JP2696414B2 - Method for producing noodles and instant noodles - Google Patents
Method for producing noodles and instant noodlesInfo
- Publication number
- JP2696414B2 JP2696414B2 JP2043832A JP4383290A JP2696414B2 JP 2696414 B2 JP2696414 B2 JP 2696414B2 JP 2043832 A JP2043832 A JP 2043832A JP 4383290 A JP4383290 A JP 4383290A JP 2696414 B2 JP2696414 B2 JP 2696414B2
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- Prior art keywords
- steaming
- noodles
- mixture
- raw
- steamed
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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Description
【発明の詳細な説明】 〔産業上の利用分野〕 本発明は、例えばマカロニ,スパゲッティ,バーミセ
リ,ヌードル又はうどん等として知られる麺類および即
席麺類の製造方法に関し、特に、麺帯(麺線)間の結着
防止を図り、食感を向上できるようにした麺類および即
席麺類の製造方法に関する。The present invention relates to a method for producing noodles and instant noodles known as, for example, macaroni, spaghetti, vermicelli, noodles or udon, and more particularly to a method for producing noodle bands (noodle strings). The present invention relates to a method for producing noodles and instant noodles, which can prevent the binding of the noodles and improve the texture.
一般に、強力小麦粉等に、例えば20〜40重量%の水を
添加して混和(混練)することにより混和物を調製し、
この混和物を圧延ローラまたは押出機等の成型手段で所
定形状の生麺に成型するようにした麺類の製造方法は知
られている。Generally, a mixture is prepared by adding, for example, 20 to 40% by weight of water to a strong flour or the like and mixing (kneading).
There is known a method for producing noodles in which this mixture is molded into raw noodles having a predetermined shape by a molding means such as a rolling roller or an extruder.
また、前記混和物を成型手段で所定形状の生麺に成型
した後に、この成型物に蒸煮処理を施し、さらにこれを
乾燥させて即席麺類を製造するようにした即席麺類の製
造方法は、例えば特公昭49−15780号公報(以下、他の
従来技術という)等によって知られている。In addition, after the mixture is molded into raw noodles of a predetermined shape by molding means, the molded product is subjected to a steaming treatment, and further dried to produce instant noodles. This is known from Japanese Patent Publication No. 49-15780 (hereinafter referred to as other prior art).
然るに、上述した従来技術では、小麦粉を主体とし、
所定の水分含有率をもって混和された混和物を成型手段
によって所定形状(例えば麺線状)の生麺に成型するよ
うにしているから、この生麺中の澱粉がα化されておら
ず、食用に供するために茄でたときに、澱粉が溶出して
食感不良や型くずれが生じる場合がある。However, in the above-described conventional technology, the flour is mainly used,
Since the mixture mixed with a predetermined moisture content is molded into raw noodles of a predetermined shape (eg, noodle string) by molding means, the starch in the raw noodles is not pregelatinized and is edible. Starch may be eluted when used in a eggplant to provide a poor texture and lose shape.
また、他の従来技術では、成型手段で成型された麺線
状の生麺に蒸煮処理、乾燥処理を施すことによって即席
麺類を製造するようにしているから、生麺を蒸煮すると
きにそのα化度を高めるようにすれば、食用時に即席麺
類を比較的短時間で復元できるものの、生麺を蒸煮する
ときに澱粉が溶出して麺線間がくっつくようになり、麺
線相互間の結着、膠着並びに型くずれが生起して、食用
時にこれらを均一に復元できないという問題がある。Further, in other conventional techniques, instant noodles are manufactured by performing a steaming treatment and a drying treatment on a noodle string-shaped raw noodle molded by a molding means. By increasing the degree of conversion, instant noodles can be restored in a relatively short time when edible, but when raw noodles are steamed, starch is eluted and the noodle strings stick together, resulting in a connection between the noodle strings. There is a problem in that adhesion, sticking, and shape loss occur, and these cannot be uniformly restored when edible.
そこで、本出願人は先に、特公昭56−39614号公報等
において、前記混和物を全て予備蒸煮して澱粉のα化度
を促進させた後に、これを所定形状の麺帯または麺線に
成型し、その後必要に応じて成型物の表面に水等を付着
させて、蒸煮処理、乾燥処理を施すようにしてなる即席
麺類の製造方法を提案した。しかし、この場合には蒸煮
時の澱粉の溶出を抑え、麺帯または麺線相互間の結着は
防止できるものの、予備蒸煮時に混和物中のグルテンが
すべて熱変性して所望のグルテン組織を形成できず、麺
帯(麺線)が食感的に固くなりすぎて弾性が欠ける上
に、粘性だけが高くなって食用時に歯への付着感(ネチ
ャ感)が生じ、良好な食感を得られず、圧延成型が難し
いという問題がある。Therefore, the present applicant has previously disclosed in Japanese Patent Publication No. 56-39614 and the like, after preliminarily steaming the mixture to promote the degree of pregelatinization of the starch, and then converting the mixture into a noodle band or noodle band having a predetermined shape. The present invention has proposed a method for producing instant noodles, which comprises molding and then, if necessary, adhering water or the like to the surface of the molded product, followed by steaming and drying. However, in this case, although the elution of starch during steaming can be suppressed and binding between noodle bands or noodle strings can be prevented, all gluten in the admixture is thermally denatured during pre-steaming to form a desired gluten structure. Noodle strips (noodle strings) are too hard to be textured and lack elasticity. In addition, only viscosity increases, causing a feeling of sticking to the teeth when eating. There is a problem that the rolling molding is difficult.
また、特開昭63−248366号公報では、混和物を予備蒸
煮することなく押出成型して麺線状の生麺を成型し、こ
れを一次蒸煮した後に、麺線の表面に乳化液を付着させ
て麺線をほぐし、その後二次蒸煮処理、乾燥処理を施し
て即席麺類を製造するようにしている。しかし、この場
合には、スパゲッティ等のようにウェーブがかかってい
ない直線状の長い麺線、太い麺線または幅広の麺帯を一
次蒸煮、二次蒸煮するときに、全体の蒸煮時間を長くし
なければならず、麺線(麺帯)間の接触面積が大きくな
っているから、蒸煮時にこれらが互いに結着し易くな
り、麺線結着を必ずしも効果的に防止できない上に、滑
らかさや弾性等の点で食感を向上できないという問題が
ある。Also, in Japanese Patent Application Laid-Open No. 63-248366, the mixture is extruded without pre-steaming to form noodle string-shaped raw noodles, and after this is primarily steamed, the emulsion is attached to the surface of the noodle strings. Then, the noodle strings are loosened and then subjected to secondary steaming treatment and drying treatment to produce instant noodles. However, in this case, when the long, straight or wide noodle strips, such as spaghetti, which are not waved, are subjected to primary and secondary steaming, the overall steaming time is increased. And the contact area between the noodle strings (noodle strips) is large, so that they can easily bind to each other during steaming, and it is not always possible to effectively prevent the binding of the noodle strings. However, there is a problem that the texture cannot be improved.
本発明は上述した各従来技術の問題に鑑みなされたも
ので、本発明は混和物の一部を成型前に予備蒸煮し、こ
の予備蒸煮した混和物と非蒸煮の混和物とを混合した後
に成型することによって、混和物中の全てのグルテンが
熱変性するのを効果的に抑えることができ、滑らかで弾
性のある良好な食感を得ることができる上に、成型後の
生麺に蒸煮処理を施すときに、接触面積の大きい直線状
の長い麺線、太い麺線、幅広の麺帯等でも結着するのを
確実に防止できるようにした麺類および即席麺類の製造
方法を提供することにある。The present invention has been made in view of the above-described problems of the prior arts, and the present invention pre-steams a part of the mixture before molding, and after mixing the pre-steamed mixture with the non-steamed mixture. By molding, it is possible to effectively suppress heat denaturation of all gluten in the mixture, to obtain a smooth, elastic and good texture, and to steam the raw noodles after molding. To provide a method for producing noodles and instant noodles that can surely prevent binding even in a linear long noodle band, a thick noodle band, a wide noodle band, or the like having a large contact area when performing a treatment. It is in.
上述した課題を解決するために、請求項1の発明によ
る麺類の製造方法が採用する手段は、小麦粉を主体と
し、所定の水分含有率をもって混和された混和物を一の
混和物と他の混和物とに、一の混和物が前記混和物全体
に対して10〜60重量%となる比率で分配する分配工程
と、この混和物のうち一の混和物に蒸煮処理を施す蒸煮
工程と、この蒸煮された一の混和物と非蒸煮の前記他の
混和物とを混合する混合工程と、この混合された混和物
を所定形状の生麺に成型する成型工程とからなる。In order to solve the above-mentioned problem, a means adopted by the method for producing noodles according to the invention of claim 1 is to mix an admixture mainly composed of flour with a predetermined moisture content with another admixture. A dispersing step in which one mixture is distributed at a ratio of 10 to 60% by weight with respect to the whole mixture; a cooking step in which one of the mixture is subjected to a steaming process; The method comprises a mixing step of mixing one of the steamed blends with the other steamed blend, and a molding step of molding the blended blend into raw noodles of a predetermined shape.
また、請求項2の発明では、前記成型工程で成型され
た生麺を、水または水系乳化液を用いてほぐしつつ、蒸
煮した後に、この蒸煮物を乾燥させて即席麺類を調製す
るようにしている。In the invention of claim 2, while the raw noodles molded in the molding step are loosened using water or an aqueous emulsion, and then steamed, the steamed product is dried to prepare instant noodles. I have.
一方、請求項3の発明による即席麺類の製造方法は、
小麦粉を主体とし、所定の水分含有率をもって混和され
た混和物を一の混和物と他の混和物とに、一の混和物が
前記混和物全体に対して10〜60重量%となる比率で分配
する分配工程と、この混和物のうち一の混和物に予備蒸
煮処理を施す予備蒸煮工程と、この予備蒸煮された一の
混和物と非蒸煮の前記他の混和物とを混合する混合工程
と、混合された混和物を所定形状の生麺に成型する成型
工程と、成型された生麺に一次蒸煮処理を施す一次蒸煮
工程と、この一次蒸煮物をほぐして二次蒸煮処理を施す
二次蒸煮工程と、この二次蒸煮物を乾燥させる乾燥工程
とからなる。On the other hand, the method for producing instant noodles according to the invention of claim 3 comprises:
A mixture mainly composed of flour and mixed with a predetermined moisture content into one mixture and another mixture in a ratio such that one mixture is 10 to 60% by weight with respect to the whole mixture. A distributing step of distributing, a pre-steaming step of performing a pre-steaming treatment on one of the admixtures, and a mixing step of mixing the pre-steamed one admixture with the non-steamed other admixture A molding step of molding the mixed mixture into raw noodles of a predetermined shape, a primary cooking step of subjecting the molded raw noodles to a primary steaming process, and a secondary steaming process of loosening the primary steamed product. It comprises a next steaming step and a drying step of drying the second steamed product.
また、請求項4の発明では、前記成型工程で成型され
た生麺は所定長さで切断された後に、カップ内に定量充
填され、該カップ内で前記一次蒸煮、二次蒸煮処理を施
すようにしている。Further, according to the invention of claim 4, the raw noodles molded in the molding step are cut into a predetermined length, then filled in a cup in a fixed amount, and the primary steaming and the secondary steaming are performed in the cup. I have to.
さらに、請求項5の発明では、前記一次蒸煮物はその
表面に必要に応じて水または水系乳化液を付着させてほ
ぐすようにしている。Further, in the invention of claim 5, the primary steamed product is loosened by adhering water or an aqueous emulsion as necessary to the surface thereof.
上記の製造方法により、請求項1の発明では、混和物
のうち10〜60重量%の一の混和物を蒸煮した後に、蒸煮
しない他の混和物と混合して所定形状の生麺に成型する
ようにしたから、生麺中のグルテンがすべて熱変性する
ことはなくなり、所望のグルテン組織を形成できる。According to the above-mentioned manufacturing method, in the invention of claim 1, one of the blends is steamed from 10 to 60% by weight, and then mixed with another blend that is not steamed to form raw noodles of a predetermined shape. As a result, all the gluten in the raw noodles is not thermally denatured, and a desired gluten tissue can be formed.
また、請求項2の発明では、成型工程で成形された生
麺を水または水系乳化液等を用いてほぐすことにより、
生麺の蒸煮時に結着等が起きるのを防止でき、その後に
蒸煮物を乾燥させて即席麺類を調製することができる。In the invention of claim 2, the raw noodles formed in the forming step are loosened using water or an aqueous emulsion, and the like.
It is possible to prevent binding or the like from occurring during the steaming of the raw noodles, and thereafter, the steamed material is dried to prepare instant noodles.
一方、請求項3の発明では、混和物のうち10〜60重量
%の一の混和物を予備蒸煮した後に、蒸煮しない他の混
和物と混合して所定形状の生麺に成型するようにしたか
ら、生麺中のグルテンがすべて熱変性することはなくな
り、所望のグルテン組織を形成できる。そして、成型後
の麺帯または麺線中から一次、二次蒸煮時に澱粉が溶出
するのを防止でき、麺線相互間の結着防止を図りうると
共に、澱粉の膨潤を促進して、粘性が増し、歯ごたえ
(弾力、腰感)を向上させることができる。On the other hand, in the invention of claim 3, one of the blends is pre-steamed, and one of the blends is mixed with other unsteamed blends to form raw noodles of a predetermined shape. Therefore, all the gluten in the raw noodles is not denatured by heat, and a desired gluten tissue can be formed. Then, it is possible to prevent starch from being eluted from the molded noodle band or noodle band during primary and secondary steaming, prevent binding between the noodle bands, promote swelling of starch, and increase viscosity. It can increase the texture (elasticity, feeling of waist).
また、請求項4の発明では、成型後の生麺を所定長さ
に切断し、これをカップ内に定量充填して一次蒸煮、二
次蒸煮処理を施すことにより、これらの蒸煮工程からそ
の後の乾燥工程に亘った処理工程を前記カップ内でコン
パクトに行うことができ、麺帯または麺線がカップ内で
型くずれするのを防止できる。Further, in the invention of claim 4, the molded noodles are cut into a predetermined length, and the cut noodles are quantitatively filled in a cup and subjected to the primary steaming and the secondary steaming treatment. The processing step extending to the drying step can be performed compactly in the cup, and the noodle band or the noodle string can be prevented from being out of shape in the cup.
さらに、請求項5の発明では、一次蒸煮物の表面に水
または水系乳化液を付着させて、蒸煮物を効率的にほぐ
すことができ、例えばカップ内で麺帯または麺線が型く
ずれするのを簡単に防止することが可能となる。Further, in the invention of claim 5, water or an aqueous emulsion can be adhered to the surface of the primary steamed food, so that the steamed food can be loosened efficiently. This can be easily prevented.
以下、本発明の実施の態様を詳述する。 Hereinafter, embodiments of the present invention will be described in detail.
本発明に云うα化度とは酵素(ジアスターゼ)法によ
り求めた値を意味し、また本発明で云う水分含有率とは
小麦粉或いは小麦粉を主体として穀粉及び/又は澱粉の
乾燥重量に対する値を意味する。本発明で使用する混和
物は、小麦粉単独または小麦粉を主体として穀粉(米
粉、そば粉成、とうもろこし粉等)及び/又は、澱粉
(コーンスターチ、ばれいしょ澱粉、ワキシーコーンス
ターチ、タピオカ澱粉等)よりなり、且つ水分含有率が
20〜40重量%、好ましくは31〜33重量%のもので前記原
料を出来るだけ練捏させることなく混和したものを云
い、また必要に応じて例えばリン酸2ナトリウム、グリ
セリルモノステアレート等の公知麺質改良剤、食品添加
物、呈味剤が含有していても良い。また、混和物は食塩
を高々8重量%含有しても良く、食塩を添加することに
より復元性、食味等を良好にすることができる。In the present invention, the degree of pregelatinization means a value obtained by an enzyme (diastase) method, and the water content in the present invention means a value based on dry weight of flour or flour and / or starch mainly of flour. I do. The admixture used in the present invention is composed of wheat flour alone or flour as a main component, such as flour (rice flour, buckwheat flour, corn flour, etc.) and / or starch (corn starch, potato starch, waxy corn starch, tapioca starch, etc.), and Moisture content
20 to 40% by weight, preferably 31 to 33% by weight, which is obtained by kneading the above raw materials without kneading as much as possible. If necessary, a known material such as disodium phosphate, glyceryl monostearate or the like may be used. A noodle quality improver, a food additive, and a flavoring agent may be contained. Further, the admixture may contain at most 8% by weight of salt, and by adding salt, resilience, taste and the like can be improved.
ここで、混和物の水分含有率が20重量%よりも少なく
なると混和物の湿潤が不十分なため著しく粘稠性が低下
しパサパサ状態になるので、成型時に均一な形状を有す
る成型物を得ることができず、また40重量%より多くな
ると混和物の湿潤が過度になるため混和物中のグルテン
の網目構造が過度に固定化され、組織が密の団塊状態に
なるので、予備蒸煮時にα化が均一に起らず、ついで成
型時に成型物相互間に結着、膠着が生起すると共に、前
記網目構造の固定化が促進されて更に組織が密になり、
且つ乾燥時に均一な多孔質構造を呈さず、しかも喫食時
に熱水で復元しても容易に復元されず、復元後の食感も
わるい。Here, if the water content of the admixture is less than 20% by weight, the admixture is inadequately moistened, resulting in a remarkably low viscosity and a slimy state, so that a molded article having a uniform shape at the time of molding is obtained. If the content is more than 40% by weight, the wetness of the admixture becomes excessive, so that the gluten network structure in the admixture is excessively immobilized and the tissue becomes a dense lumpy state. The formation does not occur uniformly, then binding between the molded products during molding, agglutination occurs, the fixation of the network structure is promoted, and the tissue becomes denser,
Moreover, it does not exhibit a uniform porous structure when dried, and is not easily restored even when restored with hot water during eating, and the texture after restoration is poor.
本発明において、必要に応じて添加される麺改良剤、
食品添加物、呈味剤等としては上述した以外に、麺改良
剤が界面活性剤としてグリセリン脂肪酸エステル、ショ
糖脂肪酸エステル、ソルピタン酸脂肪酸エステル、大豆
リン脂質等を、水溶性ガム質として繊維素グリコール酸
ソーダ、ポリアクリル酸ソーダ、アルギン酸ソーダ、グ
アーガム等を、湿潤剤としてプロピレングリコール、D
−ソルピット等を、また食品添加物として澱粉リン酸エ
ステルナトリウム、カセインナトリウム、過酸化水素、
L−リジン塩酸塩、ビタミン類、クロレラ、活性グルテ
ン等を、更に呈味剤としてスパイス類、エキス類、グル
タミン酸ソーダ、イノシン酸ソーダ、グアニル酸、コハ
ク酸等を挙げることができるが、これらに限定されるも
のではない。In the present invention, noodle improver added as needed,
Food additives, flavoring agents, etc., other than those described above, noodle improvers include glycerin fatty acid esters, sucrose fatty acid esters, sorbitan fatty acid esters, soybean phospholipids, etc. as surfactants, and cellulose as a water-soluble gum. Sodium glycolate, sodium polyacrylate, sodium alginate, guar gum, etc., propylene glycol, D
-Sol pit etc., and sodium starch phosphate, sodium caseinate, hydrogen peroxide as food additives,
L-Lysine hydrochloride, vitamins, chlorella, active gluten and the like, and further spices, extracts, sodium glutamate, sodium inosinate, guanylic acid, succinic acid, etc. can be mentioned as flavoring agents, but are not limited thereto. It is not something to be done.
次に、本発明の製造方法を詳述する。 Next, the production method of the present invention will be described in detail.
まず、分配工程ではデュラム小麦粉、強力小麦粉等か
らなる粉体に所定量の水を添加してミキサ等で混和(混
練)し、この混和物をコンベア等で搬送しつつ、このコ
ンベアの途中に位置調整可能(コンベアの幅方向に移動
可能)に設けた分配板等により、一の混和物と他の混和
物とについて、例えば前記混和物全体に対して一の混和
物を10〜60重量%となる比率で分配する。First, in the distribution step, a predetermined amount of water is added to a powder consisting of durum flour, strong flour, etc., and the mixture is kneaded (kneaded) with a mixer or the like. Adjustable (movable in the width direction of the conveyor) by a distribution plate or the like, for one mixture and another mixture, for example, 10-60% by weight of one mixture with respect to the whole mixture Distribute in a certain ratio.
そして、次なる予備蒸煮工程では、前記一の混和物を
搬送するコンベアの途中に設けた蒸煮釜内で、例えば常
圧下100℃の蒸気により一の混和物のα化度が少なくと
も93%以上となるまで4分間程度蒸煮し、その後、例え
ば40℃以下まで冷却した後に、これを他の混和物とミキ
サ等の混合機を用いて混合される。この場合、予備蒸煮
されα化された一の混和物に対し、他の混和物は蒸煮処
理が全く施されていないから、一の混和物中のグルテン
が熱変性したとしても、他の混和物は熱変性することな
く一の温和物と混合工程で混合されるようになり、グル
テンの網目構造が適度に起り、糊化された澱粉の溶出が
阻止されると共に、適度な粘弾性を有したグルテン組織
を形成できる。これによって、混和物を全て予備蒸煮す
る場合とは異なり、混和物中のグルテンが全て熱変性す
ることはなくなり、適度な粘りと弾性とを与えることが
でき、圧延ローラ等を用いた圧延成型を可能とすること
ができる。Then, in the next pre-steaming step, the degree of α-formation of the one admixture is at least 93% or more by steam at 100 ° C. under normal pressure, for example, in a steaming kettle provided in the middle of the conveyor for conveying the one admixture. The mixture is steamed for about 4 minutes, and then cooled to, for example, 40 ° C. or lower, and then mixed with another mixture using a mixer such as a mixer. In this case, since one of the pre-steamed and pregelatinized ones has not been subjected to the steaming treatment at all, the other mixture is heat-denatured even if the gluten in the one mixture is heat-denatured. Began to be mixed with one mild product in a mixing step without heat denaturation, the gluten network structure occurred appropriately, the dissolution of gelatinized starch was prevented, and the viscoelasticity was moderate Gluten tissue can be formed. Thereby, unlike the case where all the mixture is pre-steamed, all the gluten in the mixture is not thermally denatured, it can give appropriate viscosity and elasticity, and the rolling molding using a rolling roller or the like can be performed. Can be possible.
また、成型工程ではパスタ押出機等による押出成型ま
たは圧延ローラ等による圧延成型が行われ、麺帯状また
は麺線状の生麺を成型する。この場合、高速回転する円
板状の回転刀または麺用カッタ等を用いて生麺としての
麺帯または麺線を所定長さで切断するようにしてもよ
い。また、所定長さで切断された麺線等をコンベア等で
搬送されるカップ中に定量充填し、このカップ内で麺線
等を適宜にほぐしつつ、蒸着して乾燥させ、スパゲッテ
ィ、パーミセリ、ヌードル等の即席麺を製造するように
するのがよい。In the molding step, extrusion molding using a pasta extruder or rolling molding using a rolling roller or the like is performed to mold a noodle strip-shaped or noodle-shaped raw noodle. In this case, a noodle band or a noodle string as raw noodles may be cut at a predetermined length using a disk-shaped rotating knife or a noodle cutter rotating at high speed. In addition, the noodle strings and the like cut into a predetermined length are quantitatively filled into a cup conveyed by a conveyor or the like, and while appropriately loosening the noodle strings and the like in the cup, vapor-deposited and dried, spaghetti, permice, noodles It is advisable to produce instant noodles.
次に、成型工程後に行う一次蒸煮工程では、例えばカ
ップ内に定量充填された麺線を搬送するコンベアの途中
に配設された蒸煮釜内で、常圧下100℃の蒸気により40
秒程度蒸煮する。そして、一次蒸煮した後の麺線にはそ
の表面に熱水及び/又は水系乳化液をスプレーにより噴
射して付着させ、澱粉の膨潤を促進させると共に、これ
らをほぐして麺線相互間の結着を抑えるようにする。ま
た、カップ内の麺線に向けてエアを噴射させ、麺線をよ
り効果的にほぐすようにしてもよい。Next, in the primary steaming process performed after the molding process, for example, in a steaming kettle arranged in the middle of a conveyor that conveys noodle strings quantitatively filled in a cup, steam at normal pressure at 100 ° C.
Steam for about a second. Then, hot water and / or an aqueous emulsion is sprayed and adhered to the surface of the noodle strings after the primary steaming by spraying to promote the swelling of the starch, and loosen these to bind the noodle strings to each other. Try to suppress. In addition, air may be sprayed toward the noodle strings in the cup to more effectively loosen the noodle strings.
そして、二次蒸煮工程ではカップ内に定量充填された
麺線を搬送するコンベアの途中に、一次蒸煮釜よりも下
流側に位置して配設された二次蒸煮釜内で、例えば常圧
下100℃の蒸気により麺線を3〜4分間程度蒸煮し、そ
の後乾燥工程では、二次蒸煮後の麺線に熱風を吹付け、
例えば90℃の温度で20〜40分間程度乾燥させ、その後冷
却して即席麺を調製する。Then, in the secondary steaming step, in the middle of the conveyor for transporting the noodle strings fixedly filled in the cup, in the secondary steaming pot located downstream of the primary steaming pot, for example, 100 Steam the noodle strings for about 3 to 4 minutes with steam at ℃, and then in the drying step, blow hot air onto the noodle strings after the secondary steaming,
For example, it is dried at a temperature of 90 ° C. for about 20 to 40 minutes, and then cooled to prepare instant noodles.
このように、混和物の一部を予備蒸煮し、これを他の
混和物と混合して生麺としての麺線を成型した後に、こ
れを一次蒸煮して、水または水系乳化液でほぐしつつ、
二次蒸煮処理を施すことにより、麺線の表面に澱粉が溶
出するのを効果的に抑えることができ、麺線相互の結
着、膠着を防止でき、型くずれをなくすことができる。
特に、麺の形態が結着を起こし易い場合、即ち、スパゲ
ッティ等のように麺線が直線状で長いもの、太い麺線ま
たは幅広の麺帯等のように麺間の接触面積が大きい場
合、または蒸煮時間が長く、澱粉が溶出し易い場合で
も、麺線間が相互に結着するのを効果的に防止できる。
また、スパゲッティ等のように腰の強さや滑らかさが要
求される即席麺類の食感を確実に改善でき、商品価値を
高めることができる。In this way, a portion of the mixture is pre-steamed, mixed with another mixture to form a noodle string as raw noodles, and then subjected to primary steaming, while being loosened with water or an aqueous emulsion. ,
By performing the secondary steaming treatment, the elution of starch on the surface of the noodle strings can be effectively suppressed, binding and sticking of the noodle strings to each other can be prevented, and shape loss can be eliminated.
In particular, when the form of the noodles is apt to cause binding, that is, when the noodle strings are linear and long like spaghetti, etc., or when the contact area between the noodles is large like a thick noodle string or a wide noodle band, Alternatively, even when the steaming time is long and the starch is easily eluted, binding between the noodle strings can be effectively prevented.
In addition, the texture of instant noodles that require stiffness and smoothness such as spaghetti can be reliably improved, and the commercial value can be increased.
以下、本発明の実施例を、実施例1,2,3,4として順次
詳細に説明する。Hereinafter, examples of the present invention will be sequentially described in detail as Examples 1, 2, 3, and 4.
(実施例1) 強力小麦粉90重量部(以下、部という)と馬鈴薯の澱
粉10部とに食塩2部が溶解した水30部を加え、これをミ
キサーを用いて混和(混練)することにより混和物とし
てのドウを作成した。そして、このドウ(水分含有率32
〜33重量%)の内から30重量%を一の混和物として取出
し、厚さ10mmになるように容器に平らに充填して、常圧
下、温度100℃の蒸気で4分間蒸煮処理としての予備蒸
煮処理を施した(この時のα化度は95%以上)。そし
て、これを40℃以下に冷却した後、残り70重量%の蒸煮
していない他の混和物としての生ドウと混合して、この
混合ドウを圧延ローラーを用いて成型し、幅5.0mm、厚
さ0.9mmの生麺を得た。Example 1 90 parts by weight of strong flour (hereinafter referred to as "parts") and 10 parts of potato starch were mixed with 30 parts of water in which 2 parts of sodium salt was dissolved, and the mixture was mixed (kneaded) using a mixer. Created a dough as an object. And this dough (water content 32
Take out 30% by weight of the mixture as a mixture, fill the container flat to a thickness of 10mm, and steam at 100 ° C for 4 minutes under normal pressure. Steaming treatment was performed (at this time, the degree of pregelatinization was 95% or more). Then, after cooling this to 40 ° C. or less, the remaining dough was mixed with the remaining 70% by weight of undistilled raw dough, and the mixed dough was molded using a rolling roller to have a width of 5.0 mm. Raw noodles having a thickness of 0.9 mm were obtained.
次に、この生麺をネット(メッシュ10)上に乗せた後
に、パーム硬化油4部,水96部およびHLB14のシュガー
エステル0.1部をホモミキサーを用いて調製した乳化液
を上,下から1秒間シャワー状にスプレーして、常圧下
温度100℃の蒸気で2分30秒間蒸煮した。その後、再
度、前記の乳化液を上から1秒間スプレーして麺線を30
cm長に切断し、麺をほぐし、一定量を玉取りして、カッ
プに定量充填し、90℃の熱風で10分間乾燥し、カップか
ら出して更に90℃の熱風で20分間乾燥を行い、冷却して
即席麺(即席うどん)を得た。この即席麺に95℃の湯を
注ぐと、5分間で復元して、麺線相互間の結着が全くな
く、滑らかで、弾力のある良好な食感が得られた(表1
参照)。Next, after placing the raw noodles on a net (mesh 10), an emulsion prepared by using a homomixer with 4 parts of hardened palm oil, 96 parts of water and 0.1 part of sugar ester of HLB14 was added from the top and bottom to 1 part. Sprayed for 2 seconds and steamed for 2 minutes and 30 seconds with steam at a temperature of 100 ° C. under normal pressure. Thereafter, the above-mentioned emulsion was sprayed again from the top for 1 second to remove the noodle strings for 30 seconds.
Cut into cm length, loosen the noodles, take a certain amount of balls, fill in a fixed amount into a cup, dry with hot air at 90 ° C for 10 minutes, take out of the cup, dry with hot air at 90 ° C for 20 minutes, cool Then I got instant noodles (immediate udon). When the instant noodles were poured with hot water at 95 ° C, they were restored in 5 minutes, and there was no binding between the noodle strings, and a smooth, resilient and good texture was obtained (Table 1).
reference).
ここで、比較例1,2,3,4,5は予備蒸煮ドウの割合をそ
れぞれ0%,10%,60%,90%,100%に変え、その他は実
施例1と同様に処理してそれぞれの即席麺を調製した場
合を示している。そして、これらの即席麺100gに対し95
℃の湯を400cc注ぎ、5分間で復元させた後に、パネラ
ー15人による評価を表1の如く行った。 Here, in Comparative Examples 1, 2, 3, 4, and 5, the proportion of the pre-steamed dough was changed to 0%, 10%, 60%, 90%, and 100%, respectively. The case where each instant noodle is prepared is shown. And 95 for 100g of these instant noodles
After pouring 400 cc of hot water at ℃ and restoring for 5 minutes, the evaluation by 15 panelists was performed as shown in Table 1.
従って、ドウの一部(5〜90重量%、好ましくは10〜
60重量%)を予備蒸煮して、蒸煮ドウと生ドウを混合す
ることで麺線相互間の結着がなくなり、弾力、滑らか
さ、の点で食感が良好になる上に、小麦粉特有の粉っぽ
い味も解消できることが確認された。なお、予備蒸煮ド
ウの割合が90%以上では、圧延成型が不可能なため、即
席麺が得られなかった。Therefore, a part of the dough (5 to 90% by weight, preferably 10 to 90% by weight)
60% by weight), and by mixing the steamed dough with the raw dough, the binding between the noodle strings is eliminated and the texture is improved in terms of elasticity, smoothness, and flour-specific It was confirmed that the powdery taste could be eliminated. When the ratio of the pre-steamed dough was 90% or more, instant noodles could not be obtained because roll molding was impossible.
(実施例2) デュラム小麦粉40部と強力小麦粉60部に水30部を加
え、ミキサーを用いて混和(混練)することにより混和
物としてのドウを作成した。そして、このドウ(水分32
〜33重量%)の内から50重量%を一の混和物として取
り、実施例1と同様に蒸煮処理しての予備蒸煮した後に
冷却し、残りの50重量%の蒸煮していない他の混和物と
しての生ドウと混合し、この混合ドウをパスタ押出機を
用いて成型し、生マカロニを得た。このとき、使用した
ダイの穴は外径3.5mmで、中に2.5mmのピンを有するもの
である(肉厚0.5mm)。Example 2 30 parts of water was added to 40 parts of durum flour and 60 parts of strong flour, and the mixture was mixed (kneaded) using a mixer to prepare a dough as a mixture. And this dough (water 32
50% by weight of the mixture, and then pre-steamed by steaming in the same manner as in Example 1 and then cooled, and the remaining 50% by weight of the other unboiled mixture was mixed. The raw dough was mixed with the raw dough, and the mixed dough was molded using a pasta extruder to obtain a raw macaroni. At this time, the die used had an outer diameter of 3.5 mm and a 2.5 mm pin inside (wall thickness: 0.5 mm).
次に、生マカロニを長さ40mmに切断後、ネット(10メ
ッシュ)上になるべく麺線が重ならないように乗せて、
バーム硬化油4部,水96部及び、HLB11のシュガーエス
テル0.1部をホモミキサーを用いて調製した乳化液を上
下からシャワー状に1秒間スプレーして常圧下100℃の
蒸気で4分間蒸煮した。その後再度、前記の乳化液を上
から1秒間スプレーして麺をほぐし、90℃の熱風で30分
間乾燥し、冷却して即席マカロニを得た。Next, after cutting the raw macaroni to a length of 40 mm, put it on the net (10 mesh) so that the noodle strings do not overlap as much as possible,
An emulsion prepared by using a homomixer with 4 parts of balm-hardened oil, 96 parts of water, and 0.1 part of sugar ester of HLB11 was sprayed from above and below in the form of a shower for 1 second, and steamed at 100 ° C for 4 minutes under normal pressure. Thereafter, the emulsion was sprayed again from above for 1 second to loosen the noodles, dried with hot air of 90 ° C. for 30 minutes, and cooled to obtain instant macaroni.
この即席マカロニに、95℃の湯を注ぐと5分間で復元
して、滑らかで弾力があり、粉っぽい味のない良好な食
感のマカロニが得られた(表2参照)。When the instant macaroni was poured with hot water at 95 ° C., it was restored in 5 minutes to obtain a macaroni having a smooth, elastic, good texture without powdery taste (see Table 2).
ここで、比較例1,2,3,4は予備蒸煮ドウの割合をそれ
ぞれ0%,10%,80%,100%に変え、その他は実施例2と
同様で、比較例5は予備蒸煮ドウの割合を100%にし
て、予備蒸煮ドウのα化度を50%にする場合で、その他
は、それぞれ同様に処理して即席マカロニを調製した。
そして、これらのサンプル50gに対し95℃の湯を300cc注
ぎ、5分間で復元させた後、パネラー15人による評価を
表2の如く行った。従って、押出成型麺であるマカロニ
においては、予備蒸煮しない生ドウだけでは麺線相互間
で結着が起こり、弾力、滑らかさ、粉臭等の点で問題が
あった。しかし、予備蒸煮ドウが10〜80重量%の範囲で
良好な食感を得られることを確認した。また、予備蒸煮
ドウが100重量%の場合は、麺線結着はしないが、食感
は固いけれど弾力(腰)のないものとなった。これは、
ドウ中のグルテンがすべて熱変性して、グルテン組織が
形成されなかったためと考えられる。また、予備蒸煮ド
ウの割合を100重量%とし、予備蒸煮時間を1分間と短
くしてα化度を50%にした場合も、グルテンの熱変性が
起こり、食感的に良くなかった。 Here, in Comparative Examples 1, 2, 3, and 4, the proportions of the pre-steamed dough were changed to 0%, 10%, 80%, and 100%, respectively. Was set to 100% and the degree of gelatinization of the pre-steamed dough was set to 50%, and otherwise the same treatment was performed to prepare instant macaroni.
Then, 300 cc of hot water at 95 ° C. was poured into 50 g of each sample, and the sample was restored in 5 minutes. Then, evaluations by 15 panelists were performed as shown in Table 2. Therefore, in the case of macaroni which is an extruded noodle, binding is caused between noodle strings only by raw dough which is not pre-steamed, and there is a problem in terms of elasticity, smoothness, powdery smell and the like. However, it was confirmed that good texture was obtained when the pre-steamed dough was in the range of 10 to 80% by weight. When the pre-steamed dough was 100% by weight, the noodle strings were not bound, but the texture was firm but lacked elasticity (waist). this is,
It is considered that all the gluten in the dough was thermally denatured and no gluten tissue was formed. Also, when the ratio of the pre-steamed dough was set to 100% by weight, the pre-steaming time was shortened to 1 minute, and the degree of pregelatinization was set to 50%, the heat denaturation of gluten occurred and the texture was not good.
なお、前記実施例1,2では。生麺を所定形状に成型し
た後に、ネット上に乗せて蒸煮処理等を施し、即席麺
(即席うどん、即席マカロニ)を製造するものとして述
べたが、これに替えて、成型工程以降の処理を省略し、
所定形状の生麺(麺類)を製造するようにしてもよいこ
とは勿論である。In the first and second embodiments. After the raw noodles are molded into a predetermined shape, they are put on a net and subjected to steaming, etc., to produce instant noodles (instant udon, instant macaroni). Omitted,
It goes without saying that raw noodles (noodles) having a predetermined shape may be manufactured.
(実施例3) デュラム小麦粉30重量部(以下部という)と強力小麦
粉70部に水30部を加え、ミキサーを用いて混和(混練)
することにより混和物としてのドウを作成した。そし
て、このドウ(水分含有率31〜32重量%)の中から30重
量%を一の混和物として取り、厚さ10mmになるように容
器に平らに充填して、常圧下、温度100℃の蒸気で4分
間予備蒸煮した(このときのα化度は95%以上)。そし
て、これは40℃以下に冷却した後、残り70%の予備蒸煮
していない他の混和物としての生ドウと混合して、これ
をパスタ押出機を用いて成型し、生スパゲッティを得
た。この時、使用したダイの穴は、外径2.0mmで、中に
径1.0mmのピンを有する(肉厚0.5mm)ものである。Example 3 30 parts by weight of durum flour (hereinafter referred to as “parts”) and 30 parts of water were added to 70 parts of strong flour and kneaded using a mixer (kneading).
By doing so, a dough was prepared as an admixture. Then, 30% by weight of this dough (moisture content 31-32% by weight) is taken as one mixture, and the mixture is flatly filled into a container so as to have a thickness of 10 mm. Preliminarily steamed for 4 minutes with steam (at this time, the degree of pregelatinization was 95% or more). Then, after cooling to 40 ° C. or less, the remaining 70% was mixed with raw dough as another admixture which had not been pre-steamed, and was molded using a pasta extruder to obtain raw spaghetti. . At this time, the die hole used had an outer diameter of 2.0 mm and a pin having a diameter of 1.0 mm in the inside (wall thickness: 0.5 mm).
次に、この生スパゲッティ(ブカティーニタイプ)を
長さ400mmに切断した後、140gずつ計量して玉取りを行
いカップ内に定量充填した。そして、カップ内で常圧
下、温度100℃の蒸気により40秒間一次蒸煮を行なっ
た。別にパーム硬化油5部、水95部及びHLB11のシュガ
ーエステル0.1部をホモミキサーで混合させて乳化液を
調製した。そして、この乳化液のシャワー中に一次蒸煮
後の麺を2秒間おいて、麺線をほぐし、余分な乳化液を
エアスプレーにより除去した。その後、カップ内で常圧
下、温度100℃の蒸気により3分間二次蒸煮し、つい
で、90℃の熱風で40分間乾燥を行ない、冷却して、即席
スパゲッティを得た。この即席スパゲッティに95℃の湯
を注ぐと、5分間で復元して麺線相互間の結着が全くな
く、滑らかで弾力があり、粉っぽい味のしない良好な食
感のスパゲッティが得られた(表3参照)。Next, the raw spaghetti (Bucatini type) was cut into a length of 400 mm, and then weighed in 140 g increments to remove balls and fill the cup in a fixed amount. Then, primary steaming was performed in a cup under normal pressure with steam at a temperature of 100 ° C. for 40 seconds. Separately, 5 parts of hardened palm oil, 95 parts of water and 0.1 part of sugar ester of HLB11 were mixed with a homomixer to prepare an emulsion. Then, the noodles after the primary steaming were placed in a shower of the emulsion for 2 seconds, the noodle strings were loosened, and excess emulsion was removed by air spray. Thereafter, the mixture was subjected to secondary steaming with steam at a temperature of 100 ° C. for 3 minutes under normal pressure in a cup, and then dried with hot air at 90 ° C. for 40 minutes and cooled to obtain an instant spaghetti. Pouring 95 ° C hot water into this instant spaghetti restores it in 5 minutes, leaving no binding between the noodle strings, providing a smooth, resilient, spaghetti with good texture without powdery taste (See Table 3).
ここで、比較例1ではミキサーで混練したドウの一部
を予備蒸煮しないこと以外(すべて生ドウ)は、実施例
3と同様に処理して、即席スパゲッティを得た。また、
比較例2はミキサーで混練したドウの一部を予備蒸煮し
ないことと、二次蒸煮の時間が8分間であること以外
は、実施例3と同様に処理して即席スパゲッティを得
た。さらに、比較例3ではミキサーで混練したドウの一
部を予備蒸煮しないことと、乳化液の組成をパーム硬化
油10部、水90部、HLB11のシュガーエステル0.2部にする
こと以外は、実施例3と同様に処理して即席スパゲッテ
ィを得た。 Here, in Comparative Example 1, an instant spaghetti was obtained by treating in the same manner as in Example 3 except that part of the dough kneaded by the mixer was not pre-steamed (all raw dough). Also,
Comparative Example 2 was processed in the same manner as in Example 3 except that a part of the dough kneaded by the mixer was not pre-steamed, and the time of the secondary steaming was 8 minutes, to obtain an instant spaghetti. Further, in Comparative Example 3, a part of the dough kneaded by the mixer was not pre-steamed, and the composition of the emulsion was changed to 10 parts of hardened palm oil, 90 parts of water, and 0.2 parts of sugar ester of HLB11. The same treatment as in 3 was performed to obtain an instant spaghetti.
そして、これらのサンプル100gに95℃の湯400ccを注
ぎ、5分間で復元した後に、パネラー15人による評価を
表3の如く行った。Then, 400 cc of 95 ° C. hot water was poured into 100 g of each sample, and the sample was restored in 5 minutes. Then, evaluations by 15 panelists were performed as shown in Table 3.
従って、予備蒸煮をすることで、麺線相互間の結着が
なく、弾力に富み、滑らかさ等で良好な食感が得られる
ことが確認できる。また、比較例1,2,3の如く予備蒸煮
をしないで、1次蒸煮,2次蒸煮のみを行う製法では、麺
線相互間の結着、食感むら、弾力不足、粉臭等の問題が
起こり、二次蒸煮時間を延長したり、乳化液の油濃度を
増やしたりしても、これらの問題が解消されなかった。Therefore, it can be confirmed that by performing the preliminary steaming, there is no binding between the noodle strings, the elasticity is high, and a good texture can be obtained with smoothness and the like. Further, in the production method in which the primary steaming and the secondary steaming alone are performed without performing the preliminary steaming as in Comparative Examples 1, 2, and 3, problems such as binding between noodle strings, uneven texture, insufficient elasticity, and powdery odor are caused. However, these problems were not solved even if the secondary steaming time was extended or the oil concentration of the emulsion was increased.
即ち、比較例1では予備蒸煮を行なっていないため、
粉臭がしたり、さばき工程において麺線が結着したり、
食感が悪かったり熱水復元性が悪かったりした。また、
比較例2のように二次蒸煮時間を長くすると、粉臭は改
良されるものの、麺線相互の結着が増加する傾向があ
り、熱水復元時に熱水が十分浸透せず、復元不良となっ
た。そして、比較例3のように乳化液組成中の油比率を
多くすると、麺線相互の結着は防止されるものの、全体
に油っぽくなりすぎて好ましくなかった。That is, in Comparative Example 1, the preliminary steaming was not performed.
Powdery odor, noodle strings are bound in the judgment process,
The texture was poor and the hot water restoration property was poor. Also,
When the secondary steaming time is lengthened as in Comparative Example 2, the powdery odor is improved, but the binding between the noodle strings tends to increase, and hot water does not sufficiently penetrate during hot water recovery, resulting in poor recovery. became. When the oil ratio in the emulsion composition was increased as in Comparative Example 3, binding of the noodle strings to each other was prevented, but the whole became too oily, which was not preferable.
一方、実施例3において、予備蒸煮ドウの割合を0%
(比較例1),10%,50%,70%,100%に変化させて、そ
の他は、実施例3と同様に処理して、即席スパゲッティ
を得た。そして、これらのサンプルと実施例3(予備蒸
煮ドウ30%)のサンプルとを100g取出し、これらに95℃
の湯で復元試験を実施し、パネラー15人による評価を表
4の如く行った。On the other hand, in Example 3, the proportion of the pre-steamed dough was 0%.
(Comparative Example 1) Immediate spaghetti was obtained by changing the contents to 10%, 50%, 70%, and 100%, and treating the others in the same manner as in Example 3. Then, 100 g of each of these samples and the sample of Example 3 (30% of pre-cooked dough) was taken out, and 95 ° C.
A restoration test was performed using hot water, and evaluation by 15 panelists was performed as shown in Table 4.
表4により、予備蒸煮の割合については、10〜90%、
好ましくは、10〜60%にすることによって食感を向上で
きることを確認した。即ち、予備蒸煮が70%以上になる
と、弾力が過剰になりすぎて、食感が固くなり、復元時
間も長くなる(6分以上)ので、好ましくない。 According to Table 4, the proportion of pre-steaming is 10-90%,
Preferably, it was confirmed that the texture can be improved by setting the content to 10 to 60%. That is, if the pre-steaming is 70% or more, the elasticity becomes excessive, the texture becomes hard, and the restoration time becomes long (6 minutes or more), which is not preferable.
(実施例4) デュラム小麦粉20部と強力小麦粉70部とタピオカ澱粉
10部とに水30部を加えて、ミキサーを用いて混練した。
そして、このドウ(水分含有率31〜32重量%)のうちか
ら40重量%を取り、前記実施例3と同様に予備蒸煮した
後に冷却し、残り60重量%の生ドウと混合し、これを圧
延成型して幅10mm、厚さ0.9mmの生ヌードルを得た。(Example 4) Durum flour 20 parts, strong flour 70 parts and tapioca starch
10 parts and 30 parts of water were added and kneaded using a mixer.
Then, 40% by weight of the dough (water content 31 to 32% by weight) was taken out, pre-steamed in the same manner as in Example 3, cooled, and mixed with the remaining 60% by weight of raw dough. Roll molding was performed to obtain a raw noodle having a width of 10 mm and a thickness of 0.9 mm.
次に、この生麺を実施例3と同様に切断、計量してカ
ップに定量充填し、これに一次蒸煮、乳化液スプレーお
よび二次蒸煮を行った後に、乾燥、冷却を行い、即席ヌ
ードルを得た。そして、この即席ヌードルに95℃の湯を
注ぐと、5分間で復元して麺線相互間の結着が全くない
良好な食感のヌードルが得られた。Next, the raw noodles were cut and weighed in the same manner as in Example 3 to quantitatively fill a cup. After performing primary steaming, emulsion spraying and secondary steaming, drying and cooling were performed. Obtained. Then, when hot water at 95 ° C. was poured into the instant noodles, the noodles were restored in 5 minutes and noodles having a good texture without any binding between the noodle strings were obtained.
次に、前述した実施例3,4および実施例3における比
較例1,2,3の製法等を表5に示す。Next, Table 5 shows the manufacturing methods and the like of Comparative Examples 1, 2, and 3 in Examples 3 and 4 and Example 3 described above.
以上の結果から、実施例3,4の製品はいずれも食感が
良好で熱水復元性にも優れていた。また、製造工程中の
麺線相互の結着も認められなかった。 From the above results, all of the products of Examples 3 and 4 had a good texture and excellent hot water resilience. Also, no binding between the noodle strings was observed during the manufacturing process.
以上詳述した通り、請求項1に記載の発明によれば、
混和物のうち10〜60重量%の一の混和物を蒸煮した後
に、非蒸煮の他の混和物と混合して所定形状の生麺に成
型するようにしたから、生麺中のグルテンが熱変性する
のを抑えて、所望のグルテン組織を形成できると共に、
澱粉の膨潤を促進させて、良好な弾性があり、かつ滑ら
かで、小麦粉特有の粉臭のしない麺類を得ることができ
る。As described in detail above, according to the first aspect of the present invention,
After steaming one of the blends, 10 to 60% by weight of the blend is mixed with other unsteamed blends to form raw noodles of a predetermined shape. While suppressing denaturation, the desired gluten tissue can be formed,
By promoting the swelling of starch, it is possible to obtain noodles having good elasticity and smoothness, and having no powdery odor peculiar to wheat flour.
また、請求項2の発明では、成形工程で成形された生
麺を水または水系乳化液等を用いてほぐすことにより、
澱粉の膨潤を効果的に促進でき、蒸煮等の結着防止を図
り得ると共に、その後に蒸煮物を乾燥させて即席麺類を
調製でき、食感を向上させることができる。Further, in the invention of claim 2, by unraveling the raw noodles formed in the forming step using water or an aqueous emulsion,
The swelling of the starch can be effectively promoted, and the binding such as steaming can be prevented. In addition, the steamed material can be dried to prepare instant noodles, and the texture can be improved.
一方、請求項3に記載の発明でも、混和物のうち10〜
60重量%の一の混和物を予備蒸煮した後に、非蒸煮の他
の混和物と混合して所定形状の生麺に成型するようにし
たから、生麺中のグルテンが熱変性するのを抑えて、所
望のグルテン組織を形成できると共に、蒸煮工程で澱粉
の膨潤を促進させて、良好な弾性があり、かつ滑らか
で、小麦粉特有の粉臭のしない即席麺類を得ることがで
きる。そして、即席麺類では蒸着工程において澱粉の溶
出を抑制して麺線間の結着を防止でき、均一なα化、均
一な復元性(湯戻し性)を得ることができる。On the other hand, also in the invention according to claim 3, 10 to 10
After pre-steaming one mixture of 60% by weight, it was mixed with other non-steamed mixture to form raw noodles in a predetermined shape, so that the heat denaturation of gluten in the raw noodles was suppressed. As a result, the desired gluten structure can be formed, and the swelling of the starch in the steaming step can be promoted, so that instant noodles having good elasticity and smoothness and having no flour smell peculiar to flour can be obtained. In the instant noodles, the dissolution of starch in the evaporation step can be suppressed to prevent binding between the noodle strings, and uniform α-formation and uniform restoring property (hot-water reversibility) can be obtained.
さらに、スパゲッティ、ヌードル等のように麺の接触
面積が大きく、結着がより生じ易い即席麺類において
も、予備蒸煮、一次蒸煮、二次蒸煮を組合せることによ
って、効果的な結着防止が図れ、かつ良好な粘弾性と滑
らかな食感を得ることができ、商品価値を大幅に向上で
きる。Furthermore, even for instant noodles having a large contact area of noodles such as spaghetti and noodles and binding is more likely to occur, effective binding prevention can be achieved by combining preliminary steaming, primary steaming, and secondary steaming. In addition, good viscoelasticity and smooth texture can be obtained, and the commercial value can be greatly improved.
また、請求項4の発明では、成型後の生麺を所定長さ
に切断し、これをカップ内に定量充填して一次蒸煮、二
次蒸煮処理を施すことにより、これらの蒸煮工程からそ
の後の乾燥工程に亘った処理を前記カップ内で効率的に
行うことができ、カップを用いることにより麺帯または
麺線の型くずれを簡単に防止できる。In the invention of claim 4, the molded noodles are cut into a predetermined length, and this is quantitatively filled in a cup and subjected to a primary steaming and a secondary steaming treatment. The treatment over the drying step can be efficiently performed in the cup, and the use of the cup can easily prevent the noodle band or the noodle strings from being out of shape.
さらに、請求項5の発明では、一次蒸煮物を表面に水
または水系乳化液を付着させてほぐすようにしたから、
蒸煮物を効率的にほぐすことができ、効果的な結着防止
が図れ、かつ良好な粘弾性と滑らかな食感を得ることが
でき、商品価値を大幅に向上できる。Furthermore, in the invention of claim 5, since the primary steamed product is loosened by attaching water or an aqueous emulsion to the surface,
The steamed product can be loosened efficiently, effective binding prevention can be achieved, good viscoelasticity and smooth texture can be obtained, and the commercial value can be greatly improved.
Claims (5)
って混和された混和物を一の混和物と他の混和物とに、
一の混和物が前記混和物全体に対して10〜60重量%とな
る比率で分配する分配工程と、 この混和物のうち一の混和物に蒸煮処理を施す蒸煮工程
と、 この蒸煮された一の混和物と非蒸煮の前記他の混和物と
を混合する混合工程と、 この混合された混和物を所定形状の生麺に成型する成型
工程とからなる麺類の製造方法。1. An admixture mainly composed of flour and mixed with a predetermined moisture content into one admixture and another admixture.
A distributing step in which one mixture is distributed at a ratio of 10 to 60% by weight based on the whole mixture; a cooking step in which one of the mixtures is subjected to a steaming treatment; And a shaping step of shaping the mixed mixture into raw noodles of a predetermined shape.
は水系乳化液を用いてほぐしつつ、蒸煮した後に、この
蒸煮物を乾燥させて即席麺類を調製してなる特許請求の
範囲(1)項記載の麺類の製造方法。2. The instant noodles prepared by steaming the raw noodles molded in the molding step while loosening using water or an aqueous emulsion, and then drying the steamed product. 1) The method for producing noodles according to the above item.
って混和された混和物を一の混和物と他の混和物とに、
一の混和物が前記混和物全体に対して10〜60重量%とな
る比率で分配する分配工程と、 この混和物のうち一の混和物に予備蒸煮処理を施す予備
蒸煮工程と、 この予備蒸煮された一の混和物と非蒸煮の前記他の混和
物とを混合する混合工程と、 混合された混和物を所定形状の生麺に成型する成型工程
と、 成型された生麺に一次蒸煮処理を施す一次蒸煮工程と、 この一次蒸煮物をほぐして二次蒸煮処理を施す二次蒸煮
工程と、 この二次蒸煮物を乾燥させる乾燥工程とからなる即席麺
類の製造方法。3. An admixture mainly composed of flour and mixed with a predetermined water content into one admixture and another admixture.
A dispensing step in which one mixture is distributed at a ratio of 10 to 60% by weight based on the whole mixture; a pre-steaming step in which one of the mixtures is subjected to a pre-steaming treatment; A mixing step of mixing the obtained mixture with the other unboiled mixture, a molding step of molding the mixed mixture into raw noodles of a predetermined shape, and a primary steaming treatment on the molded raw noodles. , A secondary steaming step in which the primary steamed product is loosened and subjected to a secondary steaming treatment, and a drying step in which the secondary steamed product is dried.
で切断された後に、カップ内に定量充填され、該カップ
内で前記一次蒸煮、二次蒸煮処理を施してなる特許請求
の範囲(3)項記載の即席麺類の製造方法。4. The raw noodle molded in the molding step is cut into a predetermined length, then filled in a fixed amount in a cup, and subjected to the primary steaming and the secondary steaming in the cup. The method for producing instant noodles according to the range (3).
水または水系乳化液を付着させてほぐしてなる特許請求
の範囲(3)項または(4)項記載の即席麺類の製造方
法。5. The method for producing instant noodles according to claim (3) or (4), wherein said primary steamed product is made to adhere to the surface thereof with water or an aqueous emulsion as required and loosened.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2043832A JP2696414B2 (en) | 1990-02-23 | 1990-02-23 | Method for producing noodles and instant noodles |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2043832A JP2696414B2 (en) | 1990-02-23 | 1990-02-23 | Method for producing noodles and instant noodles |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH03247251A JPH03247251A (en) | 1991-11-05 |
JP2696414B2 true JP2696414B2 (en) | 1998-01-14 |
Family
ID=12674727
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2043832A Expired - Lifetime JP2696414B2 (en) | 1990-02-23 | 1990-02-23 | Method for producing noodles and instant noodles |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP2696414B2 (en) |
-
1990
- 1990-02-23 JP JP2043832A patent/JP2696414B2/en not_active Expired - Lifetime
Also Published As
Publication number | Publication date |
---|---|
JPH03247251A (en) | 1991-11-05 |
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