JP2697398B2 - Vehicle structure and manufacturing method thereof - Google Patents

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a vehicle structure suitable for a vehicle, in particular, a railway vehicle running at a high speed in which fluctuations in the pressure outside the vehicle cause discomfort to passengers.

[0002]

2. Description of the Related Art In a railway vehicle structure, its own weight is reduced with an increase in traveling speed. As one example, a panel and a bone member constituting a structure are made of a light alloy, for example, an aluminum alloy. In addition, the structure is formed by using an extruded member in which the panel and the bone member are integrally formed. As such a structure, for example, the Light Metal Vehicle Committee Report No. 3 (Showa 49-1982, published by the Japan Railway Rolling Stock Manufacturers Association), page 90 to page 72.

[0003] As an example of a railway vehicle using an aluminum honeycomb sandwich panel as a floor plate for the purpose of reducing the weight of a vehicle body, for example, Japanese Utility Model Application Laid-Open No. 54-18300.
7, JP-A-60-179569 and JP-A-2-2-1.
No. 93760. This aluminum honeycomb sandwich panel is configured by overlapping a face plate and a core material made of an aluminum alloy and bonding them with a resin adhesive.

[0004] Further, as an example of a railway vehicle using a honeycomb panel as a plate material constituting a roof or a floor, European Patent Application Publication No. EP 0354436 A1 is disclosed.
Or French patent application FR 2 635 064
A1 is mentioned. In these vehicle bodies of railway vehicles, there is no detailed description of what means is used to join the honeycomb panel and the bone members or to join the bone members. In the case of only one explanation, the honeycomb panel and the bone member are joined by rivets.

[0005]

SUMMARY OF THE INVENTION In railway vehicles,
In recent years, the traveling speed has been improved. As the traveling speed of railway vehicles increases, vibrations, noises, and power consumption increase. Further, in a railway vehicle, the fluctuation of the pressure acting on the surface of the structure increases as the traveling speed increases. In particular, the fluctuation of the external pressure becomes large when the vehicles rub each other in the tunnel. Therefore, it is necessary to reduce the weight and the pressure resistance of the railway vehicle structure as the traveling speed increases.

[0006] In order to solve the above-mentioned problems, the railway vehicle structure must achieve an improvement in pressure resistance and a reduction in weight.
As described above, in a conventional railway vehicle structure, an extruded member made of a light alloy is used. However, there is a limit in reducing the thickness of the extruded member by current technology. Therefore,
It is expected that a structure using the extruded material will have more rigidity than necessary and the whole weight will be heavy.

On the other hand, in a structure using a honeycomb panel, welding is not used for joining the panel and a bone member.
There was a problem that a lot of time and labor were required for manufacturing the structure. That is, when a resin adhesive is used, there are problems that the coating operation is complicated, that it takes time for the adhesive to solidify, and that the strength is not uniform. Further, when using rivets, bolts, nuts, and the like, it is necessary to machine a pilot hole, and it is difficult to automate the fastening operation. Further, in a panel in which constituent members are joined using a resin adhesive, the joining strength between the constituent members cannot be sufficiently secured, and the in-plane and out-of-plane rigidity of the panel itself cannot be improved. Therefore, when a structure is constituted by the panels, the vertical bending rigidity is low, and vibration due to the bending of the whole structure is disadvantageous in improving ride comfort.

Further, in the conventional railway vehicle structure, sufficient consideration has not been given to a problem that occurs when the thickness of the face plate constituting the honeycomb panel is reduced. That is, when the thickness of the face plate is reduced, the face plate is liable to be damaged due to contact with other components when the honeycomb panel is handled. In particular, when the face plate is made of an aluminum alloy, problems such as a hole being made by a tool or the like are likely to occur. Such defects are likely to occur even after the completion of the structure. That is, when a stone or another pointed object hits the surface of a vehicle body completed as a railway vehicle, the vehicle may be relatively easily damaged. Further, when a structure is manufactured by using the honeycomb panel, when the pressure fluctuation outside the vehicle or the weight of the passenger, the mounted equipment and the structure itself acts on the structure, irregularities corresponding to the shape of the core material are generated on the surface of the face plate. Failure is expected.

[0009] The purpose of the present invention is a lightweight, is to provide a high car structure pressure resistance and strength.

[0010]

SUMMARY OF THE INVENTION The above object is achieved by providing two face plates.
And a core material disposed between the two face plates, and the two face plates
Between the frame material arranged at the ends of the two face plates
The core material and the frame material are connected to the two face plates.
A plurality of panel end portions.
In a vehicle structure configured by joining together, the laminated material
The core material and the frame material are provided on the two face plates constituting
Each face plate of the panel is joined by a genus joint
From the outside, the face plate and the frame at the end of the panel
Material to the face plate and the frame material at the end of the adjacent panel
Welding each of the panels
The thickness of the face plate is outside the thickness of the face plate inside the vehicle.
By increasing the thickness of the face plate, the structure of the vehicle is structured.
Can be achieved.

[0011]

[Function] A laminated material panel is formed by metal-to-metal bonding.
Since the structure is constructed by welding a number of panels, it is lightweight
It can be made high withstand voltage.

Further, the panel constituting at least one of the structural members, ie, the underframe, the two side structures, the roof structure, and the two end structures, has a thick face plate disposed outside the vehicle. Thus, the strength against stepping stones or other external impacts can be secured, and the surface can be prevented from being distorted. Further, since the thickness of the inner side face plate can be reduced to the limit of the strength, even if the thickness of the outer side face plate is increased, the weight of the structure does not increase.

Further, the panel having a different thickness of the face plate is
A side structure, and the above-mentioned par near the installation position of the bogie.
The thickness of the face plate of the flannel is
If greater than the thickness of the face plate of the panel, securing the strength
However, it can be made lighter.

[0014]

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS A first embodiment of the present invention will be described with reference to FIGS. Reference numeral 1 denotes a structure constituting a railway vehicle. Reference numeral 2 denotes a side structure constituting a side surface portion of the structure 1. Reference numeral 3 denotes an underframe constituting a bottom surface portion of the structure 1. Reference numeral 4 denotes a roof structure constituting the upper surface of the structure 1. Reference numeral 5 denotes a wife structure constituting a longitudinal end portion of the structure 1. The structure 1 is composed of two side structures 2, one underframe 3, one roof structure 4, and two end structures 5. Reference numeral 6 denotes a side beam constituting the underframe 3, which is disposed on both sides of the underframe 3 in the vehicle width direction in a longitudinal direction of the vehicle. Reference numeral 7 denotes a horizontal beam disposed between the side beams 6 provided on both sides in the width direction of the underframe 3, and is disposed at right angles to the side beam 6. The longitudinal ends of the plurality of cross beams 7 disposed between the side beams 6 are respectively joined to the side surfaces 6 a of the side beams 6. The plurality of cross beams 7 are arranged in parallel in the longitudinal direction of the vehicle body at regular intervals. Numeral 8 denotes a floor plate installed on the plurality of cross beams 7. As the floor plate 8, a plurality of light alloy extruded members which are arranged to be drawn in the longitudinal direction of the vehicle body are used. The extrusion member forming the floor plate 8 integrally has a rib having a T-shaped cross section on the indoor side. The floor panel 8 is arranged so as to form a plane in the vehicle width direction. The floor plate may be installed so as to form an arc-shaped curved surface in the vehicle width direction. If the floor panel is installed so as to form a curved surface, it is effective against pressure fluctuations outside the vehicle and the thickness can be reduced.

The side structure 2 is formed by joining a plurality of blocks in the longitudinal direction of the vehicle body.
That is, in FIG. 3, the side structure 2 is composed of two blocks X forming a portion close to the bogie installation portion and two blocks Y forming a portion remote from the bogie mounting portion. The blocks X and Y are composed of panels 50a and 50b and have side columns 9 and 10. Each of the side columns 9 and 10 has one end joined to the side beam 6 and the other end joined to an eaves girder 11 described later. The side pillar 9 is formed of a U-shaped cross section. Side pillar 9
It is attached to the joint of each block. Side pillar 10
The cross-sectional shape is constituted by a shape member having a Π shape. The side pillar 10 is attached to a longitudinally intermediate portion of each of the blocks. The side pillars 9 and 10 are configured to have a sectional shape that is line-symmetric with respect to a center line in a direction perpendicular to the joining surface. The side panels 50a and 50b have side window openings 1
7 are formed. At the edge of the side window opening 17, a profile having a flange 18 for supporting a window glass is installed.

The side panels 50a, 50b are face plates 51,
52, the core member 53 and the frame members 55 and 56 are joined by brazing, which is a metal-to-metal joint.
The face plates 51 and 52 are made of a thin plate made of an aluminum alloy. The core 53 is formed by joining two ribbon-shaped thin aluminum alloy plates in a honeycomb shape. The frame member 55 is made of an aluminum alloy extruded member having a U-shaped cross section. The width dimension of the frame member 55 matches the thickness dimension of the core member 53. The frame member 56 is formed of an aluminum alloy extruded die having a box-shaped cross section with one side protruding in a flange shape. The frame member 56 has a width dimension of the core member 5.
3 has a portion corresponding to the thickness dimension, and this portion is inserted between the face plates 51 and 52. The flange 56 f of the frame member 56 is configured to form a surface that is continuous with the face plate 52 that forms the outer surface of the structure 1. The blocks X and Y
The side panel 50a disposed at the longitudinal end of the vehicle body includes a core 53 and a frame 55, between the face plates 51 and 52.
56. A side panel 50b disposed at an intermediate portion of the blocks X and Y in the vehicle body length direction includes a core member 53 and a plurality of frame members 5 between the face plates 51 and 52.
5 is constituted. The side panels 50a and 50b are formed by arranging frame members 55 and 56 on the outer periphery of the core member 53 and brazing the frame members 55 and 56 while sandwiching them between the face plates 51 and 52. Each of the frame members is manufactured by heating while applying a load to each of the face plates in a vacuum furnace. The specifications of the side panels 50a and 50b are, for example, about 2 m in length, about 0.5 to 1 m in width, and about 30 mm in thickness. The frame material 56 is disposed on the outer peripheral portion of each of the blocks X and Y, and the flange 56f is disposed so as to protrude. In each of the blocks X and Y, a side panel 50a is disposed at an end of the vehicle body in the longitudinal direction.
A plurality of side panels 50b are arranged between a and the frame members 55 are joined to each other by welding. The side pillar 10 is attached to the inside of the vehicle by welding at the joint between the side panels 50a and 50b and the joint between the side panels 50b. The side pillar 10 is joined to the surface of the face plate 51 so as to correspond to two adjacent frame members 55 of the joined side panel 50b. The side pillar 9 is attached to the joint between the blocks X and Y and the joint between the blocks Y by welding.
The side pillar 10 is joined to two adjacent frame members 56 of the joined side panel 50a. The side pillars 9 and 10
By being joined to the side panels 50a and 50b, a box-shaped cross section is formed. By the way, as the side pillar, a mold member having a cross section different from that of the side pillars 9 and 10 may be used as described later.

By the way, as the face plates 51 and 52,
For example, three types having a plate thickness of 0.6 mm, 0.8 mm, and 1.0 mm are prepared. And, as the outer side face plate 52 of the side panels 50a and 50b constituting the block X,
A sheet having a thickness of 1.0 mm is used. As the face plate 51 inside the vehicle of the side panels 50a and 50b constituting the block X, a plate having a thickness of 0.8 mm is used. Further, the outer side face plate 5 of the side panels 50a, 50b constituting the block Y
As 2, a plate having a thickness of 0.8 mm is used. As the face plate 51 inside the vehicle of the side panels 50a and 50b constituting the block Y, a plate having a thickness of 0.6 mm is used. Therefore, the honeycomb panel, which is the side panels 50a and 50b constituting the side structure 2, has a greater thickness in the face plate 52 disposed on the vehicle exterior side than the face plate 51 disposed on the vehicle interior side. Further, between the block X and the block Y, the face plate constituting the block X is thicker than the face plate constituting the block Y. The side panels 50a, 50b
Is constituted by, for example, a plate having a thickness of 0.2 mm.

As the side panels 50a and 50b, several types are manufactured with a width dimension of about 0.5 m to 1 m. The side structure 2 is configured by arranging side panels having a long width dimension as the distance from the installation position of the carriage increases.
Therefore, the side panel forming the block X has a narrow width, and the side panel forming the block Y has a wide width. According to the width dimension of the side panels 50a, 50b, the side columns 9,
The intervals of 10 also increase as the distance from the installation position of the carriage increases. However, the interval between the side pillars 9 and 10 may be changed depending on the specification of the guest room. Therefore, there is a case where the side pillar cannot be installed so as to match the joint of the side panel.
In such a case, a side panel is manufactured by disposing a box-shaped cross section between the face plates corresponding to the side pillar installation position. Then, the side pillars are joined to the surface of the face plate by welding corresponding to the installation positions of the box members having the box-shaped cross section.

At the upper end in the width direction of each of the blocks X and Y, that is, at the end on the roof structure side, a frame member having the same cross-sectional shape as the frame member 56 is attached. Each block X, Y
The frame 12 at the upper end in the width direction is welded to a curtain plate 12 made of an extruded aluminum alloy material that is drawn through the entire length of the structure in the longitudinal direction of the vehicle body. Curtain plate 12
Is composed of a flat plate portion formed in an arc shape, a T-shaped rib integrally formed on the vehicle inner side of the flat plate portion, and an L-shaped flange joined to the roof structure 4. L of the curtain plate 12
The mold flange is used for the eaves girder 11 constituting the roof structure 4 described later.
And joined by welding. The L-shaped flange of the curtain plate 12 and the eaves girder 11 are joined to form a girder having a box-shaped cross section extending in the longitudinal direction of the vehicle body. An extruded die made of an aluminum alloy corresponding to a long base is attached to a lower end in the width direction of each of the blocks X and Y, that is, an end on the underframe side. The long base has a length equal to the length of each block X, Y in the longitudinal direction of the vehicle body. When the blocks X and Y are joined to form the side structure 2, the long bases of the blocks are joined at their ends by welding.

The roof structure 4, like the side structure 2, is formed by joining a plurality of blocks in the longitudinal direction of the vehicle body. In FIG. 5, each block constituting the roof structure 4 is composed of a plurality of roof panels 60a and 60b as in the side structure 2. Roof panel 6
Reference numerals 0a and 60b each include face plates 61 and 62, a core member 63, and frame members 65 and 66. The roof panel 60a
Is disposed at the longitudinal end of the block in the vehicle body. The roof panel 60b is located in the middle part of the block. The roof panel 60a is configured by arranging frame members 65 and 66 on the outer periphery of a core member 63, brazing them between face plates 61 and 62, and brazing them. The roof panel 60b is configured by arranging a frame member 65 on the outer periphery of a core member 63, brazing them between face plates 61 and 62, and brazing them. The block is constituted by combining the roof panel 60a and the roof panel 60b and joining them by welding. A rafter 19 is provided at a joint between the blocks. In addition, rafters 20 are installed at joints between the shingles in each block. The cross-sectional shape of the rafter 19 is the same as the cross-sectional shape of the side pillar 9. The cross-sectional shape of the rafter 20 is
0 is the same as the cross-sectional shape. The specifications of the roof panel 60a and the roof panel 60b are such that the vertical dimension and the horizontal dimension are substantially 1 unit.
m or 1m X 2m and thickness 30mm
It is. The block is configured by arranging one or two roof panels 60b between two roof panels 60a, and joining the combinations in two rows. The thickness of the face plate 62 arranged outside the vehicle is 1 mm.
And the thickness of the face plate 61 arranged inside the vehicle is 0.8 m.
m. The core 63 has a thickness of 0.2 mm.
The honeycomb panels that are the roof panel 60a and the roof panel 60b that form the roof structure 4 have basically the same configuration as the honeycomb panel that forms the side structure 2.

The wife structure 5 is formed by combining aluminum alloy honeycomb panels like the side structure 2 and the roof structure 4 and joining them by welding. In the two face plates constituting the honeycomb panel, the face plate on the outside of the vehicle has a greater thickness than the face plate on the inside of the vehicle.

However, when a large number of electric devices or other members are attached to the wife structure, the wife structure may be made of a light alloy extruded member.

The manufacturing situation of the structure 1 will be described below. The underframe 3 is configured by first installing a plurality of cross beams 7 between two side beams 6 and joining them by welding, and further mounting a floor member 8 on the upper surface of each of the cross beams 7 and joining them by welding. Is done.

The side structure 2 is manufactured on a jig configured to match the shape of the outer surface of the side structure 2. First, the side panels 50a and 50b, which are honeycomb panels, are manufactured in a vacuum furnace as described above. These side panels 50a, 50
b is combined according to the specifications of the blocks X and Y, and joined by welding. The blocks X and Y are configured by arranging the side panels 50a at both ends in the longitudinal direction of the vehicle body, arranging the side panels 50b therebetween, and joining the respective frame members 55 by welding. The respective frame members at the ends in the width direction of the blocks X and Y are also joined by welding, and the long base is also attached by welding. Then, two blocks Y are arranged between the two blocks X and placed on the jig. With each block constrained, the flanges 56f of the adjacent frame members 56 are joined by welding. Also, the frame material and the long base at the width direction end of each block are joined by welding. Next, a curtain plate 12 is provided at the upper end in the width direction of each block X, Y.
Place. Then, each frame member 5 of the blocks X and Y
The side pillars 9 and 10 are placed on 5,56. Thereafter, the side columns 9, 10 and the curtain plate 12 are attached to the blocks X and Y by welding while the side columns 9, 10 and the curtain plate 12 and the blocks X and Y are restrained. Thus, the side structure 2 is completed.

The roof structure 4 is manufactured on a jig configured to match the outer surface of the roof structure 4. The roof panels 60a and 60b, which are honeycomb panels, are manufactured in a vacuum furnace similarly to the side panels. These roof panels 60a,
60b is combined according to the specifications of each block, and joined by welding. Eave girder 11
Are attached by welding. The length of the eaves girder 11 corresponds to the length of the block in the longitudinal direction of the vehicle body. The plurality of blocks configured as described above are placed on the jig and restrained, and are joined by welding. The joining between the blocks is performed by joining the flanges of the frame member 66 of each block. The eaves girder 11 of each block is also joined by welding. The rafters 19 and 20 are placed on the plurality of blocks thus joined. And
In a state where the rafters 19, 20 and each block are restrained, the rafters 19, 20 are welded to form the frame members 65,
66 and eaves girder 11. Thus, the roof structure 4 is completed.

The wife structure 5 is also the side structure 2 or the roof structure 4
It is configured on a jig in the same way as.

The underframe 3, two side structures 2, the roof structure 4 and the two end structures 5 thus constructed are assembled. That is, after arranging the two side structures 2 and the two wife structures 5 on the underframe 3 and performing respective positioning,
These are joined by welding. Then, the roof structure 4 is placed on the upper portions of the two side structures 2 and the two end structures 5, and after being positioned, they are joined by welding.

Each of the panels 50a, 50b, 60a, 6
No. 0b has a higher bonding strength between the face plate and the core material than the panel formed using a conventional resin adhesive because the constituent members are joined by metal-to-metal bonding, that is, brazing. The thickness of the panel component can be reduced.
Further, due to the high bonding strength between the panel constituting members, the out-of-plane bending rigidity of the panel itself is high, and the pressure resistance of the structure can be improved. Therefore, by constituting the structure with the panels, the railway vehicle has improved pressure resistance and reduced weight.

Each of the panels 50a, 50b, 60a, 6
No. 0b has a higher bonding strength between the face plate and the core material than the panel formed using a conventional resin adhesive because the constituent members are joined by metal-to-metal bonding, that is, brazing. The thickness of the panel component can be reduced.
Further, due to the high bonding strength between the panel constituting members, the out-of-plane bending rigidity of the panel itself is high, and the pressure resistance of the structure can be improved. Therefore, by constituting the structure with the panels, the railway vehicle has improved pressure resistance and reduced weight.

Each of the panels 50a and 50b has a high in-plane rigidity due to a high bonding strength between the face plate and the core material. By forming the side structure 2 with these, the vertical bending rigidity of the entire structure 1 is reduced. Can be improved. Thus, vibrations caused by the vertical deflection of the structure 1 can be prevented, and riding comfort can be improved. In other words, a predetermined vertical bending rigidity can be ensured even when the weight of the vehicle body is reduced, so that a reduction in ride comfort can be prevented.

The panels 50a, 50b, 60
By joining the members a and 60b by welding to form the structure, the bonding strength between the panels can be ensured and the structure surface can be easily smoothed. Therefore, by constituting the structure with the panels, the railway vehicle is lightweight, has high pressure resistance, and has an improved appearance.

According to such a structure, the honeycomb panel constituting the structural body 1 has a face plate, for example, the face plate 5 on the outside of the vehicle.
Since the plates 2 and 62 are thicker than the indoor side plates, for example, 51 and 61, the pressure resistance can be improved and the weight can be reduced. That is, the reduction in rigidity is prevented by the structure of the honeycomb panel itself, and weight reduction is achieved by setting the thicknesses of the inner and outer face plates as described above. Also,
By ensuring a certain thickness of the face plate on the vehicle exterior side of the honeycomb panel constituting the structure 1, the unevenness on the surface of the structure 1 can be reduced. Thus, the amount of putty applied to the surface of the structure 1 in order to smooth the surface of the structure 1 can be reduced. Finally, the weight of the completed railway vehicle can be reduced.

Further, the honeycomb panel constituting at least one of the structural members, ie, the underframe 3, the two side structures 2, the roof structure 4 and the two end structures 5, is provided by connecting a thick face plate to the outside of the vehicle. , The strength against stepping stones or other external impacts can be secured, and the surface can be prevented from being distorted. Further, since the thickness of the inner side face plate can be reduced to the limit of the strength, even if the thickness of the outer side face plate is increased, the weight of the structure does not increase.

The effect associated with the large thickness of the panel on the vehicle outer side is also achieved when the panel is made of a resin adhesive.

By securing a certain thickness of the outer face plate of the honeycomb panel constituting the structural body 1, one surface of the honeycomb panel is prevented from being damaged by collision with another when the honeycomb panel is transported or the like. it can. Therefore, even if the honeycomb panel is made as light as possible, its handling is relatively easy. Thereby, the workability at the time of manufacturing the structure 1 can be improved.

A side panel 50a made of a honeycomb panel,
Since the side structure 2 is constituted by 50b, sufficient rigidity against pressure fluctuations outside the vehicle can be secured. That is, this honeycomb panel is configured by arranging a core material between two face plates and joining them. Therefore, the honeycomb panel has high rigidity against in-plane and out-of-plane loads due to its own structure. Since the side structure 2 is constituted by the side panels 50a and 50b made of honeycomb panels having such features, the in-plane and out-of-plane rigidity of the side structure 2 can be improved. This is effective in achieving an improvement in pressure resistance and a reduction in weight of the side structure 2.
Since the honeycomb panels forming the side panels 50a and 50b are joined by brazing the face plate, the core material, and the frame material, there is no aging and high reliability as compared with the conventional resin adhesive.

Further, since the side panels 50a and 50b can be made relatively thinner than the conventionally used extruded die, the side structure 2 can be made lighter. Further, conventionally, in a honeycomb panel using a resin adhesive for railway vehicles, since the honeycomb panels are joined to each other or to the honeycomb panel and the mold using a resin adhesive or a rivet, the overlapping portion of the joining portion is reduced. Become wider. Therefore, a honeycomb panel using a resin adhesive cannot be expected to be sufficiently lightweight. In addition, it is difficult to smooth the surface of the side structure in the honeycomb panel. The side panel 50
Since a and 50b are joined by welding, there is no overlapping portion at the joint, and the weight can be reduced. By joining the side panels 50a and 50b by welding, the joining operation is completed in a short time. In addition, the surface of the joint by welding can be easily and smoothly finished by a grinder.

The side structure 2 includes a block X having a large thickness of the face plates 51 and 52 and a block Y having a small thickness of the face plates 51 and 52. Therefore, in the side structure 2, the rigidity of the block X in the vicinity of the truck installation position is higher than that of the block Y far from the truck installation position. The shearing stress and bending moment acting on the side structure are highest near the installation position of the bogie, and decrease with distance. Since the side structure 2 has a configuration corresponding to the shear stress and the bending moment, it is possible to reduce the weight while securing the strength. Further, the side columns 9 and 10 constituting the side structure 2 are arranged so as to be narrower in the longitudinal direction of the vehicle body as the installation interval is closer to the bogie installation position. Thus, the side pillar 9,
By installing 10, the side structure 2 can be reduced in weight while ensuring strength.

It is to be noted that a box member having a box-shaped cross section can be previously installed in the honeycomb panel in accordance with the installation position of the side columns 9 and 10. By installing the side pillars 9 and 10 at the installation positions of the shape members, the installation positions of the side pillars 9 and 10 can be arbitrarily determined. By configuring the honeycomb panel in this manner, the side columns 9 and 10 can be installed at arbitrary positions, so that the rigidity of the side structure 2 can easily be adapted to the specification required for the railway vehicle.

The blocks X and Y are joined by welding the flanges 56f of the butted frame members 56. Therefore, the blocks X and Y can be joined by a welding operation from one direction inside the vehicle. The flange 56f is configured so that its surface forms a side structure surface. Therefore, the surface of the joint between the blocks X and Y can be easily smoothed only by finishing it with a grinder or the like.

By the way, all the frame members 56
Is arranged, all the side panels can be joined by welding from one side as described above. This eliminates the need to turn over the side panels when joining the plurality of side panels, and can simplify the joining operation.

In order to make the side panels 50a and 50b lightest, the following structure can be considered. The side panel is divided into upper and lower parts, and is composed of an upper part constituting the side window opening 17 and a lower part of other parts. As far as possible the thickness of the lower face plate is set, for example, to 0.6 mm for both the exterior and interior face plates to form a side panel. In this way, the side panels 50a and 50b can be configured lightest.

Since the honeycomb panel cannot be manufactured in large size due to its own manufacturing conditions such as uniform pressure and cost, a plurality of such panels are combined to form a block, and the block is joined to form a structural body. It is most efficient to configure the components. That is, individually manufactured panels are arranged and joined in units of the blocks X or Y. Then, the blocks X and Y are arranged and joined on a jig for each structural component. In this way, the assembly of the structural members can be efficiently performed step by step.
Further, each panel itself can be manufactured in a size most advantageous in terms of quality and cost.

A second embodiment of the present invention will be described with reference to FIG. 6, the same reference numerals as those of the first embodiment denote the same members. The feature of the second embodiment is that the floor panel installed on the underframe in the structure of the first embodiment is constituted by a honeycomb panel. Therefore, the structure of the second embodiment except for the floorboard is the same as that of the first embodiment. Reference numeral 70 denotes a floor plate provided on the upper surface of the horizontal beam 7s that forms the underframe 3. The floor plate 70 has face plates 71 and 7.
2 and a core member 73 and two types of frame members arranged between the face plates. The face plate 72 is installed outside the vehicle, and has a greater thickness than the face plate 71. Incidentally, the face plate 71 has a thickness of 0.
8 mm, and the face plate 72 has a thickness of 1 mm. The horizontal beam 7s
The height dimension is shorter than the horizontal beam of the first embodiment. The specific structure of the floor panel 70 is substantially the same as the side panel. Therefore, two types of honeycomb panels are formed by combining the two types of frame members. Combine two types of honeycomb panels to produce blocks that make up floorboards. The floorboard 70 is formed by joining a plurality of the blocks.

According to such a configuration, since the floor panel 70 is formed of the honeycomb panel in which the thickness of the face plate 72 on the outside of the vehicle is increased, the pressure resistance of the underframe 3 can be improved. Further, the weight of the underframe 3 can be reduced. Floorboard 70
Since the outer side face plate 72 is thicker, the joining work with the lateral beam 7 can be simplified. Since the out-of-plane rigidity of the floorboard 70 is higher than that of the floorboard of the first embodiment, the height of the transverse beam 7s can be reduced. As a result, the height of the entire underframe 3 can be reduced, so that a wide room space or a space for installing equipment under the floor can be secured.

By the way, in the above embodiment, the side pillars 9,
Reference numeral 10 denotes an extruded member having a U-shaped and a 型 -shaped cross section. However, a Z-shaped member 29 as shown in FIG. 7 may be used as the side pillar. Further, if the two mold members 29 are joined facing each other, the same shape as the side beam 9 having the U-shaped cross section can be obtained. Further, the Z-shaped member 29 may be used alone as a side pillar. If the various side pillars are made of a Z-shaped cross section as described above, the members can be shared, and the cost can be reduced.

Further, a Y-shaped member 30 as shown in FIG. 8 may be used as the side pillar. Since the cross-sectional shape of the square member 30 is line-symmetric, the rigidity of the square member 30 is higher than that of the shape member 29 in the Z-shape. In addition, since the groove is formed at the distal end portion of the joining portion, the joining can be performed across the welding bead at the joining portion of the plate members.

In each of the embodiments described above, the core material is formed and formed in a honeycomb shape. However, the present invention is not limited to this. That is, the same effect can be achieved by using a cell in which the core material is formed in a quadrangular shape or a substantially triangular shape. Further, a core material having a square cell is easy to manufacture itself, and a core material having a substantially triangular cell can easily form a spherical surface as a panel. Examples of the shapes of these core materials are described in the literature.
Light Metal (1990) Vol. 40 No. 5th 394
Page.

[0049]

According to the present invention, the laminated panel is made of metal.
These panels are welded together to form a structural body.
It can be made lightweight, high pressure resistant, and high strength.
is there. In addition, the thick face plate is placed on the outside of the vehicle.
And can be made lighter.

The panel of the face plate constitutes a side structure.
Any of the panels near the position where the trolley is installed
The thickness of one of the face plates is at a position away from the cart.
A thickness greater than a thickness of the one face plate of the panel;
For example, it can be made lighter while ensuring strength.

[Brief description of the drawings]

FIG. 1 is a perspective view showing a railway vehicle structure according to a first embodiment of the present invention.

FIG. 2 is a perspective view showing the entire structure of FIG. 1;

FIG. 3 is a sectional view taken along a line 3-3 in FIG. 2;

FIG. 4 is a sectional view taken along line 4-4 of FIG. 2;

FIG. 5 is a sectional view taken along the line 5-5 in FIG. 2;

FIG. 6 is a perspective view showing a railway vehicle structure according to a second embodiment of the present invention.

FIG. 7 is a sectional view showing a sectional shape of a side pillar or rafter.

FIG. 8 is a sectional view showing a sectional shape of a side pillar or rafter.

[Explanation of symbols]

DESCRIPTION OF SYMBOLS 1 ... structure, 2 ... side structure, 3 ... underframe, 4 ... roof structure, 5 ...
Wife structure, 6 ... side beam, 7 ... side beam, 9,10 ... side pillar, 1
1 ... eave girder, 12 ... curtain plate.

 ──────────────────────────────────────────────────続 き Continuing on the front page (72) Inventor Masato Okazaki 794, Higashi-Toyoi, Katsumatsu-shi, Yamaguchi Prefecture Inside the Kasado Plant of Hitachi, Ltd. Manufacturing Machine Research Laboratory (56) References Japanese Utility Model Sho 63-141070 (JP, U) Japanese Utility Model Sho 63-18372 (JP, U) Japanese Patent Publication Sho 60-13860 (JP, B2)

Claims (8)

(57) [Claims] The present invention comprises two face plates, a core material disposed between the two face plates, and a frame material disposed at an end of the two face plates between the two face plates, A panel is formed by joining the core material and the frame material to the two face plates, and a vehicle structure is formed by joining ends of a plurality of the panels, wherein the laminated material is formed. The core material and the frame material are joined to two face plates by metal-to-metal bonding. From outside each face plate of the panel, the face plate at the end of the panel and the frame material are connected to adjacent panels. Welding to the end face plate and the frame material, wherein the thickness of each face plate of each of the panels is greater than the thickness of the face plate inside the vehicle, Characteristic vehicle structure. 2. The vehicle structure according to claim 1, wherein said panels having different thicknesses of said face plates constitute side structures. 3. The vehicle structure according to claim 1, wherein the panels having different thicknesses of the face plate form a roof structure. 4. The vehicle structure according to claim 1, wherein said panels having different thicknesses of said face plates constitute a floor plate of an underframe. 5. The panel according to claim 1, wherein the panels having different thicknesses of the face plates constitute side structures, and the thickness of any one of the panels near the position where the truck is installed is the same as the thickness of the face plate. A vehicle structure, wherein the thickness of the one face plate of the panel at a position away from a bogie is greater than the thickness of the one face plate. 6. The panel according to claim 1, wherein the thickness of the two face plates of the panel near the position where the truck is installed is the thickness of the two face plates of the panel at a position away from the truck. A vehicle structure characterized by being thicker than the vehicle. 7. A method for manufacturing a vehicle structure comprising an underframe, two side structures, a roof structure and two end structures, wherein the panel is formed by joining two face plates, a core material and a frame material by joining metals. Disposing the face plate located on the outer surface of the vehicle so as to be thicker than the inner face plate, and arranging and joining a plurality of the panels to form a block; and arranging and joining a plurality of the blocks. A method for manufacturing a vehicle structure, comprising: forming a structural member; and joining a plurality of structural member to form a structural body. 8. The panel according to claim 7, wherein the panels having different thicknesses of the face plates are used for a side structure, and the thickness of any one of the panels near the position where the carriage is installed in the side structure. Wherein the panel is arranged so as to be thicker than a thickness of the one face plate of the panel at a position distant from the bogie.