JP2648844B2 - Manufacturing method of hot-dip plating with excellent adhesion - Google Patents
Manufacturing method of hot-dip plating with excellent adhesionInfo
- Publication number
- JP2648844B2 JP2648844B2 JP11649292A JP11649292A JP2648844B2 JP 2648844 B2 JP2648844 B2 JP 2648844B2 JP 11649292 A JP11649292 A JP 11649292A JP 11649292 A JP11649292 A JP 11649292A JP 2648844 B2 JP2648844 B2 JP 2648844B2
- Authority
- JP
- Japan
- Prior art keywords
- plating
- hot
- steel sheet
- bath
- steel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Landscapes
- Coating With Molten Metal (AREA)
Description
【0001】[0001]
【産業上の利用分野】本発明は鋼中にSiを多量に
(0.3%以上)含む難メッキ鋼板に対し、不メッキの
発生や密着性不良を起こすことなく溶融亜鉛メッキを施
す方法に関するものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for hot-dip galvanizing a hard-to-plate steel sheet containing a large amount of Si (0.3% or more) in steel without causing non-plating or poor adhesion. Things.
【0002】[0002]
【従来の技術】現在行なわれている溶融亜鉛メッキライ
ンではゼンジマー方式、ラジアントチューブによる間接
加熱方式などの加熱炉を用いて鋼板を焼鈍し、かつ水素
と窒素の混合ガスを炉内に導入し還元性雰囲気にするこ
とにより、鋼板上に生成しているFe酸化膜を還元し、
その後連続的に溶融亜鉛浴中に通板される。本方式によ
ると炉内で生成されるFe酸化膜はごく薄いか(ゼンジ
マー方式)、あるいは全く生成されず、(間接加熱方
式)スムースな鉄−メッキ界面が得られ密着性に優れた
溶融亜鉛めっき鋼板が得られる。2. Description of the Related Art In a hot-dip galvanizing line currently being used, a steel sheet is annealed using a heating furnace such as a Zenzimer system or an indirect heating system using a radiant tube, and a mixed gas of hydrogen and nitrogen is introduced into the furnace for reduction. By reducing the Fe oxide film generated on the steel sheet
Thereafter, it is continuously passed through a molten zinc bath. According to this method, the Fe oxide film generated in the furnace is extremely thin (Senzimer method) or not formed at all (indirect heating method), and a smooth iron-plating interface is obtained and hot-dip galvanizing with excellent adhesion A steel sheet is obtained.
【0003】[0003]
【発明が解決しようとする課題】しかし、近年材質に対
する要求が多角化し鋼中に種々の元素が添加されるもの
が多いが、特にSi,Mn,Al,PなどのFeよりも
酸化されやすい元素が含まれる場合、焼鈍炉の雰囲気が
これらの元素にとっては酸化性であるために、焼鈍過程
においてこれらが選択的に酸化され鋼板表面に濃縮され
る。特にSiの酸化物は著しくメッキ浴との濡れ性を阻
害するとされ、材質の設計にあたり添加Si量は大きく
制限されているのが現状である。However, in recent years, the requirements for materials have been diversified and various elements have been added to steel in many cases. In particular, elements such as Si, Mn, Al and P are more easily oxidized than Fe. Is contained, since the atmosphere of the annealing furnace is oxidizing to these elements, they are selectively oxidized and concentrated on the steel sheet surface during the annealing process. In particular, Si oxides are considered to significantly impair the wettability with the plating bath, and at present, the amount of added Si is greatly restricted in designing materials.
【0004】これに対しフリンチャムらによってゼンジ
マー方式の焼鈍炉において、焼鈍の初期過程において空
気比を高めに操業することによりメッキ性を向上させる
ことが提案された。これは故意にFe酸化膜を生成させ
ることにより表層へのSi等の拡散を抑制するものであ
るが、適正なFe酸化膜をコントロールする方法が難し
く、これが厚すぎた場合Fe酸化膜が残存し、また少な
すぎれば濃化が進行し、いずれの場合でもメッキ性は阻
害される。よってこの方式によってメッキ性を確保する
には、例えば酸化膜厚をオンラインで測定しながら制御
するなどのプロセス上の工夫が不可欠である。また、間
接加熱方式においては熱力学的にこの濃化現象を抑制す
ることは不可能であり他の対策が必須となる。On the other hand, it has been proposed by Flintham et al. To improve the plating property by operating a high air ratio in the initial stage of annealing in an annealing furnace of the Sendzimer system. This is intended to suppress the diffusion of Si or the like into the surface layer by intentionally forming an Fe oxide film. However, it is difficult to control an appropriate Fe oxide film. If the thickness is too large, the Fe oxide film remains. If the amount is too small, the concentration proceeds, and in any case, the plating property is impaired. Therefore, in order to ensure the plating property by this method, it is essential to devise a process such as controlling the oxide film thickness while measuring it online. In addition, in the indirect heating method, it is impossible to suppress this enrichment phenomenon thermodynamically, and other measures are indispensable.
【0005】[0005]
【課題を解決するための手段】発明者らはこれらの表面
酸化物がメッキ性を阻害するメカニズムを追及し、酸化
物が鋼板表面に存在していてもメッキ性が阻害されず良
好なメッキ鋼板を製造する方法を見出した。本発明は従
来技術の課題を有利に解決するものであって、鋼中にS
iを0.3〜1.1%含有する難メッキ鋼板にAl0.
05〜0.3%,Mg0.02〜0.3%とし、残部Z
n,及び不可避的不純物からなる組成を有する溶融亜鉛
メッキ浴を用いるメッキ密着性の優れることを特徴とす
る溶融亜鉛メッキの製造方法である。Means for Solving the Problems The present inventors have pursued a mechanism by which these surface oxides impair the plating property. Even if the oxide is present on the surface of the steel sheet, the plating property is not impaired and the plated steel sheet is excellent. And found a method of manufacturing. The present invention advantageously solves the problems of the prior art.
i in a hard-to-plate steel sheet containing 0.3 to 1.1% of Al.
0.05-0.3%, Mg 0.02-0.3%, and the balance Z
This is a method for producing hot-dip galvanizing characterized by having excellent plating adhesion using a hot-dip galvanizing bath having a composition comprising n and unavoidable impurities.
【0006】以下、図面に基づいて本発明を説明する。
図1は本発明の実施例を示す図である。鋼板1は厚み
0.2〜4.5mm,板巾600〜1800mmで鋼中
にSiを0.3%以上含有する難メッキ性の高張力鋼板
である。鋼板1は40〜180mpmのラインスピード
で通板され、ターンダウンロール2で方向転換後溶融メ
ッキポット3へと導入される。溶融メッキポット3へ導
入された鋼板1はポットロール4で垂直方向に方向転換
され、サポートロール5,6で反りの矯正とばたつきを
抑制しワイピングノズル7でメッキの付着量がコントロ
ールされる。8はAl0.05〜0.3%,Mg0.0
2〜0.3%,Zn,及び不可避的不純物からなる組成
を有する亜鉛メッキ浴である。亜鉛浴中にAlは含まれ
るがMgが添加されない場合、焼鈍過程で鋼板表面に濃
化されたSi酸化物は浴中のAlによって還元される
が、これによって生じたSiがZnやAlに対する溶解
性が悪いためメッキ性は阻害される。Hereinafter, the present invention will be described with reference to the drawings.
FIG. 1 is a diagram showing an embodiment of the present invention. The steel sheet 1 is a hard-to-plate, high-tensile steel sheet having a thickness of 0.2 to 4.5 mm and a width of 600 to 1800 mm and containing 0.3% or more of Si in steel. The steel sheet 1 is passed at a line speed of 40 to 180 mpm, and is turned into a hot-dip plating pot 3 after being turned by a turndown roll 2. The steel sheet 1 introduced into the hot-dip plating pot 3 is turned in the vertical direction by the pot roll 4, the warp is corrected and flapping is suppressed by the support rolls 5 and 6, and the amount of plating applied is controlled by the wiping nozzle 7. 8 is Al 0.05-0.3%, Mg 0.0
This is a zinc plating bath having a composition of 2 to 0.3%, Zn, and unavoidable impurities. If Al is contained in the zinc bath but Mg is not added, the Si oxide concentrated on the steel sheet surface during the annealing process is reduced by the Al in the bath, but the resulting Si dissolves in Zn and Al. The plating properties are impaired due to poor properties.
【0007】よって、これに対する対策としてSi単独
での析出を防ぐために、還元反応により生じたSiと安
定な固溶体や金属間化合物を形成する元素を浴中に加え
るのが有効であり、特にMgは(1)SiとMg2 Si
という金属間化合物を作ること、(2)Mgは還元力が
強くSi酸化物を効果的に還元できること、(3)Mg
はAlを含む溶融亜鉛浴に通常の操業範囲で液体状態溶
解すること、からメッキ性向上に非常に効果的な元素で
ある。メッキ浴中のMgが0.02%未満であるとMg
の添加効果はほとんど表れない。またMgが0.3%を
超えるとMgOを主体とするドロスが生成し作業性の悪
化、メッキ面への付着による外観阻害が生じるようにな
る。Alが0.05%未満であると、鋼板−メッキ界面
に加工性に悪影響を及ぼす鉄−亜鉛合金が生成する。ま
たAlが0.03%を超えると添加されるとMgの効果
がなくなる。Therefore, as a countermeasure against this, in order to prevent precipitation of Si alone, it is effective to add an element which forms a stable solid solution or an intermetallic compound with Si generated by the reduction reaction to the bath. (1) Si and Mg 2 Si
(2) Mg has a strong reducing power and can effectively reduce Si oxide, (3) Mg
Is an element that is very effective in improving the plating property because it dissolves in a liquid state in a molten zinc bath containing Al in a normal operation range. If the content of Mg in the plating bath is less than 0.02%, Mg
Hardly shows any effect of adding. On the other hand, if Mg exceeds 0.3%, dross mainly composed of MgO is generated, and workability is deteriorated, and appearance is hindered by adhesion to the plating surface. If the Al content is less than 0.05%, an iron-zinc alloy is formed at the steel plate-plating interface, which adversely affects the workability. When Al exceeds 0.03%, the effect of Mg is lost if added.
【0008】[0008]
【実施例】厚み0.2〜4.5mm、板幅600〜18
00mmでSi含有率の異なる鋼板を用い、メッキ浴成
分を種々変化させてメッキを施し、メッキ外観及びメッ
キ密着性を評価した。結果を表1に示す。ここで、表1
に示すメッキ外観とは、A:不メッキ、異物(Siの析
出等)によるもの、B:浴上のドロスの付着を表し、標
準サンプルによる評点付けを行った。また、メッキ密着
性はボールインパクト試験により評価を実施し、標準サ
ンプルによる評点付けを行った。[Example] Thickness: 0.2 to 4.5 mm, board width: 600 to 18
Using a steel plate with a different Si content at 00 mm
The plating was performed by changing the amount in various ways, and the plating appearance and plating adhesion were evaluated. Table 1 shows the results. Here, Table 1
The plating appearance shown in Table 1 indicates A: non-plating, foreign matter (precipitation of Si, etc.), and B: adhesion of dross on the bath, and was evaluated using a standard sample. The plating adhesion was evaluated by a ball impact test, and the evaluation was made using a standard sample.
【0009】[0009]
【表1】 [Table 1]
【0010】表1より以下の実施結果が得られた。 (1)鋼中Si含有量によって、良好なメッキ外観、及
びメッキ密着性を得るために必要なAl,Mg添加量が
必要となる。例えば、鋼中Si含有量が0.30%、
0.50%、0.80%及び1.1%の各場合について
は、Al0.05〜0.3%、Mg0.02〜0.3%
を添加することにより、良好なメッキ外観及びメッキ密
着性を得ることが可能となる(実施例No1〜16)。 (2)一方、鋼中Si含有量を0.3%以上含有する高
張力鋼板の場合は、Mg添加割合が0.3%を超える
と、メッキ密着性は良好ないし若干剥離があるものの、
メッキ浴上部にMgO等のドロスが多量に発生し、これ
がメッキ面に再付着することによってメッキ外観が阻害
される(No18、22、26、30)。また、浴中A
lが高い場合には、鋼板表面のSiO 2 とMgとの反応
が有効に行われなくなり、Mgによるメッキ性改善効果
はなくなる(No20、24、28、32)。 (3)Mg添加割合が本発明外の場合は、いずれもメッ
キ密着性が悪い(No17、21、25、29)。ま
た、Al添加割合が本発明外の場合は、いずれもメッキ
外観が悪い(No19、23、27、31)。 以上の結
果より、鋼中にSiを0.3〜1.1%含有する高張力
鋼板の場合には本発明のようにメッキ浴中にAl、及び
Mgを規制含有させることにより不メッキの発生や密着
性不良を起こすことなく、溶融亜鉛メッキを施すことが
可能となった。From Table 1, the following results were obtained. (1) Good plating appearance and appearance depending on Si content in steel
Al and Mg additions required to obtain plating adhesion
Required. For example, when the Si content in steel is 0.30%,
For each case of 0.50%, 0.80% and 1.1%
Is Al 0.05-0.3%, Mg 0.02-0.3%
To improve plating appearance and plating density
Adhesion can be obtained (Examples Nos. 1 to 16). (2) On the other hand, high steel containing 0.3% or more of Si content in steel
In the case of a tensile steel sheet, the Mg addition ratio exceeds 0.3%
And, although the plating adhesion is good or slightly peeled,
A large amount of dross such as MgO was generated at the top of the plating bath.
Reappears on the plating surface, impairing the plating appearance
(Nos. 18, 22, 26, 30). In the bath A
When l is high , the reaction between SiO 2 and Mg on the steel sheet surface
Is no longer performed effectively, and the plating property is improved by Mg.
Disappears (No. 20, 24, 28, 32). (3) When the Mg addition ratio is outside the range of the present invention,
Poor adhesion (Nos. 17, 21, 25, 29). Ma
In addition, when the addition ratio of Al is out of the range of the present invention,
Bad appearance (Nos. 19, 23, 27, 31). These results, occurrence of non-plating in the plating bath Al, and by that to contain restriction Mg as the present invention in the case of high-tensile steel sheet containing 0.3 to 1.1% of Si in the steel And hot-dip galvanizing without causing poor adhesion.
【0011】[0011]
【発明の効果】本発明により、従来メッキを施すことが
困難であったSi系高張力鋼板に、外観欠陥、密着不良
を生じさせることなく溶融亜鉛メッキを施すことが可能
となった。Effect of the Invention] The present invention, in the Si-based high-tensile steel sheet is difficult to apply the conventional plating, appearance defects, it becomes possible to perform the hot-dip galvanized without causing poor adhesion.
【図1】本発明の実施例を示す概念図である。FIG. 1 is a conceptual diagram showing an embodiment of the present invention.
1 鋼板 2 ターンダウンロール 3 溶融メッキポット 4 ポットロール 5 ,6 サポートロール 7 ワイピングノズル 8 メッキ浴 DESCRIPTION OF SYMBOLS 1 Steel plate 2 Turndown roll 3 Hot-dip plating pot 4 Pot roll 5 and 6 Support roll 7 Wiping nozzle 8 Plating bath
Claims (1)
難メッキ鋼板にAl0.05〜0.3%,Mg0.02
〜0.3%、残部Zn,及び不可避的不純物からなる組
成を有する溶融亜鉛メッキ浴を用いるメッキ密着性の優
れることを特徴とする溶融亜鉛メッキの製造方法1. A hard-to-plate steel sheet containing 0.3 to 1.1% of Si in a steel, containing 0.05 to 0.3% of Al and 0.02% of Mg.
A method for producing hot-dip galvanizing characterized by having excellent plating adhesion using a hot-dip galvanizing bath having a composition of about 0.3%, the balance being Zn and unavoidable impurities.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP11649292A JP2648844B2 (en) | 1992-05-11 | 1992-05-11 | Manufacturing method of hot-dip plating with excellent adhesion |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP11649292A JP2648844B2 (en) | 1992-05-11 | 1992-05-11 | Manufacturing method of hot-dip plating with excellent adhesion |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH05311373A JPH05311373A (en) | 1993-11-22 |
JP2648844B2 true JP2648844B2 (en) | 1997-09-03 |
Family
ID=14688473
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP11649292A Expired - Fee Related JP2648844B2 (en) | 1992-05-11 | 1992-05-11 | Manufacturing method of hot-dip plating with excellent adhesion |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP2648844B2 (en) |
-
1992
- 1992-05-11 JP JP11649292A patent/JP2648844B2/en not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
---|---|
JPH05311373A (en) | 1993-11-22 |
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