JP2876535B2 - Antibacterial inorganic coating composition - Google Patents

Antibacterial inorganic coating composition

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Publication number
JP2876535B2
JP2876535B2 JP6212010A JP21201094A JP2876535B2 JP 2876535 B2 JP2876535 B2 JP 2876535B2 JP 6212010 A JP6212010 A JP 6212010A JP 21201094 A JP21201094 A JP 21201094A JP 2876535 B2 JP2876535 B2 JP 2876535B2
Authority
JP
Japan
Prior art keywords
weight
parts
antibacterial
powder
zinc
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP6212010A
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Japanese (ja)
Other versions
JPH0860040A (en
Inventor
一哉 山田
幸司 山田
文隆 山田
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Individual
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Individual
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Priority to JP6212010A priority Critical patent/JP2876535B2/en
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Classifications

    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C17/00Surface treatment of glass, not in the form of fibres or filaments, by coating
    • C03C17/006Surface treatment of glass, not in the form of fibres or filaments, by coating with materials of composite character
    • C03C17/008Surface treatment of glass, not in the form of fibres or filaments, by coating with materials of composite character comprising a mixture of materials covered by two or more of the groups C03C17/02, C03C17/06, C03C17/22 and C03C17/28

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  • Chemical & Material Sciences (AREA)
  • Composite Materials (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Paints Or Removers (AREA)

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【産業上の利用分野】本発明は、クラックのない強固な
耐熱性塗膜を得ると共に、抗菌効果を有する無機塗料組
成物に関するものである。アルミ板、鋼板、スレートや
板ガラス等に塗布して各種用途の表面材を形成し、特に
病院や工場、厨房等での滅菌できる内装材に使用して優
れるものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an inorganic coating composition having an antibacterial effect while obtaining a strong heat-resistant coating film without cracks. It is applied to aluminum plates, steel plates, slate, plate glass, etc. to form surface materials for various uses, and is particularly suitable for use as interior materials that can be sterilized in hospitals, factories, kitchens, and the like.

【0002】[0002]

【従来の技術】従来、ケイ酸アルカリ水溶液を結合剤と
した無機塗料組成物は、被塗物が熱的影響で歪みが起こ
るとガラス質の塗膜にほとんど微細なクラックが生じる
ため、インキ、ソース等がしみ込んでその汚れが落ち
ず、或いは薬品の滴下で品質が不良になる等の問題点が
あった。したがって、熱影響を受ける部位での使用や内
外装材等としての使用には不向きであった。
2. Description of the Related Art Conventionally, an inorganic coating composition using an aqueous solution of alkali silicate as a binder has almost no fine cracks in a vitreous coating film when an object to be applied is distorted due to thermal effects. There is a problem that the stains do not come off due to the infiltration of the sauce or the like, or the quality becomes poor due to the dripping of the chemical. Therefore, it is not suitable for use in a part affected by heat or as an interior / exterior material.

【0003】[0003]

【発明が解決しようとする課題】そこで本発明は、耐熱
性に優れて微細なクラックを防止することで耐汚染性能
及び耐薬品性能を向上させると共に、塗膜の被覆力を強
くして薄い塗膜を可能にでき、さらに抗菌効果を保有す
る無機塗料組成物を提供するものである。
SUMMARY OF THE INVENTION Therefore, the present invention improves the stain resistance and chemical resistance by preventing fine cracks with excellent heat resistance, and at the same time, enhances the coating power of the coating film to reduce the thickness of the coating film. It is an object of the present invention to provide an inorganic coating composition capable of forming a film and having an antibacterial effect.

【0004】[0004]

【課題を解決するための手段】このため本発明は、アル
カリ金属シリケートに、ケイ酸カルシウム或いはリン酸
亜鉛を添加し、無機充填材として、コレマナイト(2Ca
O,3BO,5HO)或いはウレキサイト(NaO,2CaO,5B
O,16HO)を主成分とした天然ガラスを平均粒径3
0μmで厚み1.0μm以下の微細な鱗片状として混合
し、さらに銀粉、銅粉、マグネシウム、亜鉛から選ばれ
る抗菌金属粉を混合した構成としている。また、炭化珪
素を混合した構成としてもよい。なお、厚み0.5μm
以下の極薄状のガラスフレークを配合してもよい。
According to the present invention, calcium silicate or zinc phosphate is added to an alkali metal silicate, and colemanite (2Ca) is used as an inorganic filler.
O, 3B 2 O 3 , 5H 2 O) or urexite (Na 2 O, 2CaO, 5B
2 O 3 , 16H 2 O)
0μm and mixed as fine flakes with thickness of 1.0μm or less, further selected from silver powder, copper powder, magnesium, zinc
Antimicrobial metal powder . Further, a structure in which silicon carbide is mixed may be employed. In addition, thickness 0.5μm
The following ultra-thin glass flakes may be blended.

【0005】ここで無機充填材として、コレマナイト
(2CaO,3B2O3,5H2O)或いはウレキサイト(Na2O,2CaO,5
B2O3,16H2O)を主成分とした天然ガラスを用いるのは、
コレマナイト或いはウレキサイトに含有するB2O3成分の
ガラス化により強固な塗膜が形成されるためである。な
お、他の天然ガラスにコレマナイト或いはウレキサイト
を混合させてもよいが、コレマナイト或いはウレキサイ
トの混合量は少なくとも無機充填材総量の約10重量%
を必要とし、最適は30重量%以上である。
As an inorganic filler, colemanite (2CaO, 3B 2 O 3 , 5H 2 O) or urexite (Na 2 O, 2CaO, 5)
B 2 O 3 , 16H 2 O)
This is because a strong coating film is formed by vitrification of the B 2 O 3 component contained in colemanite or urexite. In addition, colemanite or urexite may be mixed with other natural glass, but the amount of colemanite or urexite is at least about 10% by weight of the total amount of the inorganic filler.
And the optimum is at least 30% by weight.

【0006】また、コレマナイト或いはウレキサイトを
含有した無機充填材の配合量は、ノンアスベスト板、セ
メント製品、石綿スレート板等の被塗物によって異な
り、歪みの大きな被塗物には多く配合し、吸水率の大き
な被塗物は少なく配合し、バインダーとしてのアルカリ
金属シリケート100重量部に対して5〜200重量部
と広い範囲で配合調整できるのである。なお、天然ガラ
スを平均粒径30μmで厚み1.0μm以下の鱗片状と
したのは、良好に混在できると共に、被覆力の強い塗膜
とするためである。
The amount of the inorganic filler containing colemanite or urexite varies depending on the material to be coated such as a non-asbestos plate, a cement product, an asbestos slate plate and the like. The coating material having a large ratio can be blended in a small amount, and the blending can be adjusted in a wide range of 5 to 200 parts by weight with respect to 100 parts by weight of the alkali metal silicate as a binder. The reason why the natural glass was formed into a flake shape having an average particle diameter of 30 μm and a thickness of 1.0 μm or less is to form a coating film which can be mixed well and has a high covering power.

【0007】さらに、抗菌金属粉を添加するのは塗膜層
に抗菌効果を保有させるためであり、銀、銅、マグネシ
ウム、亜鉛等の粉状体を用い、アルカリ金属シリケート
100重量部に対して0.4〜5重量部混合するもの
で、好ましくは0.5〜4重量部である。これより少な
いと、抗菌効果が弱くなり、5重量部より多くても抗菌
効果があまり変わらず、顔料の発色に悪い影響をおよぼ
して鮮明な発色とならないと共に、コスト高になるので
ある。特に、銀粉及び銅粉が4重量部を超えると塗膜が
強い黄味をおびて所定の色とならないのである。
Further, the addition of the antibacterial metal powder is for imparting an antibacterial effect to the coating layer, and a powder of silver, copper, magnesium, zinc or the like is used, and 100 parts by weight of alkali metal silicate is used. 0.4 to 5 parts by weight are mixed, and preferably 0.5 to 4 parts by weight. If the amount is less than this, the antibacterial effect is weak, and if the amount is more than 5 parts by weight, the antibacterial effect does not change so much, adversely affects the color development of the pigment, does not result in clear color development, and increases the cost. In particular, when the amount of silver powder and copper powder exceeds 4 parts by weight, the coating film becomes strongly yellowish and does not have a predetermined color.

【0008】また、炭化珪素を混合するのは耐熱性を与
えるためであり、アルカリ金属シリケート100重量部
に対して7〜60重量部混合するもので、好ましくは2
5〜40重量部である。7重量部未満では耐熱効果が不
良であり、60重量部以上混合すれば高粘度になって塗
料の性状が不良になるのである。
The addition of silicon carbide is for imparting heat resistance, and is preferably 7 to 60 parts by weight with respect to 100 parts by weight of alkali metal silicate, preferably 2 to 100 parts by weight.
5 to 40 parts by weight. If the amount is less than 7 parts by weight, the heat resistance effect is poor. If the amount is more than 60 parts by weight, the viscosity becomes high and the properties of the paint become poor.

【0009】なお、厚み0.5μm以下の極薄フレーク
状のガラスフレークを混合すれば、ケイカル板のよう
に、軽量で吸水率が高く熱歪みの大きい被塗物に対して
被覆力をより強くして安定した強固な塗膜を平均20μ
m以下の薄膜に形成するためであり、1〜30重量部の
混合が適当である。厚み0.5μm以上のガラスフレー
クでは安定強固な薄膜とならないのである。
By mixing glass flakes in the form of ultra-thin flakes having a thickness of 0.5 μm or less, the covering power of a light-weight, high-water-absorption and large-heat-strain coating material such as a scalp can be increased. 20μ average stable and strong coating
m to form a thin film having a thickness of 1 m or less, and a mixture of 1 to 30 parts by weight is appropriate. A glass flake having a thickness of 0.5 μm or more does not form a stable and strong thin film.

【0010】[0010]

【作用】本発明によると、コレマナイト(2CaO,3B2O3,5
H2O)或いはウレキサイト(Na2O,2CaO,5B2O3,16H2O)の
B2O3成分のガラス化により強固な塗膜が形成されるので
あり、それらが鱗片状であるため良好に混在されて薄い
塗膜を形成できるのである。また、塗膜面は、鱗片状ガ
ラスにより、深みのあるメタリック調の仕上げができ、
高級感のある化粧板を形成できるのである。
According to the present invention, colemanite (2CaO, 3B 2 O 3 , 5
H 2 O) or urexite (Na 2 O, 2CaO, 5B 2 O 3 , 16H 2 O)
A strong coating film is formed by vitrification of the B 2 O 3 component, and since they are scaly, they can be mixed well to form a thin coating film. In addition, the coating film surface can be finished in a deep metallic tone by scaly glass,
It is possible to form a high-quality decorative board.

【0011】さらに、抗菌金属粉の混合により抗菌作用
のある塗膜面となり、病院等での内装材として用いれば
滅菌効果が生じて衛生面に良好である。また、炭化珪素
の混合により、耐熱性が優れるもので、抗菌作用と相俟
って工場や厨房での内装材の使用が図れるのである。
Further, by mixing the antibacterial metal powder , a coating film surface having an antibacterial effect is obtained, and when used as an interior material in hospitals and the like, a sterilizing effect is produced and hygiene is good. Further, by mixing silicon carbide, the heat resistance is excellent, and in combination with the antibacterial action, the use of interior materials in factories and kitchens can be achieved.

【0012】[0012]

【実施例1】ケイ酸ナトリウム50重量部、ケイ酸リチ
ウム50重量部、硬化剤としてケイ酸カルシウム5重量
部、平均粒径30μmで厚み1.0μm以下の鱗片状とし
たコレマナイト200重量部、顔料として酸化チタン2
4重量部とチタン黄1重量部、さらに極薄厚み0.5μ
m以下のガラスフレーク5重量部、金属粉として銀粉2
重量部と銅粉1重量部、炭化珪素10重量部とを水15
0部と共にボールミルで3時間粉砕混合して本例塗料の
実施例1−1を得た。これを厚み0.4mmの亜鉛メッキ
鋼板にスプレー塗装し、250゜Cの熱風で20分乾燥
して厚み23μmの塗膜を得た。
Example 1 50 parts by weight of sodium silicate, 50 parts by weight of lithium silicate, 5 parts by weight of calcium silicate as a curing agent, 200 parts by weight of flake-like colemanite having an average particle size of 30 μm and a thickness of 1.0 μm or less, pigment As titanium oxide 2
4 parts by weight, 1 part by weight of titanium yellow, and ultra-thin 0.5μ
5 weight parts of glass flakes of m or less, silver powder 2 as metal powder
Parts by weight, 1 part by weight of copper powder, and 10 parts by weight of silicon carbide in water 15
The mixture was pulverized and mixed for 3 hours with a ball mill together with 0 part to obtain Example 1-1 of the paint of this example. This was spray-coated on a galvanized steel sheet having a thickness of 0.4 mm and dried with hot air at 250 ° C. for 20 minutes to obtain a coating film having a thickness of 23 μm.

【0013】塗膜面は、鱗片状ガラスにより、深みのあ
るメタリック調の仕上げができ、高級感のある化粧板を
形成できたのである。この塗膜のクラック検査、耐熱性
能、抗菌性能の結果を、他例1−2〜7と共に表1に示
す。なお、クラック検査は耐煮沸試験8時間後の塗膜の
クラックの有無を検査した。また、耐熱性能は電気炉雰
囲気中で10時間連続加熱し、外観変化のない状態温度
を測定した。さらに、抗菌性能は、試料に大腸菌及び黄
色ブドウ球菌の懸濁液を1m/m滴下し37゜Cで24時
間培養し、24時間後の生残菌数(個/ml)を菌数測定
用培地を用いて平板希釈法により測定した。これによる
と、耐熱性能に優れ、また、大腸菌及び黄色ブドウ球菌
が極めて微量に残存しているものもあるが、24時間以
上ではさらに減少するものであり、抗菌性能に優れる結
果が得られた。なお、密着性能実験等の物性試験の結果
を表2に示す。また、耐薬品性能と耐汚染性能の試験結
果を表3に示す。
The coating film surface can be finished in a deep metallic tone by the glass flakes, and a high-quality decorative plate can be formed. Table 1 shows the results of the crack inspection, heat resistance performance and antibacterial performance of this coating film together with other examples 1-2 to 7. In addition, the crack inspection inspected the presence or absence of the crack of the coating film 8 hours after a boiling resistance test. The heat resistance was measured by continuously heating in an electric furnace atmosphere for 10 hours, and measuring the state temperature without any change in appearance. Furthermore, the antibacterial performance was measured by adding a suspension of Escherichia coli and Staphylococcus aureus to the sample at 1 m / m and culturing at 37 ° C for 24 hours. It was measured by a plate dilution method using a medium. According to this, there was a case in which heat resistance was excellent and Escherichia coli and Staphylococcus aureus remained in very small amounts, but the amount was further reduced after 24 hours or more, and a result in which antibacterial performance was excellent was obtained. Table 2 shows the results of physical property tests such as adhesion performance experiments. Table 3 shows the test results of the chemical resistance performance and the stain resistance performance.

【0014】[0014]

【表1】 [Table 1]

【0015】[0015]

【表2】 [Table 2]

【0016】[0016]

【表3】 [Table 3]

【0017】[0017]

【実施例2】ケイ酸ナトリウム70重量部、ケイ酸リチ
ウム30重量部、硬化剤としてリン酸亜鉛7重量部、ケ
イ酸カルシウム12重量部、平均粒径30μmで厚み
1.0μm以下の鱗片状としたコレマナイト14重量部
とウレキサイト3重量部、顔料として酸化チタン20重
量部とチタン黄0.3重量部、さらに極薄厚み0.5μ
m以下のガラスフレーク1重量部、金属粉として銀粉
0.5重量部と亜鉛粉1重量部、炭化珪素15重量部と
を水150部と共にボールミルで5時間粉砕混合して本
例塗料の実施例2−1を得た。これを厚み2mmのアルミ
ニウム板にスプレー塗装し、180゜Cの熱風で22分
乾燥して厚み25μmの塗膜を得た。この耐熱性能及び
抗菌性能の実験結果を他例2−2〜7と共に表4に示
す。これによると、耐熱性能及び抗菌性能に優れる結果
が得られた。密着性能実験等の物性試験結果、耐薬品性
能と耐汚染性能の試験結果は実施例1と同様に良好であ
った。
EXAMPLE 2 70 parts by weight of sodium silicate, 30 parts by weight of lithium silicate, 7 parts by weight of zinc phosphate as a curing agent, 12 parts by weight of calcium silicate, scale-like particles having an average particle diameter of 30 μm and a thickness of 1.0 μm or less. 14 parts by weight of colemanite and 3 parts by weight of urexite, 20 parts by weight of titanium oxide and 0.3 parts by weight of titanium yellow as a pigment, and an extremely thin thickness of 0.5 μm
1 part by weight of glass flakes of 0.5 m or less, 0.5 part by weight of silver powder as a metal powder , 1 part by weight of zinc powder, and 15 parts by weight of silicon carbide were pulverized and mixed with 150 parts of water in a ball mill for 5 hours. 2-1 was obtained. This was spray-coated on an aluminum plate having a thickness of 2 mm and dried with hot air at 180 ° C. for 22 minutes to obtain a coating film having a thickness of 25 μm. The experimental results of the heat resistance performance and the antibacterial performance are shown in Table 4 together with other examples 2-2 to 7. According to this, a result excellent in heat resistance performance and antibacterial performance was obtained. The physical property test results such as the adhesion performance test and the test results of the chemical resistance performance and the stain resistance performance were good as in Example 1.

【0018】[0018]

【表4】 [Table 4]

【0019】[0019]

【実施例3】ケイ酸ナトリウム60重量部、ケイ酸リチ
ウム40重量部、硬化剤としてリン酸亜鉛8重量部、ケ
イ酸カルシウム11重量部、平均粒径30μmで厚み
1.0μm以下の鱗片状としたコレマナイト30重量
部、顔料として酸化チタン21重量部とチタン黄1重量
部と、極薄厚み0.5μm以下のガラスフレーク6重量
部、金属粉として銀粉0.3重量部とマグネシウム粉
0.2重量部、炭化珪素11重量部とを水150部と共
にボールミルで7時間粉砕混合して本例塗料の実施例3
−1を得た。これを厚み4mmのスレート板に塗装し、2
10゜Cの熱風で30分乾燥して厚み31μmの塗膜を
得た。この耐熱性能及び抗菌性能の実験結果を他例3−
2〜7と共に表5に示す。これによると、耐熱性能に優
れ、また、大腸菌及び黄色ブドウ球菌が極めて微量に残
存しているものもあるが、24時間以上ではさらに減少
するものであり、抗菌性能に優れる結果が得られた。密
着性能実験等の物性試験結果、耐薬品性能と耐汚染性能
の試験結果は実施例1と同様に良好であった。
Example 3 60 parts by weight of sodium silicate, 40 parts by weight of lithium silicate, 8 parts by weight of zinc phosphate as a curing agent, 11 parts by weight of calcium silicate, scale-like particles having an average particle diameter of 30 μm and a thickness of 1.0 μm or less. 30 parts by weight of colemanite, 21 parts by weight of titanium oxide and 1 part by weight of titanium yellow as pigments, 6 parts by weight of glass flakes having a very thin thickness of 0.5 μm or less, 0.3 parts by weight of silver powder and 0.2 parts of magnesium powder as metal powder Parts by weight and 11 parts by weight of silicon carbide were pulverized and mixed together with 150 parts of water in a ball mill for 7 hours together with 150 parts of water.
-1 was obtained. This is painted on a 4mm thick slate plate,
It was dried with hot air of 10 ° C. for 30 minutes to obtain a coating film having a thickness of 31 μm. The experimental results of the heat resistance performance and the antibacterial performance are shown in Other Example 3-
The results are shown in Table 5 together with 2 to 7. According to this, there was a case in which heat resistance was excellent and Escherichia coli and Staphylococcus aureus remained in very small amounts, but the amount was further reduced after 24 hours or more, and a result in which antibacterial performance was excellent was obtained. The physical property test results such as the adhesion performance test and the test results of the chemical resistance performance and the stain resistance performance were good as in Example 1.

【0020】[0020]

【表5】 [Table 5]

【0021】[0021]

【実施例4】ケイ酸ナトリウム70重量部、ケイ酸リチ
ウム30重量部、硬化剤としてリン酸亜鉛6重量部、ケ
イ酸カルシウム7重量部、平均粒径30μmで厚み1.
0μm以下の鱗片状としたウレキサイト5重量部、顔料
として酸化チタン30重量部とグリン色10重量部と、
極薄厚み0.5μm以下のガラスフレーク7重量部、
属粉として銀粉2重量部、炭化珪素25重量部とを水1
50部と共にボールミルで7時間粉砕混合して本例塗料
の実施例4−1を得た。これを厚み4mmの板ガラスに塗
装し、200゜Cの熱風で20分乾燥して厚み16μm
の塗膜を得た。この耐熱性能及び抗菌性能の実験結果を
他例4−2〜7と共に表6に示す。これによると、耐熱
性能に優れ、また、大腸菌及び黄色ブドウ球菌が極めて
微量に残存しているものもあるが、24時間以上ではさ
らに減少するものであり、抗菌性能に優れる結果が得ら
れた。さらに密着性能実験等の物性試験結果、耐薬品性
能と耐汚染性能の試験結果は実施例1と同様に良好であ
った。
Example 4 70 parts by weight of sodium silicate, 30 parts by weight of lithium silicate, 6 parts by weight of zinc phosphate as a curing agent, 7 parts by weight of calcium silicate, average particle size of 30 μm and thickness of 1.
5 parts by weight of scaly urexite of 0 μm or less, 30 parts by weight of titanium oxide as a pigment, and 10 parts by weight of green,
Ultra-thin glass flakes with a thickness of 0.5 μm or less 7 parts by weight, gold
2 parts by weight of silver powder and 25 parts by weight of silicon carbide
The mixture was pulverized and mixed with 50 parts by a ball mill for 7 hours to obtain Example 4-1 of the paint of this example. This is coated on a 4 mm thick plate glass and dried with hot air at 200 ° C. for 20 minutes to obtain a 16 μm thick plate.
Was obtained. The experimental results of the heat resistance performance and the antibacterial performance are shown in Table 6 together with other examples 4-2 to -7. According to this, there was a case in which heat resistance was excellent and Escherichia coli and Staphylococcus aureus remained in very small amounts, but the amount was further reduced after 24 hours or more, and a result in which antibacterial performance was excellent was obtained. Further, the results of the physical property tests such as the adhesion performance test and the test results of the chemical resistance performance and the stain resistance performance were good as in Example 1.

【0022】[0022]

【表6】 [Table 6]

【0023】[0023]

【実施例5】ケイ酸ナトリウム100重量部、硬化剤と
してリン酸亜鉛3重量部、ケイ酸カルシウム10重量
部、平均粒径30μmで厚み1.0μm以下の鱗片状とし
たコレマナイト125重量部とウレキサイト10重量
部、顔料として酸化チタン10重量部と酸化クロム1重
量部と、極薄厚み0.5μm以下のガラスフレーク1重
量部、金属粉として銀粉2重量部、炭化珪素15重量部
とを水150部と共にボールミルで5時間粉砕混合して
本例塗料の実施例5−1を得た。これを厚み2mmのステ
ンレス板に塗装し、200゜Cの熱風で20分乾燥して
厚み20μmの塗膜を得た。この耐熱性能及び抗菌性能
の実験結果を他例5−2〜7と共に表7に示す。また、
大腸菌及び黄色ブドウ球菌が極めて微量に残存している
ものもあるが、24時間以上ではさらに減少するもので
あり、抗菌性能に優れる結果が得られた。さらに密着性
能実験等の物性試験結果、耐薬品性能と耐汚染性能の試
験結果は実施例1と同様に良好であった。
Example 5 100 parts by weight of sodium silicate, 3 parts by weight of zinc phosphate as a curing agent, 10 parts by weight of calcium silicate, 125 parts by weight of flake-like colemanite having an average particle diameter of 30 μm and a thickness of 1.0 μm or less, and urexite 10 parts by weight, 10 parts by weight of titanium oxide and 1 part by weight of chromium oxide as a pigment, 1 part by weight of glass flakes having an extremely thin thickness of 0.5 μm or less, 2 parts by weight of silver powder as a metal powder , and 15 parts by weight of silicon carbide were mixed with 150 parts of water. The resulting mixture was pulverized and mixed with a ball mill for 5 hours to obtain Example 5-1 of the paint of this example. This was coated on a stainless steel plate having a thickness of 2 mm and dried with hot air at 200 ° C. for 20 minutes to obtain a coating film having a thickness of 20 μm. Table 7 shows the experimental results of the heat resistance performance and the antibacterial performance together with other examples 5-2 to -7. Also,
Escherichia coli and Staphylococcus aureus remain in very small amounts, but after 24 hours or more, they are further reduced, and a result having excellent antibacterial performance was obtained. Further, the results of the physical property tests such as the adhesion performance test, and the test results of the chemical resistance performance and the stain resistance performance were good as in Example 1.

【0024】[0024]

【表7】 [Table 7]

【0025】このように、すべての実施例とも、夫々の
塗装した材質に応じて高い耐熱性能が得られると共に、
大腸菌及び黄色ブドウ球菌に対する良好な抗菌力が得ら
れ、また、耐煮沸試験8時間後の塗膜にクラック発生が
なく、二次密着性能(ゴバン目テープテスト)も良好で
あった。また、耐水試験や耐候性、耐熱性等も優れてい
たのである。さらに、クラックが生じないことから耐薬
品性能、耐汚染性能が良好となったのである。
As described above, in all of the embodiments, high heat resistance can be obtained according to the respective coated materials, and
Good antibacterial activity against Escherichia coli and Staphylococcus aureus was obtained, and no cracks occurred in the coating film after 8 hours of the boiling resistance test, and the secondary adhesion performance (goban tape test) was also good. In addition, water resistance test, weather resistance, heat resistance, etc. were also excellent. Further, since no cracks were generated, the chemical resistance performance and the contamination resistance performance were improved.

【0026】なお、次に前記の実施例から炭化珪素と抗
金属粉の混合量を増減変化した実施例6−1乃至7を
表8に示す。実施例6−1と6−2は、実施例1−1と
1−2を基本とし、亜鉛メッキ鋼板に塗装したものであ
る。実施例6−3と6−4は、実施例2−2と2−6を
基本とし、アルミ板に塗装したものである。実施例6−
5と6−6は、実施例3−3と3−5を基本とし、スレ
ート板に塗装したものである。実施例6−7は、実施例
4−3を基本とし、板ガラスに塗装したものである。い
ずれも抗菌金属粉の添加量は、アルカリ金属シリケート
100重量部に対して0.4〜5重量部の範囲が使用で
き、0.4重量部以下では抗菌効果が不良であり、5重
量部より多い場合は抗菌効果は良好であるが、鮮明な発
色が得られなかった。また、炭化珪素の添加量は耐熱性
を与えるためであり、アルカリ金属シリケート100重
量部に対して7重量部未満では耐熱温度が350゜C以
下と不良であり、60重量部以上混合すれば高粘度にな
って塗料の性状が不良になったのである。
Next, Table 8 shows Examples 6-1 to 7 in which the mixing amount of silicon carbide and antibacterial metal powder was increased or decreased from the above-mentioned example. Examples 6-1 and 6-2 are based on Examples 1-1 and 1-2, and are applied to a galvanized steel sheet. Embodiments 6-3 and 6-4 are based on Embodiments 2-2 and 2-6 and painted on an aluminum plate. Example 6
Nos. 5 and 6-6 are based on Examples 3-3 and 3-5 and are applied to a slate plate. Example 6-7 is based on Example 4-3 and applied to a sheet glass. In any case, the addition amount of the antibacterial metal powder can be used in the range of 0.4 to 5 parts by weight based on 100 parts by weight of the alkali metal silicate. When the amount was large, the antibacterial effect was good, but clear color formation was not obtained. The addition amount of silicon carbide is to provide heat resistance. If the amount is less than 7 parts by weight with respect to 100 parts by weight of the alkali metal silicate, the heat resistance temperature is not higher than 350 ° C. As a result, the viscosity of the paint deteriorated.

【0027】[0027]

【表8】 [Table 8]

【0028】[0028]

【発明の効果】本発明の請求項1によると、無機充填材
として、コレマナイト或いはウレキサイトを含有した天
然ガラスを微細な鱗片状としているためそのB2O3成分の
ガラス化によって被覆力が向上し、被塗物との密着が促
進して強固な塗膜となり、クラックの発生がないことか
ら耐薬品性能及び耐汚染性能も良好な塗膜が得られ、さ
ら抗菌作用を有する塗膜となる効果が大きく、特に病院
や工場等での滅菌できる内装材の表面塗装に使用して優
れ、深みのあるメタリック調で高級感のある化粧板を形
成できるのである。
According to the first aspect of the present invention, since natural glass containing colemanite or urexite as an inorganic filler is in the form of fine scales, the covering power is improved by vitrification of the B 2 O 3 component. Adhesion with the object to be coated is promoted to form a strong coating, and since there is no crack, a coating having good chemical resistance and contamination resistance can be obtained, and the coating has a further antibacterial effect. It is excellent for use in the surface coating of interior materials that can be sterilized especially in hospitals and factories, and can form a deep, metallic, high-quality decorative panel.

【0029】請求項2のものでは、各種被塗物を問わず
広い範囲で良好な塗膜が得られ、請求項3では、一層被
覆力が大きくなるため20μm以下の薄膜でも充分塗膜
効果があることから塗料の節約もでき安価となる。請求
項4では、クラックの発生がないことから耐薬品性能及
び耐汚染性能も良好な塗膜が得られ、さら抗菌作用を有
する耐熱性に優れる塗膜となる効果が大きく、特に工場
等での滅菌できる内装材の表面塗装に使用して優れ、深
みのあるメタリック調で高級感のある化粧板を形成でき
るのである。請求項5のものでは、各種被塗物を問わず
広い範囲で良好な塗膜が得られ、請求項6では、一層被
覆力が大きくなるため20μm以下の薄膜でも充分塗膜
効果があることから塗料の節約もでき安価となる。
According to the second aspect, a good coating film can be obtained in a wide range irrespective of various objects to be coated. In the third aspect, since the covering power is further increased, a sufficient coating effect can be obtained even with a thin film of 20 μm or less. As a result, the paint can be saved and the cost can be reduced. According to the fourth aspect, since there is no crack, a coating film having good chemical resistance and stain resistance can be obtained, and the coating film having excellent antibacterial action and excellent heat resistance has a large effect. It is excellent for use in the surface coating of interior materials that can be sterilized, and can form high-quality decorative boards with a deep metallic tone. According to the fifth aspect, a good coating film can be obtained in a wide range irrespective of various kinds of objects to be coated. In the sixth aspect, since the coating power is further increased, even a thin film of 20 μm or less has a sufficient coating effect. The paint can be saved and the price is low.

───────────────────────────────────────────────────── フロントページの続き (58)調査した分野(Int.Cl.6,DB名) C09D 5/14 C09D 1/02 ──────────────────────────────────────────────────続 き Continued on the front page (58) Field surveyed (Int.Cl. 6 , DB name) C09D 5/14 C09D 1/02

Claims (6)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】 アルカリ金属シリケートに、ケイ酸カル
シウム或いはリン酸亜鉛を添加し、無機充填材として、
コレマナイト(2CaO,3BO,5HO)或いはウレキサイ
ト(NaO,2CaO,5BO,16HO)を主成分とした天然
ガラスを平均粒径30μmで厚み1.0μm以下の微細な
鱗片状として混合し、さらに銀粉、銅粉、マグネシウ
ム、亜鉛から選ばれる抗菌金属粉を混合したことを特徴
とする抗菌性無機塗料組成物。
Claims 1. A calcium silicate or zinc phosphate is added to an alkali metal silicate, and as an inorganic filler,
Colemanite (2CaO, 3B 2 O 3, 5H 2 O) or ulexite (Na 2 O, 2CaO, 5B 2 O 3, 16H 2 O) a main component and a natural glass average particle size 30μm of less thickness 1.0μm in the Mixed as fine scales, silver powder, copper powder, magnesium
An antibacterial inorganic coating composition comprising an antibacterial metal powder selected from the group consisting of zinc and zinc .
【請求項2】 アルカリ金属シリケート100重量部
に、ケイ酸カルシウム或いはリン酸亜鉛を5〜70重量
部添加し、無機充填材のコレマナイト或いはウレキサイ
トの鱗片状天然ガラスを5〜200重量部混合し、さら
銀粉、銅粉、マグネシウム、亜鉛から選ばれる抗菌金
属粉を0.5〜4重量部混合した請求項1の抗菌性無機
塗料組成物。
2. To 100 parts by weight of an alkali metal silicate, 5 to 70 parts by weight of calcium silicate or zinc phosphate is added, and 5 to 200 parts by weight of a scaly natural glass of colemanite or urexite as an inorganic filler is mixed, Antibacterial gold selected from silver powder, copper powder, magnesium and zinc
2. The antibacterial inorganic coating composition according to claim 1, wherein 0.5 to 4 parts by weight of the genus powder is mixed.
【請求項3】厚み0.5μm以下の極薄状のガラスフレ
ークを配合した請求項1の抗菌性無機塗料組成物。
3. The antibacterial inorganic coating composition according to claim 1, further comprising ultra-thin glass flakes having a thickness of 0.5 μm or less.
【請求項4】 アルカリ金属シリケートに、ケイ酸カル
シウム或いはリン酸亜鉛を添加し、無機充填材として、
コレマナイト(2CaO,3BO,5HO)或いはウレキサイ
ト(NaO,2CaO,5BO,16HO)を主成分とした天然
ガラスを平均粒径30μmで厚み1.0μm以下の微細な
鱗片状として混合し、さらに銀粉、銅粉、マグネシウ
ム、亜鉛から選ばれる抗菌金属粉を混合すると共に、炭
化珪素を混合したことを特徴とする抗菌性無機塗料組成
物。
4. Calcium silicate or zinc phosphate is added to an alkali metal silicate, and as an inorganic filler,
Colemanite (2CaO, 3B 2 O 3, 5H 2 O) or ulexite (Na 2 O, 2CaO, 5B 2 O 3, 16H 2 O) a main component and a natural glass average particle size 30μm of less thickness 1.0μm in the Mixed as fine scales, silver powder, copper powder, magnesium
An antibacterial inorganic coating composition comprising an antibacterial metal powder selected from the group consisting of zinc and zinc , and silicon carbide.
【請求項5】 アルカリ金属シリケート100重量部
に、ケイ酸カルシウム或いはリン酸亜鉛を5〜70重量
部添加し、無機充填材のコレマナイト或いはウレキサイ
トの鱗片状天然ガラスを5〜200重量部混合し、さら
銀粉、銅粉、マグネシウム、亜鉛から選ばれる抗菌金
属粉を0.5〜4重量部混合すると共に、炭化珪素を7
〜60重量部混合した請求項4の抗菌性無機塗料組成
物。
5. To 100 parts by weight of an alkali metal silicate, 5 to 70 parts by weight of calcium silicate or zinc phosphate is added, and 5 to 200 parts by weight of a scaly natural glass of colemanite or urexite as an inorganic filler is mixed, Antibacterial gold selected from silver powder, copper powder, magnesium and zinc
Powder and 0.5 to 4 parts by weight of silicon carbide.
The antibacterial inorganic coating composition according to claim 4 , wherein the composition is mixed in an amount of from 60 to 60 parts by weight.
【請求項6】厚み0.5μm以下の極薄状のガラスフレ
ークを配合した請求項4の抗菌性無機塗料組成物。
6. The antibacterial inorganic coating composition according to claim 4, wherein ultra-thin glass flakes having a thickness of 0.5 μm or less are blended.
JP6212010A 1994-08-12 1994-08-12 Antibacterial inorganic coating composition Expired - Fee Related JP2876535B2 (en)

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WO1999025898A1 (en) * 1997-11-14 1999-05-27 Sumitomo Osaka Cement Co., Ltd. Method of producing antimicrobial metal articles and antimicrobial metal articles produced by the method
TWI230186B (en) * 1998-10-19 2005-04-01 Toto Ltd Antifouling material and process for producing the same, and coating composition for said material
JP2003082326A (en) * 2001-09-07 2003-03-19 Dynic Corp Film for oil recovery and coating composition for forming the film
JP4989886B2 (en) * 2005-12-21 2012-08-01 有限会社ペイントスタッフ Method for manufacturing an object having an inorganic coating film
DE102006014095A1 (en) * 2006-03-24 2007-09-27 Merck Patent Gmbh Glass slides and their use as a transparent filler
KR100866044B1 (en) * 2006-04-26 2008-11-03 권우상 Think coating coated with high hardness antimicrobial inorganic paints containing silver ions
WO2016185960A1 (en) * 2015-05-15 2016-11-24 三菱電機株式会社 Antibacterial coating film, article provided with same, method for forming antibacterial coating film, and coating liquid for forming antibacterial coating film
JP6461050B2 (en) * 2016-06-28 2019-01-30 エスシージー ケミカルズ カンパニー,リミテッド High emissivity coating composition and manufacturing process thereof
CN106283697A (en) * 2016-08-05 2017-01-04 李红玉 A kind of interior architecture finishing wall paper wallpaper flame-proof antibiotic coating
CN113631378B (en) * 2019-03-26 2024-04-26 中国涂料株式会社 Antifouling coating composition
CN112625472B (en) * 2020-12-02 2022-05-10 武汉佳碧源科技有限责任公司 Double-component reaction film-forming inorganic dry powder coating and application method thereof

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