JP2747347B2 - Nori dehydration method and apparatus - Google Patents

Nori dehydration method and apparatus

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Publication number
JP2747347B2
JP2747347B2 JP1328866A JP32886689A JP2747347B2 JP 2747347 B2 JP2747347 B2 JP 2747347B2 JP 1328866 A JP1328866 A JP 1328866A JP 32886689 A JP32886689 A JP 32886689A JP 2747347 B2 JP2747347 B2 JP 2747347B2
Authority
JP
Japan
Prior art keywords
laver
cycle
chain
sponge
sponge plate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP1328866A
Other languages
Japanese (ja)
Other versions
JPH03191764A (en
Inventor
正春 山田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to JP1328866A priority Critical patent/JP2747347B2/en
Publication of JPH03191764A publication Critical patent/JPH03191764A/en
Application granted granted Critical
Publication of JP2747347B2 publication Critical patent/JP2747347B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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  • Edible Seaweed (AREA)

Description

【発明の詳細な説明】 「産業上の利用分野」 本発明は自動海苔抄製乾燥機における海苔脱水方法及
びその装置に関するものである。
Description: TECHNICAL FIELD The present invention relates to a method and an apparatus for dehydrating laver in an automatic laver dryer.

「従来の技術」 従来の海苔脱水法は押圧板に支持されたスポンジ板を
停止位置にある海苔抄製簀の上下に配置し、該スポンジ
板を該簀に向って対向方向に往復昇降させ、スポンジ板
で簀上の抄製海苔を挟圧して脱水する昇降サイクルを行
うものであって、上記簀の停止時間中に上下の押圧板の
相互近接離反によってスポンジ板は互に圧縮復元し、圧
縮時に抄製海苔内の水分を排出し、復元時(膨張時)に
海苔内の残留水分を吸収する動作を行い海苔内の水分を
脱水するものである。
`` Conventional technology '' The conventional laver dehydration method arranges a sponge plate supported by a pressing plate above and below a laver paper making cage at a stop position, and reciprocates the sponge plate in the opposite direction toward the cage, Sponge board is to perform a lifting cycle of pressing and dehydrating the paper laver on the pens with a sponge board, and the sponge boards are compressed and restored to each other by the close proximity of the upper and lower pressing plates during the stoppage time of the pens, and compressed. Sometimes, the water in the paper laver is drained, and at the time of restoration (expansion), an operation of absorbing the residual water in the seaweed is performed to dehydrate the water in the seaweed.

しかし上記昇降サイクル動作は定速ACモーターによっ
て駆動され、駆動軸の回転角速度が一定であるため、海
苔抄製簀(無端チエン)の停止時間一杯挟圧工程を維持
することは困難であり、かつ該工程における上下の押圧
板の相互近接離反速度(挟圧工程サイクル速度)を緩慢
に抑制し得ない。
However, since the elevating cycle operation is driven by a constant-speed AC motor and the rotation angular velocity of the drive shaft is constant, it is difficult to maintain the full-time pressing process of the laver paper pens (endless chain), and In this process, the speed at which the upper and lower pressing plates approach and separate from each other (the pressing process cycle speed) cannot be suppressed slowly.

そのためスポンジ板の圧縮復元(圧縮膨張)が速やか
に行われるため、海苔簀上の抄製海苔内の水分の排出が
充分行われず、残留水分が多く、かつ復元(膨張)時に
おけるスポンジ板への残留水分の吸収によって抄製海苔
表面の海苔葉が浮き立ちし、該表面の平滑性が失われて
艶や光沢のない海苔となり易く品質を著しく低下すると
いう問題があるし、上記サイクル内の挟圧工程が充分で
ないため残留水分が多く乾燥効率が低いという問題があ
った。
Therefore, the sponge plate is compressed and restored (compressed and expanded) promptly, so that the water in the paper laver on the laver is not sufficiently discharged, the residual water content is large, and the sponge plate is restored (expanded). Nori leaves on the surface of the paper laver float due to the absorption of residual moisture, and there is a problem that the smoothness of the surface is lost and the laver is apt to become glossy or glossy laver and the quality is remarkably deteriorated. Since the pressure step is not sufficient, there is a problem that the residual moisture is large and the drying efficiency is low.

「発明が解決しようとする課題」 本発明は海苔表面の平滑性を保ち艶及び光沢のある品
質良好な海苔が得られ、かつ乾燥効率の高い海苔を得る
ことを目的とするものである。
"Problems to be Solved by the Invention" It is an object of the present invention to obtain laver having good surface quality with high gloss and gloss while maintaining smoothness of laver surface and high drying efficiency.

「課題を解決するための手段」 上記の目的を達成するため本発明は 機枠に等間隔毎に間歇回動する無端チエンを設け、該
チエンに上記等間隔毎に海苔簀支持枠を載置し、該支持
枠の停止位置の上下に抄製海苔脱水用昇降スポンジ板及
び該スポンジ板の押圧板が設けられ、上記チエンの停止
時間中に上記押圧板を相互に近接離反させることによっ
て上記スポンジ板で上記抄製海苔を挟圧して該海苔内の
水分を脱水し、上記チエンの回動時間中には上記スポン
ジ板が上記海苔の上下面から離脱するサイクルを繰返す
脱水機において、上記サイクルが上記挟圧工程と上記離
脱工程とよりなり、挟圧工程のサイクル速度を離脱工程
のサイクル速度よりも遅く制御することを特徴とする海
苔脱水法 上記発明記載の脱水機において、上記サイクルが360
度であり、上記挟圧工程が開き角約120度であるサイク
ル速度制御装置を設けた海苔脱水装置 サイクル速度制御装置がサイクル駆動用ACモーターに
変速用インバーターが接続され該インバーターのコント
ローラを設けてなる上記第2発明記載の海苔脱水装置 によって構成される。
Means for Solving the Problems In order to achieve the above object, the present invention provides an endless chain that rotates intermittently at equal intervals on a machine frame, and places a laver cage support frame on the chain at equal intervals. A lifting sponge plate for laver dewatering and a pressing plate for the sponge plate are provided above and below the stop position of the support frame, and the sponge is moved closer to and away from the sponge plate while the chain is stopped. In a dehydrator that presses the paper-made laver with a plate to dehydrate the water in the laver and repeats a cycle in which the sponge plate separates from the upper and lower surfaces of the laver during the rotation time of the chain. The laminating dehydration method according to the invention, comprising the pinching step and the releasing step, wherein the cycle speed of the pinching step is controlled to be lower than the cycle speed of the releasing step.
Nori, the laminating dewatering device provided with a cycle speed control device in which the pinching step has an opening angle of about 120 degrees The cycle speed control device is provided with a speed change inverter connected to a cycle drive AC motor and a controller for the inverter is provided. The laver dewatering device according to the second aspect of the present invention comprises:

「作用」 従ってコントローラ6を操作し変速用インバーター5
によって上記サイクル中の挟圧工程1(サイクル中の開
き角120度)のサイクル速度を離脱工程2(サイクル中
の開き角240度)のサイクル速度よりも遅く調節するこ
とができ、無端チエン7(海苔簀支持枠8)の停止直後
から回動直前までスポンジ板9、9によって抄製海苔10
を圧搾し含有水分を脱水する。この脱水は第4図(イ)
図の海苔10とスポンジ板9との離脱工程2(挟圧直前)
から同(ロ)図の挟圧工程1(挟圧直後)に至り、さら
に同(ハ)図に示すように押圧板11、11を互に近接させ
てスポンジ板9、9を圧縮し、それによって海苔10内の
水分が排出される。海苔10内の残留水分はスポンジ板
9、9の圧縮から復元(膨張)に至る吸引作用によって
スポンジ板9、9内に吸引され上記(ハ)図から(イ)
図の離脱状態に至る間に残留水分は充分吸収されて了
う。押圧板11、11の上記近接離反動作は上記サイクル中
の挟圧工程1であって離脱工程2のサイクル速度よりも
遅いため停止時間が充分挟圧工程1に利用され、上記押
圧板11、11の近接離反速度は緩慢に行われ、海苔10内の
含有水分も緩慢に絞り出され、さらに残留水分は緩慢に
スポンジ板9、9内に吸収される。
[Operation] Therefore, the controller 6 is operated to operate the shifting inverter 5
Thus, the cycle speed in the pinching step 1 (opening angle in the cycle of 120 degrees) in the above cycle can be adjusted to be lower than the cycle speed in the releasing step 2 (opening angle in the cycle of 240 degrees), and the endless chain 7 ( From the time immediately after the laver support frame 8) stops to immediately before the rotation, the sponge plates 9 and 9 make the paper laver 10
Squeezed to dehydrate the water content. This dehydration is shown in Fig. 4 (a).
Separation process 2 between laver 10 and sponge plate 9 in the figure (just before pinching)
From (b) to the pressing step 1 (immediately after the pressing), and further, as shown in (c), the pressing plates 11, 11 are brought close to each other to compress the sponge plates 9, 9, and As a result, the water in the laver 10 is discharged. The residual water in the laver 10 is sucked into the sponge plates 9 and 9 by a suction effect from compression to restoration (expansion) of the sponge plates 9 and 9 and is shown in FIG.
The residual moisture is sufficiently absorbed before the state of separation shown in the figure is reached. The approaching / separating operation of the pressing plates 11, 11 is the pressing step 1 in the above cycle, and is slower than the cycle speed of the releasing step 2, so that the stop time is sufficiently used in the pressing step 1, and the pressing plates 11, 11 Is performed slowly, the water content in the laver 10 is also slowly squeezed out, and the residual water is slowly absorbed into the sponge plates 9, 9.

「実施例」 機枠12に2条の無端チエン7、7が掛回され、電磁ク
ラッチ13を介して定速減速モーターによって該チエン
7、7を等間隔回動させて停止する所謂間歇回動無端チ
エン7、7を形成する。このチエン7、7の上側移行部
には上記等間隔毎に海苔簀支持枠8、8を載置するよう
になっていて、該支持枠8は上記チエン7、7に伴って
間歇移動する。そしてこの支持枠8の停止位置の上下に
は抄製海苔脱水用昇降スポンジ板9、9を配置し、該ス
ポンジ板9、9はそれぞれ押圧板11、11に支持されてい
る。そして上記チエン7、7の停止時間中に上記押圧板
11、11を第4図(イ)図位置から(ハ)図位置に相互に
近接しさらに反対に離反させることによって該スポンジ
板9、9で海苔簀14と共に該簀14上の抄製海苔10を挟圧
し、該海苔10内の水分を脱水するものである。そしてス
ポンジ板9、9が第4図(イ)図に示す離反状態となっ
て上記チエン7、7及び支持枠8が上記等間隔だけ移動
(回動)し、次の支持枠8がスポンジ板9、9間に停止
するまでのチエン7、7の回動時間中には上記スポンジ
板9、9は海苔10の上下面から離脱し往復昇降するもの
であって、該離脱工程2と上記挟圧工程1とによってサ
イクルが形成され、該サイクルを繰返し海苔脱水機が形
成される。そしてこのサイクルは減速ACモーター4によ
って駆動されるもので、挟圧工程1は第3図に示すよう
に開き角120度カム15によって閉路するリミットスイッ
チ16によって変速用インバーター5(VVVFインバータ
ー)が動作し、該インバーター5によってACモーター4
の回転速度を変速することができ、その変速制御はコン
トローラ6によって行われるもので該インバーター5及
びコントローラ6によって挟圧工程1のサイクル速度制
御装置3を構成するものである。上下の押圧板11、11は
昇降スライダー17、17に設けられ、該スライダー17、17
は昇降案内ガイド18、18に沿って往復昇降し、上部スラ
イダー17はクランク19に連杆20で接続し、下部スライダ
ー17はクランク軸21に設けた偏心カム22によって昇降す
るもので、クランク軸21に設けた減速スプロケット23と
中間軸24に設けたスプロケット25との間にチエン26を掛
回し、上記カム15のカム軸27に設けたスプロケット28と
中間軸24に設けた連動スプロケット29との間にチエン30
を掛回し、さらに減速ACモーター4の出力軸31に設けた
スプロケット32と上記カム軸27に設けたスプロケット33
との間に駆動チエン34を掛回して上記ACモーター4によ
って上記サイクルを繰返すことができる。勿論カム15に
よって上記リミットスイッチ16は開路し、開路状態では
上記ACモーター4は定格回転数によって急速回転し、そ
れによって上記チエン7、7の等間隔回動中の上記離脱
工程1が行われる。尚図中35で示すものは上記中間軸24
を介して上記ACモーター4によって連動する海苔抄製機
である。
"Embodiment" Two endless chains 7, 7 are wound around a machine frame 12, and the chains 7, 7 are rotated at equal intervals by a constant-speed reduction motor via an electromagnetic clutch 13, so-called intermittent rotation. Endless chains 7, 7 are formed. Nori cage support frames 8, 8 are placed on the upper transition portions of the chains 7, 7 at equal intervals as described above, and the support frames 8 intermittently move with the chains 7, 7. Above and below the stop position of the support frame 8, elevating sponge plates 9, 9 for paper laver dewatering are arranged, and the sponge plates 9, 9 are supported by pressing plates 11, 11, respectively. Then, during the stop time of the chains 7, 7, the pressing plate
The sponge plates 9 and 9 together with the laver cage 14 together with the laver 10 make the seaweed 10 on the cage 14 by bringing the 11 and 11 closer to each other from the position of FIG. To dehydrate the water in the laver 10. Then, the sponge plates 9 and 9 are separated from each other as shown in FIG. 4 (a), and the chains 7, 7 and the support frame 8 move (rotate) at the same intervals, and the next support frame 8 becomes the sponge plate. During the rotation time of the chains 7, 7 before stopping between 9, 9, the sponge plates 9, 9 separate from the upper and lower surfaces of the laver 10 and reciprocate up and down. A cycle is formed by the pressure step 1 and the cycle is repeated to form a laver dehydrator. This cycle is driven by the deceleration AC motor 4. In the pinching step 1, as shown in FIG. 3, the speed change inverter 5 (VVVF inverter) is operated by the limit switch 16 closed by the opening angle 120 degree cam 15. And the inverter 5 controls the AC motor 4
The rotation speed of the rotation speed is controlled by the controller 6, and the inverter 5 and the controller 6 constitute the cycle speed control device 3 of the pinching step 1. The upper and lower pressing plates 11, 11 are provided on lifting sliders 17, 17, respectively.
The upper slider 17 is connected to a crank 19 by a connecting rod 20, and the lower slider 17 is raised and lowered by an eccentric cam 22 provided on a crankshaft 21. A chain 26 is wound between a reduction sprocket 23 provided on the intermediate shaft 24 and a sprocket 25 provided on the intermediate shaft 24, and a sprocket 28 provided on the cam shaft 27 of the cam 15 and an interlocking sprocket 29 provided on the intermediate shaft 24. To Chain 30
And a sprocket 32 provided on the output shaft 31 of the deceleration AC motor 4 and a sprocket 33 provided on the cam shaft 27.
The above-described cycle can be repeated by the AC motor 4 with the drive chain 34 being hung between them. Of course, the limit switch 16 is opened by the cam 15, and in the open state, the AC motor 4 is rapidly rotated at the rated speed, whereby the detachment step 1 during the equal rotation of the chains 7, 7 is performed. In the figure, reference numeral 35 denotes the intermediate shaft 24.
Nori paper making machine that is linked by the AC motor 4 via the.

「発明の効果」 本発明は上述の方法及び装置によったので、上下のス
ポンジ板9、9による挟圧工程1のサイクル速度を上記
抄製海苔10の停止時間一杯きわめて緩慢に行い得るため
海苔10内の水分は十分排出され、残留水分を著しく低減
し、かつスポンジ板9、9の緩慢復元による残留水分の
緩慢吸引を行い得て海苔表面の海苔葉の浮き立ちが防止
され海苔表面の平滑性が保持されるため海苔表面の艶及
び光沢を著しく向上させ品質良好な海苔が得られるばか
りでなく、残留水分が少いので次の乾燥工程における乾
燥効率を向上させ得る効果がある。
[Effect of the Invention] Since the present invention is based on the above-described method and apparatus, the cycle speed of the pinching step 1 by the upper and lower sponge plates 9 and 9 can be performed very slowly because the stop time of the above-mentioned paper laver 10 can be performed very slowly. The moisture in 10 is sufficiently discharged, the residual moisture is significantly reduced, and the sponge plates 9 and 9 can be slowly sucked to recover the residual moisture due to the slow restoration, so that the nori leaves on the nori surface are prevented from floating and the nori surface is smooth. In addition to maintaining the property, the gloss and gloss of the surface of the laver are remarkably improved, so that the laver of good quality can be obtained. In addition, since the residual moisture is small, the drying efficiency in the next drying step can be improved.

【図面の簡単な説明】[Brief description of the drawings]

第1図は本発明の海苔脱水装置を示す正面図、第2図は
海苔簀支持枠の平面図、第3図は動作用カムの正面図、
第4図(イ)図は離脱状態図、第4図(ロ)(ハ)図は
挟圧状態図である。 1……挟圧工程、2……離脱工程、3……サイクル速度
制御装置、4……サイクル駆動用ACモーター、5……変
速用インバーター、6……コントローラ。
FIG. 1 is a front view showing a laver dehydrating apparatus of the present invention, FIG. 2 is a plan view of a laver support frame, FIG. 3 is a front view of an operation cam,
FIG. 4 (a) is a detached state diagram, and FIGS. 4 (b) and (c) are pinching state diagrams. 1… Nipping process 2… Release process 3… Cycle speed control device 4… Cycle drive AC motor 5… Speed change inverter 6… Controller

Claims (3)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】機枠に等間隔毎に間歇回動する無端チエン
を設け、該チエンに上記等間隔毎に海苔簀支持枠を載置
し、該支持枠の停止位置の上下に抄製海苔脱水用昇降ス
ポンジ板及び該スポンジ板の押圧板が設けられ、上記チ
エンの停止時間中に上記押圧板を相互に近接離反させる
ことによって上記スポンジ板で上記抄製海苔を挟圧して
該海苔内の水分を脱水し、上記チエンの回動時間中には
上記スポンジ板が上記海苔の上下面から離脱するサイク
ルを繰返す脱水機において、上記サイクルが上記挟圧工
程と上記離脱工程とよりなり、挟圧工程のサイクル速度
を離脱工程のサイクル速度よりも遅く制御することを特
徴とする海苔脱水法。
An endless chain that rotates intermittently at equal intervals is provided on a machine frame, and laver support frames are mounted on the chain at equal intervals, and paper laver is placed above and below a stop position of the support frame. A dewatering elevating sponge plate and a pressing plate for the sponge plate are provided, and the papermaking laver is pressed with the sponge plate by bringing the pressing plates closer to and away from each other during the stop time of the chain, thereby causing In a dehydrator that repeats a cycle in which water is dehydrated and the sponge plate is separated from the upper and lower surfaces of the laver during the rotation time of the chain, the cycle includes the pinching step and the separating step. A laver dewatering method, wherein the cycle speed of the process is controlled to be lower than the cycle speed of the separation process.
【請求項2】請求項(1)記載の脱水機において、上記
サイクルが360度であり、上記挟圧工程が開き角約120度
であるサイクル速度制御装置を設けた海苔脱水装置。
2. The laminating dewatering apparatus according to claim 1, further comprising a cycle speed control device in which the cycle is 360 degrees and the squeezing step has an opening angle of about 120 degrees.
【請求項3】サイクル速度制御装置がサイクル駆動用AC
モーターに変速用インバーターが接続され該インバータ
ーのコントローラを設けてなる請求項(2)記載の海苔
脱水装置。
3. The cycle speed control device is a cycle drive AC.
The laver dehydration apparatus according to claim 2, wherein a speed change inverter is connected to the motor, and a controller for the inverter is provided.
JP1328866A 1989-12-18 1989-12-18 Nori dehydration method and apparatus Expired - Lifetime JP2747347B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP1328866A JP2747347B2 (en) 1989-12-18 1989-12-18 Nori dehydration method and apparatus

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP1328866A JP2747347B2 (en) 1989-12-18 1989-12-18 Nori dehydration method and apparatus

Publications (2)

Publication Number Publication Date
JPH03191764A JPH03191764A (en) 1991-08-21
JP2747347B2 true JP2747347B2 (en) 1998-05-06

Family

ID=18214971

Family Applications (1)

Application Number Title Priority Date Filing Date
JP1328866A Expired - Lifetime JP2747347B2 (en) 1989-12-18 1989-12-18 Nori dehydration method and apparatus

Country Status (1)

Country Link
JP (1) JP2747347B2 (en)

Also Published As

Publication number Publication date
JPH03191764A (en) 1991-08-21

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