JP2772572B2 - α-Olefin polymerization catalyst - Google Patents

Description

Description: TECHNICAL FIELD The present invention relates to an α-olefin polymerization catalyst.

^2. Description of the Related Art When a poly-α-olefin is produced using a catalyst component containing magnesium, titanium, chlorine and an electron-donating compound, it has a Si—O—C bond together with an organoaluminum compound, or has the general formula RiR ¹ R ² _n (OR ³ ) _3-n (n = 0 to
It is known that the use of the organosilicon compound represented by 2) improves the stereoregularity of the resulting polymer (for example, JP-A-54-94690, JP-A-56-36203, and JP-A-57-36203).
63310, 58-83016, 62-11705, etc.).

However, contrary to the improvement in stereoregularity, the polymerization activity may be reduced to half or less as compared with the case where the organosilicon compound is not used. Depends on the type. Also, Ti, M
g and a solid component containing halogen as an essential component, an organoaluminum compound and Having a structural unit represented by the formula: and Si-OC or Si-
A method for producing an α-olefin polymer using a catalyst comprising an organosilicon compound containing no N—C bond has also been proposed (Japanese Patent Application Laid-Open No. 62-201904). Not satisfied.

Problems to be Solved by the Invention It is an object of the present invention to provide a polymerization catalyst that maintains high stereoregularity and exhibits high polymerization activity in the polymerization of α-olefin.

Means for Solving the Problems The present inventors have conducted intensive studies on a catalyst component containing magnesium, titanium, a halogen and an electron donating compound, and an organosilicon compound combined with an organoaluminum compound. The inventors have found that the object of the present invention can be achieved by using Si and a specific organic silicon compound having a Si—O—C bond, thereby completing the present invention.

SUMMARY OF THE INVENTION That is, the gist of the present invention includes (A) a solid catalyst component containing magnesium, titanium, halogen and an electron donating compound as essential components, (B) a general formula R _n AlX _3-n [where R is an alkyl A group or an aryl group, X represents a halogen atom, an alkoxy group or a hydrogen atom, and n is an arbitrary number in the range of 1 ≦ n ≦ 3. An organoaluminum compound represented by the general formula (C): [However, R ¹ , R ⁴ and R ⁵ are the same or different hydrocarbon groups having 1 to 10 carbon atoms, R ² is a hydrocarbon group having 1 to 10 carbon atoms or R ⁶ O, R ³ is a carbon group having 1 carbon atom. 1010 hydrocarbon groups or R ⁷ O, x is 2 or 3, and R ⁶ and R ⁷ are the same or different C 1-10 hydrocarbon groups. And the organosilicon compound represented by the formula:

Solid catalyst component The solid catalyst component (hereinafter referred to as component A), which is one component of the catalyst of the present invention, contains magnesium, titanium, halogen and an electron donating compound as essential components, and such components are usually magnesium compounds, In the case of a titanium compound, an electron donating compound, and a compound having no halogen, the compound is prepared by contacting a halogen-containing compound.

(1) Magnesium compound The magnesium compound is represented by the general formula MgR ¹ R ² .
In the formula, R ¹ and R ² represent the same or different hydrocarbon groups, OR groups (R is a hydrocarbon group), and halogen atoms. More specifically, as the hydrocarbon group of R ¹ and R ² , an alkyl group having 1 to 20 carbon atoms, a cycloalkyl group, an aryl group, and an aralkyl group, Twelve alkyl groups, cycloalkyl groups, aryl groups and aralkyl groups, and examples of the halogen atom include chlorine, bromine, iodine and fluorine.

Specific examples of these compounds are shown below, and in the chemical formula, Me: methyl, Et: ethyl, Pr: propyl, Bu: butyl,
He: Hexyl, Oct: Octyl, Ph: Phenyl, cyHe: Cyclohexyl.

MgMe ₂ , MgEt ₂ , Mg-Pr ₂ , MgBu ₂ , MgHe ₂ , MgOct ₂ , MgEt
_{Bu, MgPh 2, MgcyHe 2,} Mg (OMe) 2, Mg (OEt) 2, Mg (OBu) 2, M
g (OHe) ₂ , Mg (OOct) ₂ , Mg (OPh) ₂ , Mg (OcyHe) ₂ , EtMgCl, Bu
MgCl, HeMgCl, i-BuMgCl, t-BuMgCl, PhMgCl, PhCH ₂ MgCl, E
tMgBr, BuMgBr, PhMgBr, BuMgI, EtOMgCl, BuOMgCl, HeOMgCl,
PhOMgCl, EtOMgBr, BuOMgBr, EtOMgI, MgCl 2, MgBr 2, Mg
I _2.

When preparing the component A, the magnesium compound
It is also possible to prepare from metallic magnesium or other magnesium compounds. Examples thereof include metal magnesium, halogenated hydrocarbons and an alkoxy group-containing compound of the general formula X _n M (OR) _mn , wherein X is a hydrogen atom,
A halogen atom or a hydrocarbon group having 1 to 20 carbon atoms, M is boron, carbon, aluminum, silicon or a phosphorus atom, R is a hydrocarbon group having 1 to 20 carbon atoms, m is a valence of M, m> n ≧ 0. ] Is contacted. Examples of the hydrocarbon group of X and R in the general formula of the alkoxy group-containing compound include methyl (Me), ethyl (Et), propyl (Pr), i
-Propyl (i-Pr), butyl (Bu), i-butyl (i
-Bu), alkyl groups such as hexyl (He) and octyl (Oct), cycloalkyl groups such as cyclohexyl (cyHe) and methylcyclohexyl, alkenyl groups such as allyl, propenyl and butenyl, phenyl (Ph), tolyl and xylyl And aralkyl groups such as phenethyl and 3-phenylpropyl. Among these, an alkyl group having 1 to 10 carbon atoms is particularly desirable. Hereinafter, specific examples of the alkoxy group-containing compound will be described.

Compound when M is carbon C (OMe) ₄ , C (OEt) ₄ , C (OPr) ₄ , C (O) contained in the formula C (OR) _{4
Bu) 4, C (Oi-} Bu) 4, C (OHe) 4, C (OOct) 4: Formula XC (OR) HC contained in the _{3 (OMe) 3, HC (} OEt) 3, HC (OPr) 3 , HC (OBu) ₃ , HC (OBu
He) ₃ , HC (OPh) ₃ ; MeC (OMe) ₃ , MeC (OEt) ₃ , EtC (OMe) ₃ , E
tC (OEt) ₃ , cyHeC (OEt) ₃ , PhC (OMe) ₃ , PhC (OEt) ₃ , CH ₂ Cl
C (OEt) ₃ , MeCHBrC (OEt) ₃ , MeCHClC (OEt) ₃ ; ClC (OMe) ₃ ,
_{ClC (OEt) 3, ClC (} Oi-Bu) 3, BrC (OEt) 3; wherein X ₂ C MeCH contained in _{(OR) 2 (OMe) 2} , MeCH (OEt) 2, CH 2 (OMe) 2, CH ₂ (OE
t) ₂ , CH ₂ ClCH (OEt) ₂ , CHCl ₂ CH (OEt) ₂ , CCl ₃ CH (OEt) ₂ , C
_{H 2 BrCH (OEt) 2,} PhCH (OEt) 2.

Compound where M is silicon Si (OMe) ₄ , Si (OEt) ₄ , Si (OB) contained in formula Si (OR) ₄
u) ₄ , Si (Oi-Bu) ₄ , Si (OHe) ₄ , Si (OOct) ₄ , Si (OPh) ₄ : Formula
HSi (OEt) ₃ , HSi (OBu) ₃ , HSi (OH) contained in XSi (OR) ₃
e) ₃ , HSi (OPh) ₃ ; MeSi (OMe) ₃ , MeSi (OEt) ₃ , MeSi (OB
u) ₃ , EtSi (OEt) ₃ , PhSi (OEt) ₃ , EtSi (OPh) ₃ ; ClSi (OMe)
₃ , ClSi (OEt) ₃ , ClSi (OBu) ₃ , ClSi (OPh) ₃ , BrSi (OE
t) ₃ ; Me ₂ Si (OMe) ₂ , Me ₂ Si (OE) contained in the formula X ₂ Si (OR) ₂
t) ₂ , Et ₂ Si (OEt) ₂ ; MeClSi (OEt) ₂ ; CHCl ₂ SiH (OEt) ₂ ; CC
l ₃ SiH (OET) ₂ ; MeBrSi (OEt) ₂ : Me ₃ SiOM contained in X ₃ SiOR
e, Me ₃ SiOEt, Me ₃ SiOBu, Me ₃ SiOPh, Et ₃ SiOEt, Ph ₃ SiOE
t.

B where M is contained in the compound formula B (OR) ₃ in the case of boron _{(OEt) 3, B (OBu} ) 3, B (OHe) 3, B (O
Ph) ₃ .

Compound when M is aluminum Al (OMe) ₃ , Al (OEt) ₃ , Al (OP) contained in formula Al (OR) ₃
r) ₃ , Al (Oi-Pr) ₃ , Al (OBu) ₃ , Al (Ot-Bu) ₃ , Al (OHe) ₃ , A
l (OPh) ₃ .

Compound when M is phosphorus P (OMe) ₃ , P (OEt) ₃ , P (OBu) ₃ , P (O) contained in the formula P (OR) ₃
He) ₃ , P (OPh) ₃ .

Further, as the magnesium compound, a complex with an organic compound of a metal (M) of Group II or Group IIIa of the periodic table can also be used. The complex is represented by the general formula MgR ¹ R ² .n (MR ³ _m ). Examples of the metal include aluminum, zinc, and calcium, and R ³ is an alkyl group having 1 to 12 carbon atoms, a cycloalkyl group, an aryl group, or an aralkyl group.
M represents the valence of the metal M, and n represents a number of 0.1 to 10. M
Specific examples of the compound represented by R ³ _m include AlMe ₃ , AlEt
_{3, Ali-Bu 3, AlPh} 3, ZnMe 2, ZnEt 2, ZnBu 2, ZnPh 2, CaE
t ₂ , CaPh _{2 and the} like.

(2) Titanium compound The titanium compound is a compound of trivalent and tetravalent titanium, and examples thereof include titanium tetrachloride, titanium tetrabromide, trichloroethoxytitanium, trichlorobutoxytitanium, dichlorodiethoxytitanium, and dichlorodichlorotitanium. Butoxytitanium, dichlorodiphenoxytitanium, chlorotriethoxytitanium, chlorotributoxytitanium, tetrabutoxytitanium, titanium trichloride and the like. Among these, tetravalent titanium halides such as titanium tetrachloride, trichloroethoxytitanium, dichlorodibutoxytitanium and dichlorodiphenoxytitanium are desirable, and titanium tetrachloride is particularly desirable.

(3) Electron-donating compound Examples of the electron-donating compound include carboxylic acids, carboxylic anhydrides, carboxylic esters, carboxylic halides, alcohols, ethers, ketones, amines, amides, nitriles, Aldehydes, alcoholates, phosphorus bonded to an organic group via carbon or oxygen,
Examples include arsenic and antimony compounds, phosphoamides, thioethers, thioesters, carbonate esters and the like. Of these, carboxylic acids, carboxylic anhydrides, carboxylic esters, carboxylic halides, alcohols and ethers are preferably used.

Specific examples of carboxylic acids include aliphatic monocarboxylic acids such as formic acid, acetic acid, propionic acid, butyric acid, isobutyric acid, valeric acid, caproic acid, pivalic acid, acrylic acid, methacrylic acid, crotonic acid, malonic acid, and succinic acid. , Glutaric acid, adipic acid, sebacic acid, maleic acid, aliphatic dicarboxylic acids such as fumaric acid, aliphatic oxycarboxylic acids such as tartaric acid,
Cyclohexane monocarboxylic acid, cyclohexene monocarboxylic acid, cis-1,2-cyclohexane dicarboxylic acid,
Aromatic carboxylic acids such as cis-4-methylcyclohexene-1,2-dicarboxylic acid, aromatic monocarboxylic acids such as benzoic acid, toluic acid, anisic acid, p-tert-butyl benzoic acid, naphthoic acid, and cinnamic acid Carboxylic acid, phthalic acid, isophthalic acid,
Aromatic polycarboxylic acids such as terephthalic acid, naphthalic acid, trimellitic acid, hemimellitic acid, trimesic acid, pyromellitic acid, and melitic acid are exemplified.

As the carboxylic acid anhydride, the acid anhydrides of the above carboxylic acids can be used.

As the carboxylic acid ester, mono- or polyvalent esters of the above carboxylic acids can be used. Specific examples thereof include butyl formate, ethyl acetate, butyl acetate, isobutyl isobutylate, propyl pivalate, isobutyl pivalate, and acrylic. Ethyl acrylate, methyl methacrylate, ethyl methacrylate, isobutyl methacrylate, diethyl malonate, diisobutyl malonate, diethyl succinate, dibutyl succinate, diisobutyl succinate, diethyl glutarate, dibutyl glutarate, diisobutyl glutarate, diisobutyl adipate Dibutyl sebacate, diisobutyl sebacate, diethyl maleate, dibutyl maleate, diisobutyl maleate, monomethyl fumarate, diethyl fumarate, diisobutyl fumarate, diethyl tartrate, ditartrate Chill, diisobutyl tartrate, ethyl cyclohexanecarboxylate, methyl benzoate, ethyl benzoate, methyl p-toluate, ethyl p-tert-butyl benzoate, ethyl p-anisate, ethyl α-naphthoate, α-naphthoate Isobutyl, ethyl cinnamate,
Monomethyl phthalate, monobutyl phthalate, dibutyl phthalate, diisobutyl phthalate, dihexyl phthalate,
Dioctyl phthalate, di-2-ethylhexyl phthalate,
Diallyl phthalate, diphenyl phthalate, diethyl isophthalate, diisobutyl isophthalate, diethyl terephthalate, dibutyl terephthalate, diethyl naphthalate,
Examples include dibutyl naphthalate, triethyl trimellitate, tributyl trimellitate, tetramethyl pyromellitate, tetraethyl pyromellitate, tetrabutyl pyromellitate, and the like.

As the carboxylic acid halide, acid halides of the above carboxylic acids can be used, and specific examples thereof include acetic acid chloride, acetic acid bromide, acetic acid iodide, propionic acid chloride, butyric acid chloride, butyric acid bromide, butyric acid iodide, and pivalin. Acid chloride, pivalic acid bromide, acrylic acid acrylate, acrylic acid bromide, acrylic acid iodide, methacrylic acid chloride,
Methacrylic acid bromide, methacrylic acid iodide, crotonic acid chloride, malonic acid chloride, malonic acid bromide, succinic acid chloride, succinic acid bromide, glutaric acid chloride, glutaric acid bromide, adipic acid chloride,
Adipic acid bromide, sebacic acid chloride, sebacic acid bromide, maleic acid chloride, maleic acid bromide,
Fumaric acid chloride, fumaric acid bromide, tartaric acid chloride, tartaric acid bromide, cyclohexanecarboxylic acid chloride, cyclohexanecarboxylic acid bromide, 1-cyclohexenecarboxylic acid chloride, cis-4-methylcyclohexenecarboxylic acid chloride, cis-4-methylcyclohexenecarboxylic acid bromide Benzoyl chloride, benzoyl bromide, p-toluic acid chloride, p-toluic acid bromide, p-anisic acid chloride, p-anisic acid bromide,
α-naphthoic acid chloride, cinnamate chloride, cinnamate bromide, phthalic dichloride, phthalic dibromide,
Examples include isophthalic acid dichloride, isophthalic acid dibromide, terephthalic acid dichloride, naphthalic acid dichloride and the like. Further, monoalkyl halides of dicarboxylic acids such as adipic acid monomethyl chloride, maleic acid monoethyl chloride, maleic acid monomethyl chloride and phthalic acid butyl chloride can also be used.

Alcohols are represented by the general formula ROH. In the formula, R is an alkyl, alkenyl, cycloalkyl, aryl, aralkyl having 1 to 12 carbon atoms. Specific examples thereof include methanol, ethanol, propanol, isopropanol, butanol, isobutanol, pentanol, hexanol, octanol, 2-ethylhexanol, cyclohexanol, benzyl alcohol, allyl alcohol, phenol, cresol, xylenol, ethylphenol, and isopropyl Phenol, p-
Tertiary butyl phenol, n-octyl phenol and the like. Ethers represented by the general formula ROR ^1.
In the formula, R, R ¹ are alkyl having 1 to 12 carbons, alkenyl, cycloalkyl, aryl, aralkyl,
R and R ¹ may be the same or different. Specific examples thereof include diethyl ether, diisopropyl ether, dibutyl ether, diisobutyl ether, diisoamyl ether, di-2-ethylhexyl ether, diallyl ether, ethyl allyl ether, butyl allyl ether, diphenyl ether, anisole, and ethylphenyl ether. .

As a method for preparing Component A, a magnesium compound (Component 1), a titanium compound (Component 2), and an electron donating compound (Component 3) are contacted in that order. Component 1 and component 3
And then contact component 2. Component 1, Component 2
And the method of contacting the component 3 simultaneously.
It is also possible to contact with a halogen-containing compound before contacting with component 2.

Halogen-containing compounds include halogenated hydrocarbons,
Examples thereof include a halogen-containing alcohol, a silicon halide compound having a hydrogen-silicon bond, and a halide of an element of Groups IIIa, IVa, and Va of the periodic table (hereinafter, referred to as metal halide).

Examples of the halogenated hydrocarbon include mono- and polyhalogen-substituted saturated or unsaturated aliphatic, alicyclic and aromatic hydrocarbons having 1 to 12 carbon atoms. Specific examples of those compounds include, for aliphatic compounds, methyl chloride, methyl bromide, methyl iodide, methylene chloride, methylene bromide, methylene iodide, chloroform, bromoform, iodoform, carbon tetrachloride,
Carbon tetrabromide, carbon tetraiodide, ethyl chloride, ethyl bromide, ethyl iodide, 1,2-dichloroethane, 1,2-dibromoethane, 1,2-diiodoethane, methyl chloroform, methyl bromoform, methyl iodoform, 1,1 1,2-trichloroethylene, 1,1,2-tribromoethylene, 1,1,2,2-tetrachloroethylene, pentachloroethane, hexachloroethane, hexabromoethane, n-propyl chloride, 1,2-di Chlorpropane, hexachloropropylene, octachloropropane,
Decabromobutane, chlorinated paraffins and the like, alicyclic compounds chlorocyclopropane, tetrachlorocyclopentane, hexachlorocyclopentadiene, hexachlorocyclohexane and the like aromatic compounds chlorobenzene,
Bromobenzene, o-dichlorobenzene, p-dichlorobenzene, hexachlorobenzene, hexabromobenzene, benzotrichloride, p-chlorobenzotrichloride and the like can be mentioned. These compounds may be used alone or in combination of two or more.

As the halogen-containing alcohol, a mono- or polyhydric alcohol having one or two or more hydroxyl groups in one molecule means a compound in which any one or two or more hydrogen atoms other than a hydroxyl group are substituted with a halogen atom. I do. Examples of the halogen atom include chlorine, bromine, iodine and fluorine atoms, and a chlorine atom is preferable.

Illustrating those compounds are 2-chloroethanol,
1-chloro-2-propanol, 3-chloro-1-propanol, 1-chloro-2-methyl-2-propanol, 4-chloro-1-butanol, 5-chloro-1-pentanol, 6-chloro-1 -Hexanol, 3-chloro-1,2-propanediol, 2-chlorocyclohexanol, 4-chlorobenzhydrol, (m, o, p) -chlorobenzyl alcohol, 4-chlorocatechol, 4-
Chlor- (m, o) -cresol, 6-chloro- (m, o)-
Cresol, 4-chloro-3,5-dimethylphenol,
Chlorohydroquinone, 2-benzyl-4-chlorophenol, 4-chloro-1-naphthol, (m, o, p) -chlorophenol, p-chloro-α-methylbenzyl alcohol, 2-chloro-4-phenylphenol, 6-chlorothymol, 4-chlororesorcin, 2-bromoethanol, 3-bromo-1-propanol, 1-bromo-
2-propanol, 1-bromo-2-butanol, 2-
Brom-p-cresol, 1-bromo-2-naphthol, 6-bromo-2-naphthol, (m, o, p) -bromophenol, 4-bromoresorcinol, (m, o, p) -fluorophenol, p -Iodophenol: 2,2-dichloroethanol, 2,3-dichloro-1-propanol, 1,3-dichloro-2-propanol, 3-chloro-1- (α-chloromethyl) -1-propanol, 2 , 3-Dibromo-1
-Propanol, 1,3-dibromo-2-propanol,
2,4-dibromophenol, 2,4-dibromo-1-naphthol: 2,2,2-trichloroethanol, 1,1,1-trichloro-2-propanol, β, β, β-trichloro-tert
-Butanol, 2,3,4-trichlorophenol, 2,4,5-
Trichlorophenol, 2,4,6-trichlorophenol, 2,4,6-tribromophenol, 2,3,5-tribromo-2-hydroxytoluene, 2,3,5-tribromo-4-
Hydroxytoluene, 2,2,2-trifluoroethanol, α, α, α-trifluoro-m-cresol, 2,4,
6-triiodophenol: 2,3,4,6-tetrachlorophenol, tetrachlorohydroquinone, tetrachlorobisphenol A, tetrabromobisphenol A, 2,2,
Examples include 3,3-tetrafluoro-1-propanol, 2,3,5,6-tetrafluorophenol, tetrafluororesorcin and the like.

Examples of silicon halide compounds having a hydrogen-silicon bond include HSiCl ₃ , H ₂ SiCl ₂ , H ₃ SiCl, HCH ₃ SiCl ₂ , HC ₂ H ₅ SiC
l ₂ , H (tC ₄ H ₉ ) SiCl ₂ , HC ₆ H ₅ SiCl ₂ , H (CH ₃ ) ₂ SiCl, H (iC
_{3 H 7) 2 SiCl, H} 2 C 2 H 5 SiCl, H 2 (nC 4 H 9) SiCl, H 2 (C 6 H 4 CH 3)
SiCl, HSiCl (C ₆ H ₅ ) _{2 and the} like.

As metal halides, B, Al, Ga, In, Tl, Si, Ge, Sn, Pb,
As, Sb and Bi chlorides, fluorides, bromides and iodides are mentioned, especially BCl ₃ , BBr ₃ , BI ₃ , AlCl ₃ , AlBr ₃ , GaCl ₃ and GaBr
₃ , InCl ₃ , TlCl ₃ , SiCl ₄ , SnCl ₄ , SbCl ₅ , SbF _{5 and the} like are suitable.

Contact with component 1, component 2 and component 3, and optionally with a halogen-containing compound that can be brought into contact, if necessary, by mixing and stirring or mechanically co-milling in the presence or absence of an inert medium This is done by: The contact can be performed under heating at 40 to 150 ° C.

As the inert medium, saturated aliphatic hydrocarbons such as hexane, heptane and octane, saturated alicyclic hydrocarbons such as cyclopentane and cyclohexane, and aromatic hydrocarbons such as benzene, toluene and xylene can be used.

A desirable method for preparing Component A in the present invention is described in
-264607, 58-198503, 62-146904 and the like. More specifically, it can be obtained by contacting (a) metal magnesium, (b) a halogenated hydrocarbon, and (c) a compound of the general formula X _n M (OR) _mn (the same as the above-mentioned alkoxy group-containing compound). A method in which a magnesium-containing solid is contacted with (d) a halogen-containing alcohol and then with (e) an electron-donating compound and (f) a titanium compound (JP-A-63-2646).
No. 07), (a) magnesium dialkoxide and (b) hydrogen-
After contacting with a silicon halide compound having a silicon bond, (c) contact with a titanium halide compound, and then (d) contact with an electron donating compound (and further contact with a titanium halide compound as necessary) ) Method (Japanese
62-146904), (a) magnesium dialkoxide and (b) hydrogen-
After contacting a silicon halide compound having a silicon bond, (c) contact with an electron donating compound, and then (d)
This is a method of contacting with a titanium compound (JP-A-58-198503).

 Of these, the particular method is most desirable.

The component A is prepared as described above, and the component A may be washed with the above-mentioned inert medium, if necessary, and further dried.

Further, the component A may further contain an olefin polymer formed in the component A by being brought into contact with an olefin in the presence of an organoaluminum compound. The organoaluminum compound is selected from the below-mentioned organometallic compounds which are one component of the catalyst of the present invention.

As the olefin, propylene other than ethylene, 1-
Alpha-olefins such as butene, 1-hexene, 4-methyl-1-pentene can be used. Contact with the olefin is
It is desirable to carry out in the presence of the above-mentioned inert medium. Contact is
Usually, it is carried out at a temperature of 100 ° C. or less, preferably -10 to + 50 ° C. The amount of the olefin polymer contained in the component A is usually 0.1 to 100 g per 1 g of the component A.

The contact between the component A and the olefin may cause the electron donating compound to be present together with the organoaluminum compound. The electron donating compound is selected from the compounds used when preparing component A. Component A in contact with the olefin can be optionally washed with the inert medium described above,
It can be further dried.

Organoaluminum Compound Organoaluminum compound (hereinafter referred to as component B)
It is represented by the general formula R _n AlX _3-n (where R represents an alkyl group or an aryl group, X represents a halogen atom, an alkoxy group or a hydrogen atom, and n is an arbitrary number in the range of 1n3). Yes, such as trialkylaluminum, dialkylaluminum monohalide, monoalkylaluminum dihalide, alkylaluminum sesquihalide, dialkylaluminum monoalkoxide and dialkylaluminum monohydride
Particularly preferred are alkyl aluminum compounds having from 18 to 18, preferably 2 to 6 carbon atoms, or mixtures or complex compounds thereof. Specifically, trimethyl aluminum,
Triethyl aluminum, tripropyl aluminum,
Trialkylaluminums such as triisobutylaluminum and trihexylaluminum, dimethylaluminum chloride, diethylaluminum chloride, diethylaluminum bromide, diethylaluminum iodide, dialkylaluminum monohalides such as diisobutylaluminum chloride, methylaluminum dichloride, ethylaluminum dichloride, methylaluminum Monoalkylaluminum dihalide such as dibromide, ethylaluminum dibromide, ethylaluminum diiodide, isobutylaluminum dichloride, alkylaluminum sesquihalide such as ethylaluminum sesquichloride, dimethylaluminum methoxide, diethylaluminum ethoxide,
Examples thereof include dialkylaluminum monoalkoxides such as diethylaluminum phenoxide, dipropylaluminum ethoxide, diisobutylaluminum ethoxide, diisobutylaluminum phenoxide, dimethylaluminum hydride, diethylaluminum hydride, and dialkylaluminum hydrides such as dipropylaluminum hydride and diisobutylaluminum hydride. Among these, trialkyl aluminum, particularly triethyl aluminum and triisobutyl aluminum are desirable. Further, these trialkylaluminums are other organoaluminum compounds, for example, industrially available diethylaluminum chloride, ethylaluminum dichloride, ethylaluminum sesquichloride, diethylaluminum ethoxide, diethylaluminum hydride or mixtures or complex compounds thereof Etc. can be used in combination.

Organic silicon compound An organic silicon compound (hereinafter, referred to as one component of the catalyst of the present invention)
Component C. ) Is represented by the above general formula. In the formula, a hydrocarbon group of R ^{1 to} R ⁵ and R ⁶ in OR ⁶ and OR ⁷ ,
As the hydrocarbon group for R ⁷ , an alkyl group, an alkenyl group,
Examples include a cycloalkyl group, an aryl group, and an aralkyl group.

Examples of the alkyl group include methyl, ethyl, propyl, i
-Propyl, butyl, i-butyl, s-butyl, t-butyl, amyl, i-amyl, t-amyl, hexyl, octyl, 2-ethylhexyl, decyl group and the like, and alkenyl groups such as vinyl, allyl and propenyl , 1-butenyl, 1-pentenyl, 1-hexenyl, 1-octenyl, 1-decenyl, 1-methyl-1-pentynyl, 1-
Methyl-1-heptenyl group and the like, cycloalkyl group as cyclopentyl, cyclohexyl, methylcyclohexyl group and the like, aryl group as phenyl, tolyl and xylyl group and aralkyl group as benzyl, phenethyl and 3 -Phenylpropyl group and the like. Among these, an aliphatic hydrocarbon group such as an alkyl group and an alkenyl group is desirable, and an alkyl group is particularly desirable. Further, among the hydrocarbon groups for R ⁴ , methyl and ethyl groups are most desirable.

Further, in the above general formula, OR ⁴ and R ² are R ⁶ O, and R ³ is R ⁷
It is desirable that the total number of alkoxy groups represented by O be four or less, and when the number is four, it is particularly desirable that at least one of the alkoxy groups be a methoxy group. It is particularly desirable that the number of alkoxy groups is at most three.

Component C is synthesized by reacting an ordinary general formula R ¹ R ² R ³ compounds of the general formula represented by SiOH (R ⁴ O) is represented by _{x + 1} SiR ⁵ _3-x compounds in the presence of an amine compound can do.

Hereinafter, specific examples of the component C are listed. In the following, Me = methyl, Et = ethyl, Pt = propyl, Bu = butyl, Amy = amyl, and Hex = hexyl, respectively.

○ represented by ^{R 1 R 2 R 3 SiOSi (} OR 4) 3, shows the case R ^2, R ³ is a hydrocarbon group ^{(R 1 / R 2 / R} 3 OR 4. However, R ^1, R ² Or R ³
There when the same displays a _{^{R 1 3, R 1 2 /}} R 3 or the like. ) Me ₃ OMe, Me ₃ OEt, Et ₃ OMe, Et ₃ OEt, Me ₂ / n−PrO
Me, Me ₂ / n−PrOEt, Me ₂ / t−BuOMe, Me ₂ / t−BuOEt, Et
₂ / MeOMe, Et ₂ / MeOEt.

○ R ¹ R ² R ³ SiOSi (OR ⁴ ) ₂ R ^{5 When} R ² and R ³ are hydrocarbon groups (shown as R ¹ / R ² / R ³ OR ⁴ / R ⁵ , R ¹ , R ²
Or when R ³ are the same displays and _{^{R 1 3, R 1 2 /}} R 3 or the like. ) Me ₃ OMe / Me, Me ₃ OEt / Me, Me ₃ OMe / Et, Me ₃ OEt / Et,
Me ₃ OMe / i−Pr, Me ₃ OEt / i−Pr, Me ₃ OMe / t−Bu, Me ₃
OEt / t−Bu, Me ₃ OMe / n−Bu, Me ₃ OEt / n−Bu, Me ₃ OMe / s
−Bu, Me ₃ OEt / s−Bu, Et ₃ OMe / Me, Et ₃ OEt / Me, Et ₃ O
Me / i−Pr, Et ₃ OEt / i−Pr, Me ₂ / n−PrOMe / Me, Me ₂ / n−P
rOEt / Me, Me ₂ / t−BuOMe / Et, Me ₂ / t−BuOEt / Et, Me ₂ /
n−BuOMe / Me, Me ₂ / n−BuOEt / Me, Me ₂ / n−HexOMe / M
e, Me ₂ / n−HexOEt / Me, Me ₂ / s−AmyOMe / Me, Me ₂ / s−Amy
OEt / Me.

○ R ¹ R ² R ³ SiOSi (OR ⁴ ) ₃ , where R ² is a hydrocarbon group, R ³
Is R ⁶ O (shown as R ¹ / R ² / R ⁶ OOR ⁴ , provided that R ¹ , R ²
There when the same displays and R ¹ _{2. ) Me 2 / MeOOMe, Me 2} / MeOOEt, Me 2 / EtOOMe, Me 2 / EtO
OEt, Me ₂ / i−PrOOMe, Me ₂ / i−PrOOEt, Me ₂ / t−BuOOM
_{e, Me 2 / t-BuOOEt} , Me 2 / n-HexOOMe, Me 2 / n-HexOOE
t, Et ₂ / MeOOMe, Et ₂ / MeOOEt, Me / t−Bu / MeOOMe, Me / t
−Bu / MeOOEt, (i-Pr) ₂ / MeOOMe, (i-Pr) ₂ / MeOOEt, Me
/ s-Amy / MeOOMe, Me / s-Amy / MeOOEt.

○ R ¹ R ² R ³ SiOSi (OR ⁴ ) ₂ R ⁵ , where R ² is a hydrocarbon group, R
^{When 3} is R ⁶ O (shown as R ¹ / R ² / R ⁶ OOR ⁴ / R ⁵ , where R ¹
When R ² are the same and displays the R ¹ _{2. ) Me 2 / MeOOMe / Me,} Me 2 / MeOOEt / Me, Me 2 / EtOOMe / Me,
Me ₂ / EtOOEt / Me, Me ₂ / i−PrOOMe / Me, Me ₂ / i−PrOOEt
_{/ Me, Me 2 / s-} BuOOMe / Me, Me 2 / s-BuOOEt / Me, Me 2 / t-A
_{myOOMe / Me, Me 2 / t} -AmyOOEt / Me, Me 2 / n-HexOOMe / M
_{e, Me 2 / n-HexOOEt} / Me, Et 2 / MeOOMe / Me, Et 2 / MeOOEt
/ Me, Me / n-Pr / MeOOMe / Et, Me / n-Pr / MeOOEt / Et, Me / t
-Bu / MeOOMe / Me, Me / t-Bu / MeOOEt / Me, Me 2 / MeOOMe
_{/ Et, Me 2 / MeOOEt /} Et, Me 2 / MeOOMe / i-Pr, Me 2 / MeOOE
_{t / i-Pr, Me 2} / MeOOMe / t-Bu, Me 2 / MeOOEt / t-Bu.

○ R ¹ R ² R ³ SiOSi (OR ⁴ ) ₃ , where R ² is R ⁶ O and R ³ is R ⁷ O (shown as R ¹ / R ⁶ O / R ⁷ OOR ⁴ ; When R ⁶ and R ⁷ are the same, they are displayed as (R ⁶ O) _2. ) Me / (MeO) ₂ OMe, Me / (MeO) ₂ OEt, Et / (MeO) ₂ OMe, Et /
(MeO) ₂ OEt, Me / (EtO) ₂ OMe, Me / (EtO) ₂ OEt, Me / (n-Pr
O) ₂ OMe, Me / (n-PrO) ₂ OEt, Me / (MeO) / (t-BuO)
OMe, Me / (MeO) / (t-BuO) OEt.

○ R ¹ R ² R ³ SiOSi (OR ⁴ ) ₂ R ⁵ , where R ² is R ⁶ O and R ³ is R ⁷ O
For indicating the ^{(R 1 / R 6 O /} R 7 OOR 4 / R 5. However, R ⁶ and R ⁷
When are the same, (R ⁶ O) ₂ is displayed. ) Me / (MeO) ₂ OMe / Me, Me / (MeO) ₂ OEt / Me, Et / (MeO) ₂ O
Me / Me, Et / (EtO) ₂ OEt / Me, i−Pr / (MeO) ₂ OMe / Me, i−Pr
/ (MeO) ₂ OEt / Me, n−Bu / (MeO) ₂ OMe / Me, n−Bu / (MeO) ₂
OEt / Me, Me / (n-PrO) ₂ OMe / Me, Me / (n-PrO) ₂ OEt / Me, M
e / (s-BuO) ₂ OMe / Me, Me / (s-BuO) ₂ OEt / Me, Me / MeO / n−H
exOOMe / Me, Me / MeO / n−HexOOEt / Me, Et / (MeO) ₂ OMe /
Et, Et / (MeO) ₂ OEt / Et, vinyl / (MeO) ₂ OMe / vinyl,
Vinyl / (EtO) ₂ OEt / vinyl.

The catalyst of the present invention is composed of Component A, Component B and Component C.
1-2,000 gram moles per gram atom, preferably 20-5
00 g mol, component C is 0.001 to 10 per mol of component B.
Mole, preferably 0.01 to 1.0 mole.

Polymerization of α-olefin The catalyst of the present invention is useful as a catalyst for homopolymerization of an α-olefin having 3 to 10 carbon atoms or copolymerization with another monoolefin or a diolefin having 3 to 10 carbon atoms,
In particular, α-olefins having 3 to 6 carbon atoms, such as propylene, 1-butene, 4-methyl-1-pentene, 1-
It shows extremely excellent performance as a catalyst for homopolymerization of hexene or the like or random and block copolymerization with the above-mentioned α-olefin and / or ethylene.

The polymerization reaction may be any of a gas phase and a liquid phase.When the polymerization is performed in a liquid phase, an inert carbon such as normal butane, isobutane, normal pentane, isopentane, hexane, heptane, octane, cyclohexane, benzene, toluene, or xylene is used. It can be carried out in hydrogen and in liquid monomers. The polymerization temperature is usually in the range of -80C to + 150C, preferably 40 to 120C. The polymerization pressure is, for example, 1 to 60
Atmospheric pressure is fine. Adjustment of the molecular weight of the resulting polymer is performed by the presence of hydrogen or other known molecular weight regulators. In the copolymerization, the amount of the other olefin to be copolymerized with the α-olefin is usually selected up to 30% by weight, especially in the range of 0.3 to 15% by weight, based on the α-olefin. The polymerization reaction by the catalyst system according to the present invention is carried out by a continuous or batch reaction, and the conditions may be those usually used. Further, the copolymerization reaction may be performed in one stage, or may be performed in two or more stages.

Effect of the Invention The catalyst of the present invention can produce a highly stereoregular polymer in a high yield in the polymerization of α-olefin.

Examples The present invention will be specifically described with reference to examples and application examples.
The percentages (%) in the examples are by weight unless otherwise specified.

The heptane-insoluble matter (hereinafter abbreviated as HI), which indicates the proportion of the crystalline polymer in the polymer, is the remaining amount when extracted with boiling n-heptane for 6 hours using an improved Soxhlet extractor.

Example 1 Preparation of Component A In a single reaction vessel equipped with a reflux condenser, 8.3 g of chip-shaped metallic magnesium (purity 99.5%, average particle size 1.6 mm) and 250 ml of n-hexane were placed under a nitrogen gas atmosphere. , 68 ℃
After stirring for 1 hour, magnesium metal was taken out and dried under reduced pressure at 65 ° C. to obtain preactivated metal magnesium.

Next, n-butyl ether was added to the metallic magnesium.
A suspension obtained by adding 140 ml and 0.5 ml of an n-butyl ether solution (1.75 mol / l) of n-butylmagnesium chloride was added to the suspension.
While maintaining the temperature at 5 ° C., a solution of 38.5 ml of n-butyl chloride dissolved in 50 ml of n-butyl ether was added dropwise over 50 minutes.
After conducting the reaction at 70 ° C. for 4 hours with stirring, the reaction solution was kept at 25 ° C.

Then, 55.7 ml of HC (OC ₂ H ₅ ) _{3 was} added dropwise to the reaction solution over 1 hour. After the completion of the dropwise addition, the reaction was carried out at 60 ° C. for 15 minutes. The solid produced by the reaction was washed six times with 300 ml each of n-hexane, dried under reduced pressure at room temperature for 1 hour, and 19.0% of magnesium and 28.9% of chlorine.
% Of the solid containing magnesium was recovered.

300ml equipped with reflux condenser, stirrer and dropping funnel
In a reaction vessel, a solid containing magnesium under a nitrogen gas atmosphere
6.3 g and 50 ml of n-heptane were put into a suspension, and a mixed solution of 20 ml (0.02 mmol) of 2,2,2-trichloroethanol and 11 ml of n-heptane was dropped from the dropping funnel over 30 minutes while stirring at room temperature. The mixture was further stirred at 80 ° C. for 1 hour. The obtained solid was separated by filtration, washed four times with 100 ml each of n-hexane at room temperature, and twice with 100 ml each of toluene to obtain a solid component.

40 ml of toluene was added to the above solid component, and titanium tetrachloride was further added so that the volume ratio of titanium tetrachloride / toluene was 3/2, and the temperature was raised to 90 ° C. Under stirring, a mixed solution of 2 ml of di-n-butyl phthalate and 5 ml of toluene was added dropwise over 5 minutes, followed by stirring at 120 ° C. for 2 hours. The obtained solid substance is 90
It was filtered off at 90 ° C. and washed at 90 ° C. twice with 100 ml each of toluene. In addition, a new titanium tetrachloride / toluene volume ratio of 3 /
Titanium tetrachloride was added so as to obtain 2, and the mixture was stirred at 120 ° C. for 2 hours. The solid material obtained is filtered off at 110 ° C.
After washing 7 times with ml of n-hexane, 5.5 g of component A was obtained.

Polymerization of Propylene In a 1.5-liter stainless steel autoclave equipped with a stirrer, under a nitrogen gas atmosphere, 11.4 mg of the component A obtained above,
4 ml of a solution containing 0.1 mol of triethylaluminum (hereinafter referred to as TEAL) in n-heptane 1 and 0.04 mol of 1,1,1-trimethoxy-3,3,3-
One ml of a solution containing trimethyldisiloxane (hereinafter, referred to as SOTMS) was mixed and kept for 5 minutes. Then, after injecting 600 ml of hydrogen gas and liquid propylene 1 as a molecular weight controlling agent, the reaction system was heated to 70 ° C.
The polymerization of propylene was carried out for hours. After the polymerization was completed, unreacted propylene was purged to obtain 97.3% HI white polypropylene powder.

 The polymerization activity of the catalyst was 23.5 kg / g · Component A.

Here, SOTMS was prepared as follows. In other words, trimethylsilanol 0.450 in a 300 ml three-necked flask
Mol, 0.451 mol of tetramethoxysilane and 20.6 mmol of n-butylamine were added, and the mixture was heated and stirred at 80 ° C. for 1 hour under a nitrogen atmosphere. After completion of the reaction, SOTMS was obtained by distillation.
Boiling point was 144 ° C.

Examples 2 to 8 Propylene was polymerized in the same manner as in Example 1 except that the organosilicon compounds shown in Table 1 were used instead of SOTMS, and the results are shown in Table 1.

Comparative Examples 1 to 4 Propylene was polymerized in the same manner as in Example 1 except that the compounds shown in Table 1 were used as the organosilicon compound.
The results are shown in Table 1.

Example 9 Preparation of Component A An internal volume of 170 g of commercially available magnesium diethoxide containing 400 stainless steel (SUS 316) balls having a diameter of 12 mm 1.
A nitrogen-gas atmosphere was placed in a 2 l stainless steel (SUS 316) mill pot, and the mill pot was mounted on a shaker, shaken at an amplitude of 10 mm and a rotation speed of 1420 rpm for 2 hours to make contact, and the crushed material (I) I got

200ml equipped with reflux condenser, dropping funnel and stirrer
Is sufficiently replaced with nitrogen gas. After 8.3 g of the pulverized product (I) and 42 ml of n-heptane were put into this reactor, 14.9 g of trichlorosilane and n-heptane were stirred at room temperature.
A mixed solution of 30 ml of heptane was dropped from the dropping funnel over 30 minutes, and the mixture was further stirred at 65 ° C. for 4 hours. 65
The mixture was filtered at 200C and washed with 100 ml of n-heptane at room temperature twice and 100 ml of toluene at room temperature three times with stirring for 10 minutes to obtain a toluene slurry of the reaction solid (I).

To a toluene slurry composed of 8.5 g of the reaction solid (I) and 26 ml of toluene was added 51 ml of TiCl ₄ , and the internal temperature was raised to 80 ° C. over 20 minutes. After the temperature was raised, di-n-butyl phthalate was added.
A mixed solution consisting of 1.7 g and 8 ml of toluene was added dropwise over 15 minutes using a dropping funnel. Thereafter, the temperature was further raised to 115 ° C., and the mixture was stirred at the same temperature for 2 hours. After the supernatant was removed by decantation, the mixture was washed twice with 100 ml of toluene at a temperature of 90 ° C. for 10 minutes. Next, 21 ml of fresh toluene and 51 ml of TiCl ₄ were added, and the mixture was stirred at 115 ° C. for 2 hours.

The obtained solid substance was separated by filtration at 115 ° C., and washed eight times with 100 ml of n-heptane at room temperature to obtain a heptane slurry of the component A.

Polymerization of propylene Example 1 was repeated except that the component A obtained above, the organosilicon compound shown in Table 2 and triisobutylaluminum were used instead of TEAL and the polymerization temperature was set to 80 ° C.
The polymerization of propylene was carried out in the same manner as in
It is shown in the table.

Examples 10 to 12 Polymerization of propylene was carried out in the same manner as in Example 9 except that the compounds shown in Table 2 were used as the organosilicon compound.
The results are shown in Table 2.

Comparative Examples 5 to 7 Propylene was polymerized in the same manner as in Example 9 except that the compounds shown in Table 2 were used as the organosilicon compound.
The results are shown in Table 2.

[Brief description of the drawings]

FIG. 1 is a flowchart showing the preparation process of the catalyst of the present invention.

Continued on the front page (72) Inventor Hiroyuki Furuse 1-3-1, Nishi-Tsurugaoka, Oi-machi, Iruma-gun, Saitama Prefecture Within Tonen Co., Ltd. (72) Masahide Murata 1-3-3, Nishi-Tsurugaoka, Oi-machi, Iruma-gun, Saitama No. 1 Inside the Tonen Research Laboratory (72) Inventor Satoshi Ueki 1-3-1 Nishitsurugaoka, Oi-machi, Iruma-gun, Saitama Prefecture Inside the Tonen Research Laboratory (56) References JP-A-57-63312 (JP, A JP-A-58-111805 (JP, A) JP-A-56-155205 (JP, A) (58) Fields investigated (Int. Cl. ⁶ , DB name) C08F 4/60-4/70

Claims (1)

(57) [Claims] 1. A solid catalyst component comprising (A) magnesium, titanium, a halogen and an electron donating compound as essential components; (B) a general formula R _n AlX _{3-n wherein} R is an alkyl group or an aryl group; Represents a halogen atom, an alkoxy group or a hydrogen atom, and n is an arbitrary number in the range of 1 ≦ n ≦ 3. An organoaluminum compound represented by the general formula (C): [However, R ¹ , R ⁴ and R ⁵ are the same or different hydrocarbon groups having 1 to 10 carbon atoms, R ² is a hydrocarbon group having 1 to 10 carbon atoms or R ⁶ O, R ³ is a carbon group having 1 carbon atom. 1010 hydrocarbon groups or R ⁷ O, x is 2 or 3, and R ⁶ and R ⁷ are the same or different C 1-10 hydrocarbon groups. And an organosilicon compound represented by the formula: