JP2850183B2 - Manufacturing method of non-delamination type lubricated plated steel sheet which can omit press oil - Google Patents

Manufacturing method of non-delamination type lubricated plated steel sheet which can omit press oil

Info

Publication number
JP2850183B2
JP2850183B2 JP8844893A JP8844893A JP2850183B2 JP 2850183 B2 JP2850183 B2 JP 2850183B2 JP 8844893 A JP8844893 A JP 8844893A JP 8844893 A JP8844893 A JP 8844893A JP 2850183 B2 JP2850183 B2 JP 2850183B2
Authority
JP
Japan
Prior art keywords
steel sheet
skeleton
plated steel
weight
coating
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP8844893A
Other languages
Japanese (ja)
Other versions
JPH06299367A (en
Inventor
勝士 斉藤
俊之 勝見
優二郎 宮内
和三 柴田
義孝 木村
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Steel Corp
Original Assignee
Nippon Steel Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nippon Steel Corp filed Critical Nippon Steel Corp
Priority to JP8844893A priority Critical patent/JP2850183B2/en
Publication of JPH06299367A publication Critical patent/JPH06299367A/en
Application granted granted Critical
Publication of JP2850183B2 publication Critical patent/JP2850183B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Application Of Or Painting With Fluid Materials (AREA)
  • Chemical Treatment Of Metals (AREA)

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【産業上の利用分野】本発明はプレス油を用いずにプレ
ス加工した後、被膜を除去することなく使用する家電、
建材、自動車等の部品に利用する表面処理鋼板の製造方
法に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a household electric appliance which is used without removing a coating after being pressed without using a press oil.
The present invention relates to a method for producing a surface-treated steel sheet used for components such as building materials and automobiles.

【0002】[0002]

【従来の技術】従来の部品はプレス油を塗布しプレス成
形後油を除去して製造する工程であった。しかし、脱脂
溶剤の使用規制や、コスト低減を目的としたプレス油省
略できる潤滑性能、プレス後の被膜が優れた表面特性
(外観、耐食性、塗料密着性等)を有する表面処理鋼板
のニーズが強くなっている。本発明はこのニーズに答え
ることのできる画期的な潤滑めっき鋼板の製造方法を提
供するものである。本発明に関係する公開技術としては
特開平3−16726号公報「成形性の優れた潤滑樹脂
処理鋼板」がある。この鋼板は明細書のなかで亜鉛系あ
るいはアルミニウム系の合金めっき鋼板の表面にCr付
着量200mg/m2 以下のクロメート処理を行い、そ
の上に0.3〜3.0g/m2 の樹脂被膜を有するもの
で樹脂被膜は水酸基および/またはカルボキシル基を有
する樹脂100重量部、シリカ10〜80重量部、平均
粒径1〜7μmのポリオレフィンワックス20重量部の
割合の塗料を塗布し、焼き付けて得ると述べられてい
る。
2. Description of the Related Art Conventionally, a part is manufactured by applying a press oil and removing the oil after press molding. However, there is a strong need for surface-treated steel sheets that have restrictions on the use of degreasing solvents, lubrication performance that can eliminate press oil for the purpose of cost reduction, and excellent coating surface properties (appearance, corrosion resistance, paint adhesion, etc.) after pressing. Has become. The present invention provides a revolutionary method for producing a lubricated plated steel sheet that can meet this need. As a public technique related to the present invention, there is Japanese Patent Application Laid-Open No. HEI 3-16726 "Lubricated resin-treated steel sheet excellent in formability". In this specification, the surface of a zinc-based or aluminum-based alloy-plated steel sheet is subjected to a chromate treatment with a Cr adhesion amount of 200 mg / m 2 or less, and a resin coating of 0.3 to 3.0 g / m 2 is applied thereon. The resin film is obtained by applying and baking a paint having a ratio of 100 parts by weight of a resin having a hydroxyl group and / or a carboxyl group, 10 to 80 parts by weight of silica, and 20 parts by weight of a polyolefin wax having an average particle size of 1 to 7 μm. It is stated.

【0003】しかし、非脱膜型の潤滑鋼板では加工後の
外観と性能が重要であり、潤滑被膜の膜厚の均一性や延
び、圧縮、摺動摩耗性を考慮しなければならない。特に
高速連続クランクプレス加工性や、加工後の被膜劣化が
少ない観点では満足するものではなく、樹脂、シリカお
よび潤滑剤で構成される被膜を最適化することによって
はじめて安定操業可能な潤滑鋼板が得られる。また、従
来の技術は高速のめっきラインで生産するための様々な
問題を解決したものではない。
However, the appearance and performance of a non-delaminated lubricating steel sheet after processing are important, and it is necessary to consider the uniformity of the thickness of the lubricating film, elongation, compression, and sliding wear. In particular, it is unsatisfactory from the viewpoint of high-speed continuous crank press workability and less deterioration of the coating after processing, and a lubricated steel plate that can operate stably can be obtained only by optimizing the coating composed of resin, silica and lubricant. Can be Further, the conventional technology does not solve various problems for production on a high-speed plating line.

【0004】[0004]

【発明が解決しようとする課題】本発明は、クランクプ
レスによる高速の深絞り加工、張り出し加工、フランジ
成形および曲げ加工性に優れた潤滑性能を有し且つ、加
工による被膜の劣化が少なく汎用性の特性に優れたプレ
ス油省略可能非脱膜型潤滑めっき鋼板をめっきラインで
製造する方法を提供するものである。特に潤滑鋼板は低
コストで生産できることが品質と同様に必要不可欠であ
り、そのためには連続めっきラインで生産可能な塗料お
よび塗装技術が必要である。現行のめっきラインの多く
は有機溶剤塗料を塗装焼き付ける設備はなく有機溶剤を
含まないか操業上極力抑えた水系樹脂塗料が前提とな
る。しかも、高速で高精度の膜厚制御が要求され、か
つ、急速加熱冷却工程で製造可能な塗料物性と製造条件
が必要となる。
DISCLOSURE OF THE INVENTION The present invention provides lubricating performance excellent in high-speed deep drawing, overhanging, flange forming, and bending workability by a crank press, and has less deterioration of a coating film due to working and is versatile. It is intended to provide a method for producing a non-demolding type lubricated plated steel sheet which can be omitted from press oil and has excellent characteristics in a plating line. In particular, it is indispensable that lubricating steel plates can be produced at low cost as well as quality, and for that purpose, paints and coating techniques that can be produced on continuous plating lines are required. Many of the current plating lines do not have facilities for baking and painting organic solvent paints, and are premised on water-based resin paints that contain no organic solvents or are minimized in operation. In addition, high-speed and high-precision film thickness control is required, and paint properties and manufacturing conditions that can be manufactured in the rapid heating and cooling process are required.

【0005】[0005]

【課題を解決するための手段】本発明は従来技術の課題
を有利に解決するものであって、 (1)めっき鋼板の表面にCr付着量5〜100mg/
2 のクロメート処理もしくは付着量0.2〜2.0g
/m2 のリン酸塩処理を行って化成処理被膜を形成さ
せ、ついでビスフェノール型骨格、エステル骨格および
カルボキシル基を有するエーテル・エステル型ウレタン
樹脂(a)とエポキシ樹脂(b)の総和(a+b)が全
固形分に対して50〜85重量%、ポリオレフィンワッ
クス(c)を3〜30重量%、粒径3〜30nmのシリ
カ(d)を10〜40重量%含有する水性潤滑塗料を乾
燥膜厚として0.2〜5μm塗布し、到達板温として8
0〜200℃に焼き付けたのち、強制冷却することを特
徴とするプレス油省略可能非脱膜型潤滑めっき鋼板の製
造方法。
SUMMARY OF THE INVENTION The present invention advantageously solves the problems of the prior art. (1) The amount of Cr deposited on the surface of a plated steel sheet is 5 to 100 mg / day.
m 2 of chromate treatment or coating weight 0.2~2.0g
/ M 2 phosphate treatment to form a chemical conversion coating, and then the sum of the ether-ester type urethane resin (a) having a bisphenol type skeleton, ester skeleton and carboxyl group (a) and the epoxy resin (b) (a + b) Is an aqueous lubricating paint containing 50 to 85% by weight based on the total solid content, 3 to 30% by weight of polyolefin wax (c), and 10 to 40% by weight of silica (d) having a particle size of 3 to 30 nm. Is applied as 0.2 to 5 μm.
A method for producing a non-delamination type lubricated plated steel sheet which can be omitted from press oil, comprising baking at 0 to 200 ° C and forcibly cooling.

【0006】(2)エーテル・エステル型ウレタン樹脂
(a)のポリエステル骨格に対するポリエーテル骨格の
重量比率が10:90〜70:30であり、かつ前記ウ
レタン樹脂の酸価が10〜50であることを特徴とする
(1)記載のプレス油省略可能非脱膜型潤滑めっき鋼板
の製造方法。 (3)エポキシ樹脂(b)がグリコール骨格またはビス
フェノール型骨格を有するタイプであって、(a)のカ
ルボキシル基の20〜100重量%と反応する比率で
(b)が配合されることを特徴とする(1)記載のプレ
ス油省略可能非脱膜型潤滑めっき鋼板の製造方法。 (4)ポリオレフィンワックス(c)の融点が70〜1
60℃、粒径0.1〜7.0μmであることを特徴とす
る(1)記載のプレス油省略可能非脱膜型潤滑めっき鋼
板の製造方法。
(2) The weight ratio of the polyether skeleton to the polyester skeleton of the ether / ester type urethane resin (a) is 10:90 to 70:30, and the acid value of the urethane resin is 10 to 50. (1) The method for producing a non-delaminated lubricated plated steel sheet according to (1), wherein the press oil can be omitted. (3) The epoxy resin (b) is a type having a glycol skeleton or a bisphenol type skeleton, wherein (b) is blended in a ratio that reacts with 20 to 100% by weight of the carboxyl group of (a). (1) The method for producing a non-delaminated lubricated plated steel sheet according to (1). (4) Polyolefin wax (c) has a melting point of 70-1.
(1) The method for producing a non-delamination type lubricated plated steel sheet according to (1), wherein the lubricated steel sheet has a particle diameter of 60 ° C and a particle diameter of 0.1 to 7.0 µm.

【0007】(5)ポリオレフィンワックス(c)の酸
価が30以下または0であり、且つ分岐を有する構造で
あることを特徴とする(1)記載のプレス油省略非脱膜
型潤滑めっき鋼板の製造方法。 (6)付加エチレンオキサイドのモル数が0〜20のア
セチレングリコール・アルコール型界面活性剤(e)を
塗料に対し0.05〜0.5重量%、エーテルおよびウ
レタン骨格を有するニュートニアタイプの増粘剤(f)
を固形分に対して0.01〜0.2重量%のいずれかも
しくは両方含有する水性塗料を塗布・焼き付けて得られ
る被膜を設けたことを特徴とする(1)記載のプレス油
省略可能非脱膜型潤滑めっき鋼板の製造方法。
(5) The non-delaminated lubricated plated steel sheet without press oil according to (1), wherein the polyolefin wax (c) has an acid value of 30 or less or 0 and has a branched structure. Production method. (6) An increase in the amount of the acetylene glycol-alcohol type surfactant (e) in which the number of moles of the added ethylene oxide is 0 to 20 to 0.05 to 0.5% by weight based on the coating material, and a newtonia type having an ether and urethane skeleton Viscous agent (f)
(1) wherein a coating obtained by applying and baking an aqueous paint containing 0.01 to 0.2% by weight or both based on the solid content is provided. A method for manufacturing a stripped lubricated plated steel sheet.

【0008】[0008]

【作用および実施例】本発明のプレス油省略可能非脱膜
型潤滑めっき鋼板は図1に示す被膜の構造である。すな
わち、薄鋼板(A)の上にめっき被膜(B)、クロメー
トもしくはリン酸塩被膜の化成被膜(C)、潤滑被膜
(D)からなる被膜構造である。各被膜は用途に応じて
両面もしくは片面もしくは表裏の膜厚、被膜組成の異な
る構成をとることが可能である。本発明は基本的にはす
べての薄鋼板即ちアルミキルド鋼板、極低炭素鋼板、高
張力鋼板に適用できる。
Operation and Examples The non-delaminated lubricated plated steel sheet of the present invention which can be omitted from press oil has a coating structure shown in FIG. That is, it has a coating structure comprising a plating coating (B), a conversion coating (C) of a chromate or phosphate coating, and a lubricating coating (D) on the thin steel plate (A). Each film can have a different configuration of the film thickness on both sides, one side, or both sides, and the composition of the film, depending on the application. The present invention is basically applicable to all thin steel sheets, ie, aluminum-killed steel sheets, ultra-low carbon steel sheets, and high-strength steel sheets.

【0009】本発明の製造プロセスの一例を次ぎに示
す。 めっき種は電気めっき、溶融めっき、気相めっきで得ら
れる亜鉛、亜鉛合金めっき、および複層めっき鋼板、ア
ルミニウム、アルミニウム合金めっきおよび複層めっき
鋼板である。めっき量は特に限定する必要はなく通常使
用されているめっき鋼板を用いることができる。
An example of the manufacturing process of the present invention will be described below. The plating types are zinc, zinc alloy plating, and multi-layer plated steel sheets obtained by electroplating, hot-dip plating, and vapor phase plating, and aluminum, aluminum alloy plated, and multi-layer plated steel sheets. The amount of plating need not be particularly limited, and a commonly used plated steel sheet can be used.

【0010】上述のめっき鋼板(コイル)の表面に化成
被膜を形成させる。化成被膜としてはクロメート被膜も
しくはリン酸塩被膜を用いる。クロメートはクロム酸と
硫酸等のアニオンを含む浴や、さらに不可避的もしくは
必要により金属イオンを含有する液中でめっき鋼板を陰
極として電解還元し、3価クロム水和酸化物を主成分と
する後水洗型の電解クロメート、クロム酸と硫酸、硝酸
フッ素等を含有するクロメート液をめっき表面にスプレ
ーもしくは浸漬したのち水洗し、3価クロムと6価クロ
ム水和酸化物を主成分とする被膜を形成させるエッチン
グクロメート、クロメート液を既存の方法で塗布し乾燥
して水洗することなくクロメート皮膜を被覆する塗布型
クロメートを採用できる。クロメートの付着量はCr換
算で5〜100mg/m2 である。5mg/m2 未満で
は耐食性が得られないので好ましくない。100mg/
2 超ではクロメート自身の凝集破壊が生じ易く密着性
が得られない。クロメート皮膜は3価クロム/6価クロ
ム比率の高い水系潤滑塗料に溶解しにくい後水洗型のク
ロメートが望ましい。
A chemical conversion film is formed on the surface of the above-mentioned plated steel sheet (coil). As the conversion coating, a chromate coating or a phosphate coating is used. Chromate is electrolytically reduced using a plated steel sheet as a cathode in a bath containing anions such as chromic acid and sulfuric acid, and further inevitably or if necessary, containing a metal ion. Spray or immerse a washing type electrolytic chromate, chromate solution containing chromic acid, sulfuric acid, fluorine nitrate, etc. on the plating surface, then wash with water to form a coating containing trivalent chromium and hexavalent chromium hydrated oxide as main components A coating type chromate which coats a chromate film without applying an etching chromate and a chromate solution to be performed by an existing method, drying and washing with water can be adopted. The attached amount of chromate is 5 to 100 mg / m 2 in terms of Cr. If it is less than 5 mg / m 2 , corrosion resistance cannot be obtained, which is not preferable. 100mg /
If it exceeds m 2 , the cohesive failure of the chromate itself is likely to occur, and the adhesion cannot be obtained. The chromate film is preferably a post-wash type chromate which is hardly dissolved in a water-based lubricating paint having a high trivalent chromium / hexavalent chromium ratio.

【0011】リン酸塩被膜は市販のスプレー、浸漬、塗
布型から選択したリン酸亜鉛、鉄、ニッケル、マンガ
ン、カルシウム等のリン酸塩を形成させるリン酸塩処理
をめっき鋼板の表面におこなう。リン酸塩被膜の付着量
は、0.2〜2.0g/m2 の範囲が耐食性および密着
性の理由で望ましい。0.2g/m2 未満では耐食性が
得られない。2.0g/m2 超ではリン酸塩皮膜の凝集
破壊により、厳しい加工で密着性が得られない。
The phosphate film is subjected to a phosphate treatment for forming a phosphate such as zinc phosphate, iron, nickel, manganese or calcium selected from commercially available spray, dipping and coating types on the surface of the plated steel sheet. The amount of the phosphate coating to be applied is preferably in the range of 0.2 to 2.0 g / m 2 from the viewpoint of corrosion resistance and adhesion. If it is less than 0.2 g / m 2 , corrosion resistance cannot be obtained. If it exceeds 2.0 g / m 2 , adhesion cannot be obtained by severe processing due to cohesive failure of the phosphate film.

【0012】本発明の潤滑被膜の塗料について以下説明
する。本発明の塗料は樹脂、潤滑剤およびシリカを主成
分として構成されている。本発明に用いる樹脂は分子量
が3000以上でビスフェノール型骨格とエステル骨格
を有しかつカルボキシル基を有する水分散性のエーテル
・エステル型ウレタン樹脂(a)とグリコール骨格また
はビスフェノール骨格を有する水溶性または水分散性の
エポキシ樹脂(b)を(a)のカルボキシル基の20〜
100%を反応させる比率で配合したもので構成する。
本発明が目的とする被膜特性には樹脂が極めて重要であ
る。
The paint for a lubricating coating of the present invention will be described below. The paint of the present invention is mainly composed of a resin, a lubricant and silica. The resin used in the present invention is a water-dispersible ether / ester type urethane resin (a) having a molecular weight of 3,000 or more, having a bisphenol type skeleton and an ester skeleton and having a carboxyl group, and a water soluble or water having a glycol skeleton or a bisphenol skeleton. The dispersible epoxy resin (b) is replaced with a carboxyl group of (a)
It is composed of those which are blended at a ratio of reacting 100%.
Resin is extremely important for the film properties aimed at by the present invention.

【0013】すなわち、高加工性と化学的な耐久性を満
足させるためには密着性、被膜強度および延びのバラン
スがとれていることが重要である。低分子量の樹脂の架
橋によって得られる被膜よりも分子量の大きいウレタン
樹脂とエポキシ樹脂とを配合することで上記特性に優れ
た被膜が得られる。分子量の大きなウレタン樹脂は被膜
の強度と延性バランスや耐摩耗性に寄与し、エポキシ樹
脂は密着性、被膜強度、化学的な耐久性に寄与し、両者
の配合により、高加工性と耐食性に優れた被膜が得られ
る。被膜の強度と延性バランスをより優れたものにする
ためには分子量の大きな樹脂が有利であり、樹脂のハー
ドセグメントとソフトセグメントのバランスと架橋密度
が重要である。
That is, in order to satisfy high workability and chemical durability, it is important that the adhesion, the coating strength and the elongation are balanced. By blending a urethane resin and an epoxy resin having a higher molecular weight than a film obtained by crosslinking a low molecular weight resin, a film excellent in the above properties can be obtained. Urethane resin with high molecular weight contributes to the strength and ductility balance and abrasion resistance of the coating, and epoxy resin contributes to adhesion, coating strength, and chemical durability, and the combination of both provides excellent workability and corrosion resistance. A coated film is obtained. A resin having a large molecular weight is advantageous for further improving the balance between the strength and the ductility of the coating, and the balance between the hard segment and the soft segment and the crosslink density of the resin are important.

【0014】ウレタンのポリエステル成分は可とう性、
ポリエーテルは強靱性が得られ、ウレタン樹脂のポリエ
ーテル/ポリエステルの重量比を10/90〜70/3
0の範囲にすることが好ましい。エポキシ樹脂(b)の
配合量はウレタン樹脂(a)のカルボキシル基の20〜
100%を反応させる比率で配合したものが最も好まし
い。ウレタン樹脂骨格のポリエーテルポリオールとして
はエチレングリコール、プロピレングリコール、ビスフ
ェノールAなどの低分子グリコール類にエチレンオキサ
イドやプロピレンオキサイドなどを付加したポリオー
ル、ポリオキシテトラメチレングリコールなどである。
このうち、特にビスフェノールA骨格を有するポリエー
テルポリオールが良好な結果が得られる。
The polyester component of urethane is flexible,
The polyether has toughness and the weight ratio of the urethane resin polyether / polyester is from 10/90 to 70/3.
It is preferred to be in the range of 0. The compounding amount of the epoxy resin (b) is 20 to 20 of the carboxyl groups of the urethane resin (a).
Most preferred is a composition in which 100% is reacted. Examples of the polyether polyol having a urethane resin skeleton include polyols obtained by adding ethylene oxide and propylene oxide to low molecular weight glycols such as ethylene glycol, propylene glycol and bisphenol A, and polyoxytetramethylene glycol.
Among them, a polyether polyol having a bisphenol A skeleton gives good results.

【0015】ポリエステルポリオールとしては低分子グ
リコール類と二塩基酸との脱水縮合反応によって得られ
るポリエステル類およびε−カプロラクタムなどのラク
タム類を低分子グリコールの存在で開環重合したラクタ
ムポリオール類が挙げられる。ウレタン樹脂のエステル
骨格とエーテル骨格を結合させるイソシアネート基とし
てはトリジイソシアネート、キシリレンジイソシアネー
トなどの芳香族ジイソシアネートの単量体、2量体、3
量体およびそれらとポリエーテルポリオールやポリエス
テルポリオールとの反応物および混合物を使用すること
ができる。配合量は使用するポリエーテルポリオールや
ポリエステルポリオールおよび後述するカルボキシル基
導入成分の分子量との比がNCO換算でウレタン樹脂の
5〜20重量%が加工性に優れ好ましい。カルボキシル
基は自己乳化するための官能基であるとともに金属表面
との密着性を得るために必要である。
Examples of the polyester polyol include a polyester obtained by a dehydration condensation reaction of a low molecular glycol and a dibasic acid, and a lactam polyol obtained by ring-opening polymerization of a lactam such as ε-caprolactam in the presence of a low molecular glycol. . As the isocyanate group for bonding the ester skeleton and the ether skeleton of the urethane resin, monomers such as tridiisocyanate and xylylene diisocyanate, monomers, dimers,
It is possible to use monomers and their reactants and mixtures with polyether polyols and polyester polyols. As for the compounding amount, the ratio to the molecular weight of the polyether polyol or polyester polyol to be used and the carboxyl group-introducing component described later is preferably 5 to 20% by weight of the urethane resin in terms of NCO because of excellent workability. The carboxyl group is a functional group for self-emulsification and is necessary for obtaining adhesion to the metal surface.

【0016】カルボキシル基の導入成分としては2個以
上のヒドロキシル基またはアミノ基と1個以上のカルボ
キシル基を含む化合物であり、2,2−ジメチロール酢
酸、2,2−ジメチロールプロピオン酸、2,2−ジメ
チロールペンタン酸などのジヒドロキシカルボン酸やリ
ジン、アルギニンなどのジアミノカルボン酸を挙げるこ
とができる。カルボキシル基化合物は前記のポリエーテ
ルポリオールやポリエステルポリオールとの組み合せで
イソシアネート化合物で高分子化される。この方法によ
り分子量3000以上のカルボキシル基を有するエーテ
ル・エステル型ウレタン樹脂が得られる。カルボキシル
基の量はウレタン固形分当たりの酸価で10〜50が好
ましい。酸価10未満では得られる被膜の密着性が不十
分であり、酸価50超では耐水性、耐アルカリ性が低下
し好ましくない。
The carboxyl group-introducing component is a compound containing two or more hydroxyl groups or amino groups and one or more carboxyl groups, such as 2,2-dimethylolacetic acid, 2,2-dimethylolpropionic acid, Examples thereof include dihydroxycarboxylic acids such as 2-dimethylolpentanoic acid and diaminocarboxylic acids such as lysine and arginine. The carboxyl group compound is polymerized with an isocyanate compound in combination with the aforementioned polyether polyol or polyester polyol. According to this method, an ether / ester type urethane resin having a carboxyl group having a molecular weight of 3000 or more can be obtained. The amount of the carboxyl group is preferably from 10 to 50 as an acid value per urethane solid. When the acid value is less than 10, the adhesion of the obtained film is insufficient, and when the acid value is more than 50, water resistance and alkali resistance are undesirably lowered.

【0017】ウレタン樹脂の分子量3000以上は後述
するエポキシ樹脂との配合で強度延性バランスに優れ加
工性、耐食性などに優れた被膜を得るために必要であ
る。水にウレタン樹脂を分散させる方法はカルボキシル
基をアンモニア,アミンなどのアルカリで中和させて自
己乳化させるか、乳化剤を用いて乳化させる。
The urethane resin having a molecular weight of 3,000 or more is necessary in order to obtain a coating excellent in balance between strength and ductility and excellent in workability, corrosion resistance and the like by blending with an epoxy resin described later. A method of dispersing a urethane resin in water is to neutralize a carboxyl group with an alkali such as ammonia or an amine and self-emulsify, or emulsify using an emulsifier.

【0018】以下エポキシ樹脂について述べる。ウレタ
ン樹脂単独では加工性、耐食性が得られずエポキシ樹脂
を配合する。エポキシ樹脂は反応性の水酸基、エポキシ
基を有するものが使用できるが、特にグリコール骨格な
どの水溶性エポキシもしくはビスフェノールA骨格の水
分散性のものが好ましい。配合量はウレタン樹脂のカル
ボキシル基の20〜100%以上が反応する比率が望ま
しい。20%未満では加えるエポキシの効果すなわち耐
薬品性や耐食性が不十分であり、密着性にも影響が出
る。100%超えるとフリーのエポキシ樹脂の可塑剤的
な性質が現れ加工性が低下するため好ましくない。配合
量は次の式に従って配合する。 エポキシ固形分重量(g)=ウレタン樹脂の酸価×[(1
/56)/1000 ]×エポキシ当量×ウレタン樹脂配合量
(g)
Hereinafter, the epoxy resin will be described. The workability and corrosion resistance cannot be obtained with the urethane resin alone, and an epoxy resin is used. As the epoxy resin, those having a reactive hydroxyl group or epoxy group can be used. In particular, a water-soluble epoxy such as a glycol skeleton or a water-dispersible epoxy resin having a bisphenol A skeleton is preferable. The compounding amount is desirably such that 20 to 100% or more of the carboxyl groups of the urethane resin react. If it is less than 20%, the effect of the epoxy added, that is, the chemical resistance and corrosion resistance are insufficient, and the adhesion is also affected. If it exceeds 100%, the properties of a free epoxy resin as a plasticizer appear and the workability is reduced, which is not preferable. The compounding amount is compounded according to the following formula. Epoxy solid content weight (g) = acid value of urethane resin × [(1
/ 56) / 1000] x epoxy equivalent x urethane resin compounding amount (g)

【0019】以下潤滑剤について説明する。本発明では
潤滑性を得るため潤滑剤を含有する。潤滑剤はフッ素
系、炭化水素系、脂肪酸アミド系、エステル系、アルコ
ール系、金属石鹸および無機系等の潤滑剤を用いること
ができる。このうち、ポリオレフィンワックスが優れた
潤滑性が得られ、なかでも軟化点が70〜160℃、粒
径が7.0μm以下の球形の分岐構造を有するポリエチ
レンが最も良好な結果が得られる。粒径7μm超では被
膜が不均一となり好ましくない。また、乳化剤を必要と
しない酸化ポリエチレンを用いる場合その酸価は30以
下の物が良い結果が得られる。潤滑剤の添加量は目的に
よって異なるが、潤滑特性の観点からポリエチレンの場
合、被膜中に3〜30重量%含有させる。3%未満では
実用的な低い摩擦係数が得られない。また、30%超で
は加工性および耐食性が低下する。最も好ましい濃度範
囲は被膜中5〜20重量%である。
Hereinafter, the lubricant will be described. In the present invention, a lubricant is contained in order to obtain lubricity. Lubricants such as fluorine-based, hydrocarbon-based, fatty acid amide-based, ester-based, alcohol-based, metal soap, and inorganic lubricants can be used. Among them, polyolefin wax provides excellent lubricity, and among them, polyethylene having a spherical branch structure having a softening point of 70 to 160 ° C. and a particle size of 7.0 μm or less provides the best results. If the particle size is more than 7 μm, the coating becomes uneven, which is not preferable. When an oxidized polyethylene that does not require an emulsifier is used, a product having an acid value of 30 or less provides good results. The amount of the lubricant to be added depends on the purpose, but from the viewpoint of lubricating properties, in the case of polyethylene, 3 to 30% by weight is contained in the coating. If it is less than 3%, a practically low coefficient of friction cannot be obtained. On the other hand, if it exceeds 30%, workability and corrosion resistance are reduced. The most preferred concentration range is 5 to 20% by weight in the coating.

【0020】以下シリカについて説明する。シリカは耐
食性の向上、被膜の強度、硬さを付与するため被膜中に
10〜40重量%含有させる。10%未満では被膜の強
度が不足し、プレスでプレスかすが発生しやすい。ま
た、シリカの依存度が大きい耐食性が不十分である。4
0%超では被膜の延びが低下し、プレス性、深絞り性能
が不十分である。最も好ましいシリカの濃度範囲は20
〜30重量%である。シリカの粒径は3〜30nmが好
ましい。3nmでは塗料がゲル化しやすい。30nm超
では摩擦係数が上昇しプレス性が劣化する。本発明に用
いるシリカは水ガラスをイオン交換法でナトリウムを除
去して製造される液相のシリカゾルおよび四塩化ケイ素
を熱分化して得られる気相シリカを用いることができる
が、二次凝集の少ない粒子が独立して均一分散している
液相シリカゾルが最も優れている。
Hereinafter, silica will be described. Silica is contained in the coating in an amount of 10 to 40% by weight in order to improve the corrosion resistance and impart the strength and hardness of the coating. If it is less than 10%, the strength of the coating film is insufficient, and press debris tends to be generated by the press. In addition, the corrosion resistance, which is highly dependent on silica, is insufficient. 4
If it exceeds 0%, elongation of the coating film is reduced, and pressability and deep drawing performance are insufficient. The most preferred silica concentration range is 20
3030% by weight. The silica preferably has a particle size of 3 to 30 nm. At 3 nm, the paint tends to gel. If it exceeds 30 nm, the friction coefficient increases and the pressability deteriorates. The silica used in the present invention may be a liquid phase silica sol produced by removing sodium by ion exchange method from water glass and a gas phase silica obtained by thermally differentiating silicon tetrachloride. Liquid phase silica sol in which a small number of particles are independently and uniformly dispersed is the most excellent.

【0021】この他の添加剤として本発明には一般的な
界面活性剤、増粘剤、着色剤、消泡剤、防かび剤、分散
剤などを加えて使用することができる。特に界面活性剤
を加える場合は付加エチレンオキサイドのモル数が0〜
20のアセチレングリコール・アルコール型界面活性剤
(e)を塗料に対し0.05〜0.5重量%、塗装時の
粘度調整のため増粘剤を加える場合はエーテルおよびウ
レタン骨格を有するニュートニアタイプの増粘剤(f)
を固形分に対して0.01〜0.2重量%添加によって
目的とする効果が得られる。
As other additives, general surfactants, thickeners, coloring agents, defoamers, fungicides, dispersants, and the like can be added to the present invention. Particularly when a surfactant is added, the number of moles of the added ethylene oxide is 0 to
Newtonia type having an ether and urethane skeleton when adding an acetylene glycol / alcohol type surfactant (e) of 0.05 to 0.5% by weight based on the coating material and adding a thickener to adjust the viscosity during coating. Thickener (f)
The desired effect can be obtained by adding 0.01 to 0.2% by weight to the solid content.

【0022】以上述べた化合物で構成される本発明の塗
料は用途、塗装条件によって異なるが一般的には不揮発
分濃度15〜30%、粘度10〜50cps、表面張力
を80dyne/cm以下に調整することが望ましい。
その理由は狙い膜厚を制御しやすく、外観むらや塗料は
じきのない均一な膜厚を得るためである。塗布の方法は
ロールコート法、浸漬法、エアーナイフしぼり、グルー
ブロール法、カーテン塗布法等の既存の方法を採用でき
るが、膜厚制御および膜厚精度、むらのない外観が得ら
れやすいリバースロールコート塗布が最も望ましい。塗
布量は乾燥膜厚として0.2〜5μm塗布後ただちに熱
風、遠赤外線炉、電気炉、燃焼炉、誘導加熱で板温80
〜200℃好ましくは120〜160℃に焼き付けたの
ち水冷等の方法により強制冷却し乾燥して巻き取る。
The coating composition of the present invention composed of the compounds described above varies depending on the application and coating conditions, but is generally adjusted to a non-volatile content of 15 to 30%, a viscosity of 10 to 50 cps, and a surface tension of 80 dyne / cm or less. It is desirable.
The reason for this is to easily control the target film thickness and to obtain a uniform film thickness without uneven appearance or paint repellency. Existing coating methods such as roll coating, dipping, air knife squeezing, groove rolling, curtain coating, etc. can be used for coating, but the reverse roll is easy to obtain film thickness control, film thickness accuracy and uniform appearance. Coat application is most desirable. Immediately after applying 0.2 to 5 μm in dry film thickness, hot air, far-infrared furnace, electric furnace, combustion furnace, induction heating and plate temperature 80
After baking at 200 to 200 ° C, preferably 120 to 160 ° C, it is forcibly cooled by a method such as water cooling, dried and wound up.

【0023】膜厚0.2〜5μmの範囲を限定した理由
は0.2μm未満では本発明が目的とする潤滑性、加工
性、耐食性が不十分である。5μm超では溶接ができ
ず、ブロッキング等の問題が生じ易くなる。焼付板温の
限定理由は80℃未満では樹脂のリフローと架橋反応が
不十分のため粗面の欠陥の多い被膜となり、200℃超
では樹脂、潤滑剤のポリオレフィンが熱分解、加熱酸化
を受け性能が劣化する。最も望ましい樹脂の融解と架橋
による均一で平滑な無欠陥被膜および潤滑剤の適度な表
面濃化と被膜中分散は120〜160℃の範囲で得られ
る。
The reason for limiting the range of the film thickness from 0.2 to 5 μm is that if the thickness is less than 0.2 μm, the lubricity, workability and corrosion resistance aimed at by the present invention are insufficient. If it exceeds 5 μm, welding cannot be performed, and problems such as blocking are likely to occur. The reason for limiting the baking sheet temperature is that if the temperature is lower than 80 ° C, the reflow and cross-linking reaction of the resin are insufficient, resulting in a film with many defects on the rough surface. If the temperature exceeds 200 ° C, the resin and the lubricant polyolefin are subject to thermal decomposition and thermal oxidation. Deteriorates. The most desirable uniform and smooth defect-free coating by melting and cross-linking of the resin and moderate surface thickening and dispersion of the lubricant in the coating are obtained in the range of 120 to 160 ° C.

【0024】以下、実施例について述べる。評価は特に
断わらない限り次ぎのように行った。 (1)膜厚:被膜中のSiを蛍光X線で測定し膜厚換算
した。 (2)動摩擦係数:直径10mmの鋼球に荷重を100
g付加し100mm/分で移動させ水平方向の力(F)
をロードセルで測定し動摩擦係数(μ)=F/100で
示した。 (3)静摩擦係数:市販の200gの分銅をのせ速度
0.5度/秒で傾斜させ滑り始めた角度から静摩擦係数
を測定した。 (4)深絞りプレス性:角筒(65×115mm,成型
高さ50)ダイスR=5mmクッション圧4トンで高速
クランクプレスし、側面を観察評点ずけした。評点
5:良好 4:傷が少し発生 3:かすが付着 2:か
じり多くかすも多い 1:ネッキング、割れ
Hereinafter, embodiments will be described. The evaluation was performed as follows unless otherwise specified. (1) Film thickness: Si in the film was measured by X-ray fluorescence and converted to a film thickness. (2) Coefficient of dynamic friction: A load of 100 is applied to a steel ball having a diameter of 10 mm.
g and move at 100mm / min to move in horizontal direction (F)
Was measured with a load cell, and expressed as dynamic friction coefficient (μ) = F / 100. (3) Coefficient of static friction: A commercially available weight of 200 g was placed and inclined at a rate of 0.5 degree / second, and the coefficient of static friction was measured from the angle at which it began to slide. (4) Deep drawing pressability: A high-speed crank press was performed with a rectangular cylinder (65 × 115 mm, molding height 50) at a die R of 5 mm and a cushion pressure of 4 tons, and the side surfaces were observed and scored. Rating
5: Good 4: Slight scratches 3: Debris adheres 2: Many gallings too much 1: Necking, cracking

【0025】(5)L曲げ:クリアランス5%で90度
曲げを行ない外観評価した。プレスかすが全くないもの
を3点、ポンチ面に点状にかすが発生したものを2点、
糸状にかすが発生したものを1点とした。 (6)密着性:エリクセンで9mm絞り凸面をテープ剥
離し、剥離有り(×)、なし(○)で評価した。 (7)耐食性:塩水噴霧試験で白錆5%発生した試験時
間(時間)で示した。 (8)耐薬品性:10×10mmの端子にガーゼを巻
き、キシレンを浸し600g荷重で50回摺動させ外観
から評点づけした。評点 3:良好 2:白化 1:剥
離 (9)スポット溶接性:直径が4.5mmのCF型電極
もしくは先端に突起を有するプロジェクション型電極を
用いて二枚の潤滑鋼板を150kg/cm2 で加圧し通
電しナゲット形成(○)溶接不可(×)で評価した。
(5) L bending: 90 degree bending was performed with a clearance of 5%, and the appearance was evaluated. 3 points with no press residue, 2 points with point-like residue on punch surface,
A point where a thread-like residue was generated was regarded as one point. (6) Adhesion: A 9 mm drawn convex surface was tape-peeled with Erichsen, and evaluated with peeling (x) and without (o). (7) Corrosion resistance: The test time (hour) at which 5% of white rust was generated in the salt spray test. (8) Chemical resistance: Gauze was wound around a terminal of 10 × 10 mm, immersed in xylene, slid 50 times with a load of 600 g, and evaluated from the appearance. Rating 3: Good 2: Whitening 1: Peeling (9) Spot weldability: Two lubricated steel plates were applied at 150 kg / cm 2 using a CF type electrode having a diameter of 4.5 mm or a projection type electrode having a projection at the tip. It was evaluated by applying a current and pressing it to form a nugget (○) and not weldable (×).

【0026】[0026]

【実施例】【Example】

実施例1 板厚0.8mmの冷延鋼板に硫酸酸性亜鉛めっき浴を用
いてめっき量20g/m2 の電気亜鉛めっきを行い、た
だちにクロム酸/硫酸=50/0.5g/lの液中で陰
極電解を行い(5A/dm2 )水洗しクロメート被膜を
形成させた。続いて調合した潤滑塗料をリバースロール
コーターで乾燥膜厚として3μ塗布し遠赤外炉+熱風炉
の加熱工程で板温130℃に加熱後、水冷して潤滑鋼板
を製造した。潤滑塗料は表1に示した樹脂および潤滑
剤、シリカゾル、増粘剤を用いた。
Example 1 A cold rolled steel sheet having a thickness of 0.8 mm was electrogalvanized with a plating amount of 20 g / m 2 using a sulfuric acid acidic zinc plating bath, and immediately in a solution of chromic acid / sulfuric acid = 50 / 0.5 g / l. To perform cathodic electrolysis (5 A / dm 2 ) and water washing to form a chromate film. Subsequently, the prepared lubricating paint was applied with a reverse roll coater to a dry film thickness of 3 μm, heated to a sheet temperature of 130 ° C. in a heating step of a far-infrared furnace and a hot blast furnace, and then cooled with water to produce a lubricated steel sheet. As the lubricating paint, the resins, lubricants, silica sols, and thickeners shown in Table 1 were used.

【0027】[0027]

【表1】 [Table 1]

【0028】図2にクロメートのCr付着量と密着性お
よびプレス性の結果を示した。図中の直線は密着性
(○、×)である。曲線は深絞り性の結果である。曲
線は耐食性の結果である。Cr付着量が5〜80mg
/m2 では良好な密着性およびプレス性が得られた。C
r付着量が100mg/m2 では性能低下が認められ
た。耐食性は30mg/m2 以上で良好な性能が得ら
れ、Cr付着量が10mg/m2 では耐食性が低下す
る。全ての試料は0.06〜0.07の良好な動摩擦係
数を示した。また、プロジェクション型の抵抗溶接で溶
接は可能である。
FIG. 2 shows the amount of Cr attached to the chromate and the results of adhesion and pressability. The straight line in the figure is the adhesion (○, ×). The curve is the result of deep drawability. The curve is the result of corrosion resistance. Cr adhesion amount is 5-80mg
/ M 2 , good adhesion and pressability were obtained. C
When the amount of r adhered was 100 mg / m 2 , a decrease in performance was observed. Good performance is obtained when the corrosion resistance is 30 mg / m 2 or more, and the corrosion resistance is reduced when the Cr adhesion amount is 10 mg / m 2 . All samples exhibited good dynamic friction coefficients of 0.06-0.07. In addition, welding is possible by projection type resistance welding.

【0029】実施例2 実施例1のクロム付着量を50mg/m2 としためっき
鋼板に表1の潤滑塗料を用いて潤滑鋼板を作成し、乾燥
膜厚とプレス性、溶接性の関係を表2に示した。 膜厚
0.2μmでも低い動摩擦係数が得られプレス割れのな
い深絞り成型が可能であった。L曲げは優れた性能を得
た。膜厚1および2μm以上ではプレスにかじりが少し
認められる程度でL曲げも良好な成型ができた。膜厚5
μm材は深絞り性は優れているがL曲げおよび溶接で劣
化している。特に溶接は辛うじて通電する程度に導電性
が低下し、溶接性は不安定になった。耐食性では膜厚
0.5μm以上で優れた性能が得られた。
Example 2 A lubricated steel sheet was prepared using the lubricating paint shown in Table 1 on the plated steel sheet of Example 1 having a chromium deposition amount of 50 mg / m 2, and the relationship between the dry film thickness and the pressability and weldability was shown. 2 is shown. Even with a film thickness of 0.2 μm, a low dynamic friction coefficient was obtained, and deep drawing without press cracking was possible. L-bending obtained excellent performance. With a film thickness of 1 or 2 μm or more, a small amount of galling was observed in the press, and good L-bend molding was possible. Film thickness 5
The μm material has excellent deep drawability, but is deteriorated by L-bending and welding. In particular, in the welding, the conductivity was reduced to the extent that the power was barely applied, and the weldability became unstable. In terms of corrosion resistance, excellent performance was obtained with a film thickness of 0.5 μm or more.

【0030】[0030]

【表2】 [Table 2]

【0031】実施例3 板厚0.8mmの冷延鋼板に硫酸酸性亜鉛めっき浴を用
いてめっき量20g/m2 の電気亜鉛めっきを行い、た
だちに市販のエッチングクロメート処理液をスプレー処
理したのち水洗しCr付着量50mg/m2 のクロメー
ト処理を行った。続いて調合した潤滑塗料をリバースロ
ールコーターで乾燥膜厚として3μ塗布し、熱風+電気
炉の加熱工程で板温130℃に加熱後、水冷して潤滑鋼
板を製造した。潤滑塗料は表3に示した樹脂および潤滑
材、シリカゾルを用いた。
Example 3 A cold rolled steel sheet having a thickness of 0.8 mm was electrogalvanized with a plating amount of 20 g / m 2 using a sulfuric acid acid zinc plating bath, and immediately sprayed with a commercially available etching chromate treatment solution, followed by washing with water. Then, a chromate treatment with a Cr adhesion amount of 50 mg / m 2 was performed. Subsequently, the prepared lubricating paint was applied with a reverse roll coater to a dry film thickness of 3 μm, heated to a sheet temperature of 130 ° C. in a heating step of hot air and an electric furnace, and then cooled with water to produce a lubricated steel sheet. The resin, lubricant and silica sol shown in Table 3 were used as the lubricating paint.

【0032】図3にポリエチレンの含有率と動摩擦係数
および静摩擦係数とプレス性の結果を示した。図中の曲
線は動摩擦係数である。曲線は静摩擦係数の結果で
ある。曲線はプレス性の評点結果である。,は左
軸は右軸である。ポリエチレンの添加量に従って摩擦
係数が低くなり、プレス性も良好になる。特に10〜1
5%は優れたプレス性が得られた。摩擦係数は静と動で
異なり、動摩擦では5%で略低位安定になるが、静では
10%で安定化する。深絞りのプレス性は5%で良好な
プレス性が得られ10〜15%で最も優れている。30
%ではかじりが多くかすも発生してくる。いずれの試料
も塩水噴霧耐食性は240時間で白錆の発生を認めなか
った。
FIG. 3 shows the results of the polyethylene content, the dynamic friction coefficient, the static friction coefficient, and the pressability. The curve in the figure is the dynamic friction coefficient. The curve is the result of the coefficient of static friction. The curve is the pressability rating result. , Indicates that the left axis is the right axis. The coefficient of friction decreases and the pressability also improves with the amount of polyethylene added. Especially 10-1
At 5%, excellent pressability was obtained. The coefficient of friction is different between static and dynamic, and is approximately low at 5% for dynamic friction, but stabilized at 10% for static. As for the pressability of the deep drawing, good pressability is obtained at 5%, and the most excellent is 10-15%. 30
In%, galling often occurs. In all the samples, salt spray corrosion resistance did not show white rust generation after 240 hours.

【0033】[0033]

【表3】 [Table 3]

【0034】実施例4 表1のめっき鋼板(Cr付着量40mg/m2 )および
本発明の樹脂、シリカを用いて、潤滑剤の種類を替えて
試験した結果を表4に示した。比較として市販のアクリ
ル樹脂とシリカで構成される潤滑樹脂について同様の条
件で製造した。本発明の4例はいずれも優れた深絞り性
およびL曲げ性を示した。比較のアクリル樹脂系はテフ
ロンでは割れが発生した。比較のアクリル樹脂にポリエ
チレンを用いた比較例では摩擦係数は低いが、かじりお
よびプレスかすが発生しやすく本発明のウレタンエポキ
シに比べプレス性が劣っている。特にテフロン入り比較
例はL曲げ性が良くなかった。
Example 4 Table 4 shows the results of tests using the plated steel sheet (Cr adhesion amount 40 mg / m 2 ) of Table 1 and the resin and silica of the present invention while changing the type of lubricant. As a comparison, a lubricating resin composed of a commercially available acrylic resin and silica was manufactured under the same conditions. All four examples of the present invention exhibited excellent deep drawability and L-bendability. In the comparative acrylic resin system, cracks occurred in Teflon. In the comparative example using polyethylene as the comparative acrylic resin, the friction coefficient was low, but galling and press scum were easily generated, and the pressability was inferior to the urethane epoxy of the present invention. In particular, the comparative example containing Teflon had poor L-bendability.

【0035】[0035]

【表4】 [Table 4]

【0036】実施例5 表5に示すシリカの含有率の異なるウレタンエポキシ樹
脂、潤滑剤の潤滑塗料をめっき量20g/m2 のZn−
Ni合金めっき鋼板(電解クロメート処理Cr付着量5
0mg/m2 )に1μm膜厚狙いで塗布し、燃焼炉で板
温150℃に焼付けて試料を作成した。深絞りとL曲げ
の結果を図4に示す。
Example 5 A urethane epoxy resin having a different silica content and a lubricating coating material of a lubricant shown in Table 5 were coated with Zn-plating amount of 20 g / m 2 .
Ni alloy plated steel sheet (electrolytic chromate treatment Cr adhesion amount 5
0 mg / m 2 ) with a thickness of 1 μm, and baked in a combustion furnace at a plate temperature of 150 ° C. to prepare a sample. FIG. 4 shows the results of deep drawing and L bending.

【0037】[0037]

【表5】 [Table 5]

【0038】[0038]

【発明の効果】以上述べたように、本発明によって、フ
ロン,トリエタンを使用せずにプレス加工することが出
来、しかもそのまゝ耐食性被膜として利用できる。ま
た、有機溶剤を含まないため、既存のめっきラインで製
造することが出来る工業上極めて優れた効果を奏するも
のである。
As described above, according to the present invention, press working can be performed without using Freon and triethane, and it can be used as it is as a corrosion resistant coating. Further, since it does not contain an organic solvent, it can be produced on an existing plating line and has an extremely excellent industrial effect.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明のプレス油省略可能非脱膜型潤滑めっき
鋼板の被膜構造を示す図、
FIG. 1 is a view showing a coating structure of a non-delamination type lubricated plated steel sheet of the present invention in which press oil can be omitted;

【図2】クロメートのCr付着量と密着性およびプレス
性の結果を示す図、
FIG. 2 is a diagram showing the results of the amount of Cr attached to chromate and the results of adhesion and pressability.

【図3】ポリエチレンの含有率と動摩擦係数および静摩
擦係数とプレス性の結果を示す図、
FIG. 3 is a graph showing results of polyethylene content, dynamic friction coefficient, static friction coefficient, and pressability,

【図4】シリカ含有率とプレス性との関係を示す図であ
る。
FIG. 4 is a diagram showing the relationship between the silica content and pressability.

【符号の説明】[Explanation of symbols]

A 薄鋼板 B めっき被膜 C クロメート若しくはリン酸塩被膜の化成被膜 D 潤滑被膜 A Thin steel sheet B Plating film C Chemical conversion film of chromate or phosphate film D Lubricating film

フロントページの続き (72)発明者 柴田 和三 千葉県君津市君津1番地 新日本製鐵株 式会社 君津製鐵所内 (72)発明者 木村 義孝 千葉県君津市君津1番地 新日本製鐵株 式会社 君津製鐵所内 (56)参考文献 特開 平5−51763(JP,A) 特開 平5−65667(JP,A) 特開 昭61−60886(JP,A) 特開 平3−39485(JP,A) (58)調査した分野(Int.Cl.6,DB名) C23C 22/00 - 22/86 B05D 3/02,3/10 B05D 3/10,5/08,7/14 B05D 7/24 301Continued on the front page (72) Inventor Kazuzo Shibata 1 Kimitsu, Kimitsu-shi, Chiba Nippon Steel Corporation Kimitsu Works (72) Inventor Yoshitaka Kimura 1 Kimitsu, Kimitsu-shi, Chiba Nippon Steel Corporation (56) References JP-A-5-51763 (JP, A) JP-A-5-65667 (JP, A) JP-A-61-60886 (JP, A) JP-A-3-39485 ( JP, A) (58) Fields investigated (Int. Cl. 6 , DB name) C23C 22/00-22/86 B05D 3 / 02,3 / 10 B05D 3 / 10,5 / 08,7 / 14 B05D 7 / 24 301

Claims (6)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】 めっき鋼板の表面にCr付着量5〜10
0mg/m2 のクロメート処理もしくは付着量0.2〜
2.0g/m2 のリン酸塩処理を行って化成処理被膜を
形成させ、ついでビスフェノール型骨格、エステル骨格
およびカルボキシル基を有するエーテル・エステル型ウ
レタン樹脂(a)とエポキシ樹脂(b)の総和(a+
b)が全固形分に対して50〜85重量%、ポリオレフ
ィンワックス(c)を3〜30重量%、粒径3〜30n
mのシリカ(d)を10〜40重量%含有する水性潤滑
塗料を乾燥膜厚として0.2〜5μm塗布し、到達板温
として80〜200℃に焼き付けたのち、強制冷却する
ことを特徴とするプレス油省略可能非脱膜型潤滑めっき
鋼板の製造方法。
1. The amount of deposited Cr on the surface of a plated steel sheet is 5-10.
0 mg / m 2 chromate treatment or adhesion amount 0.2 to
A chemical conversion coating is formed by performing a phosphate treatment at 2.0 g / m 2 , and then a total of an ether / ester type urethane resin (a) having a bisphenol type skeleton, an ester skeleton and a carboxyl group and an epoxy resin (b) (A +
b) is 50 to 85% by weight based on the total solid content, 3 to 30% by weight of polyolefin wax (c), and particle size is 3 to 30 n.
An aqueous lubricating coating containing 10 to 40% by weight of silica (d) is applied in a dry film thickness of 0.2 to 5 μm, baked to a final plate temperature of 80 to 200 ° C., and then forcibly cooled. Method for producing non-delaminated lubricated plated steel sheet which can be omitted press oil.
【請求項2】 エーテル・エステル型ウレタン樹脂
(a)のポリエステル骨格に対するポリエーテル骨格の
重量比率が10:90〜70:30であり、かつ前記ウ
レタン樹脂の酸価が10〜50であることを特徴とする
請求項第1記載のプレス油省略可能非脱膜型潤滑めっき
鋼板の製造方法。
2. The weight ratio of the polyether skeleton to the polyester skeleton of the ether / ester type urethane resin (a) is 10:90 to 70:30, and the acid value of the urethane resin is 10 to 50. 2. The method for producing a non-delaminated lubricated plated steel sheet according to claim 1, wherein the non-delaminated press oil can be omitted.
【請求項3】 エポキシ樹脂(b)がグリコール骨格ま
たはビスフェノール型骨格を有するタイプであって、
(a)のカルボキシル基の20〜100重量%と反応す
る比率で(b)が配合されることを特徴とする請求項第
1記載のプレス油省略可能非脱膜型潤滑めっき鋼板の製
造方法。
3. An epoxy resin (b) having a glycol skeleton or a bisphenol type skeleton,
2. The method according to claim 1, wherein (b) is blended in a proportion that causes the carboxyl group of (a) to react with 20 to 100% by weight of the carboxyl group.
【請求項4】 ポリオレフィンワックス(c)の融点が
70〜160℃、粒径0.1〜7.0μmであることを
特徴とする請求項第1記載のプレス油省略可能非脱膜型
潤滑めっき鋼板の製造方法。
4. The non-delamination type lubricating plating according to claim 1, wherein the polyolefin wax (c) has a melting point of 70 to 160 ° C. and a particle size of 0.1 to 7.0 μm. Steel plate manufacturing method.
【請求項5】 ポリオレフィンワックス(c)の酸価が
30以下または0であり、且つ分岐を有する構造である
ことを特徴とする請求項第1記載のプレス油省略非脱膜
型潤滑めっき鋼板の製造方法。
5. The non-delaminated lubricated plated steel sheet without press oil according to claim 1, wherein the polyolefin wax (c) has an acid value of 30 or less or 0 and has a branched structure. Production method.
【請求項6】 付加エチレンオキサイドのモル数が0〜
20のアセチレングリコール・アルコール型界面活性剤
(e)を塗料に対し0.05〜0.5重量%、エーテル
およびウレタン骨格を有するニュートニアタイプの増粘
剤(f)を固形分に対して0.01〜0.2重量%のい
ずれかもしくは両方含有する水性塗料を塗布・焼き付け
て得られる被膜を設けたことを特徴とする請求項第1記
載のプレス油省略可能非脱膜型潤滑めっき鋼板の製造方
法。
6. When the number of moles of the added ethylene oxide is 0 to 6.
The acetylene glycol alcohol type surfactant (e) of 20 to 0.05 to 0.5% by weight based on the paint, and the Newtonia type thickener (f) having an ether and urethane skeleton of 0 to 0% based on the solid content. 2. A non-delamination type lubricated plated steel sheet according to claim 1, wherein a coating obtained by applying and baking an aqueous paint containing either or both of 0.1 to 0.2% by weight is provided. Manufacturing method.
JP8844893A 1993-04-15 1993-04-15 Manufacturing method of non-delamination type lubricated plated steel sheet which can omit press oil Expired - Fee Related JP2850183B2 (en)

Priority Applications (1)

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JP8844893A JP2850183B2 (en) 1993-04-15 1993-04-15 Manufacturing method of non-delamination type lubricated plated steel sheet which can omit press oil

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP8844893A JP2850183B2 (en) 1993-04-15 1993-04-15 Manufacturing method of non-delamination type lubricated plated steel sheet which can omit press oil

Publications (2)

Publication Number Publication Date
JPH06299367A JPH06299367A (en) 1994-10-25
JP2850183B2 true JP2850183B2 (en) 1999-01-27

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Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001140080A (en) * 1999-11-12 2001-05-22 Nippon Steel Corp Lubricated stainless steel sheet, lubricated stainless steel tube and method for producing lubricated stainless steel tube
EP1338676A1 (en) * 2000-11-06 2003-08-27 Nippon Steel Corporation Zinc-based metal plated steel sheet treated with phosphate excellent in formability and method for producing the same

Also Published As

Publication number Publication date
JPH06299367A (en) 1994-10-25

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