pair of sandwiching members provided with a fixing portion, and at least one opposing surface of the sandwiching member, such that a peripheral edge forms part or all of the innermost shape of the coil to be created.
A winding guide member protrudingly formed at a predetermined height corresponding to the thickness of the wire rod; and a moving unit for moving the sandwiching member , wherein the winding guide member has a spiral shape.
It is a spiral coil manufacturing apparatus characterized by the above.

【0006】請求項4の本発明は、少なくとも一方が軸
方向に移動可能に設けられた第1挟み部材及び第2挟み
部材と、作製すべきコイルの線材を挟むために、第1挟
み部材と第2挟み部材との間に設けられ、線材の一部を
固定する線材固定部を有する巻取り部材と、その巻取り
部材の第1挟み部材に対向する面又は第1挟み部材の面
に、周辺縁が作製すべきコイルの最内側形状の一部又は
全部をなすように、線材の太さに対応する所定の高さに
突出形成された第1巻付け案内部材と、巻取り部材の第
2挟み部材に対向する面又は第2挟み部材の面に、周辺
縁が作製すべきコイルの最内側形状の一部又は全部をな
すように、線材の太さに対応する所定の高さに突出形成
された第2巻付け案内部材と、第1挟み部材又は巻取り
部材を所定の回転数で回転させる駆動手段とを備えた渦
巻コイル製造装置である。
According to a fourth aspect of the present invention, at least one of the first and second sandwiching members is provided so as to be movable in the axial direction, and the first and second sandwiching members are arranged to sandwich a wire of a coil to be manufactured. A winding member provided between the second holding member and having a wire fixing portion for fixing a part of the wire, and a surface of the winding member facing the first holding member or a surface of the first holding member, A first winding guide member formed to project to a predetermined height corresponding to the thickness of the wire so that the peripheral edge forms part or all of the innermost shape of the coil to be manufactured; (2) Projecting to a predetermined height corresponding to the thickness of the wire on the surface facing the sandwiching member or the surface of the second sandwiching member so that the peripheral edge forms part or all of the innermost shape of the coil to be manufactured. The formed second winding guide member and the first sandwiching member or the winding member are rotated by a predetermined rotation. In a spiral coil manufacturing apparatus and a driving means for rotating.

【0007】[0007]

【作用】本発明は、挟み部材の対向する面の一方に設け
られた一端固定用線材固定部に、作成すべきコイルの線
材の一端を固定し、移動手段が挟み部材を移動させて線
材を挟み、巻取り案内部材の周辺縁に沿って線材が巻取
られて作成すべきコイルの最内側形状を形成し、その
後、線材がその周囲に巻取られて渦巻コイルを形成す
る。
According to the present invention, one end of a wire of a coil to be produced is fixed to a wire fixing portion for fixing one end provided on one of the opposing surfaces of the sandwiching member, and a moving means moves the sandwiching member to move the wire. The wire is wound along the peripheral edge of the winding guide member to form the innermost shape of the coil to be formed, and then the wire is wound around the coil to form a spiral coil.

【0008】[0008]

【実施例】以下に、本発明をその実施例を示す図面に基
づいて説明する。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS The present invention will be described below with reference to the drawings showing embodiments thereof.

【0009】図1は、本発明にかかる一実施例の渦巻コ
イル製造装置の一部側面図、図2(a)は、同実施例の
線材端部固定側の挟み部材の正面図、図2(b)は、同
挟み部材の側面図、図2(c)は、同挟み部材の底面
図、図3(a)は、同実施例の巻取り案内部材側の挟み
部材の正面図、図3(b)は、同挟み部材の側面図、図
3(c)は、同挟み部材の底面図である。すなわち、渦
巻コイル製造装置の線材の巻取りを行う主要部は、一方
にコイル用の線材の一端固定部を有する挟み部材1が設
けられ、その挟み部材1に対向してもう一つの挟み部材
2が移動可能に設けられている。
FIG. 1 is a partial side view of a spiral coil manufacturing apparatus according to one embodiment of the present invention. FIG. 2 (a) is a front view of a pinching member on the wire end fixed side of the embodiment, FIG. 2B is a side view of the pinching member, FIG. 2C is a bottom view of the pinching member, and FIG. 3A is a front view of the pinching member on the winding guide member side of the embodiment. 3B is a side view of the sandwiching member, and FIG. 3C is a bottom view of the sandwiching member. In other words, the main part of the spiral coil manufacturing apparatus that winds the wire is provided with a sandwiching member 1 having one end fixed portion of a wire for a coil, and another sandwiching member 2 opposed to the sandwiching member 1. Is movably provided.

【0010】上述の挟み部材1は回転軸8の一端に固定
ネジ10により固定され、その回転軸8は2つのボール
ベアリング11a,11bに回転可能に支持され、又、
挟み部材1の反対側端には、回転軸8を回転させるため
の駆動用プーリー13が取り付けられている。挟み部材
1の対向面側に形成された回転軸8と同じ径の中央凹部
には、溝形状の連結部材6aが設けられ、対向面表面に
は、線材をはめ込むために対向面から周囲面まで連続す
る溝7が形成されている(図2(a)及び図2(b)参
照)。周囲面の溝7近傍には、溝7にはめ込まれた線材
端部を固定するために、端部押え板3及び押えネジ3a
が取り付けられている(図2(a)参照)。又、駆動プ
ーリー13にはベルト14が張架されて駆動手段(図示
省略)により駆動されるように構成されている。
The above-mentioned holding member 1 is fixed to one end of a rotating shaft 8 by a fixing screw 10, and the rotating shaft 8 is rotatably supported by two ball bearings 11a and 11b.
A driving pulley 13 for rotating the rotating shaft 8 is attached to the opposite end of the sandwiching member 1. A groove-shaped connecting member 6a is provided in a central concave portion having the same diameter as the rotating shaft 8 formed on the opposing surface side of the sandwiching member 1, and the opposing surface surface is provided on the opposing surface surface for fitting a wire. A continuous groove 7 is formed (see FIGS. 2A and 2B). In the vicinity of the groove 7 on the peripheral surface, the end holding plate 3 and the holding screw 3a are used to fix the end of the wire rod fitted in the groove 7.
Is attached (see FIG. 2A). A belt 14 is stretched around the driving pulley 13 and driven by driving means (not shown).

【0011】一方、挟み部材2は回転軸9の一端に取り
付けられ、その回転軸9は2つのボールベアリング12
a,12bに回転可能に支持されている。挟み部材2の
対向面側の中央部には、挟み部材1の中央凹部に嵌合す
る軸部6cが形成され、その軸部6cの上に溝形状の連
結部材6aに嵌合する凸形状の連結部材6bが形成され
ている。又、軸部6cの周囲には作成すべきコイルの最
内側形状と同様の形状(ここでは螺旋形状)の巻取り案
内部材4が形成されている。更に、挟み部材2にはコイ
ルを作成するときに、挟み部材1,2の間隔をコイルの
線材の厚さに対応するように挟み部材2を移動させる移
動手段5が連結されている。
On the other hand, the holding member 2 is attached to one end of a rotating shaft 9, and the rotating shaft 9 is connected to two ball bearings 12.
a and 12b rotatably supported. A shaft portion 6c that fits into the central concave portion of the sandwiching member 1 is formed at a central portion on the opposing surface side of the sandwiching member 2, and a convex shape that fits into the groove-shaped connecting member 6a on the shaft portion 6c. A connecting member 6b is formed. A winding guide member 4 having the same shape (here, a spiral shape) as the innermost shape of the coil to be created is formed around the shaft portion 6c. Further, a moving means 5 for moving the sandwiching member 2 so that the interval between the sandwiching members 1 and 2 corresponds to the thickness of the wire of the coil when the coil is formed.

【0012】次に上記実施例の動作について説明する。Next, the operation of the above embodiment will be described.

【0013】まず、挟み部材1及び挟み部材2が離れた
状態(図1参照)で、例えば線材となる絶縁被覆処理さ
れた平角線の端部をそれら挟み部材1,2の間から溝7
に沿わせて入れ、ほぼ直角に折曲げて挟み部材1の周囲
面の溝7にはめ込み、その後対向面側の溝7にはめ込
む。次に押えネジ3aを締め付け、端部押え板3の端部
により溝7にはめ込まれた平角線の端部をしっかりと固
定する(図2(a)、図2(b)参照)。
First, in a state where the sandwiching member 1 and the sandwiching member 2 are separated from each other (see FIG. 1), for example, the end of a flat wire that has been subjected to insulation coating as a wire is formed into a groove 7 between the sandwiching members 1 and 2.
And is bent substantially at a right angle to fit into the groove 7 on the peripheral surface of the sandwiching member 1 and then into the groove 7 on the opposite surface side. Next, the holding screw 3a is tightened, and the end of the flat wire fitted into the groove 7 is firmly fixed by the end of the end holding plate 3 (see FIGS. 2 (a) and 2 (b)).

【0014】次に移動手段5を動作させて挟み部材2を
挟み部材1側に移動させる。挟み部材2の移動によって
挟み部材1と挟み部材2との間隔がほぼ平角線の厚さま
で接近すると、挟み部材1の中央凹部に挟み部材2の軸
部6cが挿入され、更に中央凹部の連結部材6aの溝に
軸部6c上の連結部材6cの凸部が嵌合して挟み部材1
と挟み部材2とが同期回転できるように連結される。ま
た、同時に平角線は溝7の終端部で、挟み部材2の対向
面及び巻取り案内部材4の端部に押圧され階段状に折曲
げられる(図4の20a参照)。
Next, the moving means 5 is operated to move the sandwiching member 2 to the sandwiching member 1 side. When the distance between the sandwiching member 1 and the sandwiching member 2 approaches the thickness of the substantially rectangular wire due to the movement of the sandwiching member 2, the shaft portion 6c of the sandwiching member 2 is inserted into the central recess of the sandwiching member 1, and the connecting member of the central recess is further inserted. The convex portion of the connecting member 6c on the shaft portion 6c fits into the groove of
And the pinching member 2 are connected so as to be able to rotate synchronously. At the same time, the flat wire is pressed by the opposing surface of the sandwiching member 2 and the end of the winding guide member 4 at the end of the groove 7 and is bent in a stepwise manner (see 20a in FIG. 4).

【0015】次にこの状態で、駆動手段(図示省略)を
駆動して、ベルト14を介して駆動プーリー13を駆動
し、回転軸8を矢印の方向に回転させる。そうすると、
挟み部材2は連結部材6a,6bにより連結されている
ので、挟み部材1の回転と共に回転し、端部が固定され
線径に応じた適当な引っ張りテンションの掛かった平角
線は巻取られていく。このとき平角線は、巻取り案内部
材4の周辺縁に沿って巻取られ、コイルの最内側形状が
周辺縁と同様の形状に形成される。巻取り案内部材4の
終端部は、巻取りの始端部から平角線の幅だけ外側に膨
れているが、終端部が終わりの部位には既に巻取られた
平角線があるため、その後は巻取られている平角線の外
周に沿って巻取られていく。このようにして挟み部材
1,2の回転と共に平角線が巻取られて、最終的に図4
に示すような絶縁被覆処理された渦巻コイル20が完成
する。ここで渦巻コイルの巻回数は挟み部材1,2を回
転させた数により決められる。
Next, in this state, the driving means (not shown) is driven to drive the driving pulley 13 via the belt 14 to rotate the rotating shaft 8 in the direction of the arrow. Then,
Since the sandwiching member 2 is connected by the connecting members 6a and 6b, it rotates with the rotation of the sandwiching member 1, and the flat wire whose end is fixed and the proper tension is applied according to the wire diameter is wound up. . At this time, the flat wire is wound along the peripheral edge of the winding guide member 4, and the innermost shape of the coil is formed in the same shape as the peripheral edge. The terminal end of the winding guide member 4 bulges outward from the start end of the winding by the width of the flat wire, but since the terminal end portion has the flat wire already wound, the winding end thereafter. It is wound along the outer circumference of the flat wire being taken. In this way, the rectangular wire is wound up with the rotation of the sandwiching members 1 and 2, and finally, as shown in FIG.
The spiral coil 20 subjected to the insulation coating treatment as shown in FIG. Here, the number of turns of the spiral coil is determined by the number of rotations of the sandwiching members 1 and 2.

【0016】なお、上記実施例では、渦巻コイルを作成
するのに挟み部材側を回転させて線材を巻取るように構
成したが、これに限らず、線材を挟み部材に巻付けるよ
うに線材側を挟み部材の周囲に回転させる構成にしても
よい。あるいは又、挟み部材を回転させると共に線材を
それとは逆に回転させて巻付けるように構成してもよ
い。なお、線材側を挟み部材の周囲に回転させる場合
は、連結部材6a,6bはなくてもよい。
In the above embodiment, the wire is wound by rotating the sandwiching member side to form the spiral coil. However, the present invention is not limited to this, and the wire side is wound so as to wind the wire around the sandwiching member. May be rotated around the sandwiching member. Alternatively, the wire may be wound by rotating the pinching member and rotating the wire in the opposite direction. When the wire is rotated around the sandwiching member, the connecting members 6a and 6b may not be provided.

【0017】また、上記実施例では、巻取り案内部材4
を軸部6cと一体として構成したが、これに限らず、線
材を巻取るときに変形しない程度の強度を有する厚みの
帯状部材により周辺縁を形成するように構成してもよ
い。あるいは又、周辺縁を、作成すべきコイルの最内側
形状をなすように、部材を非連続に間隔をおいて設ける
構成にしてもよい。
In the above embodiment, the winding guide member 4
Is integrally formed with the shaft portion 6c. However, the present invention is not limited to this, and the peripheral edge may be formed by a band-shaped member having a thickness such that it does not deform when the wire is wound. Alternatively, members may be provided discontinuously at intervals so that the peripheral edge forms the innermost shape of the coil to be formed.

【0018】また、上記実施例では、巻取り案内部材4
の高さを平角線の厚さと同じに形成したが、これに限ら
ず、高さを平角線の厚さより少し高くしても良いし、又
逆に少し低くしてもよい。要するにコイルを作成すると
きに線材が内側に入り込まないような高さであればよ
い。
In the above embodiment, the winding guide member 4
Is formed to be the same as the thickness of the rectangular wire, but is not limited thereto, and the height may be slightly higher than the thickness of the rectangular wire, or may be slightly lower. In short, it is sufficient if the height is such that the wire does not enter the inside when forming the coil.

【0019】また、上記実施例では、巻取り案内部材4
を挟み部材2側に設けたが、これに限らず、挟み部材1
側に設けてもよい。あるいは又、両方の挟み部材1,2
に設けて巻取り案内部材4の高さを、両方合わせたとき
に上記の条件を満足するように構成してもよい。
In the above embodiment, the winding guide member 4
Is provided on the side of the sandwiching member 2, but is not limited thereto.
It may be provided on the side. Alternatively, both of the sandwiching members 1, 2
And the height of the winding guide member 4 may be adjusted to satisfy the above condition when both are adjusted.

【0020】また、上記実施例では、コイル用の線材に
平角線を用いたが、これに限らず、例えば丸線、箔線等
を用いても勿論よい。
In the above embodiment, a rectangular wire is used as the wire for the coil. However, the present invention is not limited to this. For example, a round wire, a foil wire, or the like may be used.

【0021】また、上記実施例では、線材の巻取り部を
一対の挟み部材のみにより構成したが、これに限らず、
例えば図5に示すように、挟み部材の対を複数個設け、
それぞれの挟み部材に連結部材を設けて同時に複数個の
コイルを作成できるように構成してもよい。この場合、
それぞれの巻取り案内部材又は挟み部材間の最小間隔
は、同じ形状のコイルを作成するときは同じに構成し、
異なる形状のコイルを作成するときは異なるように構成
すればよい。
Further, in the above embodiment, the winding portion of the wire is constituted only by the pair of sandwiching members.
For example, as shown in FIG. 5, a plurality of pairs of sandwiching members are provided,
A connection member may be provided on each of the sandwiching members so that a plurality of coils can be simultaneously formed. in this case,
The minimum spacing between each winding guide member or sandwiching member is the same when creating a coil of the same shape,
When producing coils having different shapes, the coils may be configured differently.

【0022】また、上記実施例では、一対の挟み部材で
一つのコイルを作成する構成としたが、これに代えて、
例えば図6に示すように、挟み部材1a,2a間の間隔
及び巻取り案内部材の高さを、2本の平角線21a,2
1bを重ねた厚さに対応するように構成し、2個の渦巻
コイルを同時に作成するようにしてもよい。この時平角
線21aの端部を固定する方法は、上記実施例と同様に
して、溝7の深さを平角線を重ねた厚さ分として2本の
平角線21a,21bを一緒に固定してもよい。あるい
は又、例えば図7(a)、(b)に示すように、挟み部
材1bに平角線21aが挿入できる穴7aを形成し、そ
の穴7aの奥に押えネジ7bにより締め付けできる押え
板7cを設けて、穴7aに挿入された平角線21aの端
部を固定できるように構成すればよい。又挟み部材2a
側も同様の構成にしてもう一方の平角線21bを固定で
きるようにすればよい。または、図8に示すように、挟
み部材1cに設ける線材挿入用の穴27を平角線22
a,22bが縦に入るように形成し、径の異なる渦巻コ
イルを同時に作成できる構成にしてもよい。
In the above-described embodiment, one coil is formed by a pair of sandwiching members.
For example, as shown in FIG. 6, the distance between the sandwiching members 1a and 2a and the height of the winding guide member are set to two flat wires 21a and 21a.
1b may be configured to correspond to the stacked thickness, and two spiral coils may be simultaneously formed. At this time, the method of fixing the ends of the flat wire 21a is the same as in the above embodiment, and the two flat wires 21a and 21b are fixed together by setting the depth of the groove 7 to the thickness of the flat wire overlapping. You may. Alternatively, for example, as shown in FIGS. 7A and 7B, a hole 7a into which the rectangular wire 21a can be inserted is formed in the sandwiching member 1b, and a pressing plate 7c that can be tightened by a pressing screw 7b is provided in the depth of the hole 7a. In this case, the end of the rectangular wire 21a inserted into the hole 7a may be fixed. And pinching member 2a
The side may have the same configuration so that the other flat wire 21b can be fixed. Alternatively, as shown in FIG. 8, the wire insertion hole 27 provided in the sandwiching member 1 c is
a, 22b may be formed so as to enter vertically, so that spiral coils having different diameters may be simultaneously formed.

【0023】また、上記実施例では、巻取り案内部材4
を始端部から終端部までは軸部6cの周りに一周して設
けたが、これに限らず、渦巻コイルの変形の少ない範囲
であれば一周より少し短く設けてもよい。
In the above embodiment, the winding guide member 4
Is provided around the shaft portion 6c from the start end to the end portion, but is not limited to this, and may be provided slightly shorter than the circumference as long as the spiral coil has a small deformation.

【0024】また、上記実施例では、巻取り案内部材4
の周辺縁の形状を螺旋形状としたが、これに限らず、作
成しようとするコイルの最内側形状にすればよく、例え
ば多角形状、四角形状等他の形状であっても勿論よい。
In the above embodiment, the winding guide member 4
The shape of the peripheral edge is spiral, but the shape is not limited to this, and may be the innermost shape of the coil to be created. Of course, other shapes such as a polygonal shape and a square shape may be used.

【0025】また、上記実施例では、一端固定用線材固
定部は溝7、端部押え板3及び押えネジ3aにより構成
したが、これに限らず、図7に示したような構成でもよ
いし、あるいは又、例えば穴27のみの構成等にしても
よい。
Further, in the above embodiment, the wire fixing portion for fixing one end is constituted by the groove 7, the end pressing plate 3 and the pressing screw 3a. However, the present invention is not limited to this, and a configuration as shown in FIG. Alternatively, for example, a configuration having only the hole 27 may be adopted.

【0026】また、上記実施例では、移動手段5は一方
の挟み部材2を移動できるように構成したが、これに限
らず、他方の挟み部材1を移動できるように構成しても
よい。あるいは又、両方の挟み部材1,2を移動できる
ように構成してもよい。
Further, in the above embodiment, the moving means 5 is configured to be able to move one of the sandwiching members 2. However, the present invention is not limited to this, and the moving means 5 may be configured to be able to move the other sandwiching member 1. Alternatively, both the holding members 1 and 2 may be configured to be movable.

【0027】また、上記実施例では、渦巻コイルの作成
は挟み部材の回転のみにより行ったが、これに加えて、
図9に示すように、線材を巻取る場合に線材の外側から
回転可能なローラ24を押圧しながら渦巻コイルを作成
する構成にしてもよい。この方法は特に弾力のある線材
に効果的である。
In the above-described embodiment, the spiral coil is formed only by rotating the sandwiching member.
As shown in FIG. 9, when winding the wire, the spiral coil may be formed while pressing the rotatable roller 24 from outside the wire. This method is particularly effective for resilient wires.

【0028】図10は、別の実施例の渦巻コイル製造装
置の一部側面図であり、図12(a)、又は(b)に示
すような、2つの渦巻コイル100a,100bが同一
連続線で、中央部100cで連なっている形状の渦巻コ
イルを製造するための装置である。すなわち、図面上左
側には、渦巻コイル100aを挟むための第1挟み部材
30、右側には渦巻コイル100bを挟むための第2挟
み部材31が設けられ、第1挟み部材30と第2挟み部
材31との間には巻取り部材32が設けられている。
又、第1挟み部材30の軸30c及び第2挟み部材31
の軸31cには、それらを回転させるために駆動手段3
6が連結されている。この駆動手段36は、例えば各軸
30c,31cのそれぞれにパルスモ−タを連結して構
成することができる。
FIG. 10 is a partial side view of a spiral coil manufacturing apparatus according to another embodiment. As shown in FIG. 12 (a) or (b), two spiral coils 100a and 100b are connected to the same continuous line. This is an apparatus for manufacturing a spiral coil having a shape connected at the central portion 100c. That is, a first sandwiching member 30 for sandwiching the spiral coil 100a is provided on the left side in the drawing, and a second sandwiching member 31 for sandwiching the spiral coil 100b is provided on the right side, and the first sandwiching member 30 and the second sandwiching member are provided. A take-up member 32 is provided between the take-up member 31.
Also, the shaft 30c of the first sandwiching member 30 and the second sandwiching member 31
Of the driving means 3 for rotating them.
6 are connected. The driving means 36 can be constituted by connecting a pulse motor to each of the shafts 30c and 31c, for example.

【0029】第1挟み部材30のA面側には、第1挟み
部材30、巻取り部材32及び第2挟み部材31を同一
軸上に連結するための連結軸37を挿入するための穴部
30a、及び周辺縁が作製すべきコイルの最内側形状に
形成された第1巻付け案内部材34が設けられ(図11
(a)参照)、又台座30dには、挿入された連結軸3
7を固定するためのビス30bが設けられている。巻取
り部材32は、中央部に連結軸37を通すための孔部3
2bが設けられ、その孔部32bから周辺部までには、
線材を挟んで固定するために、B面からC面まで開いた
スリット38が設けられている。又、C面には、周辺縁
が作製すべきコイルの最内側形状に形成された第2巻付
け案内部材35が設けられ、周面には、連結軸37を固
定するビス32aのビス穴及びスリット38内の線材を
固定するためのビス39のビス穴が設けられている(図
11(b)、図11(c)参照)。また、第2挟み部材
31は、D面側に連結軸37が挿入される穴部31a及
びその穴部31aの奥に連結軸37の端部37aを受け
るベアリング31bが設けられ、更に外側には、コイル
100b側の線材を巻いておくためのストックリール4
1が設けられ、そのストックリール41はボルト40a
で挟み部材31に固定され同期回転するリール台40に
連結されている。又、このリール台40には、ストック
リール41に巻かれた線材のくせを取るためのテンショ
ンピン42が設けられている(図11(d)参照)。上
記のスリット38及びビス39が線材固定部33を構成
する。
A hole for inserting a connecting shaft 37 for connecting the first sandwiching member 30, the winding member 32, and the second sandwiching member 31 on the same axis is formed on the A side of the first sandwiching member 30. 30a and a first winding guide member 34 whose peripheral edge is formed in the innermost shape of the coil to be manufactured (FIG. 11).
(See (a)) and the connecting shaft 3 inserted into the pedestal 30d.
A screw 30b for fixing 7 is provided. The winding member 32 has a hole 3 through which the connecting shaft 37 passes through the center.
2b is provided, and from the hole 32b to the peripheral portion,
In order to fix the wire in between, a slit 38 is provided which is open from the surface B to the surface C. A second winding guide member 35 whose peripheral edge is formed in the innermost shape of the coil to be manufactured is provided on the C surface, and a screw hole of a screw 32a for fixing the connection shaft 37 is provided on the peripheral surface. A screw hole of a screw 39 for fixing a wire in the slit 38 is provided (see FIGS. 11B and 11C). Further, the second sandwiching member 31 is provided with a hole 31a on the D surface side into which the connecting shaft 37 is inserted, and a bearing 31b for receiving the end 37a of the connecting shaft 37 at the back of the hole 31a, and further on the outside. Stock reel 4 for winding the wire on the coil 100b side
The stock reel 41 is provided with a bolt 40a.
And is connected to a reel base 40 which is fixed to the sandwiching member 31 and rotates synchronously. Further, the reel base 40 is provided with a tension pin 42 for removing the habit of the wire wound on the stock reel 41 (see FIG. 11D). The slit 38 and the screw 39 constitute the wire rod fixing portion 33.

【0030】次に、上記実施例の動作について説明す
る。
Next, the operation of the above embodiment will be described.

【0031】まず、絶縁被覆処理された平角線線材を、
挟み部材30と挟み部材31の奥前方より取り出し、そ
の取り出した線材端部をストックリール41に固定し、
製作するコイル100bの長さ分を巻取る。次に連結軸
37を巻取り部材32に貫通してビス32aを締め付け
て固定し、線材をスリット38の奥下部まで入れる。
First, a rectangular wire that has been subjected to insulation coating is
It is taken out from the back front of the sandwiching member 30 and the sandwiching member 31, and the taken-out wire end is fixed to a stock reel 41,
Wind the length of the coil 100b to be manufactured. Next, the connecting shaft 37 is penetrated through the winding member 32, and the screw 32a is fastened and fixed.

【0032】次に、連結軸37を第1挟み部材30の穴
部30aに挿入し、第1巻付け案内部材34が巻取り部
材32のB面に当たるまで押し込んだ後、ビス30bを
締め付けて固定する。次に第2挟み部材31を巻取り部
材32側に移動して穴部31aに連結軸37を挿入し、
第2巻付け案内部材35の端面が第2挟み部材31のD
面に当たるまで押し込む。このとき連結軸37の端部3
7a(ベアリング31bに嵌合できるようにアールを付
けて細く形成されている)がベアリング31bに当接
し、第2挟み部材31は連結軸37に対して滑り回転可
能となる。ここで線材はスリット38の端部で折曲がり
B面に沿った部分と、スリット38の他の端部で折曲が
りC面に沿った部分ができる。
Next, the connecting shaft 37 is inserted into the hole 30a of the first sandwiching member 30, and is pushed until the first winding guide member 34 comes into contact with the surface B of the winding member 32, and then the screw 30b is tightened and fixed. I do. Next, the second sandwiching member 31 is moved toward the winding member 32, and the connecting shaft 37 is inserted into the hole 31a.
The end face of the second winding guide member 35 is the D of the second pinching member 31.
Push until it hits the surface. At this time, the end 3 of the connecting shaft 37
7a (which is formed thin with a radius so as to be fitted to the bearing 31b) abuts on the bearing 31b, and the second sandwiching member 31 is slidable and rotatable with respect to the connecting shaft 37. Here, the wire has a bent portion at the end of the slit 38 along the surface B and a bent portion at the other end of the slit 38 along the surface C.

【0033】この状態で駆動手段36によって第1挟み
部材30の軸30cを所定の回転数で回転させ、同時に
第2挟み部材31の軸31cを第1挟み部材30の回転
数の2倍の回転数で同じ方向に回転させる。そうする
と、A面及びB面に挟まれた線材は、第1巻付け案内部
材34にガイドされて巻付けられ、続けて外周方向に巻
取られてコイル100a部分が形成される(図11
(a)により説明すると時計廻り方向に巻かれる)。一
方、C面及びD面に挟まれた線材は、図11(c)によ
り説明すると、ストックリール41から繰り出されテン
ションピン42によりくせが取り除かれながら、第2巻
付け案内部材35にガイドされて巻付けられ、続けて外
周方向に巻取られてコイル100b部分が形成される。
これは第2挟み部材31が第1挟み部材30の2倍の速
さで回転しているため、コイル100bは巻取り部材3
2に対してコイル100aと同じ速さで同一方向(電気
的にみて)に巻取られ、同一連続線でコイル100a、
100bが同一方向に巻かれた双渦巻コイルが製作でき
る。なお、ここで渦巻の同一方向とは、双渦巻コイルの
一端部から他端部へ向かって進んでいく場合に(すなわ
ち、電気を流したような場合)、回転する方向が各コイ
ルで同一であるという意味である。
In this state, the driving means 36 rotates the shaft 30c of the first sandwiching member 30 at a predetermined rotational speed, and simultaneously rotates the shaft 31c of the second sandwiching member 31 at twice the rotational speed of the first sandwiching member 30. Rotate in the same direction by number. Then, the wire sandwiched between the surfaces A and B is guided and wound by the first winding guide member 34, and is subsequently wound in the outer peripheral direction to form the coil 100a.
(It is wound clockwise as described with reference to (a)). On the other hand, the wire material sandwiched between the C surface and the D surface is guided by the second winding guide member 35 while being unreeled from the stock reel 41 and removed by the tension pin 42 as described with reference to FIG. The coil is wound and then wound in the outer circumferential direction to form the coil 100b.
This is because the second sandwiching member 31 is rotating at twice the speed of the first sandwiching member 30, and the coil 100b is
2 is wound in the same direction (electrical view) at the same speed as the coil 100a, and the coils 100a,
A double spiral coil in which 100b is wound in the same direction can be manufactured. Here, the same direction of the spiral refers to the same direction of rotation of each coil when traveling from one end to the other end of the twin spiral coil (that is, in the case where electricity is passed). It means there is.

【0034】渦巻コイルが作製された後、これを取り外
すには、コイル100a側の線材端部を切断し、第2挟
み部材31を右側(図面上)に移動して外し、次にビス
32aを緩めて連結軸37から巻取り部材32を抜き出
し、ビス39を緩めてスリット38からコイル中央部1
00cを抜き渦巻コイルを抜き取る。以上のようにし
て、図12(a)に示したような絶縁被覆処理された渦
巻コイルを簡単に作製することができる。
After the spiral coil is manufactured, in order to remove the spiral coil, the end of the wire rod on the coil 100a side is cut, the second sandwiching member 31 is moved to the right (on the drawing) and removed, and then the screw 32a is removed. Loosen and take out the winding member 32 from the connecting shaft 37, loosen the screw 39 and cut the coil
00c and the spiral coil. As described above, the spiral coil having been subjected to the insulation coating treatment as shown in FIG. 12A can be easily manufactured.

【0035】なお線材をストックリール41に適量巻き
取り、第1挟み部材30の軸30cを所定の方向に回転
させ、第2挟み部材31の軸31cを非回転、固定とし
てコイルを製作した場合、製作されたコイルは、同一連
続線で、コイル中央部100cで連なった、コイル10
0aとコイル100bとが逆巻きの双渦巻コイルが製作
できる。この場合第2案内巻付け部材35は、逆螺旋型
とする。
When the wire is wound on a stock reel 41 by an appropriate amount, the shaft 30c of the first sandwiching member 30 is rotated in a predetermined direction, and the shaft 31c of the second sandwiching member 31 is not rotated and fixed, thereby producing a coil. The manufactured coil is the same continuous wire, and is continuous at the coil central portion 100c.
A double spiral coil in which 0a and the coil 100b are reversely wound can be manufactured. In this case, the second guide winding member 35 is of a reverse spiral type.

【0036】図13は、別の実施例の渦巻コイル製造装
置の一部側面図である。前述の実施例で作製された渦巻
コイルに比較して、図15に示すように、各コイル10
1a,101bの間隔の狭い渦巻コイルを作製出来る装
置である。すなわち、第1挟み部材50、第2挟み部材
51、巻取り部材52等の配置、駆動手段36の駆動方
法などは前述の実施例と同様の構成である。上述の実施
例と異なる点は、第1挟み部材50、巻取り部材52、
連結軸57における各構成の点である。
FIG. 13 is a partial side view of a spiral coil manufacturing apparatus according to another embodiment. Compared to the spiral coil manufactured in the above-described embodiment, as shown in FIG.
This is an apparatus that can produce a spiral coil with a narrow interval between 1a and 101b. That is, the arrangement of the first sandwiching member 50, the second sandwiching member 51, the winding member 52, and the like, the driving method of the driving unit 36, and the like are the same as those in the above-described embodiment. The difference from the above-described embodiment is that the first sandwiching member 50, the winding member 52,
This is the point of each configuration in the connection shaft 57.

【0037】第1挟み部材50の中央には、巻取り部材
52の孔部52aを貫通し、連結軸57の穴部57b
(連結軸57には図13のE面に示すように四角形の穴
部57bが設けられている)に嵌合する突出部50bが
設けられ、その突出部50bの周りに第1巻付け案内部
材34が形成されている。
In the center of the first sandwiching member 50, the hole 52a of the winding member 52
(The connection shaft 57 is provided with a square hole 57b as shown in the E plane of FIG. 13). A protrusion 50b is provided, and the first winding guide member is provided around the protrusion 50b. 34 are formed.

【0038】一方、巻取り部材52は、スプリングワッ
シャ形状で中央に四角形の孔部52aが設けられ(図1
4(b)参照)、C面側に第2巻付け案内部材53が形
成されている(図14(d)参照)。この第2巻付け案
内部材53の内側には連結軸57が嵌合するための円形
凹部が形成されている。又、巻取り部材52は、弾性力
のある材料で出来ており、渦巻コイルの中央部101c
を固定するためのスリット58の切断部端が、力の掛か
らない状態では段違いになっている。
On the other hand, the winding member 52 is provided with a square hole 52a in the center in the shape of a spring washer (FIG. 1).
4 (b)), and a second winding guide member 53 is formed on the C surface side (see FIG. 14 (d)). Inside the second winding guide member 53, a circular concave portion for fitting the connecting shaft 57 is formed. Further, the winding member 52 is made of a material having elasticity and has a central portion 101c of the spiral coil.
The end of the cut portion of the slit 58 for fixing is uneven when no force is applied.

【0039】次に上記実施例の動作について説明する。Next, the operation of the above embodiment will be described.

【0040】まず、絶縁被覆処理された平角線線材を挟
み部材50と挟み部材51の奥前方より取り出し、その
取り出した線材端部をストックリール61に固定し、製
作するきコイル101bの長さ分を巻取る。次に巻取り
部材52のスリット58の奥下部まで入れる。
First, a rectangular wire that has been subjected to insulation coating is taken out from the front and back of the sandwiching member 50 and the sandwiching member 51, and the end of the wire that has been taken out is fixed to a stock reel 61 for the length of the coil 101b to be manufactured. Take up. Next, the winding member 52 is inserted into the lower part of the slit 58.

【0041】次に、巻取り部材52の孔部52aを第1
挟み部材50の突出部50bに貫通させ、更に、連結軸
57の穴部57bを押し込んで嵌合させる。次に第2挟
み部材51を移動して穴部51aに連結軸57を挿入
し、第2巻付け案内部材53が第2挟み部材51のD面
に当たるまで押し込む。このとき連結軸57の端部57
aがベアリング51bに当接し、第2挟み部材51は連
結軸57に対して滑り回転可能となる(巻取り部材52
は図14(c)に示すように平たくなる)。ここで線材
はスリット58の端部で折曲がりB面に沿った部分と、
スリット58の他の端部で折曲がりC面に沿った部分が
できる。同時に第2挟み部材51を図面上、左へ加圧す
ることによって、巻取り部材52が平たくなる。それに
よって線材の前後方向の固定が出来る。
Next, the hole 52a of the winding member 52 is
It penetrates through the protruding portion 50b of the sandwiching member 50, and is further fitted by pressing the hole 57b of the connecting shaft 57. Next, the second sandwiching member 51 is moved to insert the connecting shaft 57 into the hole 51a, and is pushed until the second winding guide member 53 comes into contact with the surface D of the second sandwiching member 51. At this time, the end 57 of the connecting shaft 57
a comes into contact with the bearing 51b, and the second sandwiching member 51 can slide and rotate with respect to the connecting shaft 57 (the winding member 52).
Becomes flat as shown in FIG. 14 (c)). Here, the wire is bent at the end of the slit 58 and along the surface B,
A bent portion is formed at the other end of the slit 58 along the C-plane. At the same time, by pressing the second sandwiching member 51 leftward in the drawing, the winding member 52 becomes flat. Thus, the wire can be fixed in the front-rear direction.

【0042】この状態で駆動手段36によって第1挟み
部材50の軸50cを所定の回転数で回転させ、同時に
第2挟み部材51の軸51cを第1挟み部材50の回転
数の2倍の回転数で同じ方向に回転させる。そうする
と、A面及びB面に挟まれた線材は、第1巻付け案内部
材34にガイドされて巻付けられ、続けて外周方向に巻
かれてコイル101a部分が形成される(図14(a)
により説明すると時計廻り方向に巻かれる)。一方、C
面及びD面に挟まれた線材は、図14(d)により説明
すると、ストックリール41から繰り出されテンション
ピン42によりくせが取り除かれながら、第2巻付け案
内部材53にガイドされて巻付けられ、続けて外周方向
に巻かれてコイル101b部分が形成される。これは第
2挟み部材51が第1挟み部材50の2倍の速さで回転
しているため、コイル101bは巻取り部材52に対し
てコイル101aと同じ速さで同一方向(電気的にみ
て)に巻取られ、同一連続線でコイル100a、100
bが同一方向に巻かれた双渦巻コイルが製作できる。
In this state, the driving means 36 rotates the shaft 50c of the first sandwiching member 50 at a predetermined rotation speed, and at the same time, rotates the shaft 51c of the second sandwiching member 51 twice the rotation speed of the first sandwiching member 50. Rotate in the same direction by number. Then, the wire sandwiched between the surfaces A and B is guided and wound by the first winding guide member 34, and is subsequently wound in the outer peripheral direction to form the coil 101a (FIG. 14A).
It is wound in a clockwise direction as described by. On the other hand, C
14D, the wire material sandwiched between the surface and the D surface is guided by the second winding guide member 53 and wound around while being hauled out from the stock reel 41 and removed by the tension pin. Subsequently, the coil 101b is formed by being wound in the outer circumferential direction. This is because the second sandwiching member 51 is rotating at twice the speed of the first sandwiching member 50, so that the coil 101b is at the same speed as the coil 101a with respect to the winding member 52 in the same direction (electrically. ), And the coils 100a, 100
A double spiral coil in which b is wound in the same direction can be manufactured.

【0043】渦巻コイルが作製された後、これを取り外
すには、コイル101a側端部の線材を切断し、第2挟
み部材51を移動して外し、連結軸57を巻取り部材5
2から外し、巻取り部材52を第1挟み部材50の突出
部50bから抜取り、スリット58からコイル中央部1
01cを抜き渦巻コイルを抜き取る。以上のように、本
実施例では、巻取り部材及び連結軸の固定用のビスを必
要としないので、それらの脱着が簡単に行え、図15に
示したような絶縁被覆処理された同一連続線によるコイ
ル100a、100bを同時に巻き取る製法で、双渦巻
コイルを簡単に製作することが出来る。
After the spiral coil is manufactured, in order to remove the spiral coil, the wire at the end of the coil 101a is cut, the second sandwiching member 51 is moved and removed, and the connecting shaft 57 is connected to the winding member 5.
2, the winding member 52 is pulled out from the projecting portion 50 b of the first sandwiching member 50, and the coil
01c and the spiral coil. As described above, in the present embodiment, since the winding member and the screw for fixing the connecting shaft are not required, they can be easily attached and detached, and the same continuous line subjected to insulation coating as shown in FIG. By using the method of winding the coils 100a and 100b at the same time, a double spiral coil can be easily manufactured.

【0044】以上のように本発明によれば、特に絶縁被
覆処理された平角線を幅方向の寸法が、厚み方向の寸法
より、n倍も大きい平角線材での、薄い寸法面をコイル
の内径と外径方向に面した、平角線の縦巻の、単渦巻、
同一連続線による双渦巻、又は逆双渦巻形状コイルを低
コストで製造できる。
As described above, according to the present invention, in particular, a rectangular wire whose insulation dimension has been applied to a rectangular wire whose width dimension is n times larger than its thickness dimension is used as the thin dimension surface of the coil. , A single spiral, with a flat rectangular wire facing the outer diameter direction
It is possible to manufacture a double-coiled or inverted double-coiled coil with the same continuous line at low cost.

【0045】なお、上記実施例では、2つのコイルの各
巻き数を同じにするために、第2挟み部材の回転数を第
1挟み部材の回転数の2倍に設定したが、これに限ら
ず、第2挟み部材の回転数が第1挟み部材の回転数より
大きければ、2つのコイルの各巻き数に応じて変更して
もよい。
In the above embodiment, the number of revolutions of the second sandwiching member is set to twice the number of revolutions of the first sandwiching member in order to equalize the number of turns of each of the two coils. Alternatively, if the rotation speed of the second sandwiching member is larger than the rotation speed of the first sandwiching member, the rotation may be changed according to the number of turns of each of the two coils.

【0046】また、上記実施例では、各軸を異なる回転
数で駆動するために、駆動手段36は各軸にパルスモ−
タを連結して構成したが、これに限らず、各軸を一つの
モ−タにより駆動し、一方の軸をギアにより減速又は増
速できるように構成してもよい。あるいは又、第2挟み
部材側をモ−タにより駆動し、第1挟み部材側をブレー
キ機構により減速する構成としてもよい。
In the above embodiment, the driving means 36 drives each axis at a different rotation speed, so that the driving means 36 applies a pulse mode to each axis.
However, the present invention is not limited to this, and each shaft may be driven by one motor and one shaft may be decelerated or increased by a gear. Alternatively, the second pinching member side may be driven by a motor, and the first pinching member side may be decelerated by a brake mechanism.

【0047】[0047]

【発明の効果】以上述べたところから明らかなように本
発明は、周辺縁が作成すべきコイルの最内側形状の一部
又は全部をなすように、線材の太さに対応する所定の高
さに突出形成された巻付け案内部材を備えているので、
渦巻形状のコイルを簡単に低コストで製造できるという
長所を有する。
As is apparent from the above description, the present invention provides a predetermined height corresponding to the thickness of the wire so that the peripheral edge forms part or all of the innermost shape of the coil to be formed. Since it has a winding guide member protruding from
It has the advantage that a spiral coil can be easily manufactured at low cost.

【0048】また、第1及び第2の2つの巻付け案内部
材を備えているので、2つの渦巻形状が同一線でつなが
っていて、巻き始め端部も、巻き終わり端部も外側にあ
るコイルが左右同時に巻け、低コストで製造できるとい
う利点がある。
Also, since the first and second winding guide members are provided, the two spiral shapes are connected by the same line, and the winding start end and the winding end end are on the outside. Has the advantage that it can be wound at the same time as the left and right sides and can be manufactured at low cost.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明にかかる一実施例の渦巻コイル製造装置
の一部側面図である。
FIG. 1 is a partial side view of a spiral coil manufacturing apparatus according to one embodiment of the present invention.

【図2】同図(a)は、同実施例の線材端部固定側の挟
み部材の正面図、同図(b)は、同挟み部材の側面図、
同図(c)は、同挟み部材の底面図である。
FIG. 2A is a front view of a pinching member on the wire rod end fixed side of the embodiment, FIG. 2B is a side view of the pinching member,
FIG. 3C is a bottom view of the sandwiching member.

【図3】同図(a)は、同実施例の巻取り案内部材側の
挟み部材の正面図、同図(b)は、同挟み部材の側面
図、同図(c)は、同挟み部材の底面図である。
3A is a front view of a pinching member on the winding guide member side of the embodiment, FIG. 3B is a side view of the pinching member, and FIG. It is a bottom view of a member.

【図4】同実施例の渦巻コイル製造装置により製造した
渦巻コイルの斜視図である。
FIG. 4 is a perspective view of a spiral coil manufactured by the spiral coil manufacturing apparatus of the embodiment.

【図5】別の実施例の渦巻コイル製造装置の略示側面図
である。
FIG. 5 is a schematic side view of a spiral coil manufacturing apparatus according to another embodiment.

【図6】別の実施例の渦巻コイル製造装置の略示側面図
である。
FIG. 6 is a schematic side view of a spiral coil manufacturing apparatus according to another embodiment.

【図7】同図(a)は、図6の実施例の渦巻コイル製造
装置の一端固定用線材固定部を示す側面図、同図(b)
はその正面図である。
7 (a) is a side view showing a wire fixing portion for fixing one end of the spiral coil manufacturing apparatus of the embodiment of FIG. 6, and FIG. 7 (b).
Is a front view thereof.

【図8】別の実施例の渦巻コイル製造装置の挟み部材の
略示正面図である。
FIG. 8 is a schematic front view of a sandwiching member of a spiral coil manufacturing apparatus according to another embodiment.

【図9】別の実施例の渦巻コイル製造装置の一方の挟み
部材の略示正面図である。
FIG. 9 is a schematic front view of one sandwiching member of a spiral coil manufacturing apparatus according to another embodiment.

【図10】別の実施例の渦巻コイル製造装置の一部側面
図である。
FIG. 10 is a partial side view of a spiral coil manufacturing apparatus according to another embodiment.

【図11】同図(a)は、同実施例の第1挟み部材のA
面、同図(b)は、同実施例の巻取り部材のB面、同図
(c)は、同巻取り部材のC面、同図(d)は、同実施
例の第2挟み部材のD面のそれぞれ正面図である。
FIG. 11 (a) is a view showing A of a first sandwiching member of the embodiment.
(B) is the B-side of the winding member of the embodiment, (c) is the C-plane of the winding member, and (d) is the second sandwiching member of the embodiment. It is a front view of each of D side.

【図12】同図(a)は、同実施例の渦巻コイル製造装
置により製造した渦巻コイルの斜視図、同図(b)は、
その側面図である。
FIG. 12A is a perspective view of a spiral coil manufactured by the spiral coil manufacturing apparatus of the embodiment, and FIG.
It is the side view.

【図13】別の実施例の渦巻コイル製造装置の一部側面
図である。
FIG. 13 is a partial side view of a spiral coil manufacturing apparatus according to another embodiment.

【図14】同図(a)は、同実施例の第1挟み部材のA
面、同図(b)は、同実施例の巻取り部材のB面のそれ
ぞれ正面図、同図(c)は、同巻取り部材の側面図、同
図(d)は、同巻取り部材のC面、同図(e)は、同実
施例の第2挟み部材のD面のそれぞれ正面図である。
FIG. 14A is a view illustrating a first holding member A of the embodiment;
(B) is a front view of surface B of the winding member of the embodiment, FIG. (C) is a side view of the winding member, and (d) is the winding member. (C) and FIG. (E) are front views of surface D of the second sandwiching member of the embodiment.

【図15】同実施例の渦巻コイル製造装置により製造し
た渦巻コイルの側面図である。
FIG. 15 is a side view of a spiral coil manufactured by the spiral coil manufacturing apparatus of the embodiment.

【符号の説明】[Explanation of symbols]

1 挟み部材(線材端部固定側) 2 挟み部材(巻取り案内部材側) 3 端部押え板 3a 押えネジ 4 巻付け案内部材 5 移動手段 6a、6b 連結部材 7 溝 20 渦巻コイル 30、50 第1挟み部材 31、51 第2挟み部材 32、52 巻取り部材 33 線材固定部 34 第1巻付け案内部材 35、53 第2巻付け案内部材 36 駆動手段 58 スリット(線材固定部) REFERENCE SIGNS LIST 1 sandwiching member (wire rod end fixed side) 2 sandwiching member (winding guide member side) 3 end holding plate 3 a holding screw 4 winding guide member 5 moving means 6 a, 6 b connecting member 7 groove 20 spiral coil 30, 50 th 1 sandwiching member 31, 51 second sandwiching member 32, 52 winding member 33 wire fixing portion 34 first winding guide member 35, 53 second winding guide member 36 driving means 58 slit (wire fixing portion)

Claims (5)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】 作成すべきコイルの線材を挟むために移
動可能に対向して設けられ、その対向する面の一方に前
記線材の一端固定用線材固定部が設けられた一対の挟み
部材と、前記挟み部材の少なくとも一方の対向面に、周
辺縁が前記作成すべきコイルの最内側形状の一部又は全
部をなすように、前記線材の太さに対応する所定の高さ
に突出形成された巻付け案内部材と、前記挟み部材を移
動させる移動手段とを備え、前記巻付け案内部材は、螺
旋形状であることを特徴とする渦巻コイル製造装置。
1. A pair of sandwiching members, which are movably opposed to each other to sandwich a wire of a coil to be created, and a wire fixing portion for fixing one end of the wire is provided on one of the opposing surfaces; At least one opposing surface of the sandwiching member is formed so as to protrude at a predetermined height corresponding to the thickness of the wire so that a peripheral edge forms part or all of an innermost shape of the coil to be created. A winding means for moving the holding member , wherein the winding guide member includes a screw;
A spiral coil manufacturing apparatus having a spiral shape .
【請求項2】 作成すべきコイルの線材を挟むために移
動可能に対向して設けられ、その対向する面の一方に前
記線材の一端固定用線材固定部が設けられた一対の挟み
部材と、前記挟み部材の少なくとも一方の対向面に、周
辺縁が前記作成すべきコイルの最内側形状の一部又は全
部をなすように、前記線材の太さに対応する所定の高さ
に突出形成された巻付け案内部材と、前記挟み部材を移
動させる移動手段とを備え、更に、前記挟み部材の対向
する面の中央部のそれぞれに、それら挟み部材を接近さ
せるように移動させたときに、前記挟み部材を連結する
連結部材を備えたことを特徴とする渦巻コイル製造装
置。
2. A pair of sandwiching members, which are movably opposed to each other so as to sandwich a wire of a coil to be created, and provided with a wire fixing portion for fixing one end of the wire on one of the opposing surfaces; At least one opposing surface of the sandwiching member is formed so as to protrude at a predetermined height corresponding to the thickness of the wire so that a peripheral edge forms part or all of an innermost shape of the coil to be created. A winding guide member, and a moving means for moving the sandwiching member , further comprising:
Move the pinching members close to each of the central
When the pinch member is moved to move
A spiral coil manufacturing apparatus comprising a connecting member .
【請求項3】 少なくとも一方が軸方向に移動可能に設
けられた第1挟み部材及び第2挟み部材と、作製すべき
コイルの線材を挟むために、前記第1挟み部材と第2挟
み部材との間に設けられ、前記線材の一部を固定する線
材固定部を有する巻取り部材と、その巻取り部材の前記
第1挟み部材に対向する面又は前記第1挟み部材の面
に、周辺縁が前記作製すべきコイルの最内側形状の一部
又は全部をなすように、前記線材の太さに対応する所定
の高さに突出形成された第1巻付け案内部材と、前記巻
取り部材の前記第2挟み部材に対向する面又は前記第2
挟み部材の面に、周辺縁が前記作製すべきコイルの最内
側形状の一部又は全部をなすように、前記線材の太さに
対応する所定の高さに突出形成された第2巻付け案内部
材と、前記第1挟み部材又は前記巻取り部材を所定の回
転数で回転させる駆動手段とを備えたことを特徴とする
渦巻コイル製造装置。
3. A first sandwiching member and a second sandwiching member, at least one of which is provided so as to be movable in an axial direction, and the first sandwiching member and the second sandwiching member for sandwiching a wire of a coil to be manufactured. And a winding member having a wire fixing portion for fixing a part of the wire, and a peripheral edge of a surface of the winding member facing the first sandwiching member or a surface of the first sandwiching member. A first winding guide member formed to project to a predetermined height corresponding to the thickness of the wire rod so as to form part or all of the innermost shape of the coil to be manufactured; and A surface facing the second sandwiching member or the second
A second winding guide formed on a surface of the sandwiching member so as to protrude at a predetermined height corresponding to the thickness of the wire so that a peripheral edge forms part or all of an innermost shape of the coil to be manufactured; An apparatus for manufacturing a spiral coil, comprising: a member; and driving means for rotating the first sandwiching member or the winding member at a predetermined rotation speed.
【請求項4】 前記線材固定部は、前記巻取り部材に形
成されたスリットであって、前記コイルが貫通するもの
であり、そのスリットの隙間は、前記第1挟み部材と前
記巻取り部材とを前記軸部材により連結する際に、狭く
なることを特徴とする請求項記載の渦巻コイル製造装
置。
4. The wire fixing portion is a slit formed in the winding member, through which the coil penetrates, and a gap between the slit is formed between the first sandwiching member and the winding member. The spiral coil manufacturing apparatus according to claim 3 , wherein when the shaft members are connected by the shaft member, the diameter of the spiral coil becomes narrower.
【請求項5】 前記コイルは、同一連続線で、同一方向
又は逆方向に巻かれ、巻始め端部及び巻終わり端部が外
側に出る双渦巻又は逆双渦巻の同時巻きであることを特
徴とする請求項又は記載の渦巻コイル製造装置。
5. The coil according to claim 1, wherein the coil is wound in the same direction or in the same direction, in the same continuous line, and is a simultaneous winding of a double spiral or an inverted double spiral in which a winding start end and a winding end end are outwardly projected. The spiral coil manufacturing apparatus according to claim 3 or 4, wherein:
JP4192593A 1992-07-21 1992-07-21 Spiral coil manufacturing equipment Expired - Fee Related JP2892225B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP4192593A JP2892225B2 (en) 1992-07-21 1992-07-21 Spiral coil manufacturing equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP4192593A JP2892225B2 (en) 1992-07-21 1992-07-21 Spiral coil manufacturing equipment

Publications (2)

Publication Number Publication Date
JPH0636960A JPH0636960A (en) 1994-02-10
JP2892225B2 true JP2892225B2 (en) 1999-05-17

Family

ID=16293859

Family Applications (1)

Application Number Title Priority Date Filing Date
JP4192593A Expired - Fee Related JP2892225B2 (en) 1992-07-21 1992-07-21 Spiral coil manufacturing equipment

Country Status (1)

Country Link
JP (1) JP2892225B2 (en)

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JP2017528108A (en) * 2014-09-16 2017-09-21 コンチネンタル オートモーティヴ ゲゼルシャフト ミット ベシュレンクテル ハフツングContinental Automotive GmbH Method of winding a plurality of coil bodies and segment spindle

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