JP2799485B2 - Hat and its manufacturing method - Google Patents

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a hat and a method of manufacturing the same, and more particularly, to a method of manufacturing a hat by externally fitting a knitted hat body into a hat mold and heating and cooling the same. Related to hats manufactured in.

[0002]

2. Description of the Related Art Conventionally, as a method of manufacturing a hat of this kind,
There is a manufacturing method as shown in FIGS.

That is, the manufacturing method of the hat of the present invention is as follows.
First, a cap edge 4b is connected to a hat body 3b as shown in FIG. 4, a cap edge lining 5b is connected to the cap edge 4b, and a strip 6b is further connected to the cap edge lining 5b. Hat body 1b
As shown in FIG. 5, the hat body 3b, the cap edge 4b, the cap edge lining 5b, and the hat mold 7b formed with portions corresponding to the strip 6b are externally fitted. It is manufactured by heating and cooling the main body 1b, and then removing the hat main body 1b from the hat mold 7b.

[0004]

When a hat is manufactured by such a manufacturing method, the hat body 1b is heated.
When the cap body 1b is externally fitted to the cap mold 7b, the coupling portion 12b, which is the boundary between the cap edge lining 5b and the strip 6b, String material 13 as shown
To fix the hat body. in this case,
A groove is formed in a portion of the hat die 7b corresponding to the continuous portion 12b of the hat body 1b, and the string material 13 is formed so as to fit into the groove.

[0005] However, the work of fixing the predetermined position of the hat main body 1b with such a string material 13 is quite complicated and requires a considerable work time. Therefore, the work efficiency of the entire manufacturing process is also reduced.

A strip 6b coupled to the cap edge lining 5b
Is provided for the convenience of the work of externally fitting to the hat mold 7b, but after the mold is removed from the hat mold 7b, it is cut and discarded, and does not constitute a part of the hat as a finished product. For,
The dough was wasted.

SUMMARY OF THE INVENTION The present invention has been made to solve such a problem, and can be externally fitted with the cap body fixed to the cap without using a conventional string material. An object of the present invention is to significantly improve the work efficiency of a series of manufacturing steps of external fitting, heating, cooling, and demolding, and to effectively use abandoned strip-shaped debris.

[0008]

The present invention has been made as a hat and a method of manufacturing the same in order to solve such a problem. The feature of the hat is that a hat body 3 has a hat edge 4 connected to the hat body 3. The cap edge lining 5 is coupled to the cap edge 4,
Further, in a hat formed by linking the strip 6 to the cap edge lining 5, the connecting portion 12 of the cap edge lining 5 and the strip 6 or the peripheral portion thereof or the connecting portion 12 is more stiff. The strip 6 is provided with a stretchable elastic yarn.

Another feature of the hat is that a hat edge 4 is coupled to the hat body 3, a hat edge lining 5 is coupled to the hat edge 4, and a band is further attached to the hat edge lining 5. In the hat in which the pieces 6 are knitted together, the strip 6 is provided with an elastic yarn having a tightening property, and the whole or a part of the strip 6 is formed as a strip also serving as a skin. It is in.

[0010] Further, the feature as a method of manufacturing a hat is as follows.
A hat body in which a hat edge 4 is coupled to a hat body 3, a hat edge lining 5 is coupled to the hat edge 4, and a strip 6 is further coupled to the hat edge lining 5. 1, the hat body 3,
After the cap body 1 is externally fitted to a hat mold 7 having portions corresponding to the cap edge 4, the cap edge lining 5, and the strip 6, the cap body 1 is heated and cooled. In the method of manufacturing a hat by removing the main body 1 and manufacturing a hat, a stretchable yarn having a tightening property is preliminarily connected to the connecting portion 12 of the cap edge lining 5 and the strip 6 or its peripheral portion or the connecting portion. It is to be provided on the strip 6 side rather than the part 12.

[0011]

That is, the elastic yarn having the tightening property is provided in advance in the continuous portion 12 of the cap edge lining 5 and the strip 6 or in the peripheral portion thereof or on the strip 6 side of the continuous portion 12. The connecting portion 12 of the cap edge lining 5 and the strip 6 or the peripheral portion thereof or the side of the strip 6 relative to the connecting portion 12 is securely fixed to the position of the hat die 7 corresponding thereto. Therefore, even if the fibers constituting the hat body 1 expand and contract due to heating,
There is no displacement or deformation in the state in which the hat body 1 is externally fitted to the hat mold 7.

[0012]

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS The embodiments of the present invention will be described below with reference to the accompanying drawings.

First, a hat main body 1 as shown in FIG. 1 is prepared.

The hat body 1 is knitted with natural fiber yarns and / or synthetic fiber yarns.

As shown in FIG. 1, the hat body 1 includes a hat body 3 including a cap top 2 and a cap edge of a predetermined width coupled to the hat body 3 at a predetermined inclination angle. Part 4,
A cap edge lining 5 is coupled to the cap edge 4 and a strip 6 further extended below the cap edge lining 5 via a connecting portion 12 to be coupled therewith.

The strip 6 is knitted or mixed by mixing a yarn formed by winding another yarn such as a polyamide synthetic fiber around a polyurethane elastic yarn (spandex) into a fiber of the same material as the hat body 1. It is woven.

Next, such a hat body 1 is externally fitted to a hat mold 7 as shown in FIG.

The hat mold 7 includes a hat body joint 8 corresponding to the hat body 3 of the hat body 1, a hat edge joint 9 corresponding to the cap edge 4, and a cap corresponding to the cap edge lining 5. An edge lining joint 10 and a strip joint 11 corresponding to the strip 6 are provided.

Next, the cap body 1 is heated while the cap body 1 is externally fitted to the cap mold 7 as described above.

In this case, the lowermost strip 6 of the hat body 1 is made of a polyurethane elastic yarn (spandex) and another yarn such as a polyamid synthetic fiber is wound thereon. Since the yarn is mixed in the fiber of the same material as that of the hat body 1, when heated as described above, the strip 6
The elastic yarn with tightness inside will have shape retention,
The cap mold 7 is securely fixed to the strip joint portion 11.

Therefore, even if the fibers forming the hat body 3, the cap edge 4, and the cap edge lining 5 of the cap body 1 expand and contract due to the heating as described above, the cap body 1 is still There is no displacement or deformation of the mold 7.

After the cap body 1 is heated and cooled as described above, the cap body 1 is removed from the cap mold 7, and as shown in FIG. And sewn, and the root of the strip 6 is sewn to the back side of the hat body 3.

In this manner, a desired hat is manufactured, and the hat 7 is, as shown in FIG.
A hat body 3 having a predetermined width, which is coupled to the hat body 3 at a predetermined inclination angle, and the cap edge 4
And a hat edge lining 5 sewn to the back side of the cap edge 4 and a cap skin sewn to the back side of the hat body 3 and coupled to the hat edge lining 5 And a strip 6.

In the hat 7 manufactured as described above, since the stretchable yarn in the strip 6 has a shape-retaining property by heating as described above, a waist is formed, and the strip 6 functions as a so-called skin portion. Will be done.

Accordingly, in such a hat, since the band 6 also serving as a skin is integrally connected to the cap edge lining 5,
There is no need to separately attach a separate skin as in a conventional hat.

Further, in the above-described series of manufacturing steps, the stretchable yarn in the strip 6 has a shape-retaining property by heating,
The cap body 1 is securely fixed to the band joint 11 of the hat mold 7, and particularly, the cap body 1 is fixed to the hat mold 7 near the connecting portion 12 between the cap edge lining 5 and the band 6. To become
Even if the fibers forming the hat body 1 expand and contract, the cap body 1 does not cause displacement or deformation in a state where the hat body 1 is externally fitted to the hat die 7, and therefore, the string material is different from the conventional one. This eliminates the need for the operation of winding and fixing the string material around the continuous portion between the cap lining and the strip.

In the above-described embodiment, the band 6 is formed by mixing a stretchable yarn having a tightening property with a fiber of the same material as that of the hat body 1. The strip 6 may be mixed with the fiber to constitute the strip 6, and the strip 6 may be knitted only with elastic yarn having tightness. In short, it is only necessary that the strip 6 be provided with a stretchable elastic yarn.

Further, in this embodiment, the stretchable yarns are mixed in the whole of the strip 6, but it is not always necessary to mix them in the whole, and they may be mixed in only a part.

Therefore, the entire band 6 may be formed as a band also serving as a skin, or a part of the band 6 may be formed as a band also serving as a skin.

Further, for example, a stretchable yarn may be provided only at a continuous portion between the cap edge lining 5 and the strip 6, or may be provided at a peripheral portion thereof.

Specifically, the peripheral portion of the continuous portion refers to the side of the cap edge lining 5 near the continuous portion or the strip 6 around the continuous portion 12.
Side.

Note that the above-mentioned stretchable yarn is attached to the strip 6 more than the continuous portion 12.
If it is on the side, it does not necessarily have to be the peripheral part of the continuous portion 12. The point is that the cap edge lining 5 and the strip 6 may be provided at the continuous portion 12 or the peripheral portion thereof or on the strip 6 side of the continuous portion 12.

Further, in the above-described embodiment, a yarn formed by winding another yarn such as a polyamide-based synthetic fiber around a polyurethane elastic yarn (spandex) is used as a stretchable elastic yarn. It is also possible to use only a polyurethane elastic yarn as a tension elastic yarn without winding the yarn.

Further, the material of the elastic yarn is not limited to the polyurethane elastic yarn as in the above-mentioned embodiment, but other materials can be used. The point is that it is only necessary to use a stretchable yarn having tension.

Further, the material of the hat body 1 is not limited, and various natural fiber yarns and synthetic fiber yarns can be used.

[0036]

As described above, in the manufacturing method of the hat according to the present invention, the elastic yarn having the tightening property is connected to the continuous portion of the lining of the cap edge and the strip or its peripheral portion or the continuous portion. In order to be provided in advance on the side of the band, the stretchable yarn having the above-described tightening property is used to provide a continuous portion of the cap edge lining of the hat body and the band or the peripheral portion thereof or the band on the side of the band more than the continuous portion. However, even if the fibers constituting the hat body expand and contract due to heating, the cap body is displaced or deformed in a state where the hat body is externally fitted to the hat mold. Does not occur.

Accordingly, it is not necessary to fix the continuous portion between the lining of the cap edge and the strip with a string material as in the prior art, so that the working time can be greatly reduced and the entire manufacturing process can be reduced. Has the effect that the work efficiency can be significantly improved.

Further, in the hat according to the present invention, since the band also serving as a skin provided with the elastic yarn having the tightening property is integrally connected to the lining of the cap edge, the band is formed as described above. Due to the elasticity and shape retention of the elastic yarn having such a tightening property, a waist is formed and the elastic yarn functions as a so-called skin portion.

Therefore, in such a hat, since the band which also serves as the skin is integrally connected to the lining of the edge of the hat, there is no need to separately attach a separate skin as in the conventional hat. In a hat body manufactured by externally fitting to a hat mold as described above, a strip coupled to the cap edge lining as a remnant to be discarded is tightened and contracted as described above. By providing the yarn, there is an effect that it can be used as a skin.

[Brief description of the drawings]

FIG. 1 is a half sectional view of a hat main body before being externally fitted to a hat mold.

FIG. 2 is a half cut sectional view of a step of externally fitting a hat die.

FIG. 3 is a half sectional view of a hat after manufacture.

FIG. 4 is a half cut sectional view of a hat body used in a conventional manufacturing method.

FIG. 5 is a half sectional view of a step of externally fitting to a hat mold in a conventional manufacturing method.

FIG. 6 is a half sectional view of a process of attaching a string material in a conventional manufacturing method.

[Explanation of symbols]

 DESCRIPTION OF SYMBOLS 1 ... Hat main body 3 ... Hat body 4 ... Hat edge 5 ... Hat edge lining 7 ... Hat type 12 ... Connecting part

Claims (5)

(57) [Claims] A hat body is coupled to a cap edge, a cap edge lining is coupled to the cap edge, and a band strip is coupled to the cap edge lining. In the knitted hat, a stretchable yarn having a tightening property is provided on the continuous portion 12 of the cap edge lining 5 and the strip 6 or on the peripheral portion thereof or on the strip 6 side of the continuous portion 12. A hat characterized by becoming. 2. A cap body 3 is coupled with a cap edge 4, a cap edge lining 5 is coupled with the cap edge 4, and a strip 6 is coupled with the cap edge lining 5. In the knitted hat, the strip 6 is provided with a stretchable yarn having a tightening property.
Characterized in that the entirety or a part of the hat is formed as a strip also serving as a skin. 3. The hat according to claim 1, wherein the elastic yarn having tightness is a polyurethane elastic yarn. 4. A cap edge 4 is coupled to the hat body 3, a cap edge lining 5 is coupled to the cap edge 4, and a strip 6 is coupled to the cap edge lining 5. After the knitted hat body 1 is externally fitted to a hat mold 7 in which each part is formed corresponding to the hat body 3, the cap edge 4, the cap edge lining 5, and the strip 6, the cap body 1 Is heated and cooled, and then the hat body 1 is removed from the hat mold 7 to manufacture a hat. Connecting part 12 or its peripheral part or the connecting part 12
Characterized in that the hat is provided on the strip 6 side. 5. The method for manufacturing a hat according to claim 4, wherein the elastic yarn having tightness is a polyurethane elastic yarn.