JP2695381B2 - Cleaning equipment - Google Patents

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a cleaning device, and more particularly to a cleaning device suitable for cleaning a work obtained by machining such as cutting, grinding and pressing.

[0002]

2. Description of the Related Art Since machining chips and machining oil adhere to a machined work, it is essential to perform a step of cleaning and removing these after machining. In such a cleaning step, a cleaning liquid such as Freon or ethane is conventionally used as the cleaning liquid.

[0003]

Although the cleaning liquid such as CFC and ethane has the advantage that the cleaning efficiency is good,
Since it causes environmental pollution, it is inevitable that it will be banned in the near future. For this reason, various cleaning liquids have been proposed and used in place of CFCs, ethane, etc. However, most of them cannot discard the waste liquid after cleaning,
Since it is necessary to request a professional company to dispose of the waste as industrial waste, it has to bear a large amount of cost and has a problem that it may cause pollution.

[0004]

In view of the above-mentioned drawbacks of the prior art, the present invention provides a cleaning apparatus capable of cleaning a work without using CFCs or ethane and without using another cleaning liquid which has a problem in disposal. The cleaning device of the invention of claim 1 is to provide a solid content such as sludge or the like adhered to a member to be cleaned by applying bubbles to the member to be cleaned such as a workpiece after machining in a cleaning liquid. and the bubbling cleaning section for removing oil and the like, and a sludge removal / oil-water separation section for separating the oil water to remove entrained sludge or the like in the cleaning solution and the in the cleaning liquid in the bubbling cleaning section , washing liquid through the sludge removal / oil separator section is configured to so that is circulated is returned to the bubbling cleaning section
Moreover, the sludge removal / oil water separation section
Is a sludge due to the filtering action without pressurizing the cleaning liquid.
Removal using water and natural separation of oil and water by buoyancy
Ludge removal / oil separation section and first sludge removal
/ Forced with pressurization of washing liquid after oil-water separation section
Of sludge etc. by simple filtration and through coalescer
Second sludge removal / oil / water separation for forced separation of oil / water
And a section .

The cleaning device according to the invention of claim 2 is machined.
Bubbles in the cleaning liquid on the parts to be
Solid content such as sludge applied to the member to be cleaned and
A bubbling cleaning section for removing oil and the like,
In the cleaning solution in the bubbling cleaning section
To remove sludge, etc. and to separate oily water in the cleaning liquid.
Sludge removal / oil water separation section for
The cleaning liquid that has gone through the sludge removal / oil water separation section is as described above.
To be recycled and circulated to the bubbling cleaning section
The bubbling cleaning section includes a cleaning tank for accommodating the member to be cleaned, and an aeration device for injecting the bubble-containing cleaning liquid through the bubble injection nozzle in the cleaning tank. The apparatus is composed of a pump that pumps up the cleaning liquid and guides it to the bubble injection nozzle, and an air suction valve connected to the suction side of the pump, and the air supplied from the air suction valve becomes fine particles due to the high-pressure stirring action of the pump. Then, the cleaning liquid is discharged from the bubble jet nozzle in a high pressure state.

The cleaning apparatus according to the third aspect of the present invention is provided after machining.
Apply bubbles to the member to be cleaned such as the workpiece in the cleaning liquid.
Solids such as sludge adhering to the member to be cleaned and oil
A bubbling cleaning section for removing
Sludge mixed in the cleaning solution in the ring cleaning section
For removing oil etc. and separating oily water in the cleaning liquid
Sludge removal / oil water separation section,
The cleaning liquid that has passed through the sludge removal / oil water separation section is
Designed to be recycled and circulated to the ring wash section.
The bubbling cleaning section is a cleaning tank
For receiving the object to be cleaned and performing bubbling cleaning
Receives the bubbling tank and the cleaning solution for the upper layer of the bubbling tank.
The bubbling cleaning cell
The bubbling tank of the first section is a first bubbling tank,
Receives the cleaning liquid overflowing from the first bubbling tank
And a second bubbling tank to accommodate
Receives the cleaning liquid overflowing from the second bubbling tank
It is configured to put.

[0007]

[0008]

[0009]

In the cleaning apparatus according to the first aspect of the present invention, bubbles are applied to a member to be cleaned such as a workpiece after machining in a cleaning liquid to remove solids such as sludge and oil adhered to the member to be cleaned by the cleaning liquid. Therefore, these can be efficiently removed by using water as a cleaning liquid. Further, since the cleaning liquid from which sludge and oil have been removed in the sludge removal / oil / water separation section is circulated by being recycled to the first bubbling cleaning section, the cleaning liquid is not discharged as waste liquid to the outside and is recycled. . Moreover, the sludge removal / oil water separation section is washed.
Removal of sludge etc. by filtration without pressurization of purified liquid
Sludge using natural separation of oil and water by buoyancy and buoyancy
Removal / oil water separation section and first sludge removal / oil water
Forced filtration with pressurization of the washing liquid after the separation section
Removal of sludge etc. by oil and oil water through coalescer
Second sludge removal / oil / water separation sexi with forced separation
The first sludge removal / oil water separation section
The general sludge removal without pressurizing the cleaning solution
Removal and oil-water separation, then second sludge removal / oil moisture
Strict sludge by pressurizing the cleaning liquid by the separation section
It is possible to remove oil and separate oil and water through coalescer.
The second sludge removal /
Caused by clogging of the filter in the oil / water separation section
Excessive load can be prevented.

Further claims in the cleaning apparatus of the invention of claim 2
As mentioned in 1, the cleaning solution is the first bubbling cleaning section.
Bubblin
In the cleaning section, air is connected to the suction side of the pump.
Is introduced by the air intake valve, and the air is
Is atomized by the high pressure stirring action of the pump.
Since atomized air is discharged from the bubble jet nozzle at a high pressure together with the cleaning liquid, sludge and oil adhering to the member to be cleaned receives both the collision action of the high-pressure cleaning liquid and the collision action of fine bubbles to be cleaned. The sludge and oil that have been almost completely removed from the member, and the removed sludge and oil will surely float upward as the fine bubbles rise.

[0011] In the cleaning apparatus of the invention of claim 3, claim 1
The cleaning solution described in Section 1, is the first bubbling cleaning section.
Bubbling
The cleaning section is used as a cleaning tank to receive the object to be cleaned and bubbling.
Bubbling tank for ring cleaning and the bubbling
Constructed with a receiving tank that receives the cleaning liquid in the upper layer of the tank
In addition, this bubbling tank is the first bubbling tank,
Since the second bubbling tank and the second tank are used,
Use the first bubbling tank that receives reflux water for finishing cleaning
On the other hand, the second bubbling tank on the downstream side is used for rough cleaning.
By doing so, the cleaning work can be performed in two stages.

[0012]

[0013]

[0014]

DESCRIPTION OF THE PREFERRED EMBODIMENTS Next, a cleaning apparatus according to a first embodiment of the present invention will be described with reference to FIGS. The cleaning apparatus shown in FIG. 1 as a whole includes a bubbling cleaning section 1 for receiving a machined work and cleaning by bubbling described later, and a cleaning liquid (water or hot water) used in the bubbling cleaning section 1. Sludge removal / oil-water separation section 2 for separating oil water after removing solids such as sludge in the second step, and second sludge removal / oil-water separation for more precise separation of oil water together with removal of finer sludge of cleaning liquid It comprises a section 3 and an activated carbon filtration section 4 for clarifying the cleaning liquid of the bubbling cleaning section 1 with activated carbon. Here, the second
The cleaning liquid that has passed through the sludge removal / oil-water separation section 5 is returned to the first bubbling cleaning section 1, and the bubbling cleaning section 1-first sludge removal / oil-water separation section 2-second sludge removal / oil-water separation section 3-bubbling cleaning section 1 The circulation path of is formed.

The bubbling cleaning section 1 and the first
The sludge removal / oil / water separation section 2 is shown in detail in FIG. 2. First, referring to the bubbling cleaning section 1, the bubbling cleaning section 1 is provided with a cleaning tank 5 for receiving a work and a lower part of the cleaning tank 5. The aeration device 6 is mainly configured. The cleaning tank 5 includes a bubbling tank 7 for receiving a workpiece to be cleaned, and an overflow liquid receiving tank 9 separated from the bubbling tank 7 by a partition wall 8.

A bubble injection nozzle 10 connected to the aeration device 6 is arranged at the bottom of the bubbling tank 7, and a mixed flow of a cleaning liquid and fine bubbles produced by the aeration device 6 is bubbled as described later. The work is sprayed from the spray nozzle 10 and hits the work, and sludge, oil, and the like attached to the work floats up along with the bubbles in the upper layer portion of the bubbling tank 7. Here, the washing liquid refluxed from the second sludge removal / oil / water separation section 3 is continuously supplied to the bubbling tank 7 by the above-described circulation path, so that the sludge floating in the upper layer of the bubbling tank 7 together with the bubbles. , Oil and the like flow into the overflow liquid receiving tank 9 through the partition 8 together with the cleaning liquid.

Inside the overflow liquid receiving tank 9, there is arranged a liquid level suction device 11 for forming therein a vertical flow path 11a having an open upper end. This liquid level suction device 11
A pipe 12 is connected to the lower part of the tank and extends through the wall of the overflow liquid receiving tank 9 to the first sludge removal / oil / water separation section 2. The washing liquid flowing down the flow path 11 a is connected to the pipe 12. Through the first sludge removal / oil / water separation section 2. The illustrated liquid level suction device 11 has a structure in which the upper end position of the flow path 11a can be changed up and down, and is known as a trade name "up-down schema".

Explaining the aeration device 6, the suction side of the aeration device 6 is connected to the bottom of the overflow liquid receiving tank 9 via the pipe line 13A, and the discharge side is connected to the bubble injection nozzle 10 via the pipe line 13B. And a part of the conduit 13A adjacent to the centrifugal pump 14, that is, an automatic air intake valve 15 provided on the upstream side adjacent to the centrifugal pump 14. The vortex pump 14 is fixed to the lower part of the bubbling cleaning section 1 together with its drive motor 16, pumps relatively clear cleaning liquid present at the bottom side of the overflow liquid receiving tank 9, and is supplied from the automatic air suction valve 15. The cleaning liquid is sent together with the cleaning liquid to the bubble injection nozzle 10 in a state where the air is fined.

Such an automatic air intake valve 15 is constructed so as to automatically maintain a stable air mixing ratio regardless of the discharge amount of the centrifugal pump 14, and is incorporated by the same applicant as the present application. It employs a structure similar to that disclosed in Japanese Patent No. 47439. That is, as shown in FIG. 3, the automatic air suction valve 15 is connected to the discharge side of the centrifugal pump 14 to introduce a part of the discharge cleaning liquid into the valve body 16, and a control valve mechanism. An air introduction port 19 for introducing air from the outside through 18 and an air discharge port 2 communicating with the air introduction port 19 through a piston valve 20.
1 and the air discharge port 21 is connected to the suction side conduit 13A. The piston valve 20 is normally urged by a spring 22 in a direction to close the communication between the air introduction port 19 and the air discharge port 21, and the piston valve 20 receives the hydraulic pressure introduced from the hydraulic pressure introduction port 17. A pressure receiving surface 23 for receiving is formed. With such a configuration, the piston valve 20 is lifted up against the spring 22 in accordance with the hydraulic pressure applied to the pressure receiving surface 23, and the communication area between the air introduction port 19 and the air discharge port 21 is increased to increase the pipeline. This is to increase the amount of air introduced into 13A.

The air introduced from the automatic air intake valve 15 into the pipe line 13A is introduced into the centrifugal pump 14 together with the cleaning liquid in the pipe line 13A, and is made into a fine state by the centrifugal pump 14 as described above. The cleaning liquid is delivered to the bubble jet nozzle 10. An impeller 24 shown in FIG. 4 is employed in such a centrifugal pump 14, and the impeller 24 is disclosed in Japanese Patent Application No. 1-269588 (Japanese Patent Application Laid-Open No. 3-13059) filed by the same applicant as the present application.
No. 8) has the same structure as that disclosed in No. 8). That is, the impeller 24 has a main board 26 having a boss 25 at the center.
A plurality of blades 2 protruding in the axial direction of the boss 25 on one side surface
7 to 27 are arranged at equal intervals in the circumferential direction, and fluid passages 28 to 28 between the blades 27 to 27 are gradually reduced from around the boss 25 toward the outer circumference of the main board 26. Based on the configuration, the thickness of each blade 27 in the circumferential direction is formed to be substantially uniform except for the portion close to the boss 25, and the thickness of the portion close to the boss 25 is gradually reduced toward the boss 25 side. It was done. That is, the blade 27-
The configuration in which the fluid passages 28 to 28 between 27 are gradually reduced from around the boss 25 toward the outer periphery of the main board 26 improves the weight balance of the impeller 24,
In addition, the lift and efficiency of the centrifugal pump 24 are improved, and these effects are further caused by the smooth flow of the cleaning liquid between the blades 27 to 27 due to the special setting of the thickness of each blade 27 described above. It will improve.

In this embodiment, by combining the automatic air intake valve 15 capable of automatically and stably maintaining the air mixing ratio as described above with the centrifugal pump 14 having excellent lift and efficiency, the air pressure in the spiral chamber is high ( 3-5 Kg / cm ² ) and mixed to atomize (several microns to 0.2 or 0.3 mm
The bubble injection nozzle 10 injects at a high pressure in a state in which such an atomized state is stably maintained. Such atomized air that is jetted at high pressure has a great effect of removing sludge and oil when it hits the work, and it should be carried away effectively when the sludge and oil that have been removed rise by buoyancy. Is something that can be done. The upper layer portion of the cleaning liquid containing sludge, oil, etc. floated up by the bubbles flows over the partition wall 8 into the overflow liquid receiving tank 9, and the upper layer portion containing much sludge, oil, etc. from the liquid level suction device 11 It is led to the first sludge removal / oil / water separation section 2 through a pipe line 12.

2, the structure of the first sludge removal / oil / water separation section 2 will be described. The first sludge removal / oil / water separation section 2 is supplied from the pipe line 12 from the bubbling cleaning section 1 described above. It comprises a sludge removing device 29 for removing solids such as sludge in the cleaning liquid, and an oil / water separation tank 30 for separating oil / water of the cleaning liquid after passing through the sludge removing device 29. The sludge removing device 29 is attached to an upper portion of the oil / water separation tank 30 and has a container shape for receiving a washing liquid that naturally flows down from the pipe 12. This sludge removing device 29 has a configuration in which a filter 32 made of a nonwoven fabric mat layer is placed on a perforated plate 31 arranged in a middle bottom shape, and the filter 32 looks at the nonwoven fabric mat from top to bottom. It is a stack of two or three sheets in order from coarse to fine, and can remove sludge up to about 10 microns. The cleaning liquid from which the sludge has been removed naturally flows down into the oil / water separation tank 30 through a discharge pipe 33 connected to the bottom of the sludge removing device 29.

The oil / water separation tank 30 is attached downward from a cover plate 34, and two downward partition plates 36A, 36A are formed so that the lower end thereof forms an appropriate gap with the bottom plate 35. With the upward partition plate 36B which stands upright and forms an appropriate gap with the lid plate 34,
The tank is divided into four tanks from a tank to a fourth tank 37A to 37D. A swash plate 38 for receiving the cleaning liquid flowing down from the discharge pipe 33 is attached to the upper part of the first tank 37A, and the cleaning liquid flows down along the swash plate 38 to be naturally separated, and the cleaning liquid in the first tank 37A is removed. A state is obtained in which oil and water are separated into upper and lower layers, respectively. The lower layer cleaning liquid underflows from the gap between the front downward partition plate 35 and the bottom plate 34 and flows into the second tank 37B, further overflows the upward partition plate 36, and overflows into the third tank 37B. 3
Flow into 7C. The cleaning liquid that has flowed into the third tank 37C underflows from the gap between the rear downward partition plate 35 and the bottom plate 34 and flows into the fourth tank, and separation of oil and water is performed by repeating such underflow and overflow. Promoted.

On the side portion of the oil / water separation tank 30, the separated oil is placed at an appropriate height position above the upward partition plate 36B (a communication portion between the second tank 37B and the third tank 37C). An oil draining cock 39 for discharging the oil to the outside is provided, and an oil pot window 40 is provided on the front side. The operator visually confirms the oil accumulation state through the oil pot window 40, Oil drain cock 39
By operating, the oil that has floated and accumulated can be discharged. It should be noted that such oil extraction is not limited to manual operation, and can be automatically performed by, for example, opening and closing an electromagnetic valve using an oil interface sensor.

The fourth tank 37D is provided with a liquid level suction device 41 similar to the liquid level suction device 11 described above in relation to the bubbling cleaning section 1, and the liquid level suction device 41.
A vertical flow path 41a whose upper end is open is connected to a pipe 42 that penetrates the wall of the oil / water separation tank 30 and extends to the second sludge removal / oil / water separation section 3.
Therefore, the relatively clear cleaning liquid flowing into the liquid level suction device 41 from the upper layer of the fourth tank 37D is guided to the second sludge removal / oil / water separation section 3.

Second Sludge Removal / Oil Water Separation Section 3
Is for removing finer sludge and more rigorously separating oil / water with the forced transfer of the cleaning liquid, and is mainly composed of a filter cylinder 43 and an oil / water separation cylinder 44 as shown in FIG. FIG. 5 shows such a piping system of the second sludge removal / oil water separation section 3, in which the pipe line 42 of the liquid level suction device 41 is connected to the filter cylinder 43 via the pump P, and the filter cylinder 43 is It is connected to the oil / water separation cylinder 44 via a pipe 45. A pressure adjusting valve 46 is provided in the middle of the pipe line 45, and when the pressure of the cleaning liquid supplied to the oil / water separation cylinder 44 exceeds a predetermined pressure, a part of the cleaning liquid is upstream of the pump P via the bypass pipe line 47. That is, it is returned to the conduit 42.

Here, a fine filter (not shown) is arranged inside the filter cylinder 43, and the cleaning liquid is forcibly passed through the filter by the pump P to form fine sludge (3-1).
Micron) and then sent to the oil / water separation cylinder 44 via line 45. A fibrous cylinder (not shown) made of glass fiber or the like called a coalescer is arranged inside the oil / water separation cylinder 44, and the cleaning liquid is forced from the inside to the outside in the radial direction. By passing the oil, the oil and the water are separated into an upper layer and a lower layer on the outside of the cylindrical body. The water, that is, the cleaning liquid after the oil removal, is taken out from the lower layer and returned to the bubbling tank 7 of the bubbling section 1 through the pipe line 48, while the oil is separated by the oil interface sensor 49 and the water interface sensor 50 (see FIG. 1). Based on the detection, the solenoid valve 51 is automatically discharged. The oil interface sensor 49 and the water interface sensor 50 are used to open and close the solenoid valve 51, respectively.

The cleaning liquid from which fine sludge has been removed and oil has been strictly removed as described above (oil content 1
0 to 20 PPM) is returned to the bubbling tank 7 of the bubbling section 1 via the pipe 49. For example, when the internal pressure of the coalescer rises to about 1.5 to ² kg / cm ² , 0.05 to Oil particles of about 0.3 mm may flow out. Note that such a phenomenon is considered to be because when clogging occurs and the internal pressure of the coalescer becomes high, the oil adsorbed on the inner wall of the fibrous cylinder forming the coalescer is pushed out by the inner wall being pushed by the inner pressure. . Such oil particles are extruded into a spherical shape,
For example, when the beaker is allowed to stand still, it floats above the water surface after a lapse of about 3 to 5 minutes to form a thin film on the surface.

For this reason, in this embodiment, an oil adsorbing device 52 (see FIG. 2) is provided above the bubbling tank 7, and the pipe line 4
The cleaning liquid that has flowed out of 8 passes through the oil adsorption device 52 and flows down into the bubbling tank 7. The oil adsorbing device 52 is equipped with an adsorbing mat 53 made of polypropylene-based non-woven fabric, and by using the adsorbing mat 53, an oil content of 10 to 20 PPM can be obtained.
The separation accuracy can be secured.

By the action of the coalescer of the oil / water separation cylinder 44 of the second sludge removal / oil / water separation section 3 as described above, for example, after the cleaning is stopped (after the work to be cleaned is taken out), the second sludge removal / oil / water is removed. Separation section 3
When the above operation is repeated, it depends on the oil content in the cleaning liquid when the cleaning is stopped, but 10
The oil content can be suppressed before and after PPM, and by using the oil adsorption device 52 as described above, safety of separation accuracy is obtained even when the coalescer is functioning normally, and the life of the coalescer is extended. It is possible to obtain the effect of significantly reducing the cost.

By the way, as described above, the bubbling cleaning section 1-first sludge removal / oil water separation section 2
The second sludge removal / oil / water separation section 3—the sludge removal of the washing liquid and the oil / water separation can be performed with high accuracy by the circulation path of the bubbling cleaning section 1, but particularly in the case of performing hot water cleaning or the like. In some cases, fine residues such as surfactants, pigments, iron, and the like adhered to water scale and workpieces due to evaporation may reduce the clarity of the cleaning liquid. Therefore, in the present embodiment, as described above, the activated carbon filtration section 4 is provided for clarifying the cleaning liquid in the bubbling cleaning section 1 with activated carbon. As shown in FIGS. 1 and 2, the activated carbon filtration section 4 is connected to the bottom of the overflow liquid receiving tank 9 through a pipe 54, and the cleaning liquid in the overflow liquid receiving tank 9 is pumped up by a pump (not shown). Forcibly passing an activated carbon layer (not shown) removes the above-mentioned water stains and fine residues, and then returns the cleaning liquid after filtration to the bubbling tank 7 via the pipe 55. The activated carbon filtration section 4 does not need to be operated at all times, but may be operated at times depending on the clarity of the cleaning liquid.

As described above, in the present embodiment, first, the bubbling cleaning section 1 sprays the cleaning liquid containing air from the bubble spray nozzle 10 on the workpiece to be cleaned in the bubbling tank 7, thereby sludge attached to the workpiece. Oil and the like are effectively separated, and then the first sludge removal / oil / water separation section 2 removes the rough sludge and the natural separation separates the oil to remove it, and further the second sludge removal / oil / water separation section 3 Strictly removes sludge and separates and removes oil content by the method described above, and the sludge is returned to the bubbling cleaning section 1. For this reason, effective cleaning can be performed using mere water without using CFC, ethane, or any other cleaning solution that causes problems in disposal as a cleaning solution, which is very useful for pollution prevention. In addition, the cost of cleaning is reduced because the expensive cleaning liquid as in the past is not required, and in addition, the water after cleaning is not discarded as it is but is circulated and used, which saves resources. In addition, the cleaning cost is further reduced.

Particularly in this embodiment, the aeration device 6 is used.
As a result, a stable cleaning liquid containing air in the atomized state is generated, and this is sprayed from the bubble spray nozzle 10 at a high pressure. Therefore, sludge and oil adhering to the work are sprayed at a high pressure and fine bubbles. Both are effectively removed, and these are effectively levitated along with the levitation of fine bubbles, so that an excellent cleaning effect is obtained. In addition, the upper layer portion of the cleaning liquid containing such sludge and oil flows over the partition wall 8 into the overflow liquid receiving tank 9, and the upper surface portion containing much sludge, oil and the like sucks the liquid level. Since it is guided to the first sludge removal / oil / water separation section 2 through the device 11, the residual sludge and oil in the bubbling tank 7 and the overflow liquid receiving tank 9 can be minimized. In addition, the second sludge removal / oil water separation section 3
Since the first sludge removal / oil-water separation section 2 uses gravity and natural separation without using the pressure in the first sludge removal / oil-water separation section 2 prior to the forced sludge removal and oil-water separation using the pressure in In the second sludge removal / oil-water separation section 3, the excessive load caused by clogging of the filter for sludge removal in the second sludge removal / oil-water separation section or the coalescer for separating oil water is reduced, and The removal and separation operations can be performed smoothly, and the life of the device is extended. In addition, as described above, since the reflux liquid from the second sludge removal / oil water separation section 3 is returned to the bubbling cleaning section 1 via the oil adsorbing device 52, the second sludge removal / oil water separation is performed. It is possible to prevent the oil from flowing into the bubbling cleaning section 1 due to the abnormality of the coalescer in the separation section 3 and to ensure the safety of separation accuracy even when the coalescer is functioning normally, which extends the life of the coalescer. The effect of significantly reducing the cost can be obtained. In addition, the activated carbon filtration section 4 is occasionally operated depending on the degree of clarification of the cleaning liquid, so that the cleaning liquid can be kept clear.

Next, a second embodiment of the present invention will be described with reference to FIG. Note that this embodiment is a modification in which the structure of the second embodiment is simplified, and the same members are denoted by the same reference numerals and the description thereof is omitted. This embodiment comprises a bubbling cleaning section 1A and a sludge removal / oil water separation section 2A similar to the first sludge removal / oil water separation section 2 of the first embodiment, which is not accompanied by pressurization of a cleaning liquid, and is carried out by forced separation. The sludge removal / oil water separation section has been omitted.

Bubbling cleaning Section 1A cleaning tank 5
A is 2 of the first bubbling tank 7A and the second bubbling tank 7B.
It is equipped with two bubbling tanks, and the first aeration device 6A and the second aeration apparatus are provided under the cleaning tank 5A in correspondence therewith.
An aeration device 6B is provided. With this configuration, bubbling cleaning can be performed in each of the first bubbling tank 7A and the second bubbling tank 7B through the bubble injection nozzles 10 and 10 arranged at the bottom thereof. The first bubbling tank 7A and the second bubbling tank 7B are separated by a partition wall 8A.
The cleaning liquid that overflows from the partition wall 8A
It is possible to flow into the bubbling tank 7B. Further, an overflow liquid receiving tank 9 having a liquid level suction device 11 similar to that of the first embodiment is adjacent to the second bubbling tank 7B via a partition 8B, and the second bubbling tank 7B to the partition 8 are provided.
The cleaning liquid overflowing beyond B can flow into the overflow liquid receiving tank 9.

The first aeration device 6A and the second aeration device 6B are the same as the aeration device 6 of the first embodiment, and the centrifugal pump 14 and the automatic air suction valve 1 are used.
5 is provided. The suction pump 14 of the first aeration device 6A has its suction side connected to the bottom of the first bubbling tank 7A via a pipe 56A, and its discharge side has a pipe 5
The bubble injection nozzle 10 in the first bubbling tank 7A is connected via 6B. Therefore, the first aeration device 6A is adapted to perform the bubbling cleaning by the circulating flow in the first bubbling tank 7A. On the other hand, the centrifugal pump 14 of the second aeration device 6B has its suction side connected to the bottom of the overflow liquid receiving tank 9 via a pipe 57A, and its discharge side to the inside of the second bubbling tank 7B via a pipe 57B. It is connected to the bubble jet nozzle 10.
Therefore, the second aeration device 6B pumps up a relatively clear cleaning liquid existing on the bottom side of the overflow liquid receiving tank 9 and uses it for bubbling cleaning in the second bubbling tank 7B.

Now, the cleaning liquid flowing out of the liquid level suction device 11 of the overflow liquid receiving tank 9 through the pipe line 12 is subjected to the sludge removal / oil water separation section 2A, and the first sludge removal / oil water separation section in the first embodiment described above. As in the case of 2, the sludge removal device 29 removes the sludge and the oil-water separation tank 30 separates the oil and water, and the oil flows out from the liquid level suction device 41 via the conduit 42A.
Here, the pipe line 42A is connected to the reflux pipe line 59 to the bubbling cleaning section 1A via the pump 58, and the spilled water from the reflux pipe line 59 is located above the first bubbling tank 7A of the bubbling cleaning section 1A. The oil is adsorbed and removed by the oil adsorbing device 52 similar to that of the first embodiment, which is arranged in the first embodiment, and then the oil is supplied to the first bubbling tank 7A.

The cleaning apparatus of the second embodiment is a simplification of the apparatus of the first embodiment as described above, and does not include a sludge removal / oil / water separation section by forced separation, but strict sludge removal is performed. / This can sufficiently deal with the cleaning of the work that does not require oil / water separation, and can be constructed at a lower cost than the device of the first embodiment. Further, in the cleaning apparatus of this embodiment, in particular, the cleaning tank 5A of the bubbling cleaning section 1A includes two bubbling tanks, a first bubbling tank 7A and a second bubbling tank 7B, and sludge removal is performed in the first bubbling tank 7A. / Bubbling cleaning is performed using the clear cleaning liquid refluxed from the oil / water separation section 2A through the oil adsorption device 52, while the second bubbling tank 7B is used.
In the above, bubbling cleaning is performed using a relatively clear cleaning liquid in the lower part of the overflow liquid receiving tank 9. Therefore, the work to be cleaned is first put in the second bubbling tank 7B for rough cleaning, and then the work is put in the first bubbling tank 7A for finish cleaning. By sequentially replacing the tanks 7A with each other for cleaning, it is possible to efficiently clean the work, and the total time required for cleaning is greater than that in the case of using the single bubbling tank 7 as in the first embodiment. Has the effect of shortening.

[0039]

In the cleaning apparatus of the first aspect of the present invention, since the cleaning work can be efficiently performed by using water, CFCs or ethane which cause environmental pollution or other special problems which have a problem in disposal. The cleaning work can be performed without using the cleaning liquid, and the cleaning liquid can be recycled without being discharged as waste liquid to the outside. Therefore, the cleaning cost is low and the environmental pollution or the pollution caused by it can be prevented. it can. Also, remove sludge and separate oil and water first.
1 sludge removal oil-water separation section and 2nd sludge removal
/ Oil and water separation section, both in two stages
Therefore, it is necessary to reliably remove sludge and separate oil and water.
The second sludge removal / oil water separation section
Due to clogging of filter and coalescer
It is possible to prevent excessive load from occurring, so sludge removal and
And the device that can smoothly separate oil and water.
Longer life. The washing in the washing apparatus of the invention of claim 2
Bubbling cleaning section
The Deployment improved cleaning effect because it is almost completely removed from the cleaning member sludge及beauty oil adhering to the cleaning member is subjected to both collision action of a collision effects and the fine bubble pressure of the cleaning liquid, yet removed The sludge and oil thus generated are surely floated upward as the fine bubbles rise, so that the sludge and oil after removal can be reliably separated. In the cleaning apparatus of the invention of claim 3, the cleaning liquid is circulated and utilized.
The bubbling cleaning section provides a bubbling tank and a receiving tank.
In the configuration provided, the cleaning operation can be performed in two stages in the two tanks of the first bubbling tank and the second bubbling tank, which has an advantage of improving cleaning efficiency.

[Brief description of the drawings]

FIG. 1 is a schematic diagram showing an entire system of a cleaning apparatus according to a first embodiment of the present invention.

FIG. 2 is a longitudinal sectional view of a bubbling cleaning section and a first sludge removing / oil / water separation section of the cleaning apparatus shown in FIG. 1;

3 is a cross-sectional view of the automatic air intake valve shown in FIG.

4 is a side view of an impeller used in the centrifugal pump shown in FIG.

5 is a piping diagram of the second sludge removal / oil / water separation section shown in FIG. 1. FIG.

FIG. 6 is a vertical sectional view of a cleaning device according to a second embodiment of the present invention.

[Explanation of symbols]

 1,1A Bubbling cleaning section 2 First sludge removal / oil / water separation section 2A Sludge removal / oil / water separation section 3 Second sludge removal / oil / water separation section 5,5A Cleaning tank 6 Aeration device 6A 1st aeration device 6B 2nd aeration device 7 Bubbling tank 7A First bubbling tank 7B Second bubbling tank 9 Overflow liquid receiving tank 10 Bubble injection nozzle 11 Liquid level suction device 14 Volute pump 15 Automatic air suction valve

Continuation of front page (56) Reference JP-A-1-47485 (JP, A) JP-A-6-71234 (JP, A) JP-A-7-155716 (JP, A) JP-A-5-329451 (JP , A) JP-A 5-103954 (JP, A) JP-A 58-34182 (JP, A) JP-A 4-180802 (JP, A) JP-A 3-193175 (JP, A) JP-A 63-194796 (JP, A) Actual flat 3-123586 (JP, U) Actual flat 4-56753 (JP, U) Japanese public 6-75704 (JP, B2) Japanese public Sho 62-14326 (JP, Japanese) B2) Japanese Patent Publication 4-3241 (JP, B2) Actual Public Sho-57-51043 (JP, Y2) Actual Public Hei 6-47990 (JP, Y2)

Claims (3)

(57) [Claims] 1. A bubbling cleaning section for applying a bubble to a member to be cleaned such as a workpiece after machining in a cleaning liquid to remove solids such as sludge and oil adhering to the member to be cleaned, and the bubbling. removing sludge or the like mixed in the cleaning liquid in the cleaning section, and has a sludge removal / oil-water separation section for separating the oil-water in said washing liquid, the washing liquid passing through the sludge removal / oil separator section the bubbling cleaning It is configured to so that is circulated is returned to the section, moreover, before
The sludge removal / oil water separation section does not pressurize the cleaning liquid.
The removal of sludge and the buoyancy by filtration without
Sludge Removal / Oil Moisture Utilizing Natural Separation of Oil Water
Separation section and first sludge removal / oil / water separation section
Slurry by forced filtration with pressurization of the cleaning solution after
Of oil and water and forced separation of oil and water through coalescer
With a second sludge removal / oil separation section
A cleaning device characterized by the following. 2. A member to be cleaned such as a work after machining is washed.
A bubble was applied in the cleaning liquid and adhered to the member to be cleaned.
Bablin for removing solids such as sludge and oil
The cleaning section and the bubbling cleaning section.
Removes sludge, etc. mixed in the cleaning solution
Sludge removal / oil / water separation cell for separating oil / water in liquid
The sludge removal / oil water separation sex
The cleaning solution that has passed through the cleaning process is returned to the bubbling cleaning section.
The bubbling cleaning section is configured to be flowed and circulated, and the bubbling cleaning section includes a cleaning tank for containing a member to be cleaned,
An aeration device for injecting a cleaning liquid mixed with bubbles through a bubble injection nozzle in the cleaning tank, the aeration device including a pump for pumping the cleaning liquid to the bubble injection nozzle and a suction side of the pump. consists of a connected air intake valve, wherein the bubble injection nozzle washing device Ru discharged under high pressure from a microparticle together with the cleaning liquid by high pressure stirring action of the supplied air the pump from the air inlet valve. 3. Washing a member to be cleaned such as a work after machining.
A bubble was applied in the cleaning liquid and adhered to the member to be cleaned.
Bablin for removing solids such as sludge and oil
The cleaning section and the bubbling cleaning section.
Removes sludge, etc. mixed in the cleaning solution
Sludge removal / oil / water separation cell for separating oil / water in liquid
The sludge removal / oil water separation sex
The cleaning solution that has passed through the cleaning process is returned to the bubbling cleaning section.
The bubbling cleaning section is configured to flow and circulate, and the bubbling cleaning section serves as a cleaning tank for receiving an object to be cleaned and performing bubbling cleaning, and a receiving tank for receiving a cleaning liquid in an upper layer portion of the bubbling tank. And the bubbling bath of the bubbling cleaning section comprises:
First bubbling tank and over from the first bubbling tank
A second bubbling tank for receiving the flowed cleaning liquid,
The receiving tank is overlaid from the second bubbling tank.
A cleaning device that receives the rinsed cleaning solution .