JP2771426B2 - Manufacturing method of earth leakage breaker - Google Patents

Description

Description: BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an earth leakage circuit breaker having a zero-phase current transformer, a movable contact block, a conductive wire, an earth leakage detecting section, and an overcurrent relay section. In particular, the present invention relates to a method of manufacturing an earth leakage breaker suitable for improving workability of assembling and insulation reliability of a zero-phase current transformer and an overcurrent relay section. 2. Description of the Related Art A conventional earth leakage breaker is disclosed in Japanese Patent Laid-Open No. 60-230.
As disclosed in Japanese Patent No. 333, the outer dimensions of the earth leakage breaker are relatively large and there is a margin, so that the zero-phase current transformer is arranged between the overcurrent detection device and the load side terminal. [0003] The above prior art requires a space for installing a zero-phase current transformer between the overcurrent detection device and the load side terminal, and the power supply side of the earth leakage breaker. The dimension from the terminal to the load side terminal has increased, and it has been very difficult to reduce the size of the earth leakage breaker to a compact size. Further, in order to reduce the size of the earth leakage breaker in the course of reaching the present invention, it has been considered to install a zero-phase current transformer below the oil dash pot relay as shown in FIGS. . That is, as shown in FIG. 13, the earth leakage breaker case 1 ′ having the case hole
It has been considered to attach an assembly of the load side terminal 15 ', the dashpot relay section 14, the through wire 11', the zero-phase current transformer 13, the movable insulating shaft 7 'and the movable contact stand 8' as shown in FIG. . The mounting portion of the dashpot relay portion 14 of the earth leakage circuit breaker case 1 'is formed integrally with the other portion with the case bottom raised and the bottom, and the dashpot relay portion 14 is mounted above the mounting portion, and The zero-phase current transformer 13 and the leakage detection unit 27 'are mounted on the side. FIG.
16 to 16 show the steps of assembling the earth leakage breaker. After the dashpot relay section 14 is mounted, the zero-phase current transformer 13 through which the through wire 11 'of each pole penetrates and the earth leakage detection section 27' are inserted into the case hole 1a. , And the process of fixing the dashpot relay at a predetermined position below the dashpot relay is shown in order. In this case, when assembling a zero-phase current transformer, a leakage detecting means including a printed circuit board for a leakage detecting circuit, and a dashpot relay section as an overcurrent detecting means from the upper surface side of the case of the leakage breaker. The workability of mounting the current transformer 13 and the leakage detector 27 'is poor, and the zero-phase current transformer 13
There is a problem in terms of insulation reliability, such as damage to the insulating tube of the conducting wire passing through the wire. SUMMARY OF THE INVENTION An object of the present invention is to provide a method of manufacturing an earth leakage breaker which can improve the workability of mounting components in a housing in view of the above problems. [0007] The above object is achieved by a case and
In the housing composed of the cover,
The fixed contact blocks provided and the fixed contact blocks
A movable contact block provided for each pole corresponding to each
Through which the connection wires respectively connected to the movable contact blocks of
The phase current transformer is connected to the connection line and provided for each pole.
A relay that detects the current and generates a mechanical output for tripping
Relay section and the load side terminal connected to this relay section.
It is configured so that relay parts for several poles can be attached
And a mounting member detachably mounted on the case
Method for assembling a grounded circuit breaker, comprising:
And the zero-phase current transformer, relay section, and load side
From the movable contact stand, connecting line, zero-phase current transformer and relay section
Form a relay assembly connected to the load side terminal via
3 phase of relay assembly at the same time from the side facing the case cover
The connection line and the zero-phase current transformer in the case.
On the mounting member and cover the zero-phase current transformer in the case.
This is achieved by the method of assembling the earth leakage circuit breaker fixed on the side facing the . Since the movable contact of each pole and the overcurrent detecting section are connected by a connection line via the zero-phase current transformer, the movable contact, the connection line connected to the movable contact, and the zero-phase The current transformer and the overcurrent detector can be assembled in advance as a relay assembly. The overcurrent detecting section and the overcurrent tripping device which is operated by being attracted to the overcurrent detecting section are mounted on the first mounting member, and the movable contacts of each pole are integrally mounted on the second mounting member and are movable. Since the relay assembly is mounted on the contact opening / closing mechanism, the relay assembly can be dropped from the opening on the upper surface of the housing and inserted. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS An embodiment of the present invention will be described below with reference to FIGS. A first embodiment of the present invention will be described with reference to FIGS. This embodiment is an earth leakage breaker for three phases. FIG. 1 is a side sectional view of an earth leakage breaker according to a first embodiment of the present invention, FIG. 2 is a plan view thereof, and FIG. FIG. 4 is an assembled perspective view of the movable contact stand of the present embodiment, FIG. 5 is a perspective view of an oil dash pot relay portion of the present embodiment, and FIG.
FIG. 7 is a perspective view of the gap insulating table of the present embodiment, FIG. 7 is an assembly perspective view of the oil dashpot relay section and the gap insulating table of the present embodiment,
FIG. 8 is a plan view of the earth leakage breaker case of the present embodiment, and FIG. 9 is a work view of assembling the oil dashpot relay portion in the case of the present embodiment. As shown in FIG. 1, the earth leakage breaker of this embodiment is connected to a power supply terminal stored in a case 1 and has a fixed contact base 16 having a fixed contact 23 and a fixed contact base having a movable contact 22. A movable contact shaft 8, a movable insulating shaft 7 holding the movable contact plate 8, and an operation handle 4.
Of the movable contact block 4 having the lever 5 for transmitting the above operation to the movable insulating shaft 7, a zero-phase current transformer 13 for detecting a leakage current, and detecting and drawing a leakage from the output of the zero-phase current transformer 13. A leakage detecting unit 27 that generates an output for disconnection; a tripping device 19 that is connected to the leakage detecting unit 27 and operates by the electric output to generate a mechanical output for tripping; An oil dashpot relay section (hereinafter abbreviated as a relay section) 14 for generating a mechanical output for tripping, and tripping is performed by an output of the tripping device 19 or the relay section 14 when leakage current or overcurrent flows. The case 1 further includes a trip mechanism 30 for tripping the opening / closing mechanism, and the load-side terminal block 15. The case 1 is covered with a back cover 3 on the bottom surface and covered with a mold cover 2 on the top surface (the side with the operation handle 4). And . As shown in FIG. 1, the relay section 14 has a coil section 14b as a detecting section for detecting an overcurrent, and a movable core 14c which is attracted when the coil is excited by a current flowing through the coil section at the time of the overcurrent. Has an oil dashpot relay as an overcurrent tripping device that generates the above operation as a mechanical output, and this output is transmitted to the tripping mechanism 30 through a part of the movable core. FIGS. 1, 3, 8 and 9 show case 1.
As shown in FIG. 2, a hole 1a is formed on the bottom surface of the portion where the zero-phase current transformer 13, the relay unit 14, and the leakage detection unit 27 are mounted. This hole 1a is covered by a back cover 3 attached from the lower surface after each component is mounted. The case 1, the mold cover 2, and the back cover 3 form a housing. In this embodiment, as shown in FIGS. 3, 7 and 9, the relay section 14 has its load side connected to the load terminal 15 and its power supply side penetrates the zero-phase current transformer 13. In a state connected to the movable contact stand 8 by the connecting wire 11 to be assembled, it is pre-assembled as a relay assembly, and is mounted on the upper side of the inter-electrode insulating stand 20 as a mounting member detachably attached to the case 1. . Further, in this embodiment, the movable contact stand 8 is rotatably supported on the movable insulating shaft 7 by a pin 9. In the present embodiment, the movable contact stand 8 and the pin 9 for supporting the rotation of the movable contact stand 8 are integrally formed and incorporated into the movable insulating shaft 7, so that the strength and wear resistance are improved. It can also be applied to high rated current frames with high contact pressure. The relay assembly is mounted on the case 1 with the movable insulating shaft 7 mounted thereon and the relay 14 positioned above the zero-phase current transformer 13. In the case 1, a gap insulating table 20 is detachably mounted at a position above the zero-phase current transformer 13. Thus, after the relay assembly is mounted, the overcurrent detecting unit and the overcurrent detecting device are arranged above the inter-electrode insulating stand 20, and the zero-phase current transformer 13 is connected between the bottom of the case 1 and the inter-electrode insulating stand 20. Is arranged. As shown in FIGS. 6 and 7, the inter-electrode insulating table 20 is a partition wall section 20 for separating the relay sections 14 of each phase.
b, and this partition wall portion 20b functions as an insulating wall between the poles. An opening / closing mechanism for a movable contact stand 4 having a lever 5 for transmitting the operation of the operating handle 4 to the movable insulating shaft 7 is connected to the central pole portion of the movable insulating shaft 7. Or trip device 1 when overcurrent flows
9 or a trip mechanism 30 for tripping by the output of the relay unit 14 to trip the opening / closing mechanism. The tripping device 19 is provided at the pole next to the center pole, engages with the tripping mechanism 30, operates by the output of the leakage detecting unit 27, and trips the tripping mechanism 30. In the present embodiment, the bottom area (installation area) of the earth leakage breaker can be made smaller than the conventional one by the above configuration. Further, since the overcurrent detecting section is located above the zero-phase current transformer, the heat generated by the overcurrent detecting section can be prevented from being transmitted to the zero-phase current transformer. Deterioration of the insulating coating of the wire 11 due to heat can be prevented. The ON / OFF operation of the earth leakage breaker of this embodiment is performed by rotating the operation handle 4 projecting from the surface of the mold cover 2 in the direction of arrows AB in FIG. In the ON operation, when the handle 4 is rotated in the direction of the arrow A, the roller 6 presses the movable insulating shaft 7 downward through the lever 5 forming the two-node link, thereby moving the movable insulating shaft 7 downward. The movable contacts 22 of the plurality of movable contact stands 8 supported by the body come into contact with the fixed contacts 23 of the fixed contact stand 16 disposed in the mold case 1 to be in a power ON state. The movable insulating shaft 7 is compressed by a compression spring 26 as shown in FIG.
And is turned on by a CN spring 10 which is engaged with one end of the movable contact stand 8.
Occasionally, the movable contact table 8 is urged to rotate counterclockwise about the pin 9 to apply a contact pressure. The reaction force of the contact pressure is configured to act as a load on the movable insulating shaft 7 via the pin 9 in the upward direction in the drawing. A stopper 20a for regulating the range of operation of the movable contact stand 8 is formed in a part of the inter-electrode insulating stand 20, and this stopper 20a is used when the movable contact 22 and the fixed contact 23 are opened. It has a function of regulating the upper limit of the end of the movable contact stand 8 opposite to the movable contact 22. The connection line 11 connected to the movable contact stand 8 is 3
All of the connection wires for the phases pass through the zero-phase current transformer 13 and are connected to the load-side terminals 15. When a leakage current flows through the load-side terminal 15, the current of each phase is out of balance and an output is generated at the zero-phase current transformer 13, and the leakage is detected based on the output of the zero-phase current transformer 13. Then, the signal is amplified by the electric leakage detecting section 27 (FIG. 9) having an electronic circuit formed on the printed circuit board, the tripping device 19 (FIG. 2) is operated, and the tripping mechanism 30 is tripped. Fold the node link to open the earth leakage breaker. On the other hand, when an overcurrent flows through the load terminal 15, the relay unit 14 is operated, the trip mechanism 30 is tripped, the two-node link of the lever 5 is folded, and the earth leakage breaker is opened. Let it reach a state. The procedure for assembling the above parts is shown in FIGS.
This will be described with reference to FIG. A load terminal 15, a connection wire 11 covered with an insulating tube, a movable contact block 8, a relay section 14,
The relay assembly connected to the zero-phase current transformer 13 and the leakage detecting unit 27 and the movable insulating shaft 7 are assembled in advance as shown in FIG. When mounting the assembled product in the mold case 1, first, as shown in FIG.
4 is mounted on the inter-electrode insulating stand 20 shown in FIG. 6, and then, as shown in FIGS. The connection wires 11 for the phases, the zero-phase current transformer 13, and the printed circuit board assembly 27, which is a leakage detection unit, are also inserted. As shown in FIG. 8, the case 1 has a large opening 1a in each of the above-mentioned parts mounting corresponding parts. Therefore, it is possible to easily insert and assemble each part constituting the earth leakage relay part into the mold case. It is very easy to mount and assemble parts. Next, the inter-electrode insulating stand 20 on which the relay section 14 is mounted is mounted on the upper part of the zero-phase current transformer 13 and fixed in the case 1. Further, the opening / closing mechanism including the handle 4 and the trip device 19 are sequentially mounted, the upper surface is covered with the mold cover 2, and the back cover 3 is attached from the lower surface, thereby completing the entire assembly. As shown in FIG. 10, the connection between the coil of the relay section 14 and the load-side terminal 15 can be slightly changed by using a wide woven conductor 24 for the connection section 24a. It is suitable for absorbing a displacement error between the load-side terminals 15 and improving the assembly workability. FIGS. 11A and 11B show a procedure for fixing the arc horn 25 to one end of the fixed contact stand 16. First, the arc horn 25 is fitted into the notch groove 16a of the fixed contact stand 16 as shown in FIG. Next, Arc Horn 25
Is bent and plastically deformed to make it closely adhere to the fixed contact base 16 and fixed as shown in FIG. 2B, and then brazed to the fixed contact base 16 together with the fixed contacts 23. As a result, the arc horn 25 is firmly fixed to the fixed contact base 16 by double fixing means by adhesion and brazing by plastic deformation processing, and it is possible to prevent the occurrence of loosening due to impact force or vibration and to reduce the number of parts. The fixing reliability can be increased without increasing the number of the fixed contacts 23.
And the electric resistance between them decreases, so that an arc can be easily led. A second embodiment of the present invention will be described with reference to FIGS. As shown in FIG. 17, the present embodiment incorporates an insulating box 28 which partitions between the poles of the relay section 14 and insulates and accommodates both ends of the yoke 14a and the zero-phase current transformer 13, and a movable contact stand 8. A movable insulating shaft 7 is provided, and these assemblies are mounted on an earth leakage breaker case 1 "shown in Fig. 18. A hole 1" a in Fig. 18 is a hole into which the insulating box 28 is inserted. is there. In this embodiment, the assembly of the parts related to the relay section 14 is stabilized, and the workability is further improved. The configuration of other parts is the same as that of the first embodiment. According to the above embodiment, the relay having the movable contact stand 8, the conductive connection line 11 connected to the movable contact stand 8, the zero-phase current transformer 13, the inter-electrode insulating stand 20, and the leakage detecting section 27 is provided. The part assembly may be dropped into the case from the top side of the case and inserted, and then the interelectrode insulating stand 20 may be mounted and fixed in the case. Since the insulating stand 20 is detachable from the case,
The space is widened so that the above components can be easily inserted at the time of assembling, and the workability is improved by simplifying the fixing of the arc horn and facilitating the connection between the coil of the relay section 14 and the load terminal 15. Further, damage to the insulating tube covering the connection wire 11 is prevented, and insulation reliability is improved. Further, by arranging the zero-phase current transformer at the lower part of the relay section, it is possible to easily cope with the agreement-type dimensions assuming miniaturization. According to the present invention, components such as a three-phase movable contact block including a zero-phase current transformer, a connection line, and a leakage detecting section are easily inserted into the housing from above and assembled. And an earth leakage breaker excellent in workability can be obtained.

BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a side sectional view of an earth leakage breaker according to a first embodiment of the present invention. FIG. 2 is a plan view of an earth leakage breaker according to the first embodiment of the present invention. FIG. 3 is an assembled perspective view of a main part of the earth leakage breaker according to the first embodiment of the present invention. FIG. 4 is an assembled perspective view of a movable contact block of the earth leakage breaker according to the first embodiment of the present invention. FIG. 5 is a perspective view of a relay section of the earth leakage breaker according to the first embodiment of the present invention. FIG. 6 is a perspective view of a gap insulating stand of the earth leakage breaker according to the first embodiment of the present invention. FIG. 7 is an assembled perspective view of a relay part and a gap insulating base of the earth leakage breaker according to the first embodiment of the present invention. FIG. 8 is a plan view of a case of an earth leakage breaker according to the first embodiment of the present invention. FIG. 9 is a work view of assembling a relay portion of the earth leakage breaker into a case according to the first embodiment of the present invention. FIG. 10 is a perspective view of a connection portion between a relay coil and a load terminal plate of the earth leakage breaker according to the first embodiment of the present invention. FIGS. 11A and 11B are perspective views showing a procedure for assembling the fixed contact block and the arc horn of the earth leakage breaker according to the first embodiment of the present invention; FIG. FIG. 4 is a view showing a state after fixing. FIG. 12 is a plan view of a conventional relay unit. FIG. 13 is a plan view of a case of a conventional earth leakage breaker. FIG. 14 is a diagram illustrating an initial state of a work of assembling a conventional relay unit into a case. FIG. 15 is a view showing a state in the middle of a work of assembling a conventional relay unit into a case. FIG. 16 is a diagram showing a state in which a conventional operation of assembling a relay unit into a case is completed. FIG. 17 is an assembled perspective view of a relay section and an inter-electrode insulating table according to a second embodiment of the present invention. FIG. 18 is a plan view of a case of an earth leakage breaker according to a second embodiment of the present invention. [Description of Signs] 7 ... Movable insulating shaft, 8 ... Movable contact block, 9 ... Pin, 11 ...
Connection line (through wire), 13: zero-phase current transformer, 14: relay unit, 20: inter-electrode insulating stand, 24: wide woven conductor, 25 ...
Arc horn, 28 ... Insulated box

──────────────────────────────────────────────────続 き Continued on the front page (58) Field surveyed (Int.Cl. ⁶ , DB name) H01H 69/00 H01H 83/02

Claims (1)

(57) [Claims] Multiple poles inside a housing composed of a case and a cover
Fixed contact blocks provided for each pole of
Movable contacts provided for each pole corresponding to each of the constant contact blocks
The point base and the contacts connected to the movable contact base
Connected to the zero-phase current transformer through which the connection
A device provided for each pole for detecting overcurrent and tripping
A relay that generates mechanical output, and connected to this relay
The load side terminal and the relay section for multiple poles
And detachably mounted on the case.
Method of assembling earth leakage circuit breaker in which attached mounting member is stored
A is, the movable contact base and the connecting line and the zero-phase current transformer and the Li
Lay part and the load side terminal are assembled in advance and
From the movable contact block, connect the connection line, the zero-phase current transformer, and the relay
Form a relay assembly connected to the load side terminal through the
From the side of the case facing the cover at the same time.
-Connect the connection wires for the three phases of the assembly and the zero-phase current transformer
Attach in the case, attach the relay part on the mounting member, and
A method for manufacturing an earth leakage breaker, wherein the zero-phase current transformer is fixed to a side facing the cover .