JP2699157B2 - Rust prevention tape for welding groove - Google Patents

Rust prevention tape for welding groove

Info

Publication number
JP2699157B2
JP2699157B2 JP7050452A JP5045295A JP2699157B2 JP 2699157 B2 JP2699157 B2 JP 2699157B2 JP 7050452 A JP7050452 A JP 7050452A JP 5045295 A JP5045295 A JP 5045295A JP 2699157 B2 JP2699157 B2 JP 2699157B2
Authority
JP
Japan
Prior art keywords
rust
tape
groove surface
welding
adhesive layer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP7050452A
Other languages
Japanese (ja)
Other versions
JPH08215854A (en
Inventor
洋治 岡崎
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kawasaki Motors Ltd
Original Assignee
Kawasaki Jukogyo KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kawasaki Jukogyo KK filed Critical Kawasaki Jukogyo KK
Priority to JP7050452A priority Critical patent/JP2699157B2/en
Publication of JPH08215854A publication Critical patent/JPH08215854A/en
Application granted granted Critical
Publication of JP2699157B2 publication Critical patent/JP2699157B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Coating Apparatus (AREA)
  • Preventing Corrosion Or Incrustation Of Metals (AREA)
  • Arc Welding In General (AREA)
  • Nonmetallic Welding Materials (AREA)

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【産業上の利用分野】本発明は、鋼部材の開先面を形成
してから溶接を施すまでの期間開先面を防錆する溶接用
開先面防錆テープに関する。
The present invention relates to relates to an open crest anticorrosive tapes for welding to rust the period GMA surface from forming an open crest until subjected to welding of the steel member.

【0002】[0002]

【従来の技術】鋼構造物用の鋼板同士を溶接接合した
り、パイプラインの管材同士を溶接接合する場合、通
常、鋼板の端部や管材の端部には開先面が形成される。
溶接施工条件が厳しい場合には、開先面を形成後、開先
面とその近傍部位を研磨し、開先面に錆や異物が存在し
ない状態で溶接が施工される。ところで、鋼板や管材に
開先面を形成後、溶接接合するまでに数日、数ケ月の期
間が経過することも多いが、その場合、開先面に錆が発
生すると、溶接接合の直前に開先面を研磨する必要があ
り、その研磨に多大の労力とコストがかかる。そこで、
従来、開先面の防錆を図る為に、開先面に防錆用の塗料
を塗布しておき、溶接施工の直前にその防錆塗料をグラ
インダー等の手動工具にて除去することは行われてい
る。しかし、前記防錆塗料を除去するには多大の労力と
コストがかかるため、除去することなく溶接できる種々
の防錆剤が実用化されている。この種の防錆剤は、スプ
レー方式にて薄い防錆被膜を形成するものであり、かな
り高価なものである。そして、防錆剤を塗布したまま溶
接しても溶接部の品質に何ら悪影響を及ぼさないとも言
われている(例えば、特開昭60−92074号公報参
照)。
2. Description of the Related Art When welding steel plates for steel structures or welding pipe members of a pipeline together, a groove surface is usually formed at the end of the steel plate or at the end of the tube.
If the welding conditions are severe, the groove surface is formed, and then the groove surface and the vicinity thereof are polished, and the welding is performed without any rust or foreign matter on the groove surface. By the way, after forming a groove surface on a steel plate or pipe, a period of several days or months often elapses before welding and joining, but in this case, if rust occurs on the groove surface, immediately before the welding joint The groove face needs to be polished, which requires a great deal of labor and cost. Therefore,
Conventionally, in order to prevent rust on the groove surface, a paint for rust prevention is applied to the groove surface, and the rust prevention paint is removed with a grinder or other manual tool immediately before welding. Have been done. However, since removing the rust preventive paint requires a great deal of labor and cost, various rust preventive agents that can be welded without removal have been put to practical use. This kind of rust preventive forms a thin rust preventive film by a spray method and is considerably expensive. It is also said that welding with the rust preventive applied has no adverse effect on the quality of the welded portion (see, for example, JP-A-60-92074).

【0003】一方、金属管等の防食、防水、マスキング
等に好適な防食テープであって、エチレンプロピレンゴ
ム等の合成ゴム製テープ基材にブチルゴムコンパウンド
等の合成ゴム製粘着層を形成し、粘着層の表面に剥離テ
ープを介在させてなる防食テープも市販されており、種
々の用途に適用されている。この防食テープでは、物品
に対する粘着層の粘着力は高いが、粘着層を形成する合
成ゴム自体の結合力が十分に強いために、物品の表面に
粘着後に剥離した場合に、物品の表面に全く残存するこ
となく剥離されるという特徴がある。
On the other hand, an anticorrosion tape suitable for anticorrosion, waterproofing, masking, and the like of a metal tube or the like, in which a synthetic rubber adhesive layer such as a butyl rubber compound is formed on a synthetic rubber tape base material such as ethylene propylene rubber. Anticorrosion tapes having a release tape interposed on the surface of the layer are also commercially available and have been applied to various uses. In this anticorrosion tape, the adhesive strength of the adhesive layer to the article is high, but the bonding force of the synthetic rubber itself forming the adhesive layer is sufficiently strong, so that when the adhesive is peeled off after adhering to the surface of the article, it completely adheres to the article surface. It is characterized in that it is peeled off without remaining.

【0004】[0004]

【発明が解決しようとする課題】しかし、前記防錆剤
は、開先面にスプレー方式にて非常に薄い防錆被膜を形
成するだけであるので、短期間の防錆はともかく、長期
間の防錆に十分に耐えるものでない。例えば、火力発電
所のパイプラインを建設するような場合には、短管の開
先加工してから溶接施工まで数ケ月経過するため、開先
面に防錆剤を塗布しておいても、完全な防錆を図ること
はできないので、実際には、管材の溶接接合の直前に、
手動工具により開先面を鏡面状に研磨してから溶接接合
することになる。例えば、口径600mmの管材の1対
の開先面の研磨に約5時間もの工数がかかるため、その
研磨のコストは多大になる。しかも、研磨を省略し、防
錆剤を塗布したまま開先面を溶接接合すると、溶着金属
中に防錆剤から発生する何らかの異物が溶け込むため、
溶接品質上は好ましくない。本発明の目的は、開先面を
確実に低コストで防錆できる溶接用開先面防錆テープを
提供することである。
However, the rust preventive only forms a very thin rust preventive film on the groove surface by spraying, so that rust prevention is not required for a short period of time but for a long period of time. It does not withstand rust sufficiently. For example, when constructing a pipeline for a thermal power plant, several months pass from the beveling of the short pipe to the welding work, so even if a rust inhibitor is applied to the beveled surface, Since it is not possible to achieve complete rust prevention, in practice,
The groove surface is polished to a mirror surface by a manual tool and then welded. For example, since polishing of a pair of groove surfaces of a pipe material having a diameter of 600 mm requires about five hours of man-hour, the polishing cost becomes large. In addition, if grinding is omitted and the groove surface is welded and joined with the rust preventive applied, any foreign matter generated from the rust preventive will dissolve into the deposited metal,
It is not preferable in terms of welding quality. An object of the present invention is to <br/> provide open crest anticorrosive tapes for welding can rust reliably and at a lower cost groove surface.

【0005】[0005]

【課題を解決するための手段】請求項1に係る溶接用開
先面防錆テープは、鋼部材の開先面に貼りつけて防錆す
る為の溶接用開先面防錆テープであって、合成ゴム製の
テープ基材と、このテープ基材の片側表面に形成された
合成ゴム製の粘着層と、この粘着層の表面に剥離可能に
貼り付けられた剥離テープとを備えたものである。
According to a first aspect of the present invention, there is provided a rust-preventive tape for welding a groove for attaching to a groove of a steel member to prevent rust. A tape base made of synthetic rubber , a synthetic rubber adhesive layer formed on one surface of the tape base, and a release tape releasably attached to the surface of the adhesive layer. is there.

【0006】[0006]

【作用】請求項1に係る溶接用開先面防錆テープは、鋼
部材の開先面に貼りつけて防錆する為の溶接用開先面防
錆テープであり、この溶接用開先面防錆テープにより溶
接用開先面を防錆する際には、剥離テープを剥離して合
成ゴム製の粘着層を開先面とその近傍部位に密着する状
に貼り付ける。その結果、防錆テープの外面側に合成
ゴム製のテープ基材が現れた状態になる。溶接に際して
防錆テープを除去する際には、テープ基材を引っ張って
剥離していくと、テープ基材と粘着層とが剥離され、開
先面にゴミ等の異物が残らず清浄な開先面が現れる。
According to a first aspect of the present invention, there is provided a welding groove rust-preventing tape for attaching to a groove of a steel member to prevent rust. when rust open crest welding by rust tape Zhou that by peeling off the exfoliation tape adheres the synthetic rubber adhesive layer groove surface and its vicinity of the site
Paste in the state . As a result, it is synthesized on the outer surface of the rust prevention tape.
The rubber tape base material appears. When removing the rust-preventive tape during welding, pull the tape base material to separate it, and the tape base material and the adhesive layer will be peeled off, leaving no foreign matter such as dust on the groove surface. A face appears.

【0007】[0007]

【実施例】以下、本発明の実施例について図面を参照し
つつ説明する。本実施例は、パイプラインの管材端部に
溶接用開先面を形成してから溶接を施すまでの期間にお
いて、溶接用開先面を防錆する開先面防錆テープに本発
明を適用した場合の一例である。
Embodiments of the present invention will be described below with reference to the drawings. This embodiment is applied in the period after forming the welding GMA surface tubing ends of the pipeline until subjected to welding, the present invention groove surface rust tape to rust the opening crest welding This is an example of the case.

【0008】図1に示すように、この開先面防錆テープ
を適用する溶接用開先面の防錆方法は、管材10端部に
溶接用開先面11(図3参照)の形成後、開先面11と
その近傍部位を研磨する研磨工程と、研磨された開先面
11とその近傍部位を溶剤で拭き取る拭取り工程と、溶
剤で拭き取った開先面11とその近傍部位に、防錆テ
15を貼り付けるテープ貼着工程と、開先面11に溶接
を施す前に、防錆テープ15を開先面11とその近傍部
位から剥離する剥離工程とを備えている。
[0008] As shown in FIG. 1, the groove surface rust tape
The rust-prevention method of the welding groove surface applying the method includes a polishing step of forming the welding groove surface 11 (see FIG. 3) at the end of the pipe material 10 and then polishing the groove surface 11 and the vicinity thereof; a groove surface 11 that is a wiping step of wiping the portion near a solvent, a wiped groove surface 11 and its vicinities in a solvent, and tape applying step of attaching the anti Sabite over 15, groove surface before performing the welding 11, and a peeling step of peeling off the anti Sabite-loop 15 and groove surface 11 from the vicinity of the site.

【0009】パイプラインPの管材10は、長さ12
m、口径600mmに形成され、図3に示すように、そ
の両端部に開先面11が形成される。次に、前記4つの
工程について、順々に詳細に説明する。先ず、研磨工程
において、開先面11とその近傍部位に錆や異物が存在
しない状態にする為に、開先面11とその近傍部位を所
定の研磨工具等により鏡面状に研磨する。次に、拭取り
工程において、開先面11とその近傍部位をアルコール
やアセトン等の溶剤で拭取って、水分や油分を除去す
る。
The pipe material 10 of the pipeline P has a length 12
m, having a diameter of 600 mm, and a groove surface 11 is formed at both ends as shown in FIG. Next, the four steps will be sequentially described in detail. First, in the polishing step, the groove surface 11 and the vicinity thereof are mirror-polished with a predetermined polishing tool or the like so that rust or foreign matter does not exist on the groove surface 11 and the vicinity thereof. Next, in the wiping step, the groove surface 11 and the vicinity thereof are wiped with a solvent such as alcohol or acetone to remove water and oil.

【0010】次に、テープ貼着工程において、図2、図
3に示すように、防錆テープ15を、粘着層17が開先
面11とその近傍部位に密着する状態にして貼り付け
る。ここで、防錆テープ15について説明すると、図4
に示すように、防錆テープ15は、合成ゴム(例えば、
エチレンプロピレンゴム)製の厚さ0.3〜0.5mm
のテープ基材16と合成ゴム(例えば、ブチルゴムコン
パウンド)を主成分とした厚さ0.3〜0.5mmの粘
着層17と剥離テープ18とからなり、テープ基材16
の表面に剥離性の高い粘着層17が形成されている。
尚、防錆テープ15の粘着層17には、合成樹脂製の剥
離テープ18が貼着されていて、剥離テープ18を粘着
層17から剥離してから、防錆テープ15を貼着する。
[0010] Next, in the tape attaching step, as shown in FIGS. 2, 3, the anti Sabite-loop 15, the adhesive layer 17 paste in a state of close contact with the vicinity portions groove surface 11 . Here, to describe the anti Sabite-loop 15, Fig. 4
As shown in, anti Sabite-loop 15, a synthetic rubber (e.g.,
0.3-0.5mm thick made of ethylene propylene rubber)
The tape base 16 comprises an adhesive layer 17 having a thickness of 0.3 to 0.5 mm and a release tape 18 mainly composed of a tape base 16 of synthetic rubber (for example, butyl rubber compound).
The adhesive layer 17 having high releasability is formed on the surface of the substrate.
Incidentally, the adhesive layer 17 of the anti Sabite-loop 15, the synthetic resin of the peeling tape 18 is being adhered, after releasing the release tape 18 from the adhesive layer 17, bonded to proof Sabite-loop 15 To wear.

【0011】テープ貼着工程の実行後、図5に示すよう
に、開先面11とその近傍部位に防錆テープ15が貼り
付けられた複数の管材10は、パイプラインPに沿って
敷設され、その後、剥離工程において、防錆テープ15
を開先面11とその近傍部位から剥離して、図6に示す
ように、開先面11の溶接が施工される。
[0011] After execution of the tape attaching step, as shown in FIG. 5, a plurality of tubing 10 that anti Sabite-loop 15 is attached groove surface 11 and its vicinity sites along the pipeline P laid, then the separation step, anti Sabite-loop 15
Is peeled off from the groove surface 11 and the vicinity thereof, and welding of the groove surface 11 is performed as shown in FIG.

【0012】前記説明した溶接用開先面の防錆技術によ
れば、研磨された開先面11とその近傍部位を溶剤で拭
き取ってから、防錆テープ15を貼るため、開先面11
に錆が発生しない状態にして、防錆テープ15の粘着層
17で開先面11を気密状に保護することができる。そ
して、開先面11に溶接を施す前に、防錆テープ15を
開先面11とその近傍部位から剥離すると、開先面11
には何も残存せずに剥離されるため、研磨状態のままの
鏡面状の開先面11を再現させて溶接接合することがで
きる。
According to rust technology of the welding GMA surfaces described, polished groove surface 11 and the portion close from wiping with a solvent, for affixing the proof Sabite-loop 15, the groove surface 11
In in a state where rust is not generated, the open crest 11 with adhesive layer 17 of the anti Sabite-loop 15 can be protected in an airtight manner. Then, before performing the welding groove surface 11, when peeling off the anti Sabite-loop 15 and groove surface 11 from the vicinity of the site, the groove surface 11
Is peeled off without any residue, so that the mirror-shaped groove surface 11 in the polished state can be reproduced and welded.

【0013】しかも、防錆テープ15のテープ基材16
も粘着層17も伸縮性があるため、平面状でない管材1
0の開先面11とその近傍部位に簡単に貼着することが
できるし、その防錆テープ15の剥離も簡単に行える
し、防錆テープ15も安価であるため、防錆の為のコス
トが著しく安価になる。例えば、図7は鋼板20の端部
の溶接用開先面21に、溶接用開先面の防錆技術を適用
したものであり、テープ貼着工程において、溶接用開先
面21とその近傍部位錆テープ15を、粘着層17
が開先面21とその近傍部位に密着する状態に貼り付け
たものである。つまり、防錆テープ15を管材10、鋼
板20の部に形成された開先面11,21に限らず、
種々の形状の開先面にも簡単に貼着することができる
[0013] In addition, the tape base of anti-Sabite-loop 15 material 16
And the adhesive layer 17 are stretchable, so that the tubular material 1 is not flat.
From 0 of the groove surface 11 and can be easily adhered in the vicinity site, to enable easy peeling of the anti Sabite-loop 15, anti Sabite-loop 15 is also less expensive because, rust The cost for this is significantly lower. For example, FIG. 7 shows a case in which the rust prevention technology of the welding groove surface is applied to the welding groove surface 21 at the end of the steel plate 20, and in the tape attaching process, the welding groove surface 21 and its vicinity are shown. the anti Sabite-loop 15 at the site, the adhesive layer 17
Are attached in such a manner that they are in close contact with the groove surface 21 and the vicinity thereof. That is, an anti Sabite-loop 15 tubing 10 is not limited to the groove surface 11 and 21 formed at the end of the steel plate 20,
It can be easily adhered to grooved surfaces of various shapes .

【0014】尚、前記実施例において、防錆テープ15
のテープ基材16と粘着層17は、エチレンプロピレン
ゴムとブチルゴムコンパウンドに限定されたものでな
く、合成ゴム製テープ基材16としては、伸縮性のある
テープ基材が適用可能であり、粘着層17としては、剥
離したときに開先面11に何ら異物を残存させることの
ない粘着層が適用可能である。
[0014] In the above embodiments, anti Sabite-loop 15
The tape base 16 and the adhesive layer 17 are not limited to the ethylene propylene rubber and the butyl rubber compound. As the synthetic rubber tape base 16, an elastic tape base can be used. As 17, an adhesive layer that does not leave any foreign matter on the groove surface 11 when peeled off can be applied.

【0015】[0015]

【発明の効果】請求項1に係る溶接用開先面防錆テープ
は、合成樹脂製のテープ基材と、このテープ基材の片側
表面に形成された合成ゴム製の粘着層と、この粘着層の
表面に剥離可能に貼り付けられた剥離テープとを備えて
いるので、剥離テープを剥離して粘着層を開先面と近傍
部位とに密着する状態に粘着させるという簡単な作業
で、開先面に能率的に貼り付けることができ、また溶接
する際には、テープ基材と粘着層とを一体的に剥離する
ことで能率的に剥離することができる。合成ゴム製の粘
着層で開先面を保護して確実に防錆できるうえ、剥離す
れば清浄な開先面が現れる
According to the first aspect of the present invention, there is provided a rust-preventive tape for welding groove, comprising: a tape base made of a synthetic resin; a synthetic rubber adhesive layer formed on one surface of the tape base; since a release tape which is peelably to the surface of the layer, groove surface an adhesive layer by peeling off the exfoliation tape and near
By a simple work of sticking to the part in close contact with the part, it can be efficiently attached to the groove surface, and at the time of welding, the tape base and the adhesive layer are integrally peeled off Peeling can be performed efficiently. The grooved surface is protected by a synthetic rubber adhesive layer to reliably prevent rust, and when peeled off, a clean grooved surface appears .

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明の実施例に係る溶接用開先面の防錆方法
の工程図である。
FIG. 1 is a process diagram of a method for preventing rust on a groove for welding according to an embodiment of the present invention.

【図2】防錆テープ開先面とその近傍部位に粘着
管材の斜視図である。
2 is a perspective view of the vibration Sabite-loop the groove surface and the adhesive was tubing in proximity site.

【図3】図2のIII−III線断面図である。FIG. 3 is a sectional view taken along line III-III of FIG. 2;

【図4】防錆テープの断面図である。FIG. 4 is a cross-sectional view of the anti-Sabite-loop.

【図5】パイプラインに沿って敷設された複数管材の
断面図である。
FIG. 5 is a cross-sectional view of a plurality of pipes laid along a pipeline.

【図6】溶接接合された複数の管材の断面図である。FIG. 6 is a cross-sectional view of a plurality of welded pipe members.

【図7】防錆テープ開先面とその近傍部位に粘着
鋼板の斜視図である
7 is a perspective view of the steel sheet sticking the anti Sabite-loop to the neighboring portion and the groove surface.

【符号の説明】[Explanation of symbols]

10 管材 11 開先面 15 防錆テープ 16 テープ基材 1 着層18 剥離テープ 20 鋼板 21 開先面 10 tubing 11 groove surface 15 anti Sabite-loop 16 tape base 1 7 tacky adhesive layer 18 release tape 20 steel 21 groove surface

Claims (1)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】 鋼部材の開先面に貼りつけて防錆する為
の溶接用開先面防錆テープであって、 合成ゴム製のテープ基材と、このテープ基材の片側表面
に形成された合成ゴム製の粘着層と、この粘着層の表面
に剥離可能に貼り付けられた剥離テープとを備えたこと
を特徴とする溶接用開先面防錆テープ。
1. A welding groove rust-preventive tape for attaching to a groove surface of a steel member to prevent rust, comprising: a synthetic rubber tape base material; and a tape base material formed on one surface of the tape base material. A rust preventive tape for welding, comprising: an adhesive layer made of synthetic rubber thus obtained; and a release tape removably attached to the surface of the adhesive layer.
JP7050452A 1995-02-14 1995-02-14 Rust prevention tape for welding groove Expired - Fee Related JP2699157B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP7050452A JP2699157B2 (en) 1995-02-14 1995-02-14 Rust prevention tape for welding groove

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP7050452A JP2699157B2 (en) 1995-02-14 1995-02-14 Rust prevention tape for welding groove

Publications (2)

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JPH08215854A JPH08215854A (en) 1996-08-27
JP2699157B2 true JP2699157B2 (en) 1998-01-19

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JP7050452A Expired - Fee Related JP2699157B2 (en) 1995-02-14 1995-02-14 Rust prevention tape for welding groove

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Publication number Priority date Publication date Assignee Title
KR102183056B1 (en) * 2018-08-27 2020-11-25 한국조선해양 주식회사 Welding method

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JPS6234613U (en) * 1985-08-14 1987-02-28
JPS6348639A (en) * 1986-08-15 1988-03-01 Hitachi Ltd Magneto-optical recorder

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