JP2769796B2 - Shaving node manufacturing equipment - Google Patents

Shaving node manufacturing equipment

Info

Publication number
JP2769796B2
JP2769796B2 JP7042464A JP4246495A JP2769796B2 JP 2769796 B2 JP2769796 B2 JP 2769796B2 JP 7042464 A JP7042464 A JP 7042464A JP 4246495 A JP4246495 A JP 4246495A JP 2769796 B2 JP2769796 B2 JP 2769796B2
Authority
JP
Japan
Prior art keywords
section
roasting
fish
water
main body
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP7042464A
Other languages
Japanese (ja)
Other versions
JPH08205765A (en
Inventor
善晶 中山
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
MARUAI CORPORATION
Original Assignee
MARUAI CORPORATION
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by MARUAI CORPORATION filed Critical MARUAI CORPORATION
Priority to JP7042464A priority Critical patent/JP2769796B2/en
Publication of JPH08205765A publication Critical patent/JPH08205765A/en
Application granted granted Critical
Publication of JP2769796B2 publication Critical patent/JP2769796B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【産業上の利用分野】本発明は、削り加工の前処理工程
を短縮することにより、エキス分の流出をなくしてエキ
ス分の高い削り節を製造することができる装置に関する
ものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an apparatus capable of producing a cut node having a high extract content by eliminating a pretreatment step of the shaving process so as to eliminate the flow of the extract component.

【0002】[0002]

【従来の技術】従来、鰹節等の魚節類は、乾燥によって
肉質が非常に固くなっており、そのままでは水分も少な
くて削りにくいために、切削の前処理として水浸や蒸煮
等が行なれている。
2. Description of the Related Art Conventionally, fish knots such as bonito have become very hard due to drying, and have little moisture if used as they are, so they are difficult to cut. ing.

【0003】[0003]

【発明が解決しようとする課題】しかしながらこのよう
な前処理では、水分によって魚節中のエキス分が流出す
る問題がある。しかも、このような前処理では水浸や蒸
煮後に24時間以上放置して魚節肉の水分分布均一化を
はからねばならないために、黴や細菌等の増殖によつて
品質の劣化が起きる問題がある。
However, in such a pretreatment, there is a problem that the extract in the fish spills out due to moisture. In addition, in such a pretreatment, the water distribution of the fish meat must be kept at least 24 hours after water immersion or steaming to ensure uniform water distribution, so that the quality is deteriorated due to proliferation of fungi and bacteria. There is.

【0004】このような問題を解決するために、例えば
特開昭58−43738号公報に見られるものが有る。
これによれば、削り加工前の魚節類を水に浸漬した後に
水洗し、次に10数時間ねかせて水分を内部に浸透さ
せ、次いで熱風処理するようにしている。しかしなが
ら、この場合やはりエキス分が流出し、水分を浸透させ
るためにねかせておくに時間が掛かるという問題があ
る。
[0004] In order to solve such a problem, there is, for example, one disclosed in Japanese Patent Application Laid-Open No. 58-43736.
According to this, the fish segments before shaving are immersed in water, washed with water, then allowed to stand for 10 hours or more to allow moisture to penetrate inside, and then subjected to hot air treatment. However, in this case, there is still a problem that the extract component flows out and it takes time to allow the extract to permeate the water.

【0005】そこで、特公平4−6325号に見られる
ように、原料魚を内部が生肉のままで表面が加熱変性す
るまで短時間煮熟し、この内部が生肉のままで表面が加
熱変性した魚節材料を燻乾し、さらに回転容器内で10
0〜200℃で乾式加熱して削り節用魚節を製造するよ
うにしたものが有る。
[0005] Therefore, as seen in Japanese Patent Publication No. 4-6325, the raw fish was boiled for a short time until the surface was denatured with the raw meat inside, and the surface was denatured with the raw meat inside. Smoked fish knot material, and further 10 in a rotating container
There is a type in which dry heating is performed at a temperature of 0 to 200 ° C. to produce shaved knots.

【0006】[0006]

【発明が解決しようとする課題】この特公平4−632
5号公報のものによれば、蒸気や水によるエキス分の流
出がなく、殺菌と水分の均一化ができる反面、乾式加熱
による乾燥で肉質が若干固くなり削りにくいといった問
題点がある。それ故に本発明は、このような従来技術に
見られる問題を解決すべくなされたもので、エキス分が
高く、しかも品質のよい削り節を製造する装置を提供す
ることを目的とするものである。
SUMMARY OF THE INVENTION
According to the publication No. 5, there is no outflow of the extract due to steam or water, and sterilization and uniformity of water can be achieved. However, there is a problem that the flesh is slightly hardened by drying by dry heating and it is hard to cut. Therefore, the present invention has been made to solve the problems found in the prior art, and an object of the present invention is to provide an apparatus for producing a high quality cut node with high extract content.

【0007】[0007]

【課題を解決するための手段】かかる目的を達成するた
め本発明に係わる削り節の製造装置は、焙煎装置本体の
主体をなす回転ドラム内に蒸気と共に熱風を吹き込んで
湿加熱する第1セクションと、熱風を吹き込んで焙煎処
理する第2セクションとを連設して、魚節類の湿式加熱
と焙乾処理とが連続的に行なえるように構成している。
In order to achieve the above object, an apparatus for manufacturing a shaving node according to the present invention comprises a first section for performing wet heating by blowing hot air together with steam into a rotary drum which is a main body of a roasting apparatus main body. A second section for roasting by blowing hot air is provided continuously so that the wet heating and roasting of the fish segments can be performed continuously.

【0008】製造装置は、焙煎装置本体の主体をなす回
転ドラム内に蒸気と共に熱風を吹き込んで湿加熱する第
1セクションと、熱風を吹き込んで焙煎処理する第2セ
クションとを連設して、魚節類の湿式加熱と焙乾処理と
が連続的に行なえるように構成している。
In the manufacturing apparatus, a first section for performing wet heating by blowing hot air together with steam into a rotary drum constituting a main body of the roasting apparatus, and a second section for performing roasting processing by blowing hot air are provided in series. It is configured such that wet heating and roasting of the fish segments can be performed continuously.

【0009】[0009]

【作用】魚節類を焙煎装置本体の回転ドラム内に投入
し、第1セクションに生蒸気を混合した熱風を吹き込む
か、あるいは熱風を入れた第1セクション内に蒸気か水
を噴霧して湿式加熱する。このときの加湿は魚節類の水
分や大きさ,仕込み量,加熱温度を考慮し、過剰な加湿
でドリップが出ないように調節する。この第1セクショ
ンでは魚節類の中心温度を約50〜80℃に加熱する。
第2セクションでは焙煎によって魚節類の中心温度を約
60〜100℃に加熱する。そして、加熱処理した魚節
類を約60〜30℃に冷却して切削する。
[Effect] The fish knots are put into the rotatable drum of the roasting apparatus main body, and hot air mixed with live steam is blown into the first section, or steam or water is sprayed into the first section containing hot air. Wet heating. The humidification at this time is adjusted in consideration of the moisture and size of the fish segments, the amount of preparation, and the heating temperature so that dripping does not occur due to excessive humidification. In this first section, the central temperature of the fish segments is heated to about 50-80 ° C.
In the second section, roasting heats the central temperature of the fish to about 60-100 ° C. Then, the heat-treated fish segments are cooled to about 60 to 30 ° C. and cut.

【0010】[0010]

【実施例】以下、本発明に係る削り節の製造装置の実施
例を図面と共に説明する。図1に本発明に使用される回
転流動式焙煎装置のフローが示される。図において1は
内部に回転ドラムを装備した立方形状のケーシングより
なる焙煎装置本体であり、該焙煎装置本体1には長手方
向の一方端に回転ドラムに連通する材料投入口2が設け
られ、他方端に同様に回転ドラムに連通する製品出口3
が設けられている。回転ドラムの内周壁には材料を順次
移送するらせん状の送り羽根が設けられている。そし
て、回転ドラムの内部は第1セクション4と第2セクシ
ョン5とに区分されている。
BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a perspective view showing an embodiment of an apparatus for producing a cut node according to the present invention. FIG. 1 shows the flow of the rotary fluidized roasting apparatus used in the present invention. In the figure, reference numeral 1 denotes a roasting apparatus main body composed of a cubic casing equipped with a rotating drum inside, and the roasting apparatus main body 1 is provided with a material charging port 2 communicating with the rotating drum at one end in the longitudinal direction. , A product outlet 3 at the other end also communicating with the rotating drum
Is provided. A spiral feed blade for sequentially transferring the material is provided on the inner peripheral wall of the rotary drum. The inside of the rotating drum is divided into a first section 4 and a second section 5.

【0011】回転ドラムの第1セクション4及び第2セ
クション5にはそれぞれバーナ6,6で加熱した熱風を
送風ファン7,7を介して送り込む配管8,9が接続さ
れている。さらに第1セクション4に接続される配管9
には蒸気を送り込むための配管10を接続して蒸気を送
り込み熱風と混合させるようにしている。回転ドラム内
を貫流した排熱は熱交換器11を経て配管12,12に
より前記配管8,8に還流させ、再使用される。熱交換
器11には配管13を介して排気ファン14が接続され
ている。
The first section 4 and the second section 5 of the rotary drum are connected to pipes 8 and 9 for sending hot air heated by burners 6 and 6 through blowing fans 7 and 7, respectively. Further, a pipe 9 connected to the first section 4
Is connected to a pipe 10 for feeding steam to feed steam and mix it with hot air. The exhaust heat flowing through the rotating drum is returned to the pipes 8, 8 via the pipes 12, 12 via the heat exchanger 11, and is reused. An exhaust fan 14 is connected to the heat exchanger 11 via a pipe 13.

【0012】そこで、前記のように構成された焙煎装置
本体1の材料投入口2から原料として鰹荒本節を投入す
る。この鰹荒本節の水分とエキス分は何れも20.4%
の原料を投入した。そして、前記第1セクション4で蒸
気を吹き込みながら120℃で7分間加熱して鰹荒本節
の中心温度を50℃に加熱し、次に第2セクション5で
200℃の温度で5分間焙煎して鰹荒本節の中心温度を
70℃に加熱し、製品出口3から連続的に取り出して放
冷し、鰹荒本節の中心温度が50℃に下がった時点で切
削した。
Then, bonito bonito is fed as a raw material from the material input port 2 of the roasting apparatus main body 1 configured as described above. The water content and extract content of this bonito are 20.4%
Of raw materials. Then, in the first section 4, while heating at 120 ° C. for 7 minutes while blowing steam, the central temperature of the dried bonito is heated to 50 ° C., and then in the second section 5, roasted at a temperature of 200 ° C. for 5 minutes. The central temperature of the dried bonito was heated to 70 ° C., continuously taken out from the product outlet 3 and allowed to cool, and cut when the central temperature of the dried bonito dropped to 50 ° C.

【0013】この場合、第1セクションでの湿式加熱に
よって魚節類の水分が均一化し、しかも水分の蒸発を抑
制しながら目的とする中心温度近くまで温度を上げるこ
とができる。また、第2セクションの焙煎による水分の
蒸散分を先に補うことにより、焙煎により短時間で魚節
類を目的とする中心温度まで上昇させることができる。
このときの魚節類の水分の低下は僅かであり、しかも第
1セクションで魚節類の表層部が若干加水された状態に
なっていて、その部分の水分が優先的に蒸散される。こ
のような処理により魚節内の水分は均一に保持され、魚
節の軟化と殺菌を同時に行なうことができ、削り作業が
容易になる。
[0013] In this case, the wet heating in the first section makes the water in the fish segments uniform, and the temperature can be raised to near the target center temperature while suppressing the evaporation of the water. In addition, by first supplementing the transpiration of water due to the roasting in the second section, the roasting can raise the fish to the target center temperature in a short time.
At this time, the water content of the fish knots is slightly reduced, and the surface layer of the fish knots is slightly hydrated in the first section, and the water in that portion is preferentially evaporated. By such a treatment, the water in the fish segment is kept uniform, the softening and sterilization of the fish segment can be performed at the same time, and the shaving operation becomes easy.

【0014】このようにして製造された花鰹は水分が1
8.4%,エキス分は19.8%であった。そして色は
淡いピンク色であり、縮れのない良好なものが得られ
た。
The bonito thus produced has a water content of 1
The extract content was 8.4% and the extract content was 19.8%. The color was pale pink, and a good product without curling was obtained.

【0015】[0015]

【発明の効果】以上に述べたように本発明に係わる削り
節の製造装置は、焙煎装置本体の主体をなす回転ドラム
内に湿加熱する第1セレクションと焙煎処理する第2セ
レクションとを連接し、魚節類の湿式加熱と焙乾処理と
が連続的に行なえるようにしたので回転流動式に処理す
ることで原料にむらなく熱風が当たり、短時間で処理さ
れる。そして、エキス分が流出する原因となっていた従
来の魚節類の水浸や蒸煮といった前処理を行なわないの
でエキス分が流出するといったことがない。
As described above, the apparatus for manufacturing a shaving node according to the present invention connects the first selection for wet heating and the second selection for roasting processing in the rotary drum which is the main body of the roasting apparatus main body. Since the wet heating and roasting of the fish segments can be performed continuously, the raw material is uniformly heated with the hot air by rotating and processing the raw material, so that the raw material is processed in a short time. Then, extract content is not and Toittako that flows out does not perform pre-processing such as water immersion and cooking of traditional fish clause class, which has been a cause of the extract content to flow out.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明の削り節の製造装置の概要構成図。FIG. 1 is a schematic configuration diagram of an apparatus for manufacturing a sharpened node according to the present invention.

【符号の説明】[Explanation of symbols]

1 焙煎装置本体 4 第1セクション 5 第2セクション DESCRIPTION OF SYMBOLS 1 Roasting apparatus main body 4 1st section 5 2nd section

Claims (1)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】 焙煎装置本体の主体をなす回転ドラム内
に蒸気と共に熱風を吹き込んで湿加熱する第1セクショ
ンと、熱風を吹き込んで焙煎処理する第2セクションと
を連設して、魚節類の湿式加熱と焙乾処理とが連続的に
行なえるように構成したことを特徴とする削り節の製造
装置。
1. Inside a rotating drum which is a main body of a roasting apparatus main body
1st section where steam is blown with hot air and wet heat is applied
And a second section for roasting by blowing hot air
And the wet heating and roasting of fish
Manufacture of cut-off nodes characterized by the ability to perform
apparatus.
JP7042464A 1995-02-06 1995-02-06 Shaving node manufacturing equipment Expired - Lifetime JP2769796B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP7042464A JP2769796B2 (en) 1995-02-06 1995-02-06 Shaving node manufacturing equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP7042464A JP2769796B2 (en) 1995-02-06 1995-02-06 Shaving node manufacturing equipment

Publications (2)

Publication Number Publication Date
JPH08205765A JPH08205765A (en) 1996-08-13
JP2769796B2 true JP2769796B2 (en) 1998-06-25

Family

ID=12636801

Family Applications (1)

Application Number Title Priority Date Filing Date
JP7042464A Expired - Lifetime JP2769796B2 (en) 1995-02-06 1995-02-06 Shaving node manufacturing equipment

Country Status (1)

Country Link
JP (1) JP2769796B2 (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP6508775B2 (en) * 2015-07-06 2019-05-08 マルトモ株式会社 Production method of sharpened fish clause

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2662845B2 (en) * 1993-06-05 1997-10-15 株式会社彌満仁 Processing fish segments

Also Published As

Publication number Publication date
JPH08205765A (en) 1996-08-13

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