JP2660990B2 - Electric welding equipment - Google Patents

Electric welding equipment

Info

Publication number
JP2660990B2
JP2660990B2 JP7251957A JP25195795A JP2660990B2 JP 2660990 B2 JP2660990 B2 JP 2660990B2 JP 7251957 A JP7251957 A JP 7251957A JP 25195795 A JP25195795 A JP 25195795A JP 2660990 B2 JP2660990 B2 JP 2660990B2
Authority
JP
Japan
Prior art keywords
joint
heating element
pipe
heating wire
water
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP7251957A
Other languages
Japanese (ja)
Other versions
JPH0970894A (en
Inventor
卓英 中山
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hirata Corp
Original Assignee
Hirata Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hirata Corp filed Critical Hirata Corp
Priority to JP7251957A priority Critical patent/JP2660990B2/en
Publication of JPH0970894A publication Critical patent/JPH0970894A/en
Application granted granted Critical
Publication of JP2660990B2 publication Critical patent/JP2660990B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/34Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement"
    • B29C65/3404Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" characterised by the type of heated elements which remain in the joint
    • B29C65/342Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" characterised by the type of heated elements which remain in the joint comprising at least a single wire, e.g. in the form of a winding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/34Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement"
    • B29C65/3468Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" characterised by the means for supplying heat to said heated elements which remain in the join, e.g. special electrical connectors of windings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/34Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement"
    • B29C65/3472Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" characterised by the composition of the heated elements which remain in the joint
    • B29C65/3476Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" characterised by the composition of the heated elements which remain in the joint being metallic
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/12Joint cross-sections combining only two joint-segments; Tongue and groove joints; Tenon and mortise joints; Stepped joint cross-sections
    • B29C66/122Joint cross-sections combining only two joint-segments, i.e. one of the parts to be joined comprising only two joint-segments in the joint cross-section
    • B29C66/1222Joint cross-sections combining only two joint-segments, i.e. one of the parts to be joined comprising only two joint-segments in the joint cross-section comprising at least a lapped joint-segment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/12Joint cross-sections combining only two joint-segments; Tongue and groove joints; Tenon and mortise joints; Stepped joint cross-sections
    • B29C66/122Joint cross-sections combining only two joint-segments, i.e. one of the parts to be joined comprising only two joint-segments in the joint cross-section
    • B29C66/1224Joint cross-sections combining only two joint-segments, i.e. one of the parts to be joined comprising only two joint-segments in the joint cross-section comprising at least a butt joint-segment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/52Joining tubular articles, bars or profiled elements
    • B29C66/522Joining tubular articles
    • B29C66/5221Joining tubular articles for forming coaxial connections, i.e. the tubular articles to be joined forming a zero angle relative to each other
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/52Joining tubular articles, bars or profiled elements
    • B29C66/522Joining tubular articles
    • B29C66/5229Joining tubular articles involving the use of a socket
    • B29C66/52291Joining tubular articles involving the use of a socket said socket comprising a stop
    • B29C66/52292Joining tubular articles involving the use of a socket said socket comprising a stop said stop being internal
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/90Measuring or controlling the joining process
    • B29C66/91Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
    • B29C66/912Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux
    • B29C66/9121Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux by measuring the temperature
    • B29C66/91211Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux by measuring the temperature with special temperature measurement means or methods
    • B29C66/91214Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux by measuring the temperature with special temperature measurement means or methods by measuring the electrical resistance of a resistive element belonging to one of the parts to be welded, said element acting, e.g. as a thermistor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/90Measuring or controlling the joining process
    • B29C66/91Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
    • B29C66/912Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux
    • B29C66/9121Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux by measuring the temperature
    • B29C66/91221Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux by measuring the temperature of the parts to be joined
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/90Measuring or controlling the joining process
    • B29C66/91Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
    • B29C66/912Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux
    • B29C66/9131Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux by measuring the heat or the thermal flux, i.e. the heat flux
    • B29C66/91311Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux by measuring the heat or the thermal flux, i.e. the heat flux by measuring the heat generated by Joule heating or induction heating
    • B29C66/91313Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux by measuring the heat or the thermal flux, i.e. the heat flux by measuring the heat generated by Joule heating or induction heating by measuring the voltage, i.e. the electric potential difference or electric tension
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/90Measuring or controlling the joining process
    • B29C66/91Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
    • B29C66/912Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux
    • B29C66/9131Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux by measuring the heat or the thermal flux, i.e. the heat flux
    • B29C66/91311Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux by measuring the heat or the thermal flux, i.e. the heat flux by measuring the heat generated by Joule heating or induction heating
    • B29C66/91315Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux by measuring the heat or the thermal flux, i.e. the heat flux by measuring the heat generated by Joule heating or induction heating by measuring the current intensity
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/90Measuring or controlling the joining process
    • B29C66/91Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
    • B29C66/912Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux
    • B29C66/9131Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux by measuring the heat or the thermal flux, i.e. the heat flux
    • B29C66/91311Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux by measuring the heat or the thermal flux, i.e. the heat flux by measuring the heat generated by Joule heating or induction heating
    • B29C66/91317Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux by measuring the heat or the thermal flux, i.e. the heat flux by measuring the heat generated by Joule heating or induction heating by measuring the electrical resistance
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/90Measuring or controlling the joining process
    • B29C66/91Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
    • B29C66/914Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux
    • B29C66/9141Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the temperature
    • B29C66/91411Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the temperature of the parts to be joined, e.g. the joining process taking the temperature of the parts to be joined into account
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/90Measuring or controlling the joining process
    • B29C66/91Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
    • B29C66/914Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux
    • B29C66/9141Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the temperature
    • B29C66/91441Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the temperature the temperature being non-constant over time
    • B29C66/91443Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the temperature the temperature being non-constant over time following a temperature-time profile
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/90Measuring or controlling the joining process
    • B29C66/91Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
    • B29C66/914Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux
    • B29C66/9161Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the heat or the thermal flux, i.e. the heat flux
    • B29C66/91641Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the heat or the thermal flux, i.e. the heat flux the heat or the thermal flux being non-constant over time
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/90Measuring or controlling the joining process
    • B29C66/91Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
    • B29C66/914Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux
    • B29C66/9161Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the heat or the thermal flux, i.e. the heat flux
    • B29C66/91651Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the heat or the thermal flux, i.e. the heat flux by controlling or regulating the heat generated by Joule heating or induction heating
    • B29C66/91655Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the heat or the thermal flux, i.e. the heat flux by controlling or regulating the heat generated by Joule heating or induction heating by controlling or regulating the current intensity
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/90Measuring or controlling the joining process
    • B29C66/96Measuring or controlling the joining process characterised by the method for implementing the controlling of the joining process
    • B29C66/961Measuring or controlling the joining process characterised by the method for implementing the controlling of the joining process involving a feedback loop mechanism, e.g. comparison with a desired value
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/34Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement"
    • B29C65/3472Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" characterised by the composition of the heated elements which remain in the joint
    • B29C65/3476Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" characterised by the composition of the heated elements which remain in the joint being metallic
    • B29C65/348Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" characterised by the composition of the heated elements which remain in the joint being metallic with a polymer coating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/90Measuring or controlling the joining process
    • B29C66/94Measuring or controlling the joining process by measuring or controlling the time
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/90Measuring or controlling the joining process
    • B29C66/95Measuring or controlling the joining process by measuring or controlling specific variables not covered by groups B29C66/91 - B29C66/94
    • B29C66/959Measuring or controlling the joining process by measuring or controlling specific variables not covered by groups B29C66/91 - B29C66/94 characterised by specific values or ranges of said specific variables
    • B29C66/9592Measuring or controlling the joining process by measuring or controlling specific variables not covered by groups B29C66/91 - B29C66/94 characterised by specific values or ranges of said specific variables in explicit relation to another variable, e.g. X-Y diagrams

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Branch Pipes, Bends, And The Like (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は電気溶融着装置に関
する。特に、本発明は、パイプの端部を継手に挿入し、
継手の内周面に配設された発熱体に通電してパイプの端
部に溶融着(エレクトロフュージョン)させるための電
気溶融着装置に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an electric welding apparatus. In particular, the present invention inserts the end of the pipe into the joint,
The present invention relates to an electric fusion bonding apparatus for applying a current to a heating element disposed on an inner peripheral surface of a joint to perform fusion (electrofusion) on an end of a pipe.

【0002】[0002]

【従来の技術】予め螺旋状に巻かれた発熱線(電気抵抗
線)を内周面に配設された熱可塑性継手内に熱可塑性パ
イプの端部を差込み、発熱線に電流を流して発熱させ、
継手とパイプの接合面を溶融させて接合させる電気溶融
着システムが、従来より用いられている。
2. Description of the Related Art An end of a thermoplastic pipe is inserted into a thermoplastic joint provided on an inner peripheral surface of a heating wire (electric resistance wire) wound in advance in a spiral shape, and current is applied to the heating wire to generate heat. Let
2. Description of the Related Art An electric fusion bonding system for melting and joining a joint surface of a joint and a pipe has been conventionally used.

【0003】[0003]

【発明が解決しようとする課題】しかしながら、ガス管
や水道管などのパイプを接続する場合には、屋外作業と
なるため、継手とパイプとの間に水が浸入することがあ
る。継手とパイプの間に水が浸入した状態で融着作業を
行なうと、水の気化熱により熱を奪われる結果、継手と
パイプの接合部の温度上昇が不足し、継手とパイプの溶
融着を完全に行なえない場合がある。また、水が浸入し
ていると、発熱線で加熱されることによって発生した水
蒸気により、溶融した樹脂に気泡を発生させるので、継
手とパイプの融着強度が低下したり、接合部の気密性を
低下させたりする問題がある。
However, when connecting a pipe such as a gas pipe or a water pipe, water is likely to enter between the joint and the pipe because the work is performed outdoors. If fusion work is performed with water infiltrated between the joint and the pipe, heat will be taken away by the heat of vaporization of water, resulting in insufficient temperature rise at the joint between the joint and the pipe. In some cases, this cannot be done completely. In addition, if water has penetrated, water vapor generated by heating with the heating wire generates bubbles in the molten resin, so that the fusion strength between the joint and the pipe is reduced or the airtightness of the joint is reduced. There is a problem that lowers.

【0004】溶融着が不完全で、融着強度が低下してい
る場合、地中埋設管では地震等により接合が外れる恐れ
がある。また、ガス管や水道管などの場合、気密性が低
下するとガス漏れや水漏れなどの事故につながる危険が
ある。
[0004] If the fusion bonding is incomplete and the fusion strength is low, there is a possibility that the joint of the underground pipe may be disconnected due to an earthquake or the like. In the case of a gas pipe or a water pipe, if the airtightness is reduced, there is a risk that an accident such as a gas leak or a water leak may occur.

【0005】また、継手とパイプの間に水が存在するか
否かにかかわりなく、比較的低温の状態で一定時間通電
して水を乾燥除去する工程を、継手の溶融前の工程に付
加した電気溶融着装置が提案されている。しかし、この
装置では、水があっても無くても、一律に通電時間が延
長してしまい、作業時間が長くなって作業効率を低下さ
せている。さらに、この装置では、乾燥が不十分な場合
や、継手とパイプが水没していて乾燥が不可能な場合で
も、一定時間経過すると乾燥工程が終了してしまうの
で、このような場合には融着が不完全になったり、気泡
が発生したりすることは避けられない。
[0005] Further, a step of drying and removing water by applying a current for a certain period of time at a relatively low temperature regardless of whether water exists between the joint and the pipe is added to the step before the joint is melted. An electrofusion apparatus has been proposed. However, in this device, the energization time is uniformly extended with or without water, and the work time is prolonged, thereby reducing the work efficiency. Furthermore, with this apparatus, even when drying is insufficient or when the joints and pipes are submerged and cannot be dried, the drying process ends after a certain period of time. Incomplete dressing and air bubbles are inevitable.

【0006】本発明は叙上の従来例の欠点に鑑みてなさ
れたものであり、その目的とするところは、継手とパイ
プとの間に水が浸入していた場合に、継手とパイプが不
完全に接合されるのを防止することにある。
The present invention has been made in view of the above-mentioned drawbacks of the conventional example, and an object of the present invention is to make the joint and the pipe improper when water has entered between the joint and the pipe. The purpose is to prevent complete joining.

【0007】[0007]

【課題を解決するための手段】請求項1に記載の電気溶
融着装置は、継手の内周面に配設された発熱体に通電す
ることにより、合成樹脂製の継手と継手に挿入された合
成樹脂製のパイプの端部とを溶融着させるための電気溶
融着装置において、前記発熱体に流れる電流値を検出す
る手段と、前記発熱体に印加されている電圧値を検出す
る手段と、通電開始から継手の溶融開始前までの期間に
おいて、前記発熱体に流れる電流値と印加電圧値とから
発熱体の抵抗値を求め、当該抵抗値の時間変化率に基づ
いて継手とパイプの間の水を検出する手段と、を備えた
ことを特徴としている。
According to the first aspect of the present invention, the electric fusion bonding apparatus is inserted into the joint made of a synthetic resin and the joint by energizing a heating element disposed on the inner peripheral surface of the joint. In an electrofusion apparatus for fusing an end portion of a synthetic resin pipe, means for detecting a current value flowing through the heating element, and means for detecting a voltage value applied to the heating element, During the period from the start of energization to before the start of melting of the joint, the resistance value of the heating element is determined from the current value flowing through the heating element and the applied voltage value, and the resistance between the joint and the pipe is determined based on the time change rate of the resistance value. Means for detecting water.

【0008】請求項2に記載の電気溶融着装置は、継手
の内周面に配設された発熱体に通電することにより、合
成樹脂製の継手と継手に挿入された合成樹脂製のパイプ
の端部とを溶融着させるための電気溶融着装置におい
て、前記発熱体に流れる電流値を検出する手段と、前記
発熱体に印加されている電圧値を検出する手段と、通電
開始から継手の溶融開始前までの期間において、前記発
熱体に流れる電流値と印加電圧値とから発熱体の温度を
求め、当該発熱体温度の時間変化率に基づいて継手とパ
イプの間の水を検出する手段と、を備えたことを特徴と
している。
[0008] In the electric fusion bonding apparatus according to the second aspect of the present invention, by energizing a heating element disposed on the inner peripheral surface of the joint, the synthetic resin joint and the synthetic resin pipe inserted into the joint are formed. In an electric fusion welding apparatus for fusion-bonding an end portion, a means for detecting a current value flowing through the heating element, a means for detecting a voltage value applied to the heating element, In the period before the start, the temperature of the heating element is obtained from the current value and the applied voltage value flowing through the heating element, and means for detecting water between the joint and the pipe based on the time rate of change of the heating element temperature. , Is provided.

【0009】請求項3に記載の実施態様は、請求項1又
は2に記載の電気溶融着装置において、前記判定手段
が、継手とパイプの間に水を検出した場合には、前記発
熱体への通電を停止し、異常を報知するようにしたこと
を特徴としている。
According to a third aspect of the present invention, in the electrofusion apparatus according to the first or second aspect, when the judging means detects water between the joint and the pipe, the heat is applied to the heating element. Is stopped, and an abnormality is notified.

【0010】請求項4に記載の実施態様は、請求項1又
は2に記載の電気溶融着装置において、前記判定手段
が、継手とパイプの間に水を検出した場合には、所定時
間発熱体への通電を中断し、その後、自動的に発熱体へ
の通電を再開するようにしたことを特徴としている。
According to a fourth aspect of the present invention, in the electrofusion apparatus according to the first or second aspect, when the determination means detects water between the joint and the pipe, the heating element is provided for a predetermined time. The power supply to the heating element is interrupted, and thereafter, the power supply to the heating element is automatically restarted.

【0011】[0011]

【作用及び発明の効果】電気溶融着装置が発熱体に通電
すると、継手とパイプの接合面を溶融させて融着接合す
る。しかし、継手とパイプの間に水が浸入していると、
発熱体から発生する熱は水の蒸発熱として消費されるの
で、発熱体温度の時間変化率は正常な場合よりも小さく
なり、発熱体温度の時間変化率から継手とパイプとの間
に浸入している水を検出することができる。
When the electric welding apparatus is energized by the heating element, the joint surface between the joint and the pipe is melted and joined by fusion. However, if water has penetrated between the fitting and the pipe,
Since the heat generated from the heating element is consumed as heat of evaporation of water, the rate of change of the heating element temperature over time is smaller than normal, and the heat can enter between the fitting and the pipe based on the rate of change of the heating element temperature over time. Water that is flowing can be detected.

【0012】一方、発熱体の通電電流と印加電圧を検出
すれば、発熱体の抵抗値を知ることができる。発熱体の
抵抗値はその温度によって変化(例えば、金属抵抗体の
場合には、温度が上昇すると抵抗値が大きくなる)する
ので、発熱体温度の時間変化率は発熱体の抵抗値の時間
変化率から知ることができる。
On the other hand, the resistance value of the heating element can be known by detecting the conduction current and the applied voltage of the heating element. Since the resistance value of the heating element changes with its temperature (for example, in the case of a metal resistor, the resistance value increases as the temperature rises), the time change rate of the heating element temperature is the time change of the resistance value of the heating element. You can know from the rate.

【0013】従って、請求項1に記載の電気溶融着装置
にあっては、発熱体の通電電流と印加電圧から求めた抵
抗値の時間変化率に基づいて継手とパイプの間に浸入し
ている水を検出することができる。
Therefore, in the electric fusion welding apparatus according to the first aspect, the electric fuser penetrates between the joint and the pipe based on the time rate of change of the resistance value obtained from the current flowing through the heating element and the applied voltage. Water can be detected.

【0014】加えて、この電気溶融着装置にあっては、
発熱体の抵抗値を検出して発熱体温度を求めているの
で、直接的に発熱体温度を求めることができ、測定誤差
やバラツキを小さくできる。また、発熱体の抵抗値の時
間変化率に基づいて水を検出しているので、環境温度の
影響を受けにくくなり、水の検出精度が安定する。さら
に、発熱体の印加電圧と通電電流から抵抗値を求めてい
るので、電気溶融着装置の出力変動などによらず、正確
に抵抗値を求めることができる。
In addition, in this electrofusion apparatus,
Since the temperature of the heating element is determined by detecting the resistance value of the heating element, the temperature of the heating element can be directly determined, and measurement errors and variations can be reduced. Further, since water is detected based on the time rate of change of the resistance value of the heating element, the detection of water is less likely to be affected by the environmental temperature, and the detection accuracy of water is stabilized. Further, since the resistance value is obtained from the applied voltage and the current supplied to the heating element, the resistance value can be accurately obtained irrespective of the fluctuation of the output of the electric fusion welding apparatus.

【0015】また、上記のように、発熱体の通電電流と
印加電圧から発熱体の抵抗値を求めることができ、発熱
体の抵抗値と発熱体温度との間には一定の関係が存在し
ている。従って、請求項2に記載の電気溶融着装置のよ
うに、発熱体の通電電流と印加電圧から直接に発熱体温
度を求めることもでき、発熱体温度の時間変化率に基づ
いて継手とパイプの間に浸入している水を検出すること
もできる。
Further, as described above, the resistance value of the heating element can be determined from the current flowing through the heating element and the applied voltage, and there is a certain relationship between the resistance value of the heating element and the temperature of the heating element. ing. Therefore, the heating element temperature can be obtained directly from the current flowing through the heating element and the applied voltage, as in the electric fusion welding apparatus according to claim 2, and the joint and pipe are connected based on the time change rate of the heating element temperature. It is also possible to detect water that has entered.

【0016】しかして、請求項1又は2に記載の電気溶
融着装置にあっては、発熱体温度の時間変化率もしくは
抵抗値の時間変化率を求め、正常な場合の値と比較する
ことにより、継手とパイプの間に浸入している水を検出
できる。
According to the electrofusion apparatus of the first or second aspect, the time rate of change of the temperature of the heating element or the time rate of change of the resistance value is obtained and compared with the normal value. , Water that has entered between the joint and the pipe can be detected.

【0017】水の浸入を検出した場合には、請求項3に
記載の実施態様では、発熱体の通電を停止し、作業者に
異常を報知する。従って、継手とパイプの接合品質の低
下を防止することができ、接合不良によるトラブルや事
故を事前に回避することができる。特に、発熱体への通
電開始から継手の溶融開始前までの期間において水を検
出しているので、通電が停止した場合には、継手とパイ
プの接合部分を拭いたり熱風を当てたりして乾燥させた
後、再度接合作業を行なうことができる。
When water intrusion is detected, the power supply to the heating element is stopped to notify the operator of the abnormality. Therefore, it is possible to prevent the joint quality of the joint and the pipe from deteriorating, and to avoid troubles and accidents due to poor joints in advance. In particular, since water is detected during the period from the start of energization of the heating element to the start of melting of the joint, when energization is stopped, the joint between the joint and pipe is wiped or dried by applying hot air. After that, the joining operation can be performed again.

【0018】また、請求項4の実施態様では、継手とパ
イプの間に水を検出した場合には、所定時間発熱体への
通電を中断し、その後、自動的に発熱体への通電を再開
するようにしているので、発熱体への通電中断期間中に
発熱体の余熱によって水を乾燥除去し、発熱体への通電
再開により継手とパイプを融着接合することができる。
よって、継手とパイプを分離して水を拭った後再度継手
にパイプを挿入する手間が省け、作業効率が向上する。
一方、発熱体の余熱によっても水が乾燥除去されない場
合には、通電を再開しても再び水が検出されて通電が中
断される。従って、いつまでも水の乾燥が不十分な場合
や、継手が水没している場合には、継手とパイプの接続
は行なわれず、不完全な接合を防止することができる。
また、継手とパイプの間に水が検出されない場合には、
水を乾燥除去するための工程は発生しないので、従来の
電気溶融着装置と比較して作業効率が低下することがな
い。
Further, in the embodiment of the present invention, when water is detected between the joint and the pipe, the power supply to the heating element is interrupted for a predetermined time, and then the power supply to the heating element is automatically restarted. Therefore, water can be dried and removed by the residual heat of the heating element during the interruption of the current supply to the heating element, and the joint and the pipe can be fusion-bonded by restarting the current supply to the heating element.
Therefore, it is not necessary to separate the joint and the pipe, wipe the water, and then insert the pipe into the joint again, thereby improving the working efficiency.
On the other hand, when the water is not dried and removed due to the residual heat of the heating element, the water is detected again and the current is interrupted even if the current is restarted. Therefore, if the drying of the water is inadequate forever or the joint is submerged, the joint and the pipe are not connected, and incomplete joining can be prevented.
Also, if no water is detected between the fitting and the pipe,
Since a process for drying and removing water does not occur, the working efficiency is not reduced as compared with a conventional electrofusion apparatus.

【0019】[0019]

【発明の実施の形態】BEST MODE FOR CARRYING OUT THE INVENTION

(電気溶融着装置の構成)図1は本発明の一実施例によ
る電気溶融着装置1の外観と継手2及びパイプ3の断面
を示す概略正面図である。この電気溶融着装置1は、電
気溶融着装置本体(コントローラ)4と、接続ケーブル
5と、電源ケーブル6とからなる。電気溶融着装置本体
4は、前面にスタートスイッチ7とリセットスイッチ8
と液晶表示パネル等の表示装置9とを有している。スタ
ートスイッチ7は、継手2の発熱線10に通電開始する
ためのスイッチである。リセットスイッチ8は、通電を
途中で中断したり、異常を検知した時に、異常をクリア
するためのスイッチである。表示装置9は、操作指示
や、動作中における動作条件や、異常などを表示するた
めのものである。なお、内部にはブザー11を備えてい
る。
FIG. 1 is a schematic front view showing the appearance of an electric fusion welding apparatus 1 according to one embodiment of the present invention, and a cross section of a joint 2 and a pipe 3. The electrofusion apparatus 1 includes an electrofusion apparatus main body (controller) 4, a connection cable 5, and a power cable 6. The electric welding apparatus main body 4 has a start switch 7 and a reset switch 8 on the front.
And a display device 9 such as a liquid crystal display panel. The start switch 7 is a switch for starting energization of the heating wire 10 of the joint 2. The reset switch 8 is a switch for clearing the abnormality when energization is interrupted on the way or when an abnormality is detected. The display device 9 is for displaying operation instructions, operating conditions during operation, abnormalities, and the like. Note that a buzzer 11 is provided inside.

【0020】電気溶融着装置本体4に接続された電源ケ
ーブル6の先端には商用電源25と接続するための電源
プラグ12が設けられている。また、電気溶融着装置本
体4に接続された接続ケーブル5の先端には、継手2と
接続するための継手コネクタ13が設けられている。
A power plug 12 for connecting to a commercial power supply 25 is provided at the end of the power cable 6 connected to the main body 4 of the electrofusion apparatus. In addition, a joint connector 13 for connecting to the joint 2 is provided at a distal end of the connection cable 5 connected to the electric fusion bonding apparatus main body 4.

【0021】(継手とパイプ)継手2は両端が開口した
管状となっており、少なくとも内周面がポリエチレンや
エンジニアプラスチック等の熱可塑性樹脂により成形さ
れ、その内周面には継手樹脂と同材質の樹脂により被覆
された発熱線10(抵抗体)を螺旋状に巻いて配設され
ている。継手2の外面には、接続ケーブル5の継手コネ
クタ13を接続するためのケーブル接続部14が設けら
れており、ケーブル接続部14内には発熱線10と導通
した端子ピン15が位置している。しかして、ケーブル
接続部14に電気溶融着装置1の継手コネクタ13を接
続すると、端子ピン15を介して発熱線10の両端に電
気溶融着装置1が接続される。パイプ3は少なくとも端
部外周面が熱可塑性樹脂により成形されている。パイプ
3は、継手2内周面に突設されたストッパー16に当た
るまで深く継手2内に挿入される。
(Joint and Pipe) The joint 2 has a tubular shape with both ends opened, and at least the inner peripheral surface is formed of a thermoplastic resin such as polyethylene or engineering plastic, and the inner peripheral surface is made of the same material as the joint resin. The heating wire 10 (resistor) covered with the resin is spirally wound and disposed. A cable connecting portion 14 for connecting the joint connector 13 of the connection cable 5 is provided on an outer surface of the joint 2, and a terminal pin 15 electrically connected to the heating wire 10 is located in the cable connecting portion 14. . Thus, when the joint connector 13 of the electric fusion bonding apparatus 1 is connected to the cable connection portion 14, the electric fusion bonding apparatus 1 is connected to both ends of the heating wire 10 via the terminal pins 15. At least the outer peripheral surface of the end of the pipe 3 is formed of a thermoplastic resin. The pipe 3 is inserted into the joint 2 deeply until it hits a stopper 16 protruding from the inner peripheral surface of the joint 2.

【0022】(回路構成)図2は電気溶融着装置本体4
の回路構成を示すブロック図であって、主として、電力
制御部17、電圧検出部18、電流検出部19、抵抗値
演算部20、温度演算部21、時間変化率演算部22、
メモリ23、水検出部24からなっている。
(Circuit Configuration) FIG.
FIG. 2 is a block diagram showing a circuit configuration of a power control unit 17, a voltage detection unit 18, a current detection unit 19, a resistance value calculation unit 20, a temperature calculation unit 21, a time change rate calculation unit 22,
It comprises a memory 23 and a water detection unit 24.

【0023】電力制御部17は電気溶融着装置1の主な
機能を果たす部分であって、接続ケーブル5を介して接
続された継手2の発熱線10に商用電源25から得た電
力を供給し、制御された温度で発熱線10を発熱させる
ものである。電力制御部17は、予めメモリ23に格納
されているプログラムに従って、一定の制御方式で発熱
線10に通電し、発熱線10を発熱させる。例えば、電
力制御部17の出力は、定電流制御、定電圧制御もしく
は定電力制御されていてもよく、あるいは所定の通電パ
ターンに従って発熱線10に給電するようになっていて
もよい。
The power control unit 17 is a part that performs a main function of the electric fusion welding apparatus 1, and supplies power obtained from a commercial power supply 25 to the heating wire 10 of the joint 2 connected via the connection cable 5. The heating wire 10 generates heat at a controlled temperature. The power control unit 17 energizes the heating wire 10 according to a predetermined control method according to a program stored in the memory 23 in advance, and causes the heating wire 10 to generate heat. For example, the output of the power control unit 17 may be subjected to constant current control, constant voltage control, or constant power control, or power may be supplied to the heating wire 10 according to a predetermined energization pattern.

【0024】電圧検出部18は、通電中に電力制御部1
7から発熱線10に印加されている電圧値(つまり、発
熱線10の両端間電圧)Vを検出している。電流検出部
19は、電力制御部17により発熱線10に供給されて
いる電流値Iを検出している。
The voltage detecting unit 18 controls the power control unit 1 during energization.
7, a voltage value V applied to the heating wire 10 (that is, a voltage between both ends of the heating wire 10) is detected. The current detection unit 19 detects the current value I supplied to the heating wire 10 by the power control unit 17.

【0025】抵抗値演算部20は、電圧検出部18で検
出された発熱線10の印加電圧Vと、電流検出部19で
検出された発熱線10の通電電流Iから、発熱線10の
抵抗値R=V/Iを求める。抵抗値演算部20として
は、例えば除算回路を用いることができる。さらに、温
度演算部21は、予めメモリ23に格納されている発熱
線10の抵抗値と発熱線温度との関係に基づいて発熱線
10の温度Tを求める。時間変化率演算部22は、発熱
線10の温度Tの時間変化率(増加速度)ΔT/Δt
(tは通電時間を示す)を演算する。ここでの処理は、
連続的に温度Tを求め、時間変化率演算部22において
温度Tの変化を微分演算して時間変化率ΔT/Δtを求
めるようにしてもよいが、簡単には、発熱線10の通電
開始から継手2の溶融開始前までの期間における2点の
温度T1,T2を求め、その温度差ΔT=T2−T1を
時間間隔Δtで割って求めるようにしても十分である。
The resistance value calculating section 20 calculates the resistance value of the heating wire 10 from the applied voltage V of the heating wire 10 detected by the voltage detecting section 18 and the conduction current I of the heating wire 10 detected by the current detecting section 19. Find R = V / I. As the resistance value calculation unit 20, for example, a division circuit can be used. Further, the temperature calculation unit 21 obtains the temperature T of the heating wire 10 based on the relationship between the resistance value of the heating wire 10 and the temperature of the heating wire 10 stored in the memory 23 in advance. The time change rate calculation unit 22 calculates a time change rate (increase rate) ΔT / Δt of the temperature T of the heating wire 10.
(T indicates the energizing time). The process here is
The temperature T may be calculated continuously, and the change in the temperature T may be differentiated by the time change rate calculator 22 to obtain the time change rate ΔT / Δt. It is sufficient to determine the temperatures T1 and T2 at two points in the period before the start of melting of the joint 2 and divide the temperature difference ΔT = T2−T1 by the time interval Δt.

【0026】水検出部24は、時間変化率演算部22に
おいて求められた温度の時間変化率に基づいて継手2と
パイプ3の間に水が浸入しているか、否かを検出する。
すなわち、メモリ23には継手2とパイプ3の間に水が
存在せず乾燥している場合の発熱線温度の時間変化率が
予め記憶されている。水検出部24は、時間変化率演算
部22において求められた発熱線温度の時間変化率とメ
モリ23内の正常な場合の時間変化率の値とを比較する
ことにより、水の有無を判断する。具体的には、求めた
時間変化率の値が正常な場合よりも小さければ、継手2
とパイプ3の間に水が浸入していると判断する。
The water detecting section 24 detects whether or not water has entered between the joint 2 and the pipe 3 based on the time rate of change of the temperature obtained by the time rate calculating section 22.
That is, the time change rate of the heating wire temperature in the case where there is no water between the joint 2 and the pipe 3 and the drying is performed is stored in the memory 23 in advance. The water detection unit 24 determines the presence or absence of water by comparing the time change rate of the heating line temperature obtained by the time change rate calculation unit 22 with the value of the normal time change rate in the memory 23. . Specifically, if the value of the obtained time change rate is smaller than the case where it is normal, the joint 2
It is determined that water has penetrated between the pipe 3 and.

【0027】水が浸入していなければ、電力制御部17
はそのまま発熱線10に通電を続けて継手2とパイプ3
を溶融着接合するが、水検出部24が継手2とパイプ3
の間に水を検出して電力制御部17へ異常を示す信号を
出力すると、電力制御部17は動作を停止する。同時
に、水検出部24はブザー11を鳴らして作業者に異常
を報知すると共に表示装置9にも異常を表示させる。
If water has not entered, the power control unit 17
Continues to supply electricity to the heating wire 10 and the joint 2 and the pipe 3
And the water detection unit 24 detects the joint 2 and the pipe 3
When water is detected during this period and a signal indicating an abnormality is output to the power control unit 17, the power control unit 17 stops operating. At the same time, the water detection unit 24 sounds the buzzer 11 to notify the worker of the abnormality and also causes the display device 9 to display the abnormality.

【0028】なお、電力制御部17や抵抗値演算部2
0、水検出部24などは、ICやマイクロコンピュータ
(CPU)等を用いて構成されている。
The power control unit 17 and the resistance value calculation unit 2
The water detection unit 24 and the like are configured using an IC, a microcomputer (CPU), or the like.

【0029】(溶融着方法)図3は上記のような電気溶
融着装置1により継手2とパイプ3を接続する際の動作
手順を説明するフロー図である。まず、スタートスイッ
チ7を押して(S31)発熱線10に通電を開始する
と、発熱線10の電流及び電圧が安定するのを待って、
電流検出部19により発熱線10に流れる電流値を検出
すると共に電圧検出部18により発熱線10に印加され
ている電圧を検出し(S32)、抵抗値演算部20によ
り通電電流と印加電圧の検出値から発熱線10の抵抗値
を求め(S33)、ついで、温度演算部21により発熱
線10の抵抗値を発熱線温度に換算する(S34)。こ
うして、発熱線温度が上限設定温度(継手樹脂が溶融を
開始する温度よりも低い温度に設定されている)に達す
るまで、発熱線10の電流と電圧を検出して発熱線温度
を求める過程(S32〜S35)を数回繰り返し、発熱
線温度のデータを数点でサンプリングする。こうして、
発熱線10が上限設定温度に達すると(S35)、サン
プリング時間間隔Δtとサンプリングデータ[例えば、
T1,T2]とから、発熱線温度の時間変化率[(T2
−T1)/Δt]を求める(S36)。ついで、求めた
時間変化率の値を不適合な値を規定する規定値(正常な
場合の時間変化率よりも一定値だけ小さな値に設定され
ている)と比較し(S37)、規定値より大きければ水
の浸入がないと判断して通電を続行し、継手2とパイプ
3の溶融着接続を行なう(S38)。
(Fusing Method) FIG. 3 is a flow chart for explaining an operation procedure when connecting the joint 2 and the pipe 3 by the above-described electric fusion apparatus 1. First, when the start switch 7 is pressed (S31) to start energizing the heating wire 10, the current and voltage of the heating wire 10 are stabilized until the heating wire 10 is stabilized.
The current detection unit 19 detects the value of the current flowing through the heating wire 10, the voltage detection unit 18 detects the voltage applied to the heating wire 10 (S 32), and the resistance value calculation unit 20 detects the conduction current and the applied voltage. The resistance value of the heating wire 10 is determined from the value (S33), and then the resistance value of the heating wire 10 is converted into the heating wire temperature by the temperature calculation unit 21 (S34). Thus, the process of detecting the current and voltage of the heating wire 10 and obtaining the heating wire temperature until the heating wire temperature reaches the upper limit set temperature (set to a temperature lower than the temperature at which the joint resin starts melting) ( S32 to S35) are repeated several times, and the data of the heating line temperature is sampled at several points. Thus,
When the heating wire 10 reaches the upper limit set temperature (S35), the sampling time interval Δt and the sampling data [for example,
T1, T2] and the rate of change of the heating wire temperature with time [(T2
−T1) / Δt] (S36). Next, the calculated value of the time change rate is compared with a specified value (set to a value smaller than the time change rate in a normal case by a fixed value) (S37), and if the value is larger than the specified value. If it is determined that there is no water intrusion, the energization is continued, and the joint 2 and the pipe 3 are fused and connected (S38).

【0030】これに対し、求めた発熱線温度の時間変化
率が規定値よりも小さい場合には、発熱線10への通電
を中止し(S39)、ブザー11を鳴らして作業者に知
らせると共に表示装置9に水ありの表示をする(S4
0)。通電が中止した場合には、継手2とパイプ3を布
で拭いたり、熱風を当てたりして乾燥させた後、再び継
手2とパイプ3を接続し、リセットスイッチ8を押すと
(S41)異常状態が解除され(S42)、スタートス
イッチ7を押すことにより(S43)再度通電開始され
る。
On the other hand, if the time rate of change of the temperature of the heating wire is smaller than a specified value, the power supply to the heating wire 10 is stopped (S39), the buzzer 11 is sounded to inform the operator and display. Display indicating that water is present on the device 9 (S4
0). When the power supply is stopped, the joint 2 and the pipe 3 are dried by wiping with a cloth or applying hot air, and then the joint 2 and the pipe 3 are connected again and the reset switch 8 is pressed (S41). The state is released (S42), and the power supply is started again by pressing the start switch 7 (S43).

【0031】(発熱線の温度と水の有無との関係)図1
の継手2における右半分のように、継手2内にパイプ3
を挿入し、ケーブル接続部14に接続ケーブル5の継手
コネクタ13を接続し、電気溶融着装置1から発熱線1
0に通電を開始した場合を考える。図4はこの時の通電
時間と発熱線10の温度との関係を示す図であって、実
線イは継手2とパイプ3の間に水が存在しない場合の発
熱線温度の変化を示し、2点鎖線ロは継手2とパイプ3
の間に水が浸入している場合の初期の発熱線温度の変化
を示している。また、期間A1は通電開始から継手2が
溶融を始める直前までを示し、期間A2は発熱線10近
傍の継手樹脂が溶け始め、溶けた継手樹脂が十分にパイ
プ3に密着するまでを示し、期間A3は溶けた樹脂がパ
イプ3に密着し、継手2とパイプ3の接合面が互いに溶
融している状態を示している。また、図5〜図7は上記
各期間A1〜A3における継手2とパイプ3の状態を示
す図であって、図5〜図7における斜線部分は継手2及
びパイプ3の溶融部分αを示している。
(Relationship between Temperature of Heating Wire and Presence or Absence of Water) FIG.
As shown in the right half of the joint 2 of FIG.
Is inserted, the joint connector 13 of the connection cable 5 is connected to the cable connection portion 14, and the heating wire 1 is
Consider a case in which energization is started to zero. FIG. 4 is a diagram showing the relationship between the energizing time and the temperature of the heating wire 10 at this time, and a solid line a indicates a change in the heating wire temperature when water does not exist between the joint 2 and the pipe 3. Dotted chain line B shows joint 2 and pipe 3
3 shows an initial change in the heating wire temperature when water invades during the heating. A period A1 indicates the period from the start of energization to immediately before the joint 2 starts melting. A period A2 indicates a period from when the joint resin near the heating wire 10 starts to melt and when the melted joint resin sufficiently adheres to the pipe 3. A3 indicates a state in which the melted resin is in close contact with the pipe 3, and the joint surfaces of the joint 2 and the pipe 3 are mutually melted. 5 to 7 are views showing the state of the joint 2 and the pipe 3 in each of the periods A1 to A3, and the hatched portions in FIGS. I have.

【0032】以下、正常な場合における、通電を開始し
てから接合されるまでの継手2とパイプ3の状態を図4
の実線イ及び図5〜図7により説明する。継手2に通電
を開始すると、図4に示すように、継手2の発熱線10
の温度が上昇していく。各期間A1〜A3における温度
上昇の傾き(時間変化率)は、発熱線10の発熱量と、
発熱線10とパイプ3の間の熱伝導度、継手2及びパイ
プ3の熱容量により決まるものである。まず、通電直後
の期間A1においては、発熱線10の温度は、初期の環
境温度から次第に上昇していく。この過程では、継手2
の樹脂が溶け始めるまでには至っておらず、図5に示す
ように、発熱線10の近くの継手樹脂はパイプ3と一部
接触しているものの、密着はしていないので、熱容量及
び熱伝導度は比較的小さく、このため、発熱線10の温
度上昇の傾きは比較的急になっている。
FIG. 4 shows the state of the joint 2 and the pipe 3 from the start of energization to the joining in a normal case.
5 and FIG. When energization of the joint 2 is started, as shown in FIG.
Temperature rises. The slope (time rate of change) of the temperature rise in each of the periods A1 to A3 is represented by the calorific value of the heating wire 10 and
It is determined by the thermal conductivity between the heating wire 10 and the pipe 3 and the heat capacity of the joint 2 and the pipe 3. First, in the period A1 immediately after energization, the temperature of the heating wire 10 gradually increases from the initial environmental temperature. In this process, joint 2
As shown in FIG. 5, the joint resin near the heating wire 10 is partially in contact with the pipe 3, but is not in close contact with the pipe 3, as shown in FIG. The temperature is relatively small, and therefore, the slope of the temperature rise of the heating wire 10 is relatively steep.

【0033】つぎに、期間A2においては、図6に示す
ように発熱線10の周囲の継手樹脂が溶け始め、溶けた
継手樹脂がパイプ3に密着し始める。このとき継手樹脂
の溶融熱により、発熱線10の温度上昇の傾きが緩やか
になり始め、さらに、継手樹脂がパイプ3と密着するこ
とにより熱容量及び熱伝導度が増し、発熱線10の温度
上昇の傾きは一層緩やかになる。
Next, in the period A2, the joint resin around the heating wire 10 starts to melt as shown in FIG. 6, and the melted joint resin starts to adhere to the pipe 3. At this time, due to the heat of fusion of the joint resin, the slope of the temperature rise of the heating wire 10 starts to be gentle, and further, the joint resin comes into close contact with the pipe 3 to increase the heat capacity and the thermal conductivity. The slope becomes even gentler.

【0034】つぎに、継手樹脂がパイプ3に十分密着す
ると、期間A3の過程となる。溶融して継手樹脂がパイ
プ3に密着すると、発熱線10にとって熱容量が増加す
るので、発熱線10の発熱量が同じであれば、この期間
A3における温度上昇の傾きは、期間A1における温度
上昇の傾きよりも緩やかになる。この状態で引き続き発
熱線10の温度が上昇すると、図7に示すように、継手
2とパイプ3の樹脂が十分に融着する温度に達する。こ
こで発熱線10への通電を終了し、継手2とパイプ3の
温度が環境温度付近まで下がって完全に接合させる。
Next, when the joint resin sufficiently adheres to the pipe 3, the process of the period A3 is started. When the joint resin melts and comes into close contact with the pipe 3, the heat capacity of the heating wire 10 increases. Therefore, if the heating value of the heating wire 10 is the same, the slope of the temperature rise in the period A3 becomes the slope of the temperature rise in the period A1. It becomes gentler than the inclination. If the temperature of the heating wire 10 continues to rise in this state, the temperature reaches a temperature at which the resin of the joint 2 and the resin of the pipe 3 are sufficiently fused, as shown in FIG. At this point, the current supply to the heating wire 10 is terminated, and the temperature of the joint 2 and the pipe 3 is reduced to near the ambient temperature to complete the joining.

【0035】これに対し、継手2とパイプ3の間に水β
が浸入している場合を考える。この場合には、図8に示
すように、発熱線10とパイプ3の間に水βが存在して
いるため、熱伝導度が増加すると共に水の気化熱に熱が
奪われることになる。この結果、期間A1においては、
図4に2点鎖線ロで示すように、発熱線10の温度上昇
の傾きが緩やかになる。よって、発熱線10の温度上昇
の傾きが、予めメモリ23に記憶されている正常な場合
の値と比較して、規定値以下にさがった場合には、継手
2とパイプ3の間に水を検出したと判断することができ
る。
On the other hand, between the joint 2 and the pipe 3, water β
Consider the case where is infiltrated. In this case, as shown in FIG. 8, since water β exists between the heating wire 10 and the pipe 3, the heat conductivity increases and the heat of vaporization of the water deprives the heat. As a result, in the period A1,
As shown by the two-dot chain line B in FIG. 4, the slope of the temperature rise of the heating wire 10 becomes gentle. Therefore, when the inclination of the temperature rise of the heating wire 10 falls below a specified value as compared with a normal value stored in the memory 23 in advance, water is supplied between the joint 2 and the pipe 3. It can be determined that it has been detected.

【0036】従って、上記実施形態の電気溶融着装置1
のように、時間変化率演算部22が求めた温度の時間変
化率が規定値以下の場合には、水検出部24により継手
2とパイプ3の間に水が浸入していると判定することが
できるのである。
Therefore, the electric fusion bonding apparatus 1 of the above embodiment
When the time rate of change of the temperature obtained by the time rate calculating unit 22 is equal to or less than the specified value, the water detecting unit 24 determines that water has entered between the joint 2 and the pipe 3. You can do it.

【0037】また、図4から分かるように、発熱線温度
の時間変化率でなく、発熱線10の温度自体から水を検
出することもできる。しかし、発熱線10の温度を用い
た場合には、周囲温度の影響を受けることになる。これ
に対し、発熱線温度の時間変化率に基づけば周囲温度の
影響を受けにくく、したがって周囲温度の影響を補正す
る必要性も低くなり、安定した結果を得ることができ
る。
As can be seen from FIG. 4, water can be detected from the temperature of the heating wire 10 instead of the time rate of change of the heating wire temperature. However, when the temperature of the heating wire 10 is used, the temperature is affected by the ambient temperature. On the other hand, based on the rate of change of the heating wire temperature with time, the influence of the ambient temperature is less likely to occur, and thus the necessity of correcting the effect of the ambient temperature is reduced, and a stable result can be obtained.

【0038】本発明においては、発熱線温度の時間変化
率は、発熱線10の抵抗値から直接的に求めているの
で、発熱線10の時間変化率を安定に求めることができ
る。例えば、発熱線10の温度を測定するために、熱電
対やサーミスタ等の温度測定器を発熱線10の近傍に接
触させる場合には、発熱線10と温度測定器との間の熱
抵抗(樹脂の厚み等により変化する)のバラツキによっ
て測定結果もばらついて安定しない。これに対し、発熱
線10の抵抗値によって求めれば、安定に発熱線温度を
検出できる。なお、抵抗値の温度係数の大きな発熱線1
0を用いれば、より検出感度が向上する。
In the present invention, the time change rate of the heating wire temperature is directly obtained from the resistance value of the heating wire 10, so that the time change rate of the heating wire 10 can be obtained stably. For example, when a temperature measuring device such as a thermocouple or a thermistor is brought into contact with the vicinity of the heating wire 10 in order to measure the temperature of the heating wire 10, a thermal resistance (resin resin) between the heating wire 10 and the temperature measuring device is required. The measurement result varies due to the variation of the measurement result, and the measurement result is not stable. On the other hand, if it is determined from the resistance value of the heating wire 10, the heating wire temperature can be detected stably. The heating wire 1 having a large temperature coefficient of resistance value.
If 0 is used, the detection sensitivity is further improved.

【0039】しかも、発熱線10の抵抗値を、電流検出
部19で検出した瞬時電流と電圧検出部18で検出した
瞬時電圧から求めているので、発熱線10の電流値や電
圧値が変動している場合にも、精密に抵抗値を求めるこ
とができる。これに対し、定電流制御の電力制御部17
を用いて発熱線10の電圧値だけを監視する場合や、定
電圧制御の電力制御部17を用いて発熱線10の電流値
だけを監視する場合には、電力制御部17の出力値の変
動や電源電圧の変動等により、求めた抵抗値の精度が影
響され、精密に抵抗値測定するのが困難である。
Moreover, since the resistance value of the heating wire 10 is obtained from the instantaneous current detected by the current detection unit 19 and the instantaneous voltage detected by the voltage detection unit 18, the current value and voltage value of the heating wire 10 fluctuate. In this case, the resistance value can be determined precisely. On the other hand, the power control unit 17 of the constant current control
In the case where only the voltage value of the heating wire 10 is monitored using the power control unit 17 or only the current value of the heating wire 10 is monitored using the power control unit 17 of the constant voltage control, the output value of the power control unit 17 varies. The accuracy of the obtained resistance value is affected by fluctuations in the power supply voltage and the like, and it is difficult to accurately measure the resistance value.

【0040】さらに、通電開始から継手樹脂の溶融を開
始する以前の期間A1における発熱線温度の時間変化率
から、水を検出しているので、早期段階で確実に水の浸
入を検出することができる。特に、継手樹脂の溶融前で
あるので、継手2を拭いたり、乾燥させたりして再度使
用することができる。
Furthermore, since water is detected from the time change rate of the heating wire temperature in the period A1 before the start of melting of the joint resin from the start of energization, it is possible to reliably detect water intrusion at an early stage. it can. In particular, since the joint resin is not melted, the joint 2 can be wiped or dried and reused.

【0041】(第2、第3の実施形態)前記実施形態で
は、発熱線10の印加電圧と通電電流から抵抗値を求
め、さらに発熱線温度を求め、発熱線温度の時間変化率
から水の浸入を検出したが、発熱線10が同じであれ
ば、抵抗値と発熱線温度との関係は定まっているから、
図2の構成は簡略化することができる。例えば、温度演
算部21において、発熱線10の印加電圧と通電電流か
ら直接に発熱線温度を求めることもできる。その場合に
は、図9に示すように、抵抗値演算部20を省くことが
でき、動作フローもそれに応じて簡略化することができ
る。
(Second and Third Embodiments) In the above-described embodiment, the resistance value is determined from the applied voltage and the conduction current of the heating wire 10, the heating wire temperature is further determined, and the time change rate of the heating wire temperature is used. Although the intrusion was detected, if the heating wires 10 are the same, the relationship between the resistance value and the heating wire temperature is determined,
The configuration of FIG. 2 can be simplified. For example, the temperature calculating unit 21 can directly determine the heating wire temperature from the applied voltage and the conduction current of the heating wire 10. In that case, as shown in FIG. 9, the resistance value calculation unit 20 can be omitted, and the operation flow can be simplified accordingly.

【0042】同様に、発熱線10の抵抗値の時間変化率
から直接に水の浸入を検出することもできる。その場合
には、図10に示すように、温度演算部21を省くこと
ができる。但し、時間変化率演算部22は抵抗値の時間
変化率を演算し、水検出部24は抵抗値の時間変化率に
基づいて水の浸入を検出する。
Similarly, the intrusion of water can be directly detected from the rate of change of the resistance value of the heating wire 10 with time. In that case, as shown in FIG. 10, the temperature calculation unit 21 can be omitted. However, the time change rate calculation unit 22 calculates the time change rate of the resistance value, and the water detection unit 24 detects the infiltration of water based on the time change rate of the resistance value.

【0043】(第4の実施形態)第1の実施形態では、
継手2とパイプ3の間に水が浸入していれば、通電を停
止させるようにしたが、水の浸入を検出した場合には、
通電を一定時間中断して発熱線の余熱によって水を乾燥
させた後、再度自動的に通電を開始して継手2とパイプ
3を接続させるようにすることもできる。この実施形態
の電気溶融着装置の動作フロー図を図11に示す。な
お、この実施形態の回路構成は図2のブロック図と同じ
であるので、図示は省略する。
(Fourth Embodiment) In the first embodiment,
If water has penetrated between the joint 2 and the pipe 3, the power supply is stopped. However, when water is detected,
After the power supply is interrupted for a certain period of time and the water is dried by the residual heat of the heating wire, the power supply may be automatically started again to connect the joint 2 and the pipe 3. FIG. 11 shows an operation flow chart of the electrofusion apparatus of this embodiment. Note that the circuit configuration of this embodiment is the same as the block diagram of FIG.

【0044】図11のフロー図に従って説明する。スタ
ートスイッチ7を押して通電を開始すると、電圧検出部
18によって発熱線10の印加電圧を検出し、電流検出
部19によって発熱線10の通電電流を検出することか
ら始まり、期間A1における発熱線10の時間変化率を
求める(S31〜S36)。ついで、求めた時間変化率
の値を不適合な値を規定する規定値と比較し(S3
7)、規定値より大きければ水の浸入がないと判断して
通電を続行し、継手2とパイプ3の溶融着接続を行なう
(S38)。
The operation will be described with reference to the flowchart of FIG. When the start switch 7 is pressed to start energization, the voltage detection unit 18 detects the applied voltage of the heating wire 10 and the current detection unit 19 detects the energization current of the heating wire 10. The time change rate is obtained (S31 to S36). Next, the value of the obtained time change rate is compared with a specified value that specifies an incompatible value (S3).
7) If it is larger than the specified value, it is determined that there is no water intrusion, and the energization is continued, and the joint 2 and the pipe 3 are fused and connected (S38).

【0045】始めから継手2とパイプ3の間に水が存在
しない場合には、後記のような通電の中断による乾燥工
程は実行されないから、通常の電気溶融着装置の動作と
同じになり、溶融着作業が長くなることがなく、効率的
に接合作業を行なえる。
If water does not exist between the joint 2 and the pipe 3 from the beginning, the drying step by interruption of the energization as described later is not executed, so that the operation becomes the same as the operation of the ordinary electric fusion welding apparatus. The joining operation can be performed efficiently without lengthening the wearing operation.

【0046】これに対し、求めた発熱線温度の時間変化
率が規定値よりも小さい場合には、発熱線10への通電
を一時中断し(S45)、所定時間のあいだ通電を中断
した後、発熱線10への通電を自動的に再開する(S4
6)。通電を再開すると、再度ステップS32〜S36
が繰り返され、ステップ37において水が残っているか
否か判断される。すなわち、通電中断期間中の発熱線1
0の余熱や、再通電時の発熱線10の熱によって水が乾
燥除去された場合には、発熱線温度の時間変化率が規定
値よりも大きくなるので(S37)、通電が続行され、
継手2とパイプ3が融着接合される(S38)。
On the other hand, when the time rate of change of the heating wire temperature is smaller than the specified value, the power supply to the heating wire 10 is temporarily stopped (S45), and after the power supply is stopped for a predetermined time, Power supply to the heating wire 10 is automatically restarted (S4
6). When the energization is resumed, steps S32 to S36 are performed again.
Is repeated at step 37 to determine whether or not water remains. That is, the heating wire 1 during the power interruption period
When the water is dried and removed by the residual heat of 0 or the heat of the heating wire 10 at the time of re-energization, the time change rate of the heating wire temperature becomes larger than a specified value (S37), and the energization is continued.
The joint 2 and the pipe 3 are fusion bonded (S38).

【0047】また、通電中断期間中に十分に水が乾燥除
去されず残った場合には、発熱線温度の時間変化率が規
定値よりも小さいので(S37)、再び通電が一時中断
され(S45)、所定時間経過後に再度通電される(S
46)。従って、継手2とパイプ3の間に浸入している
水の量が多い場合にも、図12に示すように、発熱線1
0への通電の中断と再通電とを繰り返すことにより、次
第に水を乾燥除去することができ、最終的に継手2とパ
イプ3を接合することができる。
If the water is not sufficiently dried and removed during the power supply interruption period and remains, the time change rate of the heating wire temperature is smaller than the specified value (S37), and the power supply is temporarily stopped again (S45). ), Power is supplied again after a predetermined time has passed (S
46). Therefore, even when the amount of water entering between the joint 2 and the pipe 3 is large, as shown in FIG.
By repeatedly interrupting and re-energizing the current to zero, water can be gradually dried and removed, and finally the joint 2 and the pipe 3 can be joined.

【0048】しかし、図13に示すように継手2とパイ
プ3とが水βに浸漬している場合や、雨中で継手2とパ
イプ3とを接合する場合には、通電の中断と再通電を繰
り返しも水を乾燥除去することはできない。このため、
通電の中断回数をカウントし、求めた発熱線温度の時間
変化率が規定値よりも小さい場合(S37)には、通電
の中断回数が規定回数以下か否か判定し(S44)、規
定回数以下であれば上記のように通電中断と再通電(S
45,S46)を繰り返すが、規定回数を越えると、発
熱線10への通電を中止し(S39)、ブザー11を鳴
らして作業者に知らせると共に表示装置9に水ありの表
示をする(S40)。
However, when the joint 2 and the pipe 3 are immersed in the water β as shown in FIG. Water cannot be removed by drying repeatedly. For this reason,
The number of interruptions of energization is counted, and if the obtained time rate of change of the heating wire temperature is smaller than a specified value (S37), it is determined whether or not the number of interruptions of energization is equal to or less than the specified number (S44). If so, the interruption and re-energization (S
45, S46) are repeated, but when the number of times exceeds a specified number, the power supply to the heating wire 10 is stopped (S39), the buzzer 11 is sounded to notify the operator, and the display device 9 is displayed with water (S40). .

【0049】なお、通電の中断と再通電は継手2が溶融
する前の段階で行なっているので、最終的に継手2とパ
イプ3が接続されなかった場合にも、継手2は溶融せ
ず、継手2やパイプ3は再使用することができる。
Since the interruption of the energization and the re-energization are performed before the joint 2 is melted, the joint 2 does not melt even when the joint 2 and the pipe 3 are not finally connected. The joint 2 and the pipe 3 can be reused.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明の一実施形態による電気溶融着装置の外
観と継手及びパイプの断面を示す図である。
FIG. 1 is a diagram showing an external appearance of an electric fusion welding apparatus according to an embodiment of the present invention and a cross section of a joint and a pipe.

【図2】同上の電気溶融着装置の回路構成を示すブロッ
ク図である。
FIG. 2 is a block diagram showing a circuit configuration of the electric fusion bonding apparatus according to the first embodiment.

【図3】同上の電気溶融着装置の動作フロー図である。FIG. 3 is an operation flow chart of the electric fusion bonding apparatus according to the first embodiment;

【図4】電気溶融着装置を用いて継手の発熱線を加熱す
る場合の通電時間と発熱線の温度(発熱線の抵抗値)と
の関係を示す図である。
FIG. 4 is a diagram illustrating a relationship between an energizing time and a temperature of the heating wire (resistance value of the heating wire) when the heating wire of the joint is heated using the electric fusion bonding apparatus.

【図5】期間A1における継手及びパイプの状態を示す
断面図である。
FIG. 5 is a cross-sectional view illustrating a state of a joint and a pipe during a period A1.

【図6】期間A2における継手及びパイプの状態を示す
断面図である。
FIG. 6 is a sectional view showing a state of a joint and a pipe in a period A2.

【図7】期間A3における継手及びパイプの状態を示す
断面図である。
FIG. 7 is a cross-sectional view illustrating a state of a joint and a pipe during a period A3.

【図8】水が浸入している継手とパイプの、期間A1に
おける状態を示す断面図である。
FIG. 8 is a cross-sectional view showing a state in a period A1 of a joint and a pipe into which water has entered.

【図9】本発明の別な実施形態による電気溶融着装置の
回路構成を示すブロック図である。
FIG. 9 is a block diagram showing a circuit configuration of an electrofusion apparatus according to another embodiment of the present invention.

【図10】本発明のさらに別な実施形態による電気溶融
着装置の回路構成を示すブロック図である。
FIG. 10 is a block diagram showing a circuit configuration of an electrofusion apparatus according to still another embodiment of the present invention.

【図11】本発明のさらに別な実施形態による電気溶融
着装置の動作を説明するフロー図である。
FIG. 11 is a flowchart illustrating the operation of an electrofusion apparatus according to still another embodiment of the present invention.

【図12】同上の実施形態による電気溶融着装置を用い
て継手の発熱線を加熱する場合の通電時間と発熱線温度
との関係を示す図である。
FIG. 12 is a diagram showing a relationship between an energizing time and a heating wire temperature when heating a heating wire of a joint using the electric fusion bonding apparatus according to the embodiment.

【図13】水に水没した継手とパイプの様子を示す断面
図である。
FIG. 13 is a cross-sectional view showing a state of a joint and a pipe submerged in water.

【符号の説明】[Explanation of symbols]

2 継手 3 パイプ 4 電気溶融着装置本体 9 表示装置 10 発熱線 11 ブザー 17 電力制御部 18 電圧検出部 19 電流検出部 20 抵抗値演算部 21 温度演算部 22 時間変化率演算部 24 水検出部 2 Joint 3 Pipe 4 Electric fusion splicer body 9 Display device 10 Heating wire 11 Buzzer 17 Power control unit 18 Voltage detection unit 19 Current detection unit 20 Resistance value calculation unit 21 Temperature calculation unit 22 Time change rate calculation unit 24 Water detection unit

───────────────────────────────────────────────────── フロントページの続き (72)発明者 中山 卓英 東京都品川区戸越3丁目9番20号 平田 機工株式会社内 (56)参考文献 特開 平7−164530(JP,A) 特開 平7−164532(JP,A) 特開 平6−331087(JP,A) 特開 平1−266393(JP,A) ──────────────────────────────────────────────────続 き Continuation of the front page (72) Inventor Takuhide Nakayama 3-9-20 Togoshi, Shinagawa-ku, Tokyo Hirata Kiko Co., Ltd. (56) References JP-A-7-164530 (JP, A) JP-A-7 -164532 (JP, A) JP-A-6-331087 (JP, A) JP-A-1-266393 (JP, A)

Claims (4)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】 継手の内周面に配設された発熱体に通電
することにより、合成樹脂製の継手と継手に挿入された
合成樹脂製のパイプの端部とを溶融着させるための電気
溶融着装置において、 前記発熱体に流れる電流値を検出する手段と、 前記発熱体に印加されている電圧値を検出する手段と、 通電開始から継手の溶融開始前までの期間において、前
記発熱体に流れる電流値と印加電圧値とから発熱体の抵
抗値を求め、当該抵抗値の時間変化率に基づいて継手と
パイプの間の水を検出する手段と、を備えた電気溶融着
装置。
An electric power for fusing a synthetic resin joint and an end of a synthetic resin pipe inserted into the joint by energizing a heating element disposed on an inner peripheral surface of the joint. In the fusion-bonding apparatus, a unit that detects a current value flowing through the heating element; a unit that detects a voltage value applied to the heating element; and Means for determining a resistance value of the heating element from a current value flowing through the heating element and an applied voltage value, and detecting water between the joint and the pipe based on a time change rate of the resistance value.
【請求項2】 継手の内周面に配設された発熱体に通電
することにより、合成樹脂製の継手と継手に挿入された
合成樹脂製のパイプの端部とを溶融着させるための電気
溶融着装置において、 前記発熱体に流れる電流値を検出する手段と、 前記発熱体に印加されている電圧値を検出する手段と、 通電開始から継手の溶融開始前までの期間において、前
記発熱体に流れる電流値と印加電圧値とから発熱体の温
度を求め、当該発熱体温度の時間変化率に基づいて継手
とパイプの間の水を検出する手段と、を備えた電気溶融
着装置。
2. An electric power supply for applying heat to a heating element disposed on the inner peripheral surface of the joint to melt-bond the synthetic resin joint and the end of the synthetic resin pipe inserted into the joint. In the fusion-bonding apparatus, a unit that detects a current value flowing through the heating element; a unit that detects a voltage value applied to the heating element; and Means for determining the temperature of the heating element from a current value flowing through the heating element and an applied voltage value, and detecting water between the joint and the pipe based on a time change rate of the heating element temperature.
【請求項3】 前記判定手段が、継手とパイプの間に水
を検出した場合には、前記発熱体への通電を停止し、異
常を報知するようにした請求項1又は2に記載の電気溶
融着装置。
3. The electric power generator according to claim 1, wherein when the determination means detects water between the joint and the pipe, the power supply to the heating element is stopped to notify an abnormality. Fusion welding equipment.
【請求項4】 前記判定手段が、継手とパイプの間に水
を検出した場合には、所定時間発熱体への通電を中断
し、その後、自動的に発熱体への通電を再開するように
した請求項1又は2に記載の電気溶融着装置。
4. When the determining means detects water between the joint and the pipe, the power supply to the heating element is interrupted for a predetermined time, and then the power supply to the heating element is automatically restarted. The electric fusion bonding apparatus according to claim 1 or 2, wherein
JP7251957A 1995-09-04 1995-09-04 Electric welding equipment Expired - Fee Related JP2660990B2 (en)

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Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
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Publication Number Publication Date
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JP2660990B2 true JP2660990B2 (en) 1997-10-08

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KR200365208Y1 (en) * 2004-07-16 2004-10-15 주식회사 동영엔지니어링 Spark sensing unit for high-frequency heating adhesion apparatus
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Also Published As

Publication number Publication date
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