JP2843209B2 - Seedling stuffing equipment - Google Patents

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a seedling packing device for packing a mother plant of rush seedlings grown in a field in a seedling storage box after pretreating the mother plant in an optimal state for transplantation.

[0002]

2. Description of the Related Art A mother plant of rush seedlings grown from seeds and seedlings has a large mass in which a large number of stems are present in a state in which roots are intertwined with new shoots newly growing around the seedlings. In order to plant this in a field with a transplanter, pre-treatment such as cutting the roots and stems to a certain size in order to separate them into small strains and to enable planting by handling and mechanical planting It is necessary to pack the seedlings thus pretreated in a seedling storage box.

Conventionally, these seedling stuffing operations rely on human work, which is inefficient and has become a major bottleneck in rush planting operations.

[0004]

SUMMARY OF THE INVENTION According to the present invention, a seedling is conveyed and supplied to a seedling storage box in a substantially standing posture, and a seedling in a substantially standing posture is maintained in the seedling storage box, and a pressing surface substantially maintains a required posture. To provide a seedling packing device capable of automatically and efficiently packing the seedlings in the seedling storage box without being disturbed while keeping the seedlings in a substantially standing posture by pressing the seedling pressing tools in front and behind while holding. With the goal.

[0005]

A concrete means for solving the problem in the present invention is a seedling storage box 31 for sequentially storing seedlings G conveyed in a substantially standing posture from one wall 31a side.
And a seedling pushing tool 79 that is arranged in the seedling storage box 31 and presses the sent seedling G in a substantially standing posture sent to the one wall 31a, and a pressing surface 79a pressing the seedling pushing tool 79 has a required posture. A pushing mechanism 76 for reciprocating in the pushing direction while substantially being maintained, and a moving mechanism for moving the seedling storage box 31 in the pushing direction via the seedlings G by the pushing action of the seedling pushing tool 79. is there.

[0006]

The seedlings G in the small-separated state are transported by the transport mechanism 4 on the upper part of the machine body 53 and supplied into the seedling storage box 31 in a substantially standing posture. Seedling pusher 7 reciprocated by pushing means 76
9, the seedlings G supplied in the seedling supply box 31 are moved in the pressing direction while the pressing surface 79a substantially maintains the required posture.
Is pressed against one wall 31a without disturbing the seedlings, and the pressing action causes the seedling storage box 31 to move in the pressing direction via the seedlings G. It is packed in a box.

As a result, the seedlings G are automatically and efficiently packed from the one wall 31a side of the seedling storage box 31 in a substantially standing posture.

[0008]

Embodiments of the present invention will be described below with reference to the drawings. 1 to 11 show an apparatus for pretreatment of rush seedling transplantation. This pretreatment device comprises a working unit 1 for supplying a mother plant of a rush seedling G grown from a seed stock, and while continuously holding the rush seedling G from the working unit 1 while holding the rush seedling G, the tip of the stem and the end of the root. A cutting section 2, a strain dividing section 3 for crushing and deforming the mother plant of rush seedling G into a flat shape and separating each planting small plant,
A transporting section (transporting mechanism) 4 for pinching and transporting the divided rush seedlings G; further, a soil dropping section 51 is provided in front of the working section 1, and a box packing section (boxing mechanism) below the transporting section 4.
52 are provided.

The pre-processing device comprises an L-shaped body 53 as viewed from the front by combining an angle member, a plate member and the like, and includes a caster (moving wheel) 54 for transport and a positioning stopper 55 for stationary at the lower part. Having. Reference numerals 5a and 5b denote a pair of wide endless rotating belts arranged opposite to each other, driven by the power of a motor (drive device) M, and are substantially horizontal from the working unit 1 to the cutting unit 2 and pass through the stock dividing unit 3. It is stretched in a substantially vertical direction to the transport section 4, and is configured to transport the rush seedlings G placed on the lower endless rotating belt 5a while nipping it with the upper endless rotating belt 5b.

In FIG. 1, the lower endless rotating belt 5a of the working section 1 is provided with a tension pulley 5 from the right end (start end) side.
6a is slightly ascended (or may be horizontal) to an intermediate position where the rush grass G can be placed on the upper right side, and the upper endless rotating belt 5b is connected to the lower endless rotating belt 5a.
Has a right end (starting end) closer to the cutting portion 2 than the right end, and is inclined downward from the right end to a position halfway where the tension pulley 56b is located, and the upper endless rotating belt 5b is turned from the conveyed starting end facing the same. The interval is gradually narrowed toward the lower side in the moving direction, so that the rush seedling G can be easily inserted.

The endless rotating belts 5a and 5b are inclined in the belt width direction as shown in FIG. 3, and the rush plant G is placed in an inclined position such that the root side is on the lower side and the stem side is on the upper side. Is transported in that position. Each endless rotating belt 5
The sensors S1 and S2 for detecting oversized rush seedlings are disposed on the back side of the rush seedling G holding side of a and 5b.
1, S2 uses a contact type or non-contact type switch.

The endless rotating belts 5a and 5b move outwardly when the rush seedling G is sandwiched, and the sensors S1 and S2 detect this movement. These sensors S1 and S2 are off when the rush seedlings G are in a normal size, and when the oversized rush seedlings G are fed in and the movement of the endless rotating belts 5a and 5b in the facing outside direction is equal to or more than a certain value, The sensors S1 and S2 are turned on at the same time and detect it, and the endless rotating belt 5a,
The motor M that drives the motor 5b is configured to perform a reverse rotation operation.

That is, as shown in FIGS. 12 to 14, the sensors S1 and S2 are connected to the motor M via a control mechanism such as an amplifier 57 and a relay circuit 58, and when both or one of them is off, the motor M1 is turned off. Rotates forward, and when both are on, the motor M rotates reversely. When the motor M rotates in the reverse direction, the oversized rush grass seedlings G are moved by the endless rotating belts 5a, 5b.
Is discharged to the transport start end side.

It is preferable that the motor M is rotated in the reverse direction for a fixed time by a timer and then stopped. In addition, after the excessively large rush seedlings G are artificially divided, the pretreatment device is restarted to perform reprocessing. Either of the sensors S1 and S2 may be used, but the endless rotating belts 5a and 5b may have different slacks or different tensions. For example, if the lower endless rotating belt 5a has much slack, Even if the rush seedlings G are small, they may operate or may not operate even if they are large, which may cause malfunction.

However, if two sensors S1 and S2 are provided, even if the sensors S1 and S2 operate at different timings as shown in FIG. 12, two sensors S1 and S2 are finally turned on at the same time. Excess rush seedlings G are accurately detected. However, if the interval between the upper and lower tension pulleys 56a and 56b is detected by one sensor and the motor M is rotated in the reverse direction when the interval becomes longer than a certain value, accurate detection can be performed by one sensor. Becomes possible.

As shown in FIGS. 1, 3, and 4, the cutting section 2 holds the stalks G of the endless rotating belts 5a and 5b near the ends of the substantially horizontal portions of the belts while holding the rush plants G by these belts. Disc-shaped cutters 6 and 7 are provided for cutting and trimming the tip of the base and the tip of the root to a predetermined length. Each of the cutters 6, 7 is composed of two upper and lower sheets, and the cut chips are allowed to fall downward from the left and right sides.

The lower disk-shaped cutter 7 for cutting the root of the rush seedling G has a blade portion inserted into the container 60 at a lower position. A solvent is stored in the container 60, and the cutter 7 rotates, so that the blades around the entire circumference are immersed in the solvent. As this solvent, if an insecticide, a herbicide, a germination promoter, etc. are mixed in addition to water, the cutter 7
Can be supplied to the roots of the rush seedlings G. In addition, this solvent can wash off soil adhering to the blade portion of the cutter 7, and can prolong the life of the cutting effect. The washed soil is retained in the container 60.

In order to positively discharge the lower cutter 7, the container 60 is provided with a pair of front and back scrapers 61 which are in sliding contact with the surface of the cutter 7. The scraper 61 is formed in a plate shape of hard rubber, plastic, or the like.
The cutter 7 is fixed so that its position can be adjusted in the distance direction and can be replaced. There is a small gap between the scraper 61 and the blade of the cutter 7 so that the scraper 61 is not ground by the blade.

On the inner side of the root-side cutter 7, rubber rollers 8, 8 are mounted on the respective cutter 7 shafts, and the rubber rollers 8, 8 are located at a predetermined interval in the radial direction. The shoots of seedling G are not damaged. 62
Is a cutting root eliminating means provided in the cutting section 2, and an air compressor 63 and an air nozzle 63 connected to an air tank 64 are arranged facing the outer side surface of the cutter 7 on the root side. By blowing out compressed air from the air nozzle 63, roots cut off by the cutter 7 are forcibly removed, and the periphery of the cutter 7 is cleaned so as not to hinder the cutting operation. The compressed air can remove not only roots but also soil, dust and the like.

The endless rotating belts 5a and 5b are used for
The holding section is configured to guide and supply diagonally downward from the terminal end of the holding / conveying path in the cutting section 2 that conveys in the lateral direction to the carry-in port of the stock sorting section 3. The stock splitting section 3 and the transport section 4 are provided on a mounting guide plate 9 provided in an obliquely inclined posture constituting the machine body 53, so as to process while feeding the mother plant of the rush seedling G diagonally downward. Make up.

The stock dividing section 3 includes a pair of left and right endless rotating bands 10.
a and 10b are opposed to each other in a state where the facing surface is gradually narrowed from the wide carry-in port, and the endless rotating belts 5a and 5b are provided.
The roots of the rush seedlings G whose stalks are pinched and conveyed are pinched from the wide entrance by the endless rotating bands 10a and 10b, and pinched and conveyed while being crushed flat and deformed.

The endless rotating belts 10a and 10b form, on the lower side of the transport, a linear portion for pinching and transporting the rush grass G in a narrow and equal width state. A separation device 14 is provided for penetrating into the root of the mother plant of the rush seedling G from below and forcibly separating each small plant such as one plant. As shown in FIGS. 8 and 9, the separating device 14 includes a holding claw 15 that precedes and holds the root of the rush seedling G through a notch 40 formed in the placement guide plate 9 and a holding claw. 15 are provided on the lower side of the seedling feeding direction and have stocking claws 16 that enter the rush seedlings G.

The holding claw 15 and the stock splitting claw 16 each have one end pivotally supported by the crank arms 17 and 18, and a middle portion pivotally supported by the swing arms 19 and 20, so that the crank arms 17 and 18 can rotate. Accordingly, the tip action portion moves in an elliptical shape in the seedling feeding direction to scrape the root portion for each small plant. The stock splitting claw 16 has two claw bodies 16 in the same direction or in a direction intersecting with the seedling feeding direction.
a and 16b are provided so that the straining action by the stock splitting claw 16 can be easily performed in a manner similar to a shearing action.

A sensor S3 is provided at the end of the cutting section 2 or at an intermediate position of the cutting section 2 for detecting the supply of rush seedlings G to the stock dividing section 3. As the sensor S3, an optical sensor or a non-contact type sensor (a contact type sensor may be used) is used, and controls the claw driving unit 65 of the stock sorting unit 3. The claw driving means 65 of the stock dividing section 3 is capable of connecting and disconnecting the power from the motor M by an electromagnetic clutch 66. When the sensor S3 detects the carry-in of the rush, the electromagnetic clutch 66 is brought into contact. , The holding claws 15 and the stock splitting claws 16 are driven.

This is because if the claws 15 and 16 are constantly driven even when the rush seedlings G are not carried into the stock dividing unit 3, the power loss is large, and the timing of the stock split when the rush seedlings G are suddenly carried in is increased. In some cases, the claws 15 and 16 are driven only when necessary, in order to prevent such misalignment. Note that the endless rotating bands 10a and 10b are constantly driven.

Each of the endless rotating belts 5 is located on the lower side of the conveyance from the location of the separation device 14 of the conveyance section (conveyance mechanism) 4.
a and 5b are formed in such a manner that the stems of the rush seedlings G after stock splitting are pinched and conveyed in a substantially adhered state, and a guide plate 67 for dropping guidance is provided below the placing guide plate 9, and the endless rotation is performed. Drop-feeding can be performed so that the divided seedlings can enter the seedling storage box 31 for storage and transportation from the transport end portions of the moving belts 5a and 5b. At the time of this fall, the rush seedling G is heavier on the root side,
The child enters the seedling storage box 31 in a substantially standing posture.

A drop guide for guiding the stems of the rush seedlings G with a piano wire or the like may be provided between the transport end portions of the endless rotating belts 5a and 5b and the seedling storage box 31. In FIGS. 2 and 6 to 8, the transport unit 4 and a box packing unit thereunder (a box packing mechanism).
Reference numeral 52 denotes a seedling packing device,
In the figure, a fixed rail 71 is laid below the body 53, and an auxiliary rail 72 is provided at an end of the fixed rail 71 so as to be extendable. One end of the auxiliary rail 72 is the body 53
A hook 73 is provided at the lower part of the fixed rail 71, and a hook 73 is provided in the middle thereof. When the hook 73 is turned upward from a position where the hook 73 is disposed on the extension of the fixed rail 71, the hook 73 can be brought into a vertically folded position to be engaged with the body 53. it can.

Numeral 74 denotes a carriage on which the seedling storage box 31 can be placed, which can be moved back and forth by being guided by the fixed rail 71. A roller 75 is provided at the front of the carriage 74, and rolls in the auxiliary rail 72 when the carriage 74 moves forward. The left and right sides of the cart 74 have side walls 74a, and portions of the side walls 74a protruding above the surface on which the seedling storage boxes 31 are placed intersect with the pressing direction of the seedling storage boxes 31 placed on the carts 74. A position restricting means for restricting a large movement in the direction and stabilizing the position is constituted.

The carriage 74, the fixed rail 71, the auxiliary rail 72, and the like constitute a moving mechanism that allows the seedling storage box 31 to move when receiving the seedlings, and enables the seedling receiving box 31 to be carried in and out of the seedling receiving position. . The pushing means 76 is the body 5
A seedling pusher 79 is pivotally connected to the lower ends of the two arms 77, 78 pivotally supported on the three sides. The seedling pusher 79 is inserted into the seedling storage box 31 as shown in FIGS. The seedling storage box 31 has a pressing surface 79a formed on the front surface thereof so as to have a width substantially equal to the inner width of the seedling storage box 31. Then, the rush seedling G is pressed against one wall (front wall) 31 a of the seedling storage box 31, and the rush seedling G is pushed forward together with the seedling storage box 31.

At the front upper part of the seedling pushing tool 79, a front downward inclined plate 81 is provided so that the rush seedlings G are not put on (so that the rush seedlings G do not stay). The upper surface of the inclined plate 81, that is, the upper surface 79b of the seedling pushing tool 79 is an upwardly inclined surface approaching the guide plate 67 from the front end to the rear end. Both the guide plate 67 and the inclined plate 81 constitute guide means for feeding the rush seedlings G from the transport unit 4 into the seedling storage box 31 in a standing posture.

The arm 77 receives the power from the motor M via an interlocking means 80.
It can swing up to the state of 8. That is, as shown in FIG. 8, a state in which the rear end of the upper surface 79b of the seedling pushing tool 79 approaches the lower end of the guide plate 67 (the rear end of the upper surface 79b is not separated from the lower end of the guide plate 67 forward). , The seedling pushing tool 79 is at the substantially end position (most pressing position) of the forward movement.

When the arm 77 swings rearward and upward from the state of FIGS. 6 and 8, the rush seedling G is dropped into the seedling storage box 31, and
When descending from the rear upper side to the front lower side, the seedling pushing tool 79 moves forward, presses the rush seedlings G and pushes forward, and also pushes the seedling storage box 31 forward through the rush seedlings G. At this time, since the two arms 77 and 78 swing together, the pushing surface 79a of the seedling pushing tool 79 does not change the posture much,
The rush plant G is moved in the pressing direction while substantially maintaining the required posture, and is pressed against the one wall 31 a of the seedling storage box 31 in the substantially standing posture. By repeating this, the rush seedlings G are sequentially stored in the seedling storage box 31, and the seedling storage box 3 in which a large number of rush seedlings G are stored.
1 is taken out and placed on a rush seedling transplanting device for automatic transplantation.

In the dropper 51 disposed in front of the working unit 1, as shown in FIGS.
An insertion portion 84 for inserting the mother plant of rush seedling G is formed in a frame 83 fixed to the machine body 53, and a plurality of support rods 85 are provided below the insertion portion 84 at intervals. A fixed needle 86 is erected on the support rod 85. Also,
A pair of upper and lower rotation shafts 87 and 88 are supported by the frame 83, and both upper rotation shafts 87 can rotate in opposite directions via a gear 89. One gear 89 has an arm 90
And the power from the motor M can be transmitted through a transmission means 91 such as a link, and the arm 90 is reciprocated.

An up / down needle 93 is provided on each of the left and right vertical rotation shafts 87 and 88 via an arm 92. The rotation of the upper rotation shaft 87 causes the vertical needle 93 to move up and down to the fixed needle 86. It moves far and near. Therefore, when the root portion of the mother plant of the rush seedling G is inserted from the insertion portion 84, the root is pierced by the fixed needle 86 and the elevating needle 93, and the soil is crushed by the elevating needle 93 elevating and lowering the distance of the elevating needle 93 with respect to the fixed needle 86. The movement removes the soil and loosens the roots. The stubbed mother stock is supplied to the working unit 1.

The transport mechanism 4, the seedling storage box 31, the seedling pusher 79 and the pushing means 76 are housed in one body 53, and the transport mechanism 4 is arranged at the upper part and the seedling storage box 3 at the lower part.
1, the seedling pressing tool 79 and the pressing means 76 are arranged,
As can be understood from FIGS. 2 and 6, in plan view, the transport mechanism 4 includes the seedling storage box 31, the seedling pushing tool 79, and the pushing means 76.
The transport direction of the rush seedlings G by the transport mechanism 4 and the pushing direction of the seedling storage box 31 by the pushing means 76 are substantially the same.

The present invention is not limited to the above embodiment, but can be variously modified. For example, the pre-transplantation treatment device is composed of only the working unit 1 and the cutting unit 2, the stock splitting unit 3, the dropping unit 51, and the box packing unit 52 are separate devices, or the horizontal and vertical portions of the endless rotating belts 5a, 5b are vertically aligned. It is also possible to form the endless belt with a separate endless rotating belt, and to reverse only the sideways belt by operating the sensors S1 and S2.

[0037]

According to the present invention described in detail above, a seedling storage box 31 for sequentially storing seedlings G conveyed in a substantially standing posture from one wall 31a side, and a seedling storage box 31 arranged in the seedling storage box 31 are arranged. The seedlings G in a substantially standing posture sent and sent to the one wall 3
1a, and a pushing means 76 for moving the seedling pushing tool 79 in the pushing direction while the pressing surface 79a keeps a required posture substantially. The pushing action of the seedling pushing tool 79 is provided. Has a moving mechanism for moving the seedling storage box 31 by pressing action via the seedling G, so that an unreasonable force is not applied to the seedling G, the density can be kept almost constant, and the seedling G can be packed in a box. Since it is sent to the seedling storage box 31 in a substantially standing posture and packed in a box, the storage amount of the seedlings is large, the work of packing the seedlings can be automated and streamlined, and even when stored in a boxed state, the roots of the seedlings are down and stable. It can be stored in a state, and the root of the seedling can be reduced.

Further, since the seedling pressing surface 79a of the seedling pressing tool moves in the pressing direction while maintaining the predetermined posture, the boxing operation can be performed without disturbing the seedlings G.

[Brief description of the drawings]

FIG. 1 is a front view of a main part showing an embodiment of the present invention.

FIG. 2 is an overall front view.

FIG. 3 is a sectional view of a cut portion.

FIG. 4 is a sectional view taken along line XX of FIG. 3;

FIG. 5 is an enlarged front view of a stock dividing unit.

FIG. 6 is an overall side view.

FIG. 7 is a partial cross-sectional front view of a transport unit and a box packing unit.

FIG. 8 is a cross-sectional side view of a stock dividing unit, a transporting unit, and a box packing unit.

FIG. 9 is a cross-sectional side view of the stock dividing unit.

FIG. 10 is a cross-sectional front view of a dropping part.

FIG. 11 is a cross-sectional side view of a dropping part.

FIG. 12 is a time chart of a sensor and a motor of a working unit.

FIG. 13 is an explanatory diagram showing a connection between a sensor of a working unit and a motor.

FIG. 14 is a flowchart of detecting an excessively large rush seedling parent strain in the working unit.

[Explanation of symbols]

 4 Transport Mechanism 31 Seedling Storage Box 31a Wall 53 Airframe 71 Fixed Rail 72 Auxiliary Rail 74 Dolly 76 Pushing Means 79 Seedling Pusher 79a Pressing Surface M Motor (Drive) G

Claims (1)

(57) [Claims] A seedling (G) conveyed in a substantially standing posture is provided.
Seedling storage box (3) stored sequentially from one wall (31a) side
1) and the seedling storage box (31)
The inserted seedling (G) in a substantially standing posture is placed on the one wall (31).
a) a seedling pressing tool (79) for pressing the seedling pressing tool (7);
9) With the pressing surface (79a) substantially maintaining the required posture
Pushing means (76) for moving in the pressing direction,
Seedling through seedling (G) by pressing action of seedling pressing tool (79)
It has a moving mechanism to move the storage box (31) in the pressing direction.
A seedling stuffing device, characterized in that: